Welding Product Range 2016

CONTACT

P 0800 WELDWELL F 06 8341 604 E [email protected]

Welding Product Range 2016

0800 WELDWELL E [email protected]

ITW Welding Group

CONSUMABLES

Global Brands. Local Support. 19 47

WHERE WE STARTED Weldwell was established in 1947 by Wilf Nuttall, a sheet metal worker and welder who developed an innovative electrode range for a new Eutectic Low Temperature welding process. Today we are a leading welding supplier because of our innovation and expertise.

65 YEARS

OUR PRODUCTS 65 years of experience gives us the expertise to develop products that deliver! Our Weldwell arc electrodes are manufactured in New Zealand, and are preferred by welding professionals and enthusiasts world over.

OUR GLOBAL PARTNERSHIPS

OUR INDUSTRY EXPERTISE

Weldwell is part of the ITW (Illinois Tool Works), a diversified manufacturing company.

Both locally and globally our products are developed, delivered and supported by a team of industry experts who understand the needs of our customers.

Our global partnerships give us access to the world’s leading welding brands.

OUR APPROACH We work with our customers to develop the best solutions. Our customers have trust in our products and our people because of the way we do things.

Gas Welding Rods

PANEL WIRE - GENERAL PURPOSE MILD STEEL AS 1167.2: RG, AWS A5.2: R45 Low carbon steel filler rod suitable for fusion welding of mild and low carbon steels and wrought irons. For butt or fillet welding applications such as vehicle body and exhaust repairs, steel furniture, pipe, tubing, etc.. SIZE MM

SOLD PER

PART NO.

1.6

Kg

121004

2.5

Kg

121010

3.2

Kg

121014

Copper & Copper Alloys

NICKEL BRONZE WORK HARDENING NICKEL BRONZE BRAZING ROD AS 1167.1/2: RCuZn-D, AWS A5.8:RBCuZn-D For wear resistant overlays. Excellent for metal to metal sliding wear applications – worn or broken gear teeth, worn bearings, shafts, etc. Hardness 110-200 Brinell. Use Steelbraze Flux see page 109 SIZE MM

SOLD PER

PART NO.

1.6

Kg

127120

Silver Brazing Alloys SILVALOY RANGE

OUR BRANDS Our brands include Weldwell electrodes; WIA equipment and filler metals; Miller industrial equipment; Hobart flux-cored wires and Bernard™ consumables.

USED BY THE BEST

WE KNOW THE MARKET

Our brands are selected by welding professionals and companies who demand the most reliable products, in depth knowledge and cost effective solutions.

We work hard to build our knowledge and understand what our market needs. Whether it’s heavy engineering, mining, oil and gas or pipelines, we know the market.

SUPER STAFOS In addition to Copper and its alloys, Super Stafos - 15% Silver content - may be used with flux to braze brass. Melting Temperature – 650 – 800ºC DESCRIPTION

PKT SIZE

SOLD PER PART NO.

Super Stafos x 1.6mm

1

Stick

125305

Super Stafos x 2.4mm

1

Kg

125308

Super Stafos x 3.2mm

1

Stick

125309

SIZE MM

MELTING TEMP

PKT SOLD PER SIZE

PART NO.

40 x 1.6

610 - 620ºC

1

Stick

124104

42 x 2.0

610 - 620ºC

1

Part Kg

124106

42 x 3.2

610 - 620ºC

1

Part Kg

124114

55 x 1.6

630 - 660ºC

1

Part Kg

124405

151

Delivering Success. Inside cover. See spread on other file.

FOR OVER 65 YEARS WELDWELL HAVE BEEN THE MARKET LEADER AND MANUFACTURER OF ARC WELDING ELECTRODES. We take pride in the products we supply and that’s why we also partner with the world’s leading welding brands, including WIA for equipment and filler metals, Miller for industrial equipment, Hobart for flux cored wires and Bernard for consumables. We support and advise the New Zealand industry with expertise that can be relied on to deliver success.

2

3

Our Brands & Products

Contents Filler Metals

Welding Electrodes

Welding Equipment Filler Metals Welding Safety Industrial Welding Equipment Welding Safety Welding Accessories

Flux-Cored Wires

...........................

3

Welding Safety

.. . . . . . . . . . . . . . . . .

117

Electrodes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 21

Welding Helmets . . . . . . . . . . . . . . . . . . . .

119 - 123

MIG, Flux-Cored & Subarc Wires .. . . . . . . . . . . . . . . . . . . . . . . . .

Vortex PAPR System .. . . . . . . . . . . . .

124 - 125

23 - 33

TIG Wires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

35 - 38

Welding Equipment

.......

39

MIG Welders Light Industrial . . . . . . . . . . . . . . . . . . . . . . . . . .

41 - 53

Engine Driven . . . . . . . . . . . . . . . . . . . . . . . . . . . .

55 - 67

Arc & TIG .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

69 - 87

MIG & Multi-Process .. . . . . . . . . . . . . . . .

89 - 99

Induction Heating .. . . . . . . . . . . . . . . . . .

101 - 105

Wirefeeders . . . . . . . . . . . . . . . . . . . . . . . . . . . .

106 - 112

MIG Guns & TIG Torches . . . . . . .

113 - 115

Accessories

.. . . . . . . . . . . . . . . . . . . . . . . .

126

Drive Rollers & Inlet Guides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127 Remote Controls . . . . . . . . . . . . . . . . . . . .

128 - 129

MIG, TIG & Arc Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . .

129 - 133

MIG & TIG Consumables

135 - 151

.. . . . . . . . . . . . .

KEY TO SYMBOLS

Welding Consumables 4

Phase

1

Requires Single Phase Supply

Phase

3

Requires Three Phase Supply

CC

Constant Current Output

DC

Direct Current Output

AC DC CC CV

Alternating, Direct Current Output

CV

Constant Voltage Output

Constant Current and Constant Voltage Output

1

Filler Metals WELDING ELECTRODES, WIRES & HARDFACING PRODUCTS.

2

3

Electrodes HIGH PERFORMING WELDING ELECTRODES DESIGNED FOR THE NEEDS OF THE INDUSTRIAL USER.

4

5

Arc Welding - The Process FUSION WELDING IS A MELTING & CASTING PROCESS IN MINIATURE, THE VARIOUS COMPONENTS OF THE WELDING PROCESS (BASE METAL, WELD METAL SLAG, ETC.) FORMING THE CRUCIBLE AND CONTENTS OF A TINY ELECTRIC FURNACE.

Classification Reference List (Nearest Equivalents)

ELECTRODES FOR WELDING MILD STEEL

Weldwell

AWS A5.1:2004

AS/NZS4855B:2007

PH 28

E6013

E4313A

PH 48A

E6013

E4313A

PH 68

E6013

E4313A

PH 7024

E7024

E4924A

Austarc 12P

E6013

E4313A

PH31A

E6011

E4311A

ELECTRODES FOR WELDING MILD AND MEDIUM TENSILE STEELS

The electric arc, with a temperature of the order of 6,000oC, is a concentrated and efficient source of heat. This heat is utilised in the metal arc welding process by employing a flux-coated electrode to provide filler metal. The electrode and parent metal act as poles of the arc, the core wire of the electrode melting and being transferred across the arc to coalesce with the molten parent metal and form a bond which in most cases, is stronger than the parent metal. The flux covering melts more slowly than the core wire and a cup is formed at the electrode tip which assists in directing the molten droplets to the required spot. The weld metal itself, as deposited, has a cast structure. Its composition is determined by the core wire and coating of the electrode, and by the amount of pick-up of parent metal during welding.

6

For example, a deposit of alloy steel, (eg stainless steel on mild steel), no longer has just the properties expected of that alloy, due to dilution with the parent metal. This effect, in many cases, is not important, but, if desired, it may be eliminated by using multi-layer welds. Welding on materials that have been strengthened by heat treatment or cold-working generally creates a zone of lower strength along the weld boundary. This may not affect the serviceability of the welded joint, but sometimes it is necessary to restore this strength by further heat-treatment or cold-work.

PH 27

E7048 H4

E4948AU H5

PH 56S

E7016 H8

E4916AU H5

PH 16TC

E7016 H8

E4916AU H10

PH 77

E7018-1 H8

E4918-1AU H5

PH C6H

E7028 H8

E4928AU H5

ELECTRODES FOR WELDING HIGH TENSILE STEEL

Weldwell

AWS A5.5:2006

AS/NZS4857B:2006

PH 118

E11018-G H4

E7618-GA H5

ELECTRODES FOR WELDING STAINLESS STEEL

Weldwell

AWS A5.4:2006

AS/NZS4854B:2006

PH RM318LC

E318-16

ES318-16

PH RM316LC

E316L-17

ES316L-17

PH RS309MoLC

E309LMo-17

ES309LMo-17

PH RS309LC

E309L-17

ES309L-17

Weldwell

AWS A5.13:2000

AS/NZS2576

PH 400

E Fe2

1435-A4

PH 600

E Fe3

1855-A4

ELECTRODES FOR WELDING HARD FACING

PH 700

2360-A4

Abrasocord 43

2465-A4

ELECTRODES FOR CREEP RESISTING STEELS

Weldwell

AWS A5.5:2006

AS/NZS 4856B:2006 AS/NZS4857B:2006

KV3

E8015-B3L H4

E5515-2C1ML H5 E6215-GP H5

KV5

E7015-B2L H4

E5215-1CML H5

7

MILD STEEL ELECTRODES

PH28

PH68

28

CLASSIFICATIONS: AS/NZS4855B:2007 E4313A AWS A5.1:2004 E6013 OUTPUT: AC 50V OR DC-

The weld appearance is very good for all positions. PH 28 has excellent X-Ray properties.

DESCRIPTION: A universal electrode which has mediumheavy rutile coating, which yields a fairly rapid solidifying slag. It is very easy to apply in the vertical up and overhead positions, where a short arc length is beneficial.

TYPICAL APPLICATIONS: Pipe welding on-site, pressure vessels, general construction, hydro installations, ship building and storage tanks.

C

Mn

Si

0.04

0.47

0.40

PH48A

Yield Stress

448 MPa

Tensile Strength

500 MPa

Elongation

26 %

CVN Impact Values

52J @ 0ºC

ORDERING INFORMATION PACKAGING ELECTRODE SIZE (MM)

AMPS RANGE

2.5

DESCRIPTION: This is a conventional type of electrode which welds in all positions. It is good for low open circuit voltage machines and has easy starting and restarting properties.

APPROX NO. OF RODS PER PKT

PART NO.

KG'S PER PKT

PKT PER CTN

70-100

2.5

5

159

101503

3.2

85-135

5.0

3

164

101504

4.0

130-170

5.0

3

104

101505

5.0

190-230

5.0

3

53

101506

TYPICAL APPLICATIONS: Galvanised steel and pipe.

It is perfect for site work because with one current setting welds can be done in all positions. Excellent for galvanised steel. TYPICAL APPLICATIONS: Galvanized steel and pipe.

C

Mn

Si

0.04

0.50

0.40

467 MPa

Tensile Strength

521 Mpa

Elongation

31%

CVN Impact Values

59J 0ºC

OUTPUT: AC 50V OR DC-

ORDERING INFORMATION PACKAGING ELECTRODE SIZE (MM)

AMPS RANGE

2.5

Mn

Si

0.06

0.43

0.46

TYPICAL ALL WELD METAL MECHANICAL ANALYSIS

Yield Stress

443 MPa

Tensile Strength

495 MPa

Elongation

29%

CVN Impact Values

87J @ +20ºC

ºORDERING INFORMATION ELECTRODE SIZE (MM)

AMPS RANGE

KG'S PER PKT

PKT PER CTN

APPROX NO. OF RODS PER PKT

PART NO.

2.5

60-95

2.5

5

172

101561

3.2

70-125

5.0

3

163

101562

4.0

130-170

5.0

3

109

101563

5.0

170-240

5.0

3

72

101564

APPROX NO. OF RODS PER PKT

PART NO.

KG'S PER PKT

PKT PER CTN

70-100

2.5

5

158

101547

3.2

90-135

5.0

3

158

101548

4.0

130-180

5.0

3

105

101549

DESCRIPTION: The PH 7024 is a heavy coated rutile contact type electrode developed for high speed welding of mild steel in flat and horizontal positions using AC or DC straight polarity.

STICK

7024

CLASSIFICATIONS: AS/NZS4855B:2007 E4924A AWS A5.1:2004 E7024

TYPICAL ALL WELD METAL MECHANICAL ANALYSIS

Yield Stress

C

PACKAGING

PH7024 TYPICAL ALL WELD METAL CHEMICAL ANALYSIS

In addition it exhibits very quiet running with reasonably smooth deposits. A very useful electrode for welding galvanised steel.

DESCRIPTION: This medium-heavy coated rutile electrode produces a rapid freezing slag. Its large droplet type of arc makes it ideal for poor fitting work or where large gaps have to be bridged.

TYPICAL ALL WELD METAL CHEMICAL ANALYSIS

MILD STEEL ELECTRODES

STICK

48A

CLASSIFICATIONS: AS/NZS4855B:2007 E4313A AWS A5.1:2004 E6013 OUTPUT: AC 45V OR DC-

OUTPUT: AC 50V OR DC-

TYPICAL ALL WELD METAL MECHANICAL ANALYSIS

STICK

68

CLASSIFICATIONS: AS/NZS4855B:2007 E4313A AWS A5.1:2004 E6013

TYPICAL ALL WELD METAL CHEMICAL ANALYSIS

MILD STEEL ELECTRODES

8

MILD STEEL ELECTRODES

STICK

The iron powder content in the flux coating gives high efficiency combined with excellent mechanical properties. TYPICAL APPLICATIONS: Dozers, buckets, ship building, roof trusses, rolling stock, bridge grinders, crusher frames, pressure vessels, heavy machinery frames, beams.

TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C

Mn

Si

0.05

0.59

0.36

TYPICAL ALL WELD METAL MECHANICAL ANALYSIS

Yield Stress

447 MPa

Tensile Strength

507 MPa

Elongation

31%

CVN Impact Values

71J @ 0ºC

ORDERING INFORMATION PACKAGING PKT PER CTN

APPROX NO. OF RODS PER PKT

PART NO.

2.5

5

97

101671

5.0

3

91

101672

180-210

5.0

3

54

101673

260-320

5.0

3

32

101674

ELECTRODE SIZE (MM)

AMPS RANGE

KG'S PER PKT

2.5

90-140

3.2

130-160

4.0 5.0

9

MILD STEEL ELECTRODES

LOW HYDROGEN ELECTRODES

STICK

Austarc 12P CLASSIFICATIONS: AS/NZS4855B:2007 E4313A AWS A5.1:2004 E6013 OUTPUT: AC 45V OR DC+ or DESCRIPTION: A smooth running, rutile type electrode for all positional welding of mild steel. It is characterised by a moderately forceful and extremely stable arc, and produces excellent penetration with low spatter losses.

Specially recommended for the fillet welding of pipe or rectangular framed sections using the vertical down technique to minimise distortion and the risk of burn through. TYPICAL APPLICATIONS: Welding of general purpose structural steel, galvanised gates and fences, trailers, and wrought iron.

PH27 C

Mn

Si

0.05

0.48

0.29

447 MPa

Tensile Strength

480 MPa

Elongation

31%

CVN Impact Values

108J @ 0ºC

ORDERING INFORMATION PACKAGING ELECTRODE AMPS KG'S SIZE (MM) RANGE PER PKT

PKT PER CTN

APPROX PART PER PKT NO.

2.0

5

250

40-60

2.5

2.5

60-95

2.5

5

160

101575

3.2

90-140 5.0

3

159

101576

4.0

120-190 5.0

3

105

101577

MILD STEEL ELECTRODES

PH31A

DESCRIPTION: This type is formulated for a deeply penetrating arc with fast burn-off rate. It is used primarily for welding pipe, using the stove-pipe technique. PH31A has good mechanical and X-ray characteristics.

10

101578

A touch technique or a short arc are the main requisites, depending upon the welding conditions. TYPICAL APPLICATIONS: Deep penetrating arc and vertical down welding.

DESCRIPTION: A vertical down low hydrogen electrode which bridges gaps with remarkable ease. Welding is very fast, using high currents and a short arc. The welds are flat in profile and insensitive to cracking.

PH56S C

Mn

Si

0.12

0.60

0.16

OUTPUT: AC 70V or DC+/-

TYPICAL ALL WELD METAL MECHANICAL ANALYSIS

410 MPa

Tensile Strength

510 MPa

Elongation

31%

CVN Impact Values

89J @ -30ºC

ORDERING INFORMATION PACKAGING

C

Mn

Si

0.04

1.15

0.45

TYPICAL ALL WELD METAL MECHANICAL ANALYSIS

Yield Stress

439 MPa

Tensile Strength

507 MPa

Elongation

32%

CVN Impact Values

183J @ -30ºC

ORDERING INFORMATION PACKAGING ELECTRODE SIZE (MM)

AMPS RANGE

KG'S PER PKT

PKT PER CTN

APPROX NO. OF RODS PER PKT

PART NO.

3.2

150 Max

5.0

3

148

102515

4.0

200 Max

5.0

3

105

102516

ELECTRODE SIZE (MM)

AMPS RANGE

KG'S PER PKT

PKT PER CTN

APPROX NO. OF RODS PER PKT

2.5

60-95

2.5

5

166

101617

3.2

90-125

5.0

3

166

101618

4.0

115-175

5.0

3

107

101619

PART NO.

DESCRIPTION: An all-positional low hydrogen electrode which deposits very pure weld metal with exceptional mechanical and X-ray properties.

STICK

56S

CLASSIFICATIONS: AWS A5.1:2004 E4916AU H5 AS/NZS4855B:2007 E7016-H8

TYPICAL ALL WELD METAL CHEMICAL ANALYSIS

Yield Stress

TYPICAL APPLICATIONS: Vertical down welding bridging gaps

TYPICAL ALL WELD METAL CHEMICAL ANALYSIS

LOW HYDROGEN ELECTRODES

STICK

31A

CLASSIFICATIONS: AS/NZS4855B:2007 E4311A AWS A5.1:2004 E6011 OUTPUT: AC 70V OR DC+

OUTPUT: AC 70V or DC+

TYPICAL ALL WELD METAL MECHANICAL ANALYSIS

Yield Stress

27

CLASSIFICATIONS: AS/NZS4855B:2007 E7048 H4 AWS A5.1:2004 E4948AU H5

TYPICAL ALL WELD METAL CHEMICAL ANALYSIS

STICK

For use on mild, unalloyed micro alloyed and low alloy steels, also for steels to LT 40 spec. Used with a short arc and reasonably slow travel speeds. TYPICAL APPLICATIONS: All position welding of mild and low alloy steels.

TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C

Mn

Si

0.05

1.11

0.34

TYPICAL ALL WELD METAL MECHANICAL ANALYSIS

Yield Stress

497 MPa

Tensile Strength

589 MPa

Elongation

28%

CVN Impact Values

107J @ -40ºC

ORDERING INFORMATION PACKAGING ELECTRODE SIZE (MM)

AMPS RANGE

KG'S PER PKT

PKT PER CTN

APPROX NO. OF RODS PER PKT

PART NO.

2.5

60-100

2.2

5

131

102554

3.2

85-140

5.0

3

151

102555

4.0

100-180

5.0

3

99

102556

11

LOW HYDROGEN ELECTRODES

PH16TC

DESCRIPTION: APH16TC is a smooth running, easy to use, all position twin coated, low hydrogen electrode, for mild and low alloy steel applications.

PHC6H

16TC

CLASSIFICATIONS: AWS A5.1:2004 E4916AU H10 AS/NZS4855B:2007 E7016 H8 OUTPUT: AC 45 (2.5, 3.2) AC 55 (4.0) DC+

C

Mn

Si

0.05

1.18

0.52

Provides high quality notch tough weld metal. Easy re-strike. Can be operated on low OCV AC machines.

TYPICAL ALL WELD METAL MECHANICAL ANALYSIS

TYPICAL APPLICATIONS: Heavy wall joints, maintenance.

Yield Stress

426 MPa

Tensile Strength

518 MPa

Elongation

33%

CVN Impact Values

118J @ -40ºC

ORDERING INFORMATION PACKAGING ELECTRODE SIZE (MM)

AMPS RANGE

KG'S PER PKT

PKT PER CTN

APPROX NO. OF RODS PER PKT

PART NO.

2.5

60-90

2.5

5

147

102565

3.2

90-135

5.0

3

148

102566

4.0

140-190

5.0

3

90

102567

OUTPUT: AC 70V or DC+ DESCRIPTION: An iron powder-bearing low hydrogen electrode for welding steel, low alloy, medium tensile steels and for steels to LT 40 spec in all positions. The metal recovery is approx 115% and the deposited welds are first class for X-ray.

DESCRIPTION: This is a 195% efficiency iron powder low hydrogen type electrode for clean smooth welds in the down-hand position on heavy plate and joints in restraint.

PH118 PH77 is welded with a short arc and due to it’s higher current characteristics welding is much faster than normal. TYPICAL APPLICATIONS: Penstocks, turbines, class 1 pressure vessels, tanks, earthmoving plant, repair and maintenance.

TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C

Mn

Si

0.04

1.47

0.31

TYPICAL ALL WELD METAL MECHANICAL ANALYSIS

Yield Stress

483 MPa

Tensile Strength

563 MPa

Elongation

29%

CVN Impact Values

123 J @ -50ºC

ORDERING INFORMATION PACKAGING ELECTRODE SIZE (MM)

AMPS RANGE

KG'S PER PKT

PKT PER CTN

TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C

Mn

Si

0.02

1.26

0.62

It has excellent mechanical and X-ray properties and is very suited for welds in narrow Vee joints. The zircon-based coating leaves a very readily removable slag.

TYPICAL ALL WELD METAL MECHANICAL ANALYSIS

TYPICAL APPLICATIONS: High deposition fast fill applications.

ORDERING INFORMATION

Yield Stress

424 MPa

Tensile Strength

513 MPa

Elongation

34%

CVN Impact Values

108J @ -20ºC

PACKAGING ELECTRODE SIZE (MM)

AMPS RANGE

PKT PER CTN

KG'S PER PKT

APPROX NO. OF RODS PER PKT

PART NO.

2.5

60-105

2.2

5

107

102584

3.2

90-145

5.0

3

126

102585

4.0

140-200

5.0

3

87

102586

5.0

180-300

5.0

3

48

102587

APPROX NO. OF RODS PER PKT

PART NO.

4.0

200-230 5.0

3

42

102598

5.0

260-340 5.0

3

28

102599

LOW HYDROGEN ELECTRODES

STICK

77

CLASSIFICATIONS: AWS A5.1:2004 E4918-1AU H5 AS/NZS4855B:2007 E7018-1 H8

12

OUTPUT: AC 70V or DC+

STICK

C6H

CLASSIFICATIONS: AWS A5.1:2004 E4928AU H5 AS/NZS4855B:2007 E7028 H4

TYPICAL ALL WELD METAL CHEMICAL ANALYSIS

LOW HYDROGEN ELECTRODES

PH77

LOW HYDROGEN ELECTRODES

STICK

STICK

118

CLASSIFICATIONS: AWS A5.5:2006 E7618-GA H5 AS/NZS4857B:2007 E11018-G H4

TYPICAL ALL WELD METAL CHEMICAL ANALYSIS

OUTPUT: AC 70V or DC+

These electrodes must be kept very dry.

TYPICAL ALL WELD METAL MECHANICAL ANALYSIS

DESCRIPTION: Type PH 118 is designed for welding l ow alloy high strength steels with tensiles up to 120,000 psi, ie: Bisalloy 80, Sumiten 80S, T1 and 4140. In addition 118 is ideal for many repair welds on high strength steels, ie: forklift prongs, axles, shafts etc. ABS approved.

TYPICAL APPLICATIONS: For repairing part of machinery made of low-alloy, high strength steels such as shafts, axles, fork lift arms ect.

C

Mn

Si

Cr

Ni

Mo

0.05

1.30

0.30

0.02

1.60

0.50

Yield Stress

775 MPa

Tensile Strength

821 MPa

Elongation

24%

CVN Impact Values

81J @ -51ºC

ORDERING INFORMATION PACKAGING ELECTRODE SIZE (MM)

AMPS RANGE

KG'S PER PKT

PKT PER CTN

APPROX NO. OF RODS PER PKT

PART NO.

3.2

90-140

5.0

3

122

102611

4.0

110-180

5.0

3

86

102612

13

LOW HYDROGEN ELECTRODES

PHKV3

HARD FACING ELECTRODES

STICK

PH400

KV3

CLASSIFICATIONS: AS/NZS4856B:2006 E5515-2C1ML H5 AS/NZS 4857B:2006 E6215-GP H5 AWS A5.5:2006 E8015-B3L H4

TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C

Mn

Si

Cr

Mo

P

S

0.05

0.77

0.22

2.10

0.95

0.03

0.01

DESCRIPTION: For welding steels alloyed with 2.25% Cr/1.0% Mo and is recommended for welding 0.5% Cr/0.5% Mo/0.25% V steel. As with all creep resisting steel welding, correct preheat and interpass temperature control must be used.

PH KV3 exhibits excellent X-ray quality welds. Also suitable for welding other low alloy, medium tensile steels, where matching or improved strength and toughness are desired. TYPICAL APPLICATIONS: Welding chrome moly steels and for seismic grade reinforcing bar.

638 MPa

Yield Stress Tensile Strength

726 MPa

Elongation

25%

ORDERING INFORMATION PACKAGING ELECTRODE SIZE (MM)

AMPS RANGE

2.5 3.2 4.0

PKT PER CTN

65-95

2.2

5

115

102624

75-130

5.0

3

131

102625

115-165

5.0

3

91

102626

DESCRIPTION: For welding steels alloyed with 1.25% Cr/0.5% Mo. It can also be used to weld 0.9% Cr/0.5% Mo steels.

14

DESCRIPTION: Tough chromiummanganese alloy used for worn rails, shafts, grouser plates, shovel pads, track links, idler wheels, dragline pins etc. Typical undiluted hardness 38Rc.

PH600 TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C

Mn

Si

P

S

Cr

Mo

0.04

0.86

0.23

0.02

0.01

1.20

0.46

PH KV5 is very good in all positions. The weld metal is insensitive to solidification cracking.

TYPICAL ALL WELD METAL MECHANICAL ANALYSIS

TYPICAL APPLICATIONS: For welding matching chrome moly steels.

Yield Stress

504 MPa

Tensile Strength

579 MPa

Elongation

30%

ELECTRODE SIZE (MM)

AMPS RANGE

KG'S PER PKT

PKT PER CTN

TYPICAL APPLICATIONS: Idler shafts and wheels, crane hooks, top rollers and hooks, shovel pads, drive sprockets and wheel hangers.

C

Mn

Si

Cr

0.14

0.60

0.40

2.90

ORDERING INFORMATION PACKAGING ELECTRODE SIZE (MM)

AMPS RANGE

3.2 4.0

APPROX NO. OF RODS PER PKT

PART NO.

5

127

103514

5

68

103515

KG'S PER PKT

PKT PER CTN

95-145

5.0

125-200

5.0

APPROX NO. OF RODS PER PKT

PART NO.

2.5

65-95

2.2

5

111

102638

3.2

75-130

5.0

3

130

102639

4.0

115-165

5.0

3

91

102640

DESCRIPTION: Versatile, low cost hard facing deposit for straight carbon, low alloy or manganese steel. The self hardening deposit has high abrasion resistance.

STICK

600

CLASSIFICATIONS: AS/NZS2576 E Fe3 AWS A5.13: 1855-A4 OUTPUT: AC 50V or DC+/-

ORDERING INFORMATION PACKAGING

TYPICAL ALL WELD METAL CHEMICAL ANALYSIS

HARD FACING ELECTRODES

STICK

KV5

CLASSIFICATIONS: AS/NZS4856B:2006 E5215-1CML H5 AWS A5.5:2006 E7015-B2L H4 OUTPUT: DC +

PART NO.

KG'S PER PKT

LOW HYDROGEN ELECTRODES

PHKV5

APPROX NO. OF RODS PER PKT

400

CLASSIFICATIONS: AS/NZS2576 E Fe2 AWS A5.13: 1435-A4 OUTPUT: AC 50V or DC+/-

TYPICAL ALL WELD METAL MECHANICAL ANALYSIS

OUTPUT: DC +

STICK

TYPICAL ALL WELD METAL CHEMICAL ANALYSIS

Deposit is malleable and forgeable when hot. Typical undiluted hardness 59Rc. TYPICAL APPLICATIONS: Bull dozer blades, excavator teeth, plough shears, bucket teeth and lips.

C

Mn

Si

P

0.40

0.74

0.41

5.30

ORDERING INFORMATION PACKAGING ELECTRODE AMPS PKT KG'S SIZE (MM) RANGE PER PER CTN PKT

APPROX RODS PER PKT

PART NO.

3.2

95-145

5.0

3

133

103529

4.0

125-280 5.0

3

67

103530

15

HARD FACING ELECTRODES

PH700

DESCRIPTION: PH 700 is a high carbonchrome type for impact and severe abrasion and has good resistance to scaling and corrosion in high temperatures. It can be deposited directly on to mild steel, low alloy steel or austenitic manganese steel.

PHRS309LC

700

CLASSIFICATIONS: AS/NZS2576 2360-A4

OUTPUT: AC 50V or DC+/-

STAINLESS STEEL ELECTRODES

STICK

C

Cr

3.00

18.00

However, when the base metal is hardenable or high alloy, a buffer layer of PH 56S, PH 77 or the stainless alloy RSP may be necessary. Typical undiluted hardness 62Rc.

ORDERING INFORMATION

TYPICAL APPLICATIONS: Furnace parts, rolling mill guides, conveyor screws, dozer blades, ripper teeth etc.

PACKAGING ELECTRODE SIZE (MM)

AMPS RANGE

3.2 4.0

OUTPUT: AC 70V or DC+ APPROX NO. OF RODS PER PKT

PART NO.

KG'S PER PKT

PKT PER CTN

110-130

5.0

3

86

103542

130-180

5.0

3

57

103543

HARD FACING ELECTRODES

OUTPUT: AC 55V or DC+ DESCRIPTION: Abrasocord 43 deposits extremely abrasionresistant chromium/ niobium carbides, which also have moderate to heavy impact resistance. The electrode has a very high deposition efficiency of 190%.

16

DESCRIPTION: PH RS309LC is a rutile coated all position electrode for welding stainless steel containing 22-25% Cr and 12-14% Ni. RS309LC may be used for welding dissimilar metals, eg; stainless steel

type 18/8 to mild steel. Also used for welding the buffer layer of 18/8 clad steels, of which the final run is made with PH RS308LC. TYPICAL APPLICATIONS: Dissimilar metals. Buffer layers.

PHRS309MOLC TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C

Mn

Cr

Nb

Fe

A buffer layer of RSP or 56S or 77 is recommended. Typical undiluted hardness of 64-69Rc.

5.0

0.7

22.0

7.0

Bal

TYPICAL APPLICATIONS: For applications where resistance to extreme abrasion and moderate to heavy impact are required such as press screws, grizzly bars, crusher hammers, ripper teeth and shovel teeth.

ORDERING INFORMATION

TYPICAL ALL WELD METAL MECHANICAL ANALYSIS

Single Layer onto Mild Steel

Typical Hardness 60-65 HRc

Multi Layer

Typical Hardness 64-69 HRc

PACKAGING ELECTRODE SIZE (MM)

AMPS RANGE

KG'S PER PKT

PKT PER CTN

TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C

Mn

Si

Cr

Ni

Mo

0.03

1.00

0.9

23.9

13.1

0.06

TYPICAL ALL WELD METAL MECHANICAL ANALYSIS

Tensile Strength

520 MPa

Elongation

30%

Typical Ferrite

12.4%

ORDERING INFORMATION PACKAGING ELECTRODE SIZE (MM)

AMPS RANGE

KG'S PER PKT

PKT PER CTN

APPROX NO. OF RODS PER PKT

PART NO.

3.2

115-140

5.0

3

87

103560

4.0

140-185

5.0

3

56

103561

APPROX NO. OF RODS PER PKT

2.5

45-70

2.5

5

130

104290

70-110

2.5

5

78

104291

STICK

RS309 MoLC

CLASSIFICATION AS/NZS 4854B:2006 ES309L Mo-17 AWS A5.4:2012 E309LMo-17

TYPICAL ALL WELD METAL CHEMICAL ANALYSIS

OUTPUT: AC 70V or DC+

TYPICAL ALL WELD METAL MECHANICAL ANALYSIS

DESCRIPTION: PH RS309MoLC is an all position, rutile coated electrode which is extremely suitable for welding austenitic stainless steels containing molybdenum to carbon steels, and for the welding of buffer layers of AISI 316 clad steels of which the final run is made with PH RM316LC.

TYPICAL APPLICATIONS: Dissimilar metals joints particularly 316 grade stainless. Buffer layers.

PART NO.

3.2

STAINLESS STEEL ELECTRODES

STICK

Abrasocord 43 CLASSIFICATIONS: AS/NZS2576 2465-A4

RS 309 LC

CLASSIFICATION AS/NZS 4854B:2006 ES 309L-17 AWS A5.4 2012 E309L-17

TYPICAL ALL WELD METAL CHEMICAL ANALYSIS

STICK

C

Mn

Si

Cr

Ni

Mo

0.3

0.81

0.6

22.2

12.6

2.70

Tensile Strength

787 MPa

Elongation

30%

Typical Ferrite

18%

ORDERING INFORMATION PACKAGING ELECTRODE SIZE (MM)

AMPS RANGE

KG'S PER PKT

PKT PER CTN

APPROX NO. OF RODS PER PKT

PART NO.

2.5

45-70

2.5

5

118

104276

3.2

70-110

2.5

5

76

104277

17

STAINLESS STEEL ELECTRODES

PHRM316LC

DESCRIPTION: PH RM316LC is a low carbon electrode for welding Molybdenum bearing 316 and 316L steels. The weld metal has superior resistance to pitting and most types of corrosion.

WWRSP

RM 316LC

CLASSIFICATIONS: AS/NZS4854B:2012 ES316L-17 AWS A5.4:2012 E316L-17 OUTPUT: AC 70OCV or DC+

TYPICAL ALL WELD METAL CHEMICAL ANALYSIS

Also suitable for the general purpose welding of 301, 302, 304 and 304L stainless steels. Weld with a short arc. TYPICAL APPLICATIONS: Molybdenum bearing 316 and 316L general purpose welding of 301, 302, 304 and 304L stainless steels.

C

Mn

Si

Cr

Ni

Mo

0.02

0.72

0.67

17.8

11.4

2.5

TYPICAL ALL WELD METAL MECHANICAL ANALYSIS

600 MPa

Tensile Strength Elongation

41%

Typical Ferrite

6.3%

ORDERING INFORMATION PACKAGING ELECTRODE SIZE (MM)

AMPS RANGE

KG'S PER PKT

DESCRIPTION: PH RM318LC deposits a stabilised weld metal suitable for welding AISI types 318 and 316. The deposit is highly resistant to corrosion by strong acids.

18

TYPICAL APPLICATIONS: Suitable for welding AISI types 318 and 316.

OUTPUT: AC 75V or DC+ DESCRIPTION: RSP deposits a weld metal of an austeniticferritic structure which is highly resistant to cracking. Hence its use where combinations of metals could cause cracks by other methods.

PART NO.

40-80

2.5

5

141

104236

3.2

60-100

2.5

5

76

104237

4.0

90-140

2.5

5

51

104238

RSP

Weldwell RSP is also used to weld creep resistant steel such as 5% Cr-0.5% Mo, where no post work heat treatment can be applied. For joining mild to stainless steel. Very good for repair welding. TYPICAL APPLICATIONS: Dissimilar metals. Buffer layers and crack resistant welds.

WWHi Ten 8 TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C

Mn

Si

Niobium

Cr

Ni

Mo

0.02

0.77

0.72

0.24

18

11.3

2.5

TYPICAL ALL WELD METAL MECHANICAL ANALYSIS

Tensile Strength

Min 550 MPa

Elongation

Min 25%

CVN Impact Values

7.2%

ORDERING INFORMATION PACKAGING ELECTRODE SIZE (MM)

AMPS RANGE

KG'S PER PKT

PKT PER CTN

STICK

TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C

Mn

Si

Cr

Ni

Mo

0.04

2.50

1.0

17-20

10-14

2.0-3.5

TYPICAL ALL WELD METAL MECHANICAL ANALYSIS

Tensile Strength

640 - 750 MPa

Elongation

Min. 25%

ORDERING INFORMATION PACKAGING ELECTRODE SIZE (MM)

AMPS RANGE

2.5 3.2 4.0

APPROX NO. OF RODS PER PKT

PART NO.

2.5

40-80

2.5

5

138

104186

3.2

60-100

2.5

5

78

104187

OUTPUT: AC 50V or DC+ DESCRIPTION: Hi Ten 8 was developed to give very high strengths at elevated temperatures combined with corrosion resistance, high toughness and wear resistance. The special coating gives porosity free, dense deposits with little or no spatter.

APPROX NO. OF RODS PER PKT

PART NO.

KG'S PER PKT

PKT PER CTN

40-75

2.5

5

143

104199

60-100

2.5

5

78

104200

90-140

2.5

5

51

104201

REPAIR & MAINTENANCE ELECTRODES

STICK

RM 318LC

CLASSIFICATION AS/NZS4854B:2006 ES318-16 AWS A5.4:2012 E318-16 OUTPUT: AC 70V or DC+

PKT PER CTN

APPROX NO. OF RODS PER PKT

2.5

STAINLESS STEEL ELECTRODES

PHRM318LC

REPAIR & MAINTENANCE ELECTRODES

STICK

STICK

HI TEN 8

Welds are deposited at highest possible speed with least amount of base metal heat, using very low amperages. Tensile strength 825 MPa with high anticracking properties. TYPICAL APPLICATIONS: General engineering welding, including spring steels, diedm gearsm pumps, shafts. Ideal to repair petrol engine exhust values.

TYPICAL ALL WELD METAL MECHANICAL ANALYSIS

Yield Stress

Up to 625 MPa

Tensile Strength

Up to 825 MPa Up to 1200 MPa (work hardened)

Elongation

Min. 22%

ORDERING INFORMATION PACKAGING ELECTRODE SIZE (MM)

AMPS RANGE

KG'S PER PKT

PKT PER CTN

APPROX NO. OF RODS PER PKT

PART NO.

2.5

40-75

2.5

5

151

104144

3.2

75-125

2.5

5

74

104145

19

CAST IRON ELECTRODES

STICK

Electrode Quantities Per Packet

Supercast Ni CLASSIFICATIONS: AWS A5.15: ENi-C1

TYPICAL ALL WELD METAL CHEMICAL ANALYSIS Mn

S

Ni

OUTPUT: AC 45V or DC +/-

0.03

0.006

97%

DESCRIPTION: Supercast Ni is a basic, graphite-coated AC/DC electrode for the lower strength welding of cast irons. It is characterised by a soft, smooth arc with low penetration and spatter levels on both AC and DC power sources.

Ease of striking is a feature of Supercast Ni and it also has a particularly good wetting action resulting in well bonded welds of regular contour and attractive appearance. TYPICAL APPLICATIONS: For repair and build-up of all standard grades of grey cast iron, malleable iron, austenitic cast iron and some grades of meehanite cast iron.

TYPE

ELECTRODE SIZE (MM)

APPROX NO. OF RODS PER PKT

KG'S PER PKT

TYPE

PH28

2.5

159

2.5

PH118

3.2

164

5.0

4.0

104

5.0

5.0

53

5.0

2.5

158

2.5

3.2

158

5.0

4.0

105

5.0

2.5

172

2.5

3.2

163

5.0

4.0

109

5.0

5.0

72

5.0

2.5

97

2.5

3.2

91

5.0

4.0

54

5.0

5.0

32

5.0

2.0

250

2.5

2.5

160

2.5

3.2

159

5.0

4.0

105

5.0

2.5

166

2.5

3.2

166

5.0

4.0

107

5.0

3.2

148

5.0

4.0

105

5.0

2.5

131

3.2

151

4.0

99

5.0

2.5

147

2.5

3.2

148

5.0

4.0

90

2.5

107

3.2

126

5.0

4.0

87

5.0

5.0

48

5.0

4.0

42

5.0

5.0

28

5.0

TYPICAL ALL WELD METAL MECHANICAL ANALYSIS

Yield Stress

200 MPa

Tensile Strength

400 MPa

Deposit Hardness

150-170 HV (30)

PH48A

ORDERING INFORMATION PACKAGING ELECTRODE SIZE (MM)

3.2

AMPS RANGE

50-100

KG'S PER PKT

PKT PER CTN

APPROX NO. OF RODS PER PKT

2.5

5

83

PH68 PART NO.

104110

PH7024

Austarc 12P

CAST IRON ELECTRODES

STICK

PH31A

Supercast Ni/Fe

PH56S

CLASSIFICATIONS: AWS A5.15: ENiFe-C1

TYPICAL ALL WELD METAL CHEMICAL ANALYSIS Mn

Ni

Fe

OUTPUT: AC 45V or DC +/-

0.85

57.8

Bal

DESCRIPTION: Supercast Ni Fe is a “basic, graphite-coated AC/DC electrode for the higher strength welding of cast irons. It is characterised by a soft, smooth arc with low penetration and spatter levels on both AC and DC power sources. Ease of striking is a feature of Supercast Ni Fe.

20

PH27

TYPICAL APPLICATIONS: For repair and build up of SG irons and all standard grades of grey cast iron , malleable iron, austenitic cast iron and some grades of meehanite cast iron. Also suited to welding these cast irons to steel.

PH16TC

PH77

TYPICAL ALL WELD METAL MECHANICAL ANALYSIS

Yield Stress

300 MPa

Tensile Strength

500 MPa

Deposit Hardness

200-220 HV (30)

PHC6H

ELECTRODE SIZE (MM)

APPROX NO. OF RODS PER PKT

KG'S PER PKT

3.2

122

5.0

4.0

86

5.0

2.5

115

2.2

3.2

131

5.0

4.0

91

5.0

2.5

118

5.0

3.2

130

5.0

4.0

91

5.0

3.2

127

5.0

4.0

68

5.0

3.2

133

5.0

4.0

67

5.0

3.2

86

5.0

4.0

57

5.0

3.2

87

5.0

4.0

56

5.0

2.5

130

2.5

3.2

78

2.5

2.5

138

2.5

3.2

76

2.5

2.5

148

2.5

3.2

81

2.5

4.0

51

2.5

2.5

141

2.5

2.2

3.2

76

2.5

5.0

4.0

51

2.5

2.5

138

2.5

3.2

78

2.5

2.5

143

2.5

5.0

3.2

78

2.5

2.2

4.0

51

2.5

2.5

151

2.5

3.2

81

2.5

Supercast Ni

3.2

83

2.5

Supercast NiFe

3.2

89

2.5

PHKV3

PHKV5

PH400 PH600 PH700 Abrasocord 43 PHRS309LC PHRS309MoLC PH22.9.3LR

PHRM316LC

PHRM318LC WWRSP

WWHi Ten 8

ORDERING INFORMATION PACKAGING ELECTRODE SIZE (MM)

AMPS RANGE

KG'S PER PKT

3.2

50-100

2.5

PKT PER CTN

APPROX NO. OF RODS PER PKT

PART NO.

5

89

104122

21

MIG, Flux-Cored & Subarc Wires HIGH QUALITY WELDING WIRES FOR THE TOUGHEST APPLICATIONS.

22

23

MIG WIRE

GAS SHIELDED FLUX-CORED WIRE

MIG

Austfil 71T

PZ6000 CLASSIFICATIONS: AS/NZS14341-B-G49A 3U M/C S6 AWS A5.18: ER70S-6 SHIELDING GAS: CO², ARGON/CO² POLARITY: DC +

TYPICAL ALL WELD METAL CHEMICAL ANALYSIS

TYPICAL APPLICATIONS: General purpose welding of carbon steels.

DESCRIPTION: Precision layer wound spools are more suitable for automatic and robotic welding applications where equipment is less tolerant of feed irregularities.

C

Mn

Si

P

S

Cu

0.07

1.44

0.84

0.012

0.014

0.07

Yield Stress

450 MPa

Tensile Strength

580 MPa

Elongation

26%

CVN Impact Values

103J @ -30°C

WIRE SIZE (MM)

PKT SIZE AND TYPE

SPOOLS PER PALLET

PART NO.

0.8

15kg Spool

78

180055

0.9

15k Spool

78

180056

1.0

15kg Spool

78

180057

1.2

15kg Spool

78

180058

MIG WIRE

POLARITY: Electrode positive DESCRIPTION: Copper coated, low carbon steel MIG wire specifically formulated for optimum performance under CO² and Ar/CO² mixed gases.

24

TYPICAL APPLICATIONS: Suitable for welding mild and medium strength steels. Ideal for positional welding of sheet steel and steel pipes and tubes where the high silicon content promotes smooth even weld beads with excellent edge wetting and contour.

C

Mn

Si

S

P

Fe

0.03

1.28

0.44

0.01

0.013

Bal

ORDERING INFORMATION WIRE SIZE (MM)

PKT SIZE AND TYPE

PART NO.

1.2

15kg Spool

71T112S

TYPICAL ALL WELD METAL MECHANICAL ANALYSIS

Gas Type

CO²

Yield Stress

531 MPa

Tensile Strength

580 MPa

Elongation

26%

CVN Impact Values

93J @ -20°C

TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C

Mn

Si

P

S

Fe

0.1

1.45

0.88

0.02

0.022

Bal

TYPICAL ALL WELD METAL MECHANICAL ANALYSIS

Gas Type

CO²

Ar+18% CO²

Yield Stress

462 MPa

450 Mpa

Tensile Strength

570 MPa

560 MPa

Elongation

27%

27%

CVN Impact Values

96J @ -30°C

86J @ -30°C

ORDERING INFORMATION WIRE SIZE (MM)

PKT SIZE AND TYPE

PART NO.

0.8

15kg Spool

ES608S

0.9

15kg Spool

ES609S

1.0

15kg Spool

ES610S

1.2

15kg Spool

ES612S

FC

FabCo Hornet

This product will replace Elite Solid Wire early 2016

CLASSIFICATIONS: AS/NZS 14341-B G49A 3U M/C S6 AWS A5.18: ER70S-6

DESCRIPTION: Austfil 71T is a rutile flux cored wire designed for excellent performance in all positional fillet and butt-welding applications. Austfil 71T is formulated exclusively for use with cost effective CO2 shielding gas.

TYPICAL APPLICATIONS: Suitable for applications such as storage tanks, structural fabrication, bridge construction, machinery and earthmoving equipment. Suitable for AS/NZS 1554.5 of the structural code; Part 5: Welding of the steel structures subject to high levels of fatigue loading.

TYPICAL ALL WELD METAL CHEMICAL ANALYSIS

GAS SHIELDED FLUX-CORED WIRE

MIG

Austmig ES6 SHIELDING GAS: 100% CO² or Ar/CO² Mixture

POLARITY: DC +

ORDERING INFORMATION

This product will replace Elite 71-T early 2016

CLASSIFICATIONS: AS/NZS ISO 17632-B - T492T1-1CA-UH10 AWS A5.20: E71T-1 H8 SHIELDING GAS: 100% CO²

TYPICAL ALL WELD METAL MECHANICAL ANALYSIS

FC

CLASSIFICATIONS: AS/NZS ISO 17632-B-T493T1-1CMA-U-H10 AWS A5.20 Class E71T-1C H8, E71T-1M H8, E71T-9C H8, E71T-9M H8 SHIELDING GAS: 100% CO² OR 75% AR/25% CO² POLARITY: DC + DESCRIPTION: The wire has good weldability, good impact strength at low temperatures, low spatter levels and easy slag removal.

Fully tested to meet the requirements of the AWS Structural Welding Code - Seismic Supplement D1.8.. TYPICAL APPLICATIONS: An all position tubular flux cored wire designed to be used with CO² or mixed gas shielding, for general purpose fabrication where penetration requirements are stringent.

TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C

Mn

Si

P

S

0.02

1.54

0.38

0.003

0.005

TYPICAL ALL WELD METAL MECHANICAL ANALYSIS

Yield Stress

556 MPa

Tensile Strength

611 MPa

Elongation

26%

CVN Impact Values

102J @ -30°C

Note: When used with 75% AR/25%CO² ORDERING INFORMATION WIRE SIZE (MM)

PKT SIZE AND TYPE

PART NO.

1.2

15kg Spool

182660

1.6

15k Spool

182661

25

GAS SHIELDED FLUX-CORED WIRE

GAS SHIELDED FLUX-CORED WIRE

FC

Hobart 71T CLASSIFICATIONS: AS/NZS ISO 17632-B-T492T1-1CA-U-H10 AWS A5.20, Class E71T-1C SHIELDING GAS: 100% CO² POLARITY: DC + DESCRIPTION: Hobart 71T is an all position flux-cored wire designed to be used with 100% CO².

It can be used on allposition welds with both single and multiple pass welds on mild and some low alloy steels. TYPICAL APPLICATIONS: General purpose welding of carbon steels in all positions.

TM-910 CLASSIFICATIONS: AS/NZS ISO 17632-BT494T1-1MA-U-H10, T494T12-1MA-U-H10 AWS E71T-1 M, E71T-12 MJ, AS/NZS ISO

TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C

Mn

Si

P

S

0.049

1.27

0.50

0.022

0.003

TYPICAL ALL WELD METAL MECHANICAL ANALYSIS

Yield Stress

SHIELDING GAS: 95% Ar / 5% CO², 75% Ar / 25% CO²

628 MPa

Tensile Strength

647 MPa

Elongation

28%

CVN Impact Values

87J @ -20°C

POLARITY: DC +

ORDERING INFORMATION WIRE SIZE (MM)

PKT SIZE AND TYPE

SPOOLS PER PALLET

PART NO.

1.2

15kg Spool

72

182012

1.6

5kg Spool

72

182016

GAS SHIELDED FLUX-CORED WIRE

SHIELDING GAS: 75-80% Ar/Bal CO² POLARITY: DC + DESCRIPTION: TM-1101K3-M offers excellent arc stability and low spatter with 75-80% Ar/20-25% CO² mixtures It also has a fastfreezing slag for all-position welding. These features, along with relatively low diffusible hydrogen levels, excellent slag removal,

26

good impact values and high strength levels, make a superior choice for welding higherstrength steels. TYPICAL APPLICATIONS: For welding of high strength steel.

DESCRIPTION: Welding can be done in all positions without the need to change the parameters. In addition, vertical up welding can be done without the need to weave.

TYPICAL APPLICATIONS: TM-910 has been specially designed to be used with high argon shielding gas mixes. It is also suited for high heat input, slow cooling rate and low heat input high cooling rate welding conditions.

TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C

Mn

Si

P

S

Ni

0.052

0.84

0.39

0.008

0.009

0.40

TYPICAL ALL WELD METAL MECHANICAL ANALYSIS

Yield Stress

494 MPa

Tensile Strength

554 MPa

Elongation

29%

CVN Impact Values

97J @ -40°C

ORDERING INFORMATION WIRE SIZE (MM)

PKT SIZE AND TYPE

PART NO.

1.2

15kg Spool

182195

GAS SHIELDED METAL-CORED WIRE

FC

FabCo 110 CLASSIFICATIONS: AS/NZS ISO 18276-BT765T1-1MA-N3M2 H5 AWS A5.29 E111T1-K3 MJ H4

FC

MC

FabCor 1100 TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C

Mn

Si

P

S

Cr

Ni

Mo

V

0.06

1.60

0.40

0.08

0.01

0.05

1.90

0.30

0.02

CLASSIFICATIONS: AS/NZS ISO 18276-B-T765T15-0MA-N4CiM2 AWS A5.28 E110C-K4

TYPICAL ALL WELD METAL MECHANICAL ANALYSIS

Yield Stress

772 MPa

Tensile Strength

827 MPa

Elongation

21%

CVN Impact Values

SHIELDING GAS: 75% Ar / 25% CO² POLARITY: DC +

41J @ -29ºC

ORDERING INFORMATION WIRE SIZE (MM)

PKT SIZE AND TYPE

PART NO.

1.2

15kg Spool

182655

DESCRIPTION: FabCor 1100 is a metal-cored, gas shielded wire that is designed for the single and multi-pass welding of quenched and tempered steels including T1-type, HY80 and HY100.

It is also highly recommended for welding high-strength steels and can be used for welding castings, heavy equipment, and shipbuilding projects. TYPICAL APPLICATIONS: For welding high strength steels in the down hand position.

TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C

Mn

Si

P

S

Ni

Cr

Mo

0.06

1.60

0.56

0.014

0.009

1.96

0.20

0.54

TYPICAL ALL WELD METAL MECHANICAL ANALYSIS

Yield Stress

834 MPa

Tensile Strength

862 MPa

Elongation

19%

CVN Impact Values

42J @ -50°C

ORDERING INFORMATION WIRE SIZE (MM)

PKT SIZE AND TYPE

SPOOLS PER PALLET

PART NO.

1.2

15kg Spool

-

182200

27

GAS SHIELDED METAL-CORED WIRE

SELF SHIELDED FLUX-CORED WIRE

MC

FabCor 86R CLASSIFICATIONS: AS/NZS ISO 17632 -B-T 493T15-OMA-U H5 AWS A5.18 E70C-6M K4 SHIELDING GAS: 75-95% Ar/BAL CO² POLARITY: DC + DESCRIPTION: FabCor 86R has superior operator appeal due to almost non existent spatter. It also produces essentially slag-free welds and offers relatively low fume levels, good penetration, low hydrogen levels, and 94-97% efficiency.

Recommended for single and multiple pass welding in all position. (Positional welding possible with short arc or pulse mode only.) TYPICAL APPLICATIONS: High deposition welding of carbon steels suitable for siemic applications.

Fabshield XLR-8 TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C

Mn

Si

P

S

0.03

1.44

0.67

0.008

0.015

Yield Stress

476 MPa

Tensile Strength

558 MPa

POLARITY: DC +

Elongation

30%

CVN Impact Values

56 J @-40°C

ORDERING INFORMATION WIRE SIZE (MM)

PKT SIZE AND TYPE

PART NO.

1.2

15kg Spool

182215

POLARITY: DC + DESCRIPTION: An all positional general purpose, self-shielding flux-cored wire, designed specifically for single and multi-pass welding of mild steel and galvanised steel up to a maximum of 20mm in thickness.

28

TYPICAL APPLICATIONS: For on-site welding applications including farm and rural fabrication, fences, frames and sheds, etc. Other uses include prefabricated steel frame construction, galvanised tank fabrication, repair of trucks, tractors and earth moving equipment.

DESCRIPTION: Fabshield XLR-8 has been specifically designed for the demanding application of structural steel erection. This outstanding self-shielded, flux-cored wire produces a stable arc within a wide range of parameters. Designed to be used with constant voltage (CV) power sources. Usable

under AWS D1.8 for use on Demand Critical Welds. Low Hydrogen Weld Deposit. TYPICAL APPLICATIONS: For use on structural steel erection, heavy equipment repair, bridge construction, ship and barge construction. Suits seismic applications.

TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C

Mn

Si

P

S

AL

0.19

0.51

0.17

0.009

0.006

0.51

TYPICAL ALL WELD METAL MECHANICAL ANALYSIS

Yield Stress

469 MPa

Tensile Strength

579 MPa

Elongation

28%

CVN Impact Values

42J @ -40°C

ORDERING INFORMATION WIRE SIZE (MM)

PKT SIZE AND TYPE

PART NO.

1.6

15kg Spool

182729

1.8

15kg Spool

182730

STAINLESS FLUX-CORED WIRE

FC

Fabshield 21B SHIELDING GAS: None

CLASSIFICATIONS: AS/NZS ISO 17632-B-T494T8-1NA-H10 AWS A5.20, Class E71T-8JD H8 SHIELDING GAS: None

TYPICAL ALL WELD METAL MECHANICAL ANALYSIS

SELF SHIELDED FLUX-CORED WIRE

CLASSIFICATIONS: AS/NZS ISO 17632-B-T49ZT11-1NA AWS A5.20, Class E71T-11

FC

FC

Tientai 309LT1-1 TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C

Mn

Si

P

S

AL

0.28

0.34

0.15

0.008

0.003

1.72

TYPICAL ALL WELD METAL MECHANICAL ANALYSIS

Yield Stress

427 MPa

Tensile Strength

627 MPa

Elongation

22%

CLASSIFICATIONS: AS/NZS ISO 17633-BTS309L-FC1 AWS A5.22 E309LT1-1

TYPICAL ALL WELD METAL CHEMICAL ANALYSIS

SHIELDING GAS: CO²

TYPICAL ALL WELD METAL MECHANICAL ANALYSIS

POLARITY: DC +

ORDERING INFORMATION WIRE SIZE (MM)

PKT SIZE AND TYPE

PART NO.

1.2

4.5kg Spool

182700

1.2

15kg Spool

182701

1.7

15kg Spool

182702

DESCRIPTION: Designed for 100% CO² gas shielding and all-position welding. It is commonly used for welding similar alloys in wrought or cast forms, or used in dissimilar welding, such as low alloy steel, heat-resistant steel and clad steel.

TYPICAL APPLICATIONS: For dissimilar metals. Buffer layers.

C

Mo

Cr

Cu

S

Ni

0.026

0.06

24.07

0.07

0.009

12.78

Tensile Strength

586 MPa

Elongation

39%

ORDERING INFORMATION WIRE SIZE (MM)

PKT SIZE AND TYPE

PART NO.

1.2

12.5kg Spool

184225

29

STAINLESS FLUX-CORED WIRE

STAINLESS SOLID MIG WIRE

FC

Tientai 316LT1-1

309LSI

CLASSIFICATIONS: AS/NZS ISO 17633-BTS316L-FC1 AWS A5.22 E316LT1-1

CLASSIFICATIONS: AS/NZS ISO 14343-BSS309LSi AWS A5.9: ER309LSi

SHIELDING GAS: CO² POLARITY: DC + DESCRIPTION: Designed for 100% CO² gas shielding and all-position welding. It exhibits very excellent slag release and almost spatter-free operating features.

It can be used for joining types of 316, 316L, CF-8M and CF-3M stainless steels. It provides a high inter-granular corrosion resistance to pressure vessel application due to the low carbon content.

TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C

Mn

Si

P

0.027

1.55

0.025 0.025

S

Mo

Ni

Cr

0.011

2.68

12.63

19.3

SHIELDING GAS: Argon/CO²* or Argon/ Oxygen 2%

TYPICAL ALL WELD METAL MECHANICAL ANALYSIS

Tensile Strength Elongation

560 MPa 42%

POLARITY: DC +

ORDERING INFORMATION WIRE SIZE (MM)

PKT SIZE AND TYPE

PART NO.

1.2

12.5kg Spool

184230

TYPICAL APPLICATIONS: For joining 316,316L grades. Suitable for 301,302,304,304L stainless steels.

STAINLESS SOLID MIG WIRE

30

C

Mn

Si

Cr

Ni

Mo

0.03

1.90

0.92

23.30

13.6

0.10

TYPICAL ALL WELD METAL MECHANICAL ANALYSIS

Tensile Strength

630 MPa

Elongation

31%

ORDERING INFORMATION WIRE SIZE (MM)

PKT SIZE AND TYPE

PART NO.

0.9

15kg Spool

184048

MIG

Safra 5356

CLASSIFICATIONS: AS/NZS ISO 14343-BSS316LSi AWS A5.9: ER316LSi

TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C Mn Si Cr Ni

Mo

0.01

2.60

SHIELDING GAS: Argon/CO²* or Argon/ Oxygen 2%

TYPICAL ALL WELD METAL MECHANICAL ANALYSIS

DESCRIPTION: Precision layer wound stainless steel welding wire depositing 19Cr/12Ni/2.5Mo type extra low carbon type weld metal.

TYPICAL APPLICATIONS: For dissimilar metals. Buffer layers.

TYPICAL ALL WELD METAL CHEMICAL ANALYSIS

ALUMINIUM SOLID MIG WIRE

MIG

316LSI

POLARITY: DC +

DESCRIPTION: Precision layer wound stainless steel welding wire depositing 25Cr/13Ni type low carbon weld metal.

Recommended for welding 309, 309Mo and 309L base materials, also stainless steel to mild and low alloy steels, stainless steel overlays and other dissimilar ferrous metals.

MIG

For welding 316 and 316L plates, forgings, pipes, castings and bars in critical applications. Also suitable for general purpose welding of common stainless steels such as 301, 302, 304 and 304L. TYPICAL APPLICATIONS: For joining 316, 316L grades. Suitable for 301, 302, 304, 304L stainless steels.

1.50

0.92

18.60

Tensile Strength

600 MPa

Elongation

38%

11.60

WIRE SIZE (MM)

PKT SIZE AND TYPE

PART NO.

0.8

5kg Spool

184113

0.8

15kg Spool

184130

0.9

5kg Spool

184105

0.9

15kg Spool

184132

1.0

15kg Spool

184136

15kg Spool

SHIELDING GAS: Pure Argon, Argon/Helium POLARITY: DC +

ORDERING INFORMATION

1.2

CLASSIFICATIONS: AS/NZS ISO 18273-S Al5356 AWS A5.10: ER5356

184138

DESCRIPTION: Precision layer wound Al/5%Mg wire suitable for welding wrought or cast aluminium alloys containing magnesium as the major alloying element.

Suitable for welding selected grades of wrought Al/Mg alloys including 5083, 5086, 5454 and 5456. Has marine approvals. TYPICAL APPLICATIONS: For higher tensile strengths and marine applications.

TYPICAL ALL WELD METAL MECHANICAL ANALYSIS

Yield Stress Tensile Strength Elongation

110 MPa 240 MPa 17%

TYPICAL ALL WELD METAL CHEMICAL ANALYSIS Si

Fe

Cu

Mn

Mg

Cr

0.034

0.111

0.008

0.145

4.75

0.128

Ti

Be

B

Zn

0.106

0.001

0.0023

0.002

ORDERING INFORMATION WIRE SIZE (MM)

PKT SIZE AND TYPE

PART NO.

0.8

0.5kg Spool

183200

1.0

0.5kg Spool

183204

1.0

6kg Spool

183309

1.2

0.5kg Spool

183208

1.2

6kg Spool

183311

31

HARDFACING FLUX-CORED WIRE

SUBMERGED ARC WIRE

FC

Tube Alloy 255-G

TF-565 Flux withTSW-12KM Wire

SHIELDING GAS: 98% Ar/2% O2, 90% Ar/10% CO²

CLASSIFICATIONS: AS/NZS ISO 14171-B-S49A4U ABS SU21 AWS A5.17-97, F7A-4-EM12K

POLARITY: DC + DESCRIPTION: Tube- Alloy 255-G is a small diameter, gas shielded hard surfacing wire that deposits an extremely wear resistant chromium-carbide overlay. It is designed for overlay on carbon, low alloy, cast iron and austenitic manganese base metals. Stress-relief cracking will readily occur with this

product. This cracking is not detrimental to the wear properties of the deposit and provides some degree of stress relief for the weld metal. TYPICAL APPLICATIONS: For high abrasion applications.

TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C

Mn

Si

Cr

Fe

5.30

1.00

0.40

18

Bal

SHIELDING GAS: None

TYPICAL ALL WELD METAL MECHANICAL ANALYSIS

HARDNESS

NUMBER OF LAYERS

1020 STEEL

1 2 2

58RC 61RC 65RC

POLARITY: DC -

ORDERING INFORMATION WIRE SIZE (MM)

1.2

PKT SIZE AND TYPE

PART NO.

11.34kg Spool

HARDFACING FLUX-CORED WIRE

185101

SHIELDING GAS: None POLARITY: DC + DESCRIPTION: Tube-Alloy 255-0 is a self-shielded, flux-cored wire that deposits an extra high chromium carbide alloy steel. It can be used to overlay surfaces subjected to extremely severe abrasion. It can also be used where high temperature (up to 617°C) wear resistance is required. It is designed for

use as an overlay. TYPICAL APPLICATIONS: For high abrasion applications.

DESCRIPTION: Designed for welding on AC and DC and suitable for two-run or multiple layer technique with excellent slag release and good operability.

TYPICAL APPLICATIONS: For use in shipbuilding, boiler and pressure vessel, pipe steels up to API-5L-X70 and low alloyed and fine grain structural steels

C

Mn

Si

S

P

Cu

0.07

1.11

0.28

0.007

0.012

0.010

TYPICAL ALL WELD METAL MECHANICAL ANALYSIS

Yield Stress

460 MPa

Tensile Strength

530 MPa

Elongation

33%

CVN Impact Values

40J @ -40ºC

ORDERING INFORMATION WIRE SIZE (MM)

PKT SIZE AND TYPE

PART NO.

2.4

25kg Spool

182005

3.2

25kg Spool

182006

TF565

25kg Bag

121160

MIG

PZ6048

TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C Mn Si Cr

Fe

4.50

Bal

0.90

0.50

26.50

CLASSIFICATIONS: AS/NZS16834 -B-G76A4U M G AWS A5.28:ER110S-G

TYPICAL ALL WELD METAL MECHANICAL ANALYSIS

HARDNESS

TYPICAL ALL WELD METAL CHEMICAL ANALYSIS

HIGH TENSILE MIG WIRE

FC

Tube Alloy 255-O

32

SA

NUMBER OF LAYERS

1020 STEEL

1 2 2

54RC 56RC 58RC

ORDERING INFORMATION WIRE SIZE (MM)

PKT SIZE AND TYPE

PART NO.

1.6

11.34kg Spool

185099

TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C

Si

Mn

Cr

Mo

Ni

V

0.09

0.56

1.61

0.27

0.24

1.32

0.081

TYPICAL ALL WELD METAL MECHANICAL ANALYSIS

SHIELDING GAS: Argon / CO² / O² POLARITY: DC + DESCRIPTION: PZ6048 is suitable for welding high tensile steels such as T1, Bisalloy 80, AISI 4140.

It is important that the correct welding procedures for the particular steel and thickness are followed. With attention being paid to preheat and interpass temperatures, and arc energy values.

Yield Stress Tensile Strength Elongation CVN Impact Values

735 MPa 799 MPa 18% 55J @ -40°C

ORDERING INFORMATION WIRE SIZE (MM)

PKT SIZE AND TYPE

PART NO.

1.0

15kg Spool

186620

1.2

15kg Spool

186621

TYPICAL APPLICATIONS: High tensile steels.

33

TIG Wires HIGH QUALITY TIG WIRES FOR PROFESSIONAL APPLICATIONS.

34

35

ALUMINIUM TIG WIRE

STAINLESS TIG WIRE

TIG

Maxal TIG 5356 CLASSIFICATIONS: AS/NZS ISO 18273-S Al 5356 AWS A5.10: ER5356 SHIELDING GAS: Argon CURRENT TYPE: AC DESCRIPTION: Maxal 5356 is designed to weld 5xxx series structural alloys and 6xxx series extrusions. It is mainly used where higher weld strength and greater ductility is required.

TYPICAL APPLICATIONS: It is mainly used where higher weld strength and greater ductility is required. Marine applications.

316LSI TYPICAL ALL WELD METAL CHEMICAL ANALYSIS Si

Fe

Cu

Mn

Mg

4.5 - 5.5

0.25

0.40

0.10

0.05 - 0.20

Cr

Zn

Ti

Be

0.05 - 0.20

0.10

0.06 - 0.20