Welding Product Range 2016
CONTACT
P 0800 WELDWELL F 06 8341 604 E
[email protected]
Welding Product Range 2016
0800 WELDWELL E
[email protected]
ITW Welding Group
CONSUMABLES
Global Brands. Local Support. 19 47
WHERE WE STARTED Weldwell was established in 1947 by Wilf Nuttall, a sheet metal worker and welder who developed an innovative electrode range for a new Eutectic Low Temperature welding process. Today we are a leading welding supplier because of our innovation and expertise.
65 YEARS
OUR PRODUCTS 65 years of experience gives us the expertise to develop products that deliver! Our Weldwell arc electrodes are manufactured in New Zealand, and are preferred by welding professionals and enthusiasts world over.
OUR GLOBAL PARTNERSHIPS
OUR INDUSTRY EXPERTISE
Weldwell is part of the ITW (Illinois Tool Works), a diversified manufacturing company.
Both locally and globally our products are developed, delivered and supported by a team of industry experts who understand the needs of our customers.
Our global partnerships give us access to the world’s leading welding brands.
OUR APPROACH We work with our customers to develop the best solutions. Our customers have trust in our products and our people because of the way we do things.
Gas Welding Rods
PANEL WIRE - GENERAL PURPOSE MILD STEEL AS 1167.2: RG, AWS A5.2: R45 Low carbon steel filler rod suitable for fusion welding of mild and low carbon steels and wrought irons. For butt or fillet welding applications such as vehicle body and exhaust repairs, steel furniture, pipe, tubing, etc.. SIZE MM
SOLD PER
PART NO.
1.6
Kg
121004
2.5
Kg
121010
3.2
Kg
121014
Copper & Copper Alloys
NICKEL BRONZE WORK HARDENING NICKEL BRONZE BRAZING ROD AS 1167.1/2: RCuZn-D, AWS A5.8:RBCuZn-D For wear resistant overlays. Excellent for metal to metal sliding wear applications – worn or broken gear teeth, worn bearings, shafts, etc. Hardness 110-200 Brinell. Use Steelbraze Flux see page 109 SIZE MM
SOLD PER
PART NO.
1.6
Kg
127120
Silver Brazing Alloys SILVALOY RANGE
OUR BRANDS Our brands include Weldwell electrodes; WIA equipment and filler metals; Miller industrial equipment; Hobart flux-cored wires and Bernard™ consumables.
USED BY THE BEST
WE KNOW THE MARKET
Our brands are selected by welding professionals and companies who demand the most reliable products, in depth knowledge and cost effective solutions.
We work hard to build our knowledge and understand what our market needs. Whether it’s heavy engineering, mining, oil and gas or pipelines, we know the market.
SUPER STAFOS In addition to Copper and its alloys, Super Stafos - 15% Silver content - may be used with flux to braze brass. Melting Temperature – 650 – 800ºC DESCRIPTION
PKT SIZE
SOLD PER PART NO.
Super Stafos x 1.6mm
1
Stick
125305
Super Stafos x 2.4mm
1
Kg
125308
Super Stafos x 3.2mm
1
Stick
125309
SIZE MM
MELTING TEMP
PKT SOLD PER SIZE
PART NO.
40 x 1.6
610 - 620ºC
1
Stick
124104
42 x 2.0
610 - 620ºC
1
Part Kg
124106
42 x 3.2
610 - 620ºC
1
Part Kg
124114
55 x 1.6
630 - 660ºC
1
Part Kg
124405
151
Delivering Success. Inside cover. See spread on other file.
FOR OVER 65 YEARS WELDWELL HAVE BEEN THE MARKET LEADER AND MANUFACTURER OF ARC WELDING ELECTRODES. We take pride in the products we supply and that’s why we also partner with the world’s leading welding brands, including WIA for equipment and filler metals, Miller for industrial equipment, Hobart for flux cored wires and Bernard for consumables. We support and advise the New Zealand industry with expertise that can be relied on to deliver success.
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3
Our Brands & Products
Contents Filler Metals
Welding Electrodes
Welding Equipment Filler Metals Welding Safety Industrial Welding Equipment Welding Safety Welding Accessories
Flux-Cored Wires
...........................
3
Welding Safety
.. . . . . . . . . . . . . . . . .
117
Electrodes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 21
Welding Helmets . . . . . . . . . . . . . . . . . . . .
119 - 123
MIG, Flux-Cored & Subarc Wires .. . . . . . . . . . . . . . . . . . . . . . . . .
Vortex PAPR System .. . . . . . . . . . . . .
124 - 125
23 - 33
TIG Wires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
35 - 38
Welding Equipment
.......
39
MIG Welders Light Industrial . . . . . . . . . . . . . . . . . . . . . . . . . .
41 - 53
Engine Driven . . . . . . . . . . . . . . . . . . . . . . . . . . . .
55 - 67
Arc & TIG .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
69 - 87
MIG & Multi-Process .. . . . . . . . . . . . . . . .
89 - 99
Induction Heating .. . . . . . . . . . . . . . . . . .
101 - 105
Wirefeeders . . . . . . . . . . . . . . . . . . . . . . . . . . . .
106 - 112
MIG Guns & TIG Torches . . . . . . .
113 - 115
Accessories
.. . . . . . . . . . . . . . . . . . . . . . . .
126
Drive Rollers & Inlet Guides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127 Remote Controls . . . . . . . . . . . . . . . . . . . .
128 - 129
MIG, TIG & Arc Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . .
129 - 133
MIG & TIG Consumables
135 - 151
.. . . . . . . . . . . . .
KEY TO SYMBOLS
Welding Consumables 4
Phase
1
Requires Single Phase Supply
Phase
3
Requires Three Phase Supply
CC
Constant Current Output
DC
Direct Current Output
AC DC CC CV
Alternating, Direct Current Output
CV
Constant Voltage Output
Constant Current and Constant Voltage Output
1
Filler Metals WELDING ELECTRODES, WIRES & HARDFACING PRODUCTS.
2
3
Electrodes HIGH PERFORMING WELDING ELECTRODES DESIGNED FOR THE NEEDS OF THE INDUSTRIAL USER.
4
5
Arc Welding - The Process FUSION WELDING IS A MELTING & CASTING PROCESS IN MINIATURE, THE VARIOUS COMPONENTS OF THE WELDING PROCESS (BASE METAL, WELD METAL SLAG, ETC.) FORMING THE CRUCIBLE AND CONTENTS OF A TINY ELECTRIC FURNACE.
Classification Reference List (Nearest Equivalents)
ELECTRODES FOR WELDING MILD STEEL
Weldwell
AWS A5.1:2004
AS/NZS4855B:2007
PH 28
E6013
E4313A
PH 48A
E6013
E4313A
PH 68
E6013
E4313A
PH 7024
E7024
E4924A
Austarc 12P
E6013
E4313A
PH31A
E6011
E4311A
ELECTRODES FOR WELDING MILD AND MEDIUM TENSILE STEELS
The electric arc, with a temperature of the order of 6,000oC, is a concentrated and efficient source of heat. This heat is utilised in the metal arc welding process by employing a flux-coated electrode to provide filler metal. The electrode and parent metal act as poles of the arc, the core wire of the electrode melting and being transferred across the arc to coalesce with the molten parent metal and form a bond which in most cases, is stronger than the parent metal. The flux covering melts more slowly than the core wire and a cup is formed at the electrode tip which assists in directing the molten droplets to the required spot. The weld metal itself, as deposited, has a cast structure. Its composition is determined by the core wire and coating of the electrode, and by the amount of pick-up of parent metal during welding.
6
For example, a deposit of alloy steel, (eg stainless steel on mild steel), no longer has just the properties expected of that alloy, due to dilution with the parent metal. This effect, in many cases, is not important, but, if desired, it may be eliminated by using multi-layer welds. Welding on materials that have been strengthened by heat treatment or cold-working generally creates a zone of lower strength along the weld boundary. This may not affect the serviceability of the welded joint, but sometimes it is necessary to restore this strength by further heat-treatment or cold-work.
PH 27
E7048 H4
E4948AU H5
PH 56S
E7016 H8
E4916AU H5
PH 16TC
E7016 H8
E4916AU H10
PH 77
E7018-1 H8
E4918-1AU H5
PH C6H
E7028 H8
E4928AU H5
ELECTRODES FOR WELDING HIGH TENSILE STEEL
Weldwell
AWS A5.5:2006
AS/NZS4857B:2006
PH 118
E11018-G H4
E7618-GA H5
ELECTRODES FOR WELDING STAINLESS STEEL
Weldwell
AWS A5.4:2006
AS/NZS4854B:2006
PH RM318LC
E318-16
ES318-16
PH RM316LC
E316L-17
ES316L-17
PH RS309MoLC
E309LMo-17
ES309LMo-17
PH RS309LC
E309L-17
ES309L-17
Weldwell
AWS A5.13:2000
AS/NZS2576
PH 400
E Fe2
1435-A4
PH 600
E Fe3
1855-A4
ELECTRODES FOR WELDING HARD FACING
PH 700
2360-A4
Abrasocord 43
2465-A4
ELECTRODES FOR CREEP RESISTING STEELS
Weldwell
AWS A5.5:2006
AS/NZS 4856B:2006 AS/NZS4857B:2006
KV3
E8015-B3L H4
E5515-2C1ML H5 E6215-GP H5
KV5
E7015-B2L H4
E5215-1CML H5
7
MILD STEEL ELECTRODES
PH28
PH68
28
CLASSIFICATIONS: AS/NZS4855B:2007 E4313A AWS A5.1:2004 E6013 OUTPUT: AC 50V OR DC-
The weld appearance is very good for all positions. PH 28 has excellent X-Ray properties.
DESCRIPTION: A universal electrode which has mediumheavy rutile coating, which yields a fairly rapid solidifying slag. It is very easy to apply in the vertical up and overhead positions, where a short arc length is beneficial.
TYPICAL APPLICATIONS: Pipe welding on-site, pressure vessels, general construction, hydro installations, ship building and storage tanks.
C
Mn
Si
0.04
0.47
0.40
PH48A
Yield Stress
448 MPa
Tensile Strength
500 MPa
Elongation
26 %
CVN Impact Values
52J @ 0ºC
ORDERING INFORMATION PACKAGING ELECTRODE SIZE (MM)
AMPS RANGE
2.5
DESCRIPTION: This is a conventional type of electrode which welds in all positions. It is good for low open circuit voltage machines and has easy starting and restarting properties.
APPROX NO. OF RODS PER PKT
PART NO.
KG'S PER PKT
PKT PER CTN
70-100
2.5
5
159
101503
3.2
85-135
5.0
3
164
101504
4.0
130-170
5.0
3
104
101505
5.0
190-230
5.0
3
53
101506
TYPICAL APPLICATIONS: Galvanised steel and pipe.
It is perfect for site work because with one current setting welds can be done in all positions. Excellent for galvanised steel. TYPICAL APPLICATIONS: Galvanized steel and pipe.
C
Mn
Si
0.04
0.50
0.40
467 MPa
Tensile Strength
521 Mpa
Elongation
31%
CVN Impact Values
59J 0ºC
OUTPUT: AC 50V OR DC-
ORDERING INFORMATION PACKAGING ELECTRODE SIZE (MM)
AMPS RANGE
2.5
Mn
Si
0.06
0.43
0.46
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
Yield Stress
443 MPa
Tensile Strength
495 MPa
Elongation
29%
CVN Impact Values
87J @ +20ºC
ºORDERING INFORMATION ELECTRODE SIZE (MM)
AMPS RANGE
KG'S PER PKT
PKT PER CTN
APPROX NO. OF RODS PER PKT
PART NO.
2.5
60-95
2.5
5
172
101561
3.2
70-125
5.0
3
163
101562
4.0
130-170
5.0
3
109
101563
5.0
170-240
5.0
3
72
101564
APPROX NO. OF RODS PER PKT
PART NO.
KG'S PER PKT
PKT PER CTN
70-100
2.5
5
158
101547
3.2
90-135
5.0
3
158
101548
4.0
130-180
5.0
3
105
101549
DESCRIPTION: The PH 7024 is a heavy coated rutile contact type electrode developed for high speed welding of mild steel in flat and horizontal positions using AC or DC straight polarity.
STICK
7024
CLASSIFICATIONS: AS/NZS4855B:2007 E4924A AWS A5.1:2004 E7024
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
Yield Stress
C
PACKAGING
PH7024 TYPICAL ALL WELD METAL CHEMICAL ANALYSIS
In addition it exhibits very quiet running with reasonably smooth deposits. A very useful electrode for welding galvanised steel.
DESCRIPTION: This medium-heavy coated rutile electrode produces a rapid freezing slag. Its large droplet type of arc makes it ideal for poor fitting work or where large gaps have to be bridged.
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS
MILD STEEL ELECTRODES
STICK
48A
CLASSIFICATIONS: AS/NZS4855B:2007 E4313A AWS A5.1:2004 E6013 OUTPUT: AC 45V OR DC-
OUTPUT: AC 50V OR DC-
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
STICK
68
CLASSIFICATIONS: AS/NZS4855B:2007 E4313A AWS A5.1:2004 E6013
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS
MILD STEEL ELECTRODES
8
MILD STEEL ELECTRODES
STICK
The iron powder content in the flux coating gives high efficiency combined with excellent mechanical properties. TYPICAL APPLICATIONS: Dozers, buckets, ship building, roof trusses, rolling stock, bridge grinders, crusher frames, pressure vessels, heavy machinery frames, beams.
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C
Mn
Si
0.05
0.59
0.36
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
Yield Stress
447 MPa
Tensile Strength
507 MPa
Elongation
31%
CVN Impact Values
71J @ 0ºC
ORDERING INFORMATION PACKAGING PKT PER CTN
APPROX NO. OF RODS PER PKT
PART NO.
2.5
5
97
101671
5.0
3
91
101672
180-210
5.0
3
54
101673
260-320
5.0
3
32
101674
ELECTRODE SIZE (MM)
AMPS RANGE
KG'S PER PKT
2.5
90-140
3.2
130-160
4.0 5.0
9
MILD STEEL ELECTRODES
LOW HYDROGEN ELECTRODES
STICK
Austarc 12P CLASSIFICATIONS: AS/NZS4855B:2007 E4313A AWS A5.1:2004 E6013 OUTPUT: AC 45V OR DC+ or DESCRIPTION: A smooth running, rutile type electrode for all positional welding of mild steel. It is characterised by a moderately forceful and extremely stable arc, and produces excellent penetration with low spatter losses.
Specially recommended for the fillet welding of pipe or rectangular framed sections using the vertical down technique to minimise distortion and the risk of burn through. TYPICAL APPLICATIONS: Welding of general purpose structural steel, galvanised gates and fences, trailers, and wrought iron.
PH27 C
Mn
Si
0.05
0.48
0.29
447 MPa
Tensile Strength
480 MPa
Elongation
31%
CVN Impact Values
108J @ 0ºC
ORDERING INFORMATION PACKAGING ELECTRODE AMPS KG'S SIZE (MM) RANGE PER PKT
PKT PER CTN
APPROX PART PER PKT NO.
2.0
5
250
40-60
2.5
2.5
60-95
2.5
5
160
101575
3.2
90-140 5.0
3
159
101576
4.0
120-190 5.0
3
105
101577
MILD STEEL ELECTRODES
PH31A
DESCRIPTION: This type is formulated for a deeply penetrating arc with fast burn-off rate. It is used primarily for welding pipe, using the stove-pipe technique. PH31A has good mechanical and X-ray characteristics.
10
101578
A touch technique or a short arc are the main requisites, depending upon the welding conditions. TYPICAL APPLICATIONS: Deep penetrating arc and vertical down welding.
DESCRIPTION: A vertical down low hydrogen electrode which bridges gaps with remarkable ease. Welding is very fast, using high currents and a short arc. The welds are flat in profile and insensitive to cracking.
PH56S C
Mn
Si
0.12
0.60
0.16
OUTPUT: AC 70V or DC+/-
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
410 MPa
Tensile Strength
510 MPa
Elongation
31%
CVN Impact Values
89J @ -30ºC
ORDERING INFORMATION PACKAGING
C
Mn
Si
0.04
1.15
0.45
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
Yield Stress
439 MPa
Tensile Strength
507 MPa
Elongation
32%
CVN Impact Values
183J @ -30ºC
ORDERING INFORMATION PACKAGING ELECTRODE SIZE (MM)
AMPS RANGE
KG'S PER PKT
PKT PER CTN
APPROX NO. OF RODS PER PKT
PART NO.
3.2
150 Max
5.0
3
148
102515
4.0
200 Max
5.0
3
105
102516
ELECTRODE SIZE (MM)
AMPS RANGE
KG'S PER PKT
PKT PER CTN
APPROX NO. OF RODS PER PKT
2.5
60-95
2.5
5
166
101617
3.2
90-125
5.0
3
166
101618
4.0
115-175
5.0
3
107
101619
PART NO.
DESCRIPTION: An all-positional low hydrogen electrode which deposits very pure weld metal with exceptional mechanical and X-ray properties.
STICK
56S
CLASSIFICATIONS: AWS A5.1:2004 E4916AU H5 AS/NZS4855B:2007 E7016-H8
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS
Yield Stress
TYPICAL APPLICATIONS: Vertical down welding bridging gaps
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS
LOW HYDROGEN ELECTRODES
STICK
31A
CLASSIFICATIONS: AS/NZS4855B:2007 E4311A AWS A5.1:2004 E6011 OUTPUT: AC 70V OR DC+
OUTPUT: AC 70V or DC+
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
Yield Stress
27
CLASSIFICATIONS: AS/NZS4855B:2007 E7048 H4 AWS A5.1:2004 E4948AU H5
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS
STICK
For use on mild, unalloyed micro alloyed and low alloy steels, also for steels to LT 40 spec. Used with a short arc and reasonably slow travel speeds. TYPICAL APPLICATIONS: All position welding of mild and low alloy steels.
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C
Mn
Si
0.05
1.11
0.34
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
Yield Stress
497 MPa
Tensile Strength
589 MPa
Elongation
28%
CVN Impact Values
107J @ -40ºC
ORDERING INFORMATION PACKAGING ELECTRODE SIZE (MM)
AMPS RANGE
KG'S PER PKT
PKT PER CTN
APPROX NO. OF RODS PER PKT
PART NO.
2.5
60-100
2.2
5
131
102554
3.2
85-140
5.0
3
151
102555
4.0
100-180
5.0
3
99
102556
11
LOW HYDROGEN ELECTRODES
PH16TC
DESCRIPTION: APH16TC is a smooth running, easy to use, all position twin coated, low hydrogen electrode, for mild and low alloy steel applications.
PHC6H
16TC
CLASSIFICATIONS: AWS A5.1:2004 E4916AU H10 AS/NZS4855B:2007 E7016 H8 OUTPUT: AC 45 (2.5, 3.2) AC 55 (4.0) DC+
C
Mn
Si
0.05
1.18
0.52
Provides high quality notch tough weld metal. Easy re-strike. Can be operated on low OCV AC machines.
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
TYPICAL APPLICATIONS: Heavy wall joints, maintenance.
Yield Stress
426 MPa
Tensile Strength
518 MPa
Elongation
33%
CVN Impact Values
118J @ -40ºC
ORDERING INFORMATION PACKAGING ELECTRODE SIZE (MM)
AMPS RANGE
KG'S PER PKT
PKT PER CTN
APPROX NO. OF RODS PER PKT
PART NO.
2.5
60-90
2.5
5
147
102565
3.2
90-135
5.0
3
148
102566
4.0
140-190
5.0
3
90
102567
OUTPUT: AC 70V or DC+ DESCRIPTION: An iron powder-bearing low hydrogen electrode for welding steel, low alloy, medium tensile steels and for steels to LT 40 spec in all positions. The metal recovery is approx 115% and the deposited welds are first class for X-ray.
DESCRIPTION: This is a 195% efficiency iron powder low hydrogen type electrode for clean smooth welds in the down-hand position on heavy plate and joints in restraint.
PH118 PH77 is welded with a short arc and due to it’s higher current characteristics welding is much faster than normal. TYPICAL APPLICATIONS: Penstocks, turbines, class 1 pressure vessels, tanks, earthmoving plant, repair and maintenance.
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C
Mn
Si
0.04
1.47
0.31
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
Yield Stress
483 MPa
Tensile Strength
563 MPa
Elongation
29%
CVN Impact Values
123 J @ -50ºC
ORDERING INFORMATION PACKAGING ELECTRODE SIZE (MM)
AMPS RANGE
KG'S PER PKT
PKT PER CTN
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C
Mn
Si
0.02
1.26
0.62
It has excellent mechanical and X-ray properties and is very suited for welds in narrow Vee joints. The zircon-based coating leaves a very readily removable slag.
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
TYPICAL APPLICATIONS: High deposition fast fill applications.
ORDERING INFORMATION
Yield Stress
424 MPa
Tensile Strength
513 MPa
Elongation
34%
CVN Impact Values
108J @ -20ºC
PACKAGING ELECTRODE SIZE (MM)
AMPS RANGE
PKT PER CTN
KG'S PER PKT
APPROX NO. OF RODS PER PKT
PART NO.
2.5
60-105
2.2
5
107
102584
3.2
90-145
5.0
3
126
102585
4.0
140-200
5.0
3
87
102586
5.0
180-300
5.0
3
48
102587
APPROX NO. OF RODS PER PKT
PART NO.
4.0
200-230 5.0
3
42
102598
5.0
260-340 5.0
3
28
102599
LOW HYDROGEN ELECTRODES
STICK
77
CLASSIFICATIONS: AWS A5.1:2004 E4918-1AU H5 AS/NZS4855B:2007 E7018-1 H8
12
OUTPUT: AC 70V or DC+
STICK
C6H
CLASSIFICATIONS: AWS A5.1:2004 E4928AU H5 AS/NZS4855B:2007 E7028 H4
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS
LOW HYDROGEN ELECTRODES
PH77
LOW HYDROGEN ELECTRODES
STICK
STICK
118
CLASSIFICATIONS: AWS A5.5:2006 E7618-GA H5 AS/NZS4857B:2007 E11018-G H4
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS
OUTPUT: AC 70V or DC+
These electrodes must be kept very dry.
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
DESCRIPTION: Type PH 118 is designed for welding l ow alloy high strength steels with tensiles up to 120,000 psi, ie: Bisalloy 80, Sumiten 80S, T1 and 4140. In addition 118 is ideal for many repair welds on high strength steels, ie: forklift prongs, axles, shafts etc. ABS approved.
TYPICAL APPLICATIONS: For repairing part of machinery made of low-alloy, high strength steels such as shafts, axles, fork lift arms ect.
C
Mn
Si
Cr
Ni
Mo
0.05
1.30
0.30
0.02
1.60
0.50
Yield Stress
775 MPa
Tensile Strength
821 MPa
Elongation
24%
CVN Impact Values
81J @ -51ºC
ORDERING INFORMATION PACKAGING ELECTRODE SIZE (MM)
AMPS RANGE
KG'S PER PKT
PKT PER CTN
APPROX NO. OF RODS PER PKT
PART NO.
3.2
90-140
5.0
3
122
102611
4.0
110-180
5.0
3
86
102612
13
LOW HYDROGEN ELECTRODES
PHKV3
HARD FACING ELECTRODES
STICK
PH400
KV3
CLASSIFICATIONS: AS/NZS4856B:2006 E5515-2C1ML H5 AS/NZS 4857B:2006 E6215-GP H5 AWS A5.5:2006 E8015-B3L H4
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C
Mn
Si
Cr
Mo
P
S
0.05
0.77
0.22
2.10
0.95
0.03
0.01
DESCRIPTION: For welding steels alloyed with 2.25% Cr/1.0% Mo and is recommended for welding 0.5% Cr/0.5% Mo/0.25% V steel. As with all creep resisting steel welding, correct preheat and interpass temperature control must be used.
PH KV3 exhibits excellent X-ray quality welds. Also suitable for welding other low alloy, medium tensile steels, where matching or improved strength and toughness are desired. TYPICAL APPLICATIONS: Welding chrome moly steels and for seismic grade reinforcing bar.
638 MPa
Yield Stress Tensile Strength
726 MPa
Elongation
25%
ORDERING INFORMATION PACKAGING ELECTRODE SIZE (MM)
AMPS RANGE
2.5 3.2 4.0
PKT PER CTN
65-95
2.2
5
115
102624
75-130
5.0
3
131
102625
115-165
5.0
3
91
102626
DESCRIPTION: For welding steels alloyed with 1.25% Cr/0.5% Mo. It can also be used to weld 0.9% Cr/0.5% Mo steels.
14
DESCRIPTION: Tough chromiummanganese alloy used for worn rails, shafts, grouser plates, shovel pads, track links, idler wheels, dragline pins etc. Typical undiluted hardness 38Rc.
PH600 TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C
Mn
Si
P
S
Cr
Mo
0.04
0.86
0.23
0.02
0.01
1.20
0.46
PH KV5 is very good in all positions. The weld metal is insensitive to solidification cracking.
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
TYPICAL APPLICATIONS: For welding matching chrome moly steels.
Yield Stress
504 MPa
Tensile Strength
579 MPa
Elongation
30%
ELECTRODE SIZE (MM)
AMPS RANGE
KG'S PER PKT
PKT PER CTN
TYPICAL APPLICATIONS: Idler shafts and wheels, crane hooks, top rollers and hooks, shovel pads, drive sprockets and wheel hangers.
C
Mn
Si
Cr
0.14
0.60
0.40
2.90
ORDERING INFORMATION PACKAGING ELECTRODE SIZE (MM)
AMPS RANGE
3.2 4.0
APPROX NO. OF RODS PER PKT
PART NO.
5
127
103514
5
68
103515
KG'S PER PKT
PKT PER CTN
95-145
5.0
125-200
5.0
APPROX NO. OF RODS PER PKT
PART NO.
2.5
65-95
2.2
5
111
102638
3.2
75-130
5.0
3
130
102639
4.0
115-165
5.0
3
91
102640
DESCRIPTION: Versatile, low cost hard facing deposit for straight carbon, low alloy or manganese steel. The self hardening deposit has high abrasion resistance.
STICK
600
CLASSIFICATIONS: AS/NZS2576 E Fe3 AWS A5.13: 1855-A4 OUTPUT: AC 50V or DC+/-
ORDERING INFORMATION PACKAGING
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS
HARD FACING ELECTRODES
STICK
KV5
CLASSIFICATIONS: AS/NZS4856B:2006 E5215-1CML H5 AWS A5.5:2006 E7015-B2L H4 OUTPUT: DC +
PART NO.
KG'S PER PKT
LOW HYDROGEN ELECTRODES
PHKV5
APPROX NO. OF RODS PER PKT
400
CLASSIFICATIONS: AS/NZS2576 E Fe2 AWS A5.13: 1435-A4 OUTPUT: AC 50V or DC+/-
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
OUTPUT: DC +
STICK
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS
Deposit is malleable and forgeable when hot. Typical undiluted hardness 59Rc. TYPICAL APPLICATIONS: Bull dozer blades, excavator teeth, plough shears, bucket teeth and lips.
C
Mn
Si
P
0.40
0.74
0.41
5.30
ORDERING INFORMATION PACKAGING ELECTRODE AMPS PKT KG'S SIZE (MM) RANGE PER PER CTN PKT
APPROX RODS PER PKT
PART NO.
3.2
95-145
5.0
3
133
103529
4.0
125-280 5.0
3
67
103530
15
HARD FACING ELECTRODES
PH700
DESCRIPTION: PH 700 is a high carbonchrome type for impact and severe abrasion and has good resistance to scaling and corrosion in high temperatures. It can be deposited directly on to mild steel, low alloy steel or austenitic manganese steel.
PHRS309LC
700
CLASSIFICATIONS: AS/NZS2576 2360-A4
OUTPUT: AC 50V or DC+/-
STAINLESS STEEL ELECTRODES
STICK
C
Cr
3.00
18.00
However, when the base metal is hardenable or high alloy, a buffer layer of PH 56S, PH 77 or the stainless alloy RSP may be necessary. Typical undiluted hardness 62Rc.
ORDERING INFORMATION
TYPICAL APPLICATIONS: Furnace parts, rolling mill guides, conveyor screws, dozer blades, ripper teeth etc.
PACKAGING ELECTRODE SIZE (MM)
AMPS RANGE
3.2 4.0
OUTPUT: AC 70V or DC+ APPROX NO. OF RODS PER PKT
PART NO.
KG'S PER PKT
PKT PER CTN
110-130
5.0
3
86
103542
130-180
5.0
3
57
103543
HARD FACING ELECTRODES
OUTPUT: AC 55V or DC+ DESCRIPTION: Abrasocord 43 deposits extremely abrasionresistant chromium/ niobium carbides, which also have moderate to heavy impact resistance. The electrode has a very high deposition efficiency of 190%.
16
DESCRIPTION: PH RS309LC is a rutile coated all position electrode for welding stainless steel containing 22-25% Cr and 12-14% Ni. RS309LC may be used for welding dissimilar metals, eg; stainless steel
type 18/8 to mild steel. Also used for welding the buffer layer of 18/8 clad steels, of which the final run is made with PH RS308LC. TYPICAL APPLICATIONS: Dissimilar metals. Buffer layers.
PHRS309MOLC TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C
Mn
Cr
Nb
Fe
A buffer layer of RSP or 56S or 77 is recommended. Typical undiluted hardness of 64-69Rc.
5.0
0.7
22.0
7.0
Bal
TYPICAL APPLICATIONS: For applications where resistance to extreme abrasion and moderate to heavy impact are required such as press screws, grizzly bars, crusher hammers, ripper teeth and shovel teeth.
ORDERING INFORMATION
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
Single Layer onto Mild Steel
Typical Hardness 60-65 HRc
Multi Layer
Typical Hardness 64-69 HRc
PACKAGING ELECTRODE SIZE (MM)
AMPS RANGE
KG'S PER PKT
PKT PER CTN
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C
Mn
Si
Cr
Ni
Mo
0.03
1.00
0.9
23.9
13.1
0.06
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
Tensile Strength
520 MPa
Elongation
30%
Typical Ferrite
12.4%
ORDERING INFORMATION PACKAGING ELECTRODE SIZE (MM)
AMPS RANGE
KG'S PER PKT
PKT PER CTN
APPROX NO. OF RODS PER PKT
PART NO.
3.2
115-140
5.0
3
87
103560
4.0
140-185
5.0
3
56
103561
APPROX NO. OF RODS PER PKT
2.5
45-70
2.5
5
130
104290
70-110
2.5
5
78
104291
STICK
RS309 MoLC
CLASSIFICATION AS/NZS 4854B:2006 ES309L Mo-17 AWS A5.4:2012 E309LMo-17
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS
OUTPUT: AC 70V or DC+
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
DESCRIPTION: PH RS309MoLC is an all position, rutile coated electrode which is extremely suitable for welding austenitic stainless steels containing molybdenum to carbon steels, and for the welding of buffer layers of AISI 316 clad steels of which the final run is made with PH RM316LC.
TYPICAL APPLICATIONS: Dissimilar metals joints particularly 316 grade stainless. Buffer layers.
PART NO.
3.2
STAINLESS STEEL ELECTRODES
STICK
Abrasocord 43 CLASSIFICATIONS: AS/NZS2576 2465-A4
RS 309 LC
CLASSIFICATION AS/NZS 4854B:2006 ES 309L-17 AWS A5.4 2012 E309L-17
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS
STICK
C
Mn
Si
Cr
Ni
Mo
0.3
0.81
0.6
22.2
12.6
2.70
Tensile Strength
787 MPa
Elongation
30%
Typical Ferrite
18%
ORDERING INFORMATION PACKAGING ELECTRODE SIZE (MM)
AMPS RANGE
KG'S PER PKT
PKT PER CTN
APPROX NO. OF RODS PER PKT
PART NO.
2.5
45-70
2.5
5
118
104276
3.2
70-110
2.5
5
76
104277
17
STAINLESS STEEL ELECTRODES
PHRM316LC
DESCRIPTION: PH RM316LC is a low carbon electrode for welding Molybdenum bearing 316 and 316L steels. The weld metal has superior resistance to pitting and most types of corrosion.
WWRSP
RM 316LC
CLASSIFICATIONS: AS/NZS4854B:2012 ES316L-17 AWS A5.4:2012 E316L-17 OUTPUT: AC 70OCV or DC+
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS
Also suitable for the general purpose welding of 301, 302, 304 and 304L stainless steels. Weld with a short arc. TYPICAL APPLICATIONS: Molybdenum bearing 316 and 316L general purpose welding of 301, 302, 304 and 304L stainless steels.
C
Mn
Si
Cr
Ni
Mo
0.02
0.72
0.67
17.8
11.4
2.5
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
600 MPa
Tensile Strength Elongation
41%
Typical Ferrite
6.3%
ORDERING INFORMATION PACKAGING ELECTRODE SIZE (MM)
AMPS RANGE
KG'S PER PKT
DESCRIPTION: PH RM318LC deposits a stabilised weld metal suitable for welding AISI types 318 and 316. The deposit is highly resistant to corrosion by strong acids.
18
TYPICAL APPLICATIONS: Suitable for welding AISI types 318 and 316.
OUTPUT: AC 75V or DC+ DESCRIPTION: RSP deposits a weld metal of an austeniticferritic structure which is highly resistant to cracking. Hence its use where combinations of metals could cause cracks by other methods.
PART NO.
40-80
2.5
5
141
104236
3.2
60-100
2.5
5
76
104237
4.0
90-140
2.5
5
51
104238
RSP
Weldwell RSP is also used to weld creep resistant steel such as 5% Cr-0.5% Mo, where no post work heat treatment can be applied. For joining mild to stainless steel. Very good for repair welding. TYPICAL APPLICATIONS: Dissimilar metals. Buffer layers and crack resistant welds.
WWHi Ten 8 TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C
Mn
Si
Niobium
Cr
Ni
Mo
0.02
0.77
0.72
0.24
18
11.3
2.5
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
Tensile Strength
Min 550 MPa
Elongation
Min 25%
CVN Impact Values
7.2%
ORDERING INFORMATION PACKAGING ELECTRODE SIZE (MM)
AMPS RANGE
KG'S PER PKT
PKT PER CTN
STICK
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C
Mn
Si
Cr
Ni
Mo
0.04
2.50
1.0
17-20
10-14
2.0-3.5
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
Tensile Strength
640 - 750 MPa
Elongation
Min. 25%
ORDERING INFORMATION PACKAGING ELECTRODE SIZE (MM)
AMPS RANGE
2.5 3.2 4.0
APPROX NO. OF RODS PER PKT
PART NO.
2.5
40-80
2.5
5
138
104186
3.2
60-100
2.5
5
78
104187
OUTPUT: AC 50V or DC+ DESCRIPTION: Hi Ten 8 was developed to give very high strengths at elevated temperatures combined with corrosion resistance, high toughness and wear resistance. The special coating gives porosity free, dense deposits with little or no spatter.
APPROX NO. OF RODS PER PKT
PART NO.
KG'S PER PKT
PKT PER CTN
40-75
2.5
5
143
104199
60-100
2.5
5
78
104200
90-140
2.5
5
51
104201
REPAIR & MAINTENANCE ELECTRODES
STICK
RM 318LC
CLASSIFICATION AS/NZS4854B:2006 ES318-16 AWS A5.4:2012 E318-16 OUTPUT: AC 70V or DC+
PKT PER CTN
APPROX NO. OF RODS PER PKT
2.5
STAINLESS STEEL ELECTRODES
PHRM318LC
REPAIR & MAINTENANCE ELECTRODES
STICK
STICK
HI TEN 8
Welds are deposited at highest possible speed with least amount of base metal heat, using very low amperages. Tensile strength 825 MPa with high anticracking properties. TYPICAL APPLICATIONS: General engineering welding, including spring steels, diedm gearsm pumps, shafts. Ideal to repair petrol engine exhust values.
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
Yield Stress
Up to 625 MPa
Tensile Strength
Up to 825 MPa Up to 1200 MPa (work hardened)
Elongation
Min. 22%
ORDERING INFORMATION PACKAGING ELECTRODE SIZE (MM)
AMPS RANGE
KG'S PER PKT
PKT PER CTN
APPROX NO. OF RODS PER PKT
PART NO.
2.5
40-75
2.5
5
151
104144
3.2
75-125
2.5
5
74
104145
19
CAST IRON ELECTRODES
STICK
Electrode Quantities Per Packet
Supercast Ni CLASSIFICATIONS: AWS A5.15: ENi-C1
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS Mn
S
Ni
OUTPUT: AC 45V or DC +/-
0.03
0.006
97%
DESCRIPTION: Supercast Ni is a basic, graphite-coated AC/DC electrode for the lower strength welding of cast irons. It is characterised by a soft, smooth arc with low penetration and spatter levels on both AC and DC power sources.
Ease of striking is a feature of Supercast Ni and it also has a particularly good wetting action resulting in well bonded welds of regular contour and attractive appearance. TYPICAL APPLICATIONS: For repair and build-up of all standard grades of grey cast iron, malleable iron, austenitic cast iron and some grades of meehanite cast iron.
TYPE
ELECTRODE SIZE (MM)
APPROX NO. OF RODS PER PKT
KG'S PER PKT
TYPE
PH28
2.5
159
2.5
PH118
3.2
164
5.0
4.0
104
5.0
5.0
53
5.0
2.5
158
2.5
3.2
158
5.0
4.0
105
5.0
2.5
172
2.5
3.2
163
5.0
4.0
109
5.0
5.0
72
5.0
2.5
97
2.5
3.2
91
5.0
4.0
54
5.0
5.0
32
5.0
2.0
250
2.5
2.5
160
2.5
3.2
159
5.0
4.0
105
5.0
2.5
166
2.5
3.2
166
5.0
4.0
107
5.0
3.2
148
5.0
4.0
105
5.0
2.5
131
3.2
151
4.0
99
5.0
2.5
147
2.5
3.2
148
5.0
4.0
90
2.5
107
3.2
126
5.0
4.0
87
5.0
5.0
48
5.0
4.0
42
5.0
5.0
28
5.0
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
Yield Stress
200 MPa
Tensile Strength
400 MPa
Deposit Hardness
150-170 HV (30)
PH48A
ORDERING INFORMATION PACKAGING ELECTRODE SIZE (MM)
3.2
AMPS RANGE
50-100
KG'S PER PKT
PKT PER CTN
APPROX NO. OF RODS PER PKT
2.5
5
83
PH68 PART NO.
104110
PH7024
Austarc 12P
CAST IRON ELECTRODES
STICK
PH31A
Supercast Ni/Fe
PH56S
CLASSIFICATIONS: AWS A5.15: ENiFe-C1
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS Mn
Ni
Fe
OUTPUT: AC 45V or DC +/-
0.85
57.8
Bal
DESCRIPTION: Supercast Ni Fe is a “basic, graphite-coated AC/DC electrode for the higher strength welding of cast irons. It is characterised by a soft, smooth arc with low penetration and spatter levels on both AC and DC power sources. Ease of striking is a feature of Supercast Ni Fe.
20
PH27
TYPICAL APPLICATIONS: For repair and build up of SG irons and all standard grades of grey cast iron , malleable iron, austenitic cast iron and some grades of meehanite cast iron. Also suited to welding these cast irons to steel.
PH16TC
PH77
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
Yield Stress
300 MPa
Tensile Strength
500 MPa
Deposit Hardness
200-220 HV (30)
PHC6H
ELECTRODE SIZE (MM)
APPROX NO. OF RODS PER PKT
KG'S PER PKT
3.2
122
5.0
4.0
86
5.0
2.5
115
2.2
3.2
131
5.0
4.0
91
5.0
2.5
118
5.0
3.2
130
5.0
4.0
91
5.0
3.2
127
5.0
4.0
68
5.0
3.2
133
5.0
4.0
67
5.0
3.2
86
5.0
4.0
57
5.0
3.2
87
5.0
4.0
56
5.0
2.5
130
2.5
3.2
78
2.5
2.5
138
2.5
3.2
76
2.5
2.5
148
2.5
3.2
81
2.5
4.0
51
2.5
2.5
141
2.5
2.2
3.2
76
2.5
5.0
4.0
51
2.5
2.5
138
2.5
3.2
78
2.5
2.5
143
2.5
5.0
3.2
78
2.5
2.2
4.0
51
2.5
2.5
151
2.5
3.2
81
2.5
Supercast Ni
3.2
83
2.5
Supercast NiFe
3.2
89
2.5
PHKV3
PHKV5
PH400 PH600 PH700 Abrasocord 43 PHRS309LC PHRS309MoLC PH22.9.3LR
PHRM316LC
PHRM318LC WWRSP
WWHi Ten 8
ORDERING INFORMATION PACKAGING ELECTRODE SIZE (MM)
AMPS RANGE
KG'S PER PKT
3.2
50-100
2.5
PKT PER CTN
APPROX NO. OF RODS PER PKT
PART NO.
5
89
104122
21
MIG, Flux-Cored & Subarc Wires HIGH QUALITY WELDING WIRES FOR THE TOUGHEST APPLICATIONS.
22
23
MIG WIRE
GAS SHIELDED FLUX-CORED WIRE
MIG
Austfil 71T
PZ6000 CLASSIFICATIONS: AS/NZS14341-B-G49A 3U M/C S6 AWS A5.18: ER70S-6 SHIELDING GAS: CO², ARGON/CO² POLARITY: DC +
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS
TYPICAL APPLICATIONS: General purpose welding of carbon steels.
DESCRIPTION: Precision layer wound spools are more suitable for automatic and robotic welding applications where equipment is less tolerant of feed irregularities.
C
Mn
Si
P
S
Cu
0.07
1.44
0.84
0.012
0.014
0.07
Yield Stress
450 MPa
Tensile Strength
580 MPa
Elongation
26%
CVN Impact Values
103J @ -30°C
WIRE SIZE (MM)
PKT SIZE AND TYPE
SPOOLS PER PALLET
PART NO.
0.8
15kg Spool
78
180055
0.9
15k Spool
78
180056
1.0
15kg Spool
78
180057
1.2
15kg Spool
78
180058
MIG WIRE
POLARITY: Electrode positive DESCRIPTION: Copper coated, low carbon steel MIG wire specifically formulated for optimum performance under CO² and Ar/CO² mixed gases.
24
TYPICAL APPLICATIONS: Suitable for welding mild and medium strength steels. Ideal for positional welding of sheet steel and steel pipes and tubes where the high silicon content promotes smooth even weld beads with excellent edge wetting and contour.
C
Mn
Si
S
P
Fe
0.03
1.28
0.44
0.01
0.013
Bal
ORDERING INFORMATION WIRE SIZE (MM)
PKT SIZE AND TYPE
PART NO.
1.2
15kg Spool
71T112S
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
Gas Type
CO²
Yield Stress
531 MPa
Tensile Strength
580 MPa
Elongation
26%
CVN Impact Values
93J @ -20°C
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C
Mn
Si
P
S
Fe
0.1
1.45
0.88
0.02
0.022
Bal
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
Gas Type
CO²
Ar+18% CO²
Yield Stress
462 MPa
450 Mpa
Tensile Strength
570 MPa
560 MPa
Elongation
27%
27%
CVN Impact Values
96J @ -30°C
86J @ -30°C
ORDERING INFORMATION WIRE SIZE (MM)
PKT SIZE AND TYPE
PART NO.
0.8
15kg Spool
ES608S
0.9
15kg Spool
ES609S
1.0
15kg Spool
ES610S
1.2
15kg Spool
ES612S
FC
FabCo Hornet
This product will replace Elite Solid Wire early 2016
CLASSIFICATIONS: AS/NZS 14341-B G49A 3U M/C S6 AWS A5.18: ER70S-6
DESCRIPTION: Austfil 71T is a rutile flux cored wire designed for excellent performance in all positional fillet and butt-welding applications. Austfil 71T is formulated exclusively for use with cost effective CO2 shielding gas.
TYPICAL APPLICATIONS: Suitable for applications such as storage tanks, structural fabrication, bridge construction, machinery and earthmoving equipment. Suitable for AS/NZS 1554.5 of the structural code; Part 5: Welding of the steel structures subject to high levels of fatigue loading.
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS
GAS SHIELDED FLUX-CORED WIRE
MIG
Austmig ES6 SHIELDING GAS: 100% CO² or Ar/CO² Mixture
POLARITY: DC +
ORDERING INFORMATION
This product will replace Elite 71-T early 2016
CLASSIFICATIONS: AS/NZS ISO 17632-B - T492T1-1CA-UH10 AWS A5.20: E71T-1 H8 SHIELDING GAS: 100% CO²
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
FC
CLASSIFICATIONS: AS/NZS ISO 17632-B-T493T1-1CMA-U-H10 AWS A5.20 Class E71T-1C H8, E71T-1M H8, E71T-9C H8, E71T-9M H8 SHIELDING GAS: 100% CO² OR 75% AR/25% CO² POLARITY: DC + DESCRIPTION: The wire has good weldability, good impact strength at low temperatures, low spatter levels and easy slag removal.
Fully tested to meet the requirements of the AWS Structural Welding Code - Seismic Supplement D1.8.. TYPICAL APPLICATIONS: An all position tubular flux cored wire designed to be used with CO² or mixed gas shielding, for general purpose fabrication where penetration requirements are stringent.
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C
Mn
Si
P
S
0.02
1.54
0.38
0.003
0.005
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
Yield Stress
556 MPa
Tensile Strength
611 MPa
Elongation
26%
CVN Impact Values
102J @ -30°C
Note: When used with 75% AR/25%CO² ORDERING INFORMATION WIRE SIZE (MM)
PKT SIZE AND TYPE
PART NO.
1.2
15kg Spool
182660
1.6
15k Spool
182661
25
GAS SHIELDED FLUX-CORED WIRE
GAS SHIELDED FLUX-CORED WIRE
FC
Hobart 71T CLASSIFICATIONS: AS/NZS ISO 17632-B-T492T1-1CA-U-H10 AWS A5.20, Class E71T-1C SHIELDING GAS: 100% CO² POLARITY: DC + DESCRIPTION: Hobart 71T is an all position flux-cored wire designed to be used with 100% CO².
It can be used on allposition welds with both single and multiple pass welds on mild and some low alloy steels. TYPICAL APPLICATIONS: General purpose welding of carbon steels in all positions.
TM-910 CLASSIFICATIONS: AS/NZS ISO 17632-BT494T1-1MA-U-H10, T494T12-1MA-U-H10 AWS E71T-1 M, E71T-12 MJ, AS/NZS ISO
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C
Mn
Si
P
S
0.049
1.27
0.50
0.022
0.003
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
Yield Stress
SHIELDING GAS: 95% Ar / 5% CO², 75% Ar / 25% CO²
628 MPa
Tensile Strength
647 MPa
Elongation
28%
CVN Impact Values
87J @ -20°C
POLARITY: DC +
ORDERING INFORMATION WIRE SIZE (MM)
PKT SIZE AND TYPE
SPOOLS PER PALLET
PART NO.
1.2
15kg Spool
72
182012
1.6
5kg Spool
72
182016
GAS SHIELDED FLUX-CORED WIRE
SHIELDING GAS: 75-80% Ar/Bal CO² POLARITY: DC + DESCRIPTION: TM-1101K3-M offers excellent arc stability and low spatter with 75-80% Ar/20-25% CO² mixtures It also has a fastfreezing slag for all-position welding. These features, along with relatively low diffusible hydrogen levels, excellent slag removal,
26
good impact values and high strength levels, make a superior choice for welding higherstrength steels. TYPICAL APPLICATIONS: For welding of high strength steel.
DESCRIPTION: Welding can be done in all positions without the need to change the parameters. In addition, vertical up welding can be done without the need to weave.
TYPICAL APPLICATIONS: TM-910 has been specially designed to be used with high argon shielding gas mixes. It is also suited for high heat input, slow cooling rate and low heat input high cooling rate welding conditions.
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C
Mn
Si
P
S
Ni
0.052
0.84
0.39
0.008
0.009
0.40
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
Yield Stress
494 MPa
Tensile Strength
554 MPa
Elongation
29%
CVN Impact Values
97J @ -40°C
ORDERING INFORMATION WIRE SIZE (MM)
PKT SIZE AND TYPE
PART NO.
1.2
15kg Spool
182195
GAS SHIELDED METAL-CORED WIRE
FC
FabCo 110 CLASSIFICATIONS: AS/NZS ISO 18276-BT765T1-1MA-N3M2 H5 AWS A5.29 E111T1-K3 MJ H4
FC
MC
FabCor 1100 TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C
Mn
Si
P
S
Cr
Ni
Mo
V
0.06
1.60
0.40
0.08
0.01
0.05
1.90
0.30
0.02
CLASSIFICATIONS: AS/NZS ISO 18276-B-T765T15-0MA-N4CiM2 AWS A5.28 E110C-K4
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
Yield Stress
772 MPa
Tensile Strength
827 MPa
Elongation
21%
CVN Impact Values
SHIELDING GAS: 75% Ar / 25% CO² POLARITY: DC +
41J @ -29ºC
ORDERING INFORMATION WIRE SIZE (MM)
PKT SIZE AND TYPE
PART NO.
1.2
15kg Spool
182655
DESCRIPTION: FabCor 1100 is a metal-cored, gas shielded wire that is designed for the single and multi-pass welding of quenched and tempered steels including T1-type, HY80 and HY100.
It is also highly recommended for welding high-strength steels and can be used for welding castings, heavy equipment, and shipbuilding projects. TYPICAL APPLICATIONS: For welding high strength steels in the down hand position.
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C
Mn
Si
P
S
Ni
Cr
Mo
0.06
1.60
0.56
0.014
0.009
1.96
0.20
0.54
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
Yield Stress
834 MPa
Tensile Strength
862 MPa
Elongation
19%
CVN Impact Values
42J @ -50°C
ORDERING INFORMATION WIRE SIZE (MM)
PKT SIZE AND TYPE
SPOOLS PER PALLET
PART NO.
1.2
15kg Spool
-
182200
27
GAS SHIELDED METAL-CORED WIRE
SELF SHIELDED FLUX-CORED WIRE
MC
FabCor 86R CLASSIFICATIONS: AS/NZS ISO 17632 -B-T 493T15-OMA-U H5 AWS A5.18 E70C-6M K4 SHIELDING GAS: 75-95% Ar/BAL CO² POLARITY: DC + DESCRIPTION: FabCor 86R has superior operator appeal due to almost non existent spatter. It also produces essentially slag-free welds and offers relatively low fume levels, good penetration, low hydrogen levels, and 94-97% efficiency.
Recommended for single and multiple pass welding in all position. (Positional welding possible with short arc or pulse mode only.) TYPICAL APPLICATIONS: High deposition welding of carbon steels suitable for siemic applications.
Fabshield XLR-8 TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C
Mn
Si
P
S
0.03
1.44
0.67
0.008
0.015
Yield Stress
476 MPa
Tensile Strength
558 MPa
POLARITY: DC +
Elongation
30%
CVN Impact Values
56 J @-40°C
ORDERING INFORMATION WIRE SIZE (MM)
PKT SIZE AND TYPE
PART NO.
1.2
15kg Spool
182215
POLARITY: DC + DESCRIPTION: An all positional general purpose, self-shielding flux-cored wire, designed specifically for single and multi-pass welding of mild steel and galvanised steel up to a maximum of 20mm in thickness.
28
TYPICAL APPLICATIONS: For on-site welding applications including farm and rural fabrication, fences, frames and sheds, etc. Other uses include prefabricated steel frame construction, galvanised tank fabrication, repair of trucks, tractors and earth moving equipment.
DESCRIPTION: Fabshield XLR-8 has been specifically designed for the demanding application of structural steel erection. This outstanding self-shielded, flux-cored wire produces a stable arc within a wide range of parameters. Designed to be used with constant voltage (CV) power sources. Usable
under AWS D1.8 for use on Demand Critical Welds. Low Hydrogen Weld Deposit. TYPICAL APPLICATIONS: For use on structural steel erection, heavy equipment repair, bridge construction, ship and barge construction. Suits seismic applications.
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C
Mn
Si
P
S
AL
0.19
0.51
0.17
0.009
0.006
0.51
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
Yield Stress
469 MPa
Tensile Strength
579 MPa
Elongation
28%
CVN Impact Values
42J @ -40°C
ORDERING INFORMATION WIRE SIZE (MM)
PKT SIZE AND TYPE
PART NO.
1.6
15kg Spool
182729
1.8
15kg Spool
182730
STAINLESS FLUX-CORED WIRE
FC
Fabshield 21B SHIELDING GAS: None
CLASSIFICATIONS: AS/NZS ISO 17632-B-T494T8-1NA-H10 AWS A5.20, Class E71T-8JD H8 SHIELDING GAS: None
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
SELF SHIELDED FLUX-CORED WIRE
CLASSIFICATIONS: AS/NZS ISO 17632-B-T49ZT11-1NA AWS A5.20, Class E71T-11
FC
FC
Tientai 309LT1-1 TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C
Mn
Si
P
S
AL
0.28
0.34
0.15
0.008
0.003
1.72
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
Yield Stress
427 MPa
Tensile Strength
627 MPa
Elongation
22%
CLASSIFICATIONS: AS/NZS ISO 17633-BTS309L-FC1 AWS A5.22 E309LT1-1
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS
SHIELDING GAS: CO²
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
POLARITY: DC +
ORDERING INFORMATION WIRE SIZE (MM)
PKT SIZE AND TYPE
PART NO.
1.2
4.5kg Spool
182700
1.2
15kg Spool
182701
1.7
15kg Spool
182702
DESCRIPTION: Designed for 100% CO² gas shielding and all-position welding. It is commonly used for welding similar alloys in wrought or cast forms, or used in dissimilar welding, such as low alloy steel, heat-resistant steel and clad steel.
TYPICAL APPLICATIONS: For dissimilar metals. Buffer layers.
C
Mo
Cr
Cu
S
Ni
0.026
0.06
24.07
0.07
0.009
12.78
Tensile Strength
586 MPa
Elongation
39%
ORDERING INFORMATION WIRE SIZE (MM)
PKT SIZE AND TYPE
PART NO.
1.2
12.5kg Spool
184225
29
STAINLESS FLUX-CORED WIRE
STAINLESS SOLID MIG WIRE
FC
Tientai 316LT1-1
309LSI
CLASSIFICATIONS: AS/NZS ISO 17633-BTS316L-FC1 AWS A5.22 E316LT1-1
CLASSIFICATIONS: AS/NZS ISO 14343-BSS309LSi AWS A5.9: ER309LSi
SHIELDING GAS: CO² POLARITY: DC + DESCRIPTION: Designed for 100% CO² gas shielding and all-position welding. It exhibits very excellent slag release and almost spatter-free operating features.
It can be used for joining types of 316, 316L, CF-8M and CF-3M stainless steels. It provides a high inter-granular corrosion resistance to pressure vessel application due to the low carbon content.
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C
Mn
Si
P
0.027
1.55
0.025 0.025
S
Mo
Ni
Cr
0.011
2.68
12.63
19.3
SHIELDING GAS: Argon/CO²* or Argon/ Oxygen 2%
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
Tensile Strength Elongation
560 MPa 42%
POLARITY: DC +
ORDERING INFORMATION WIRE SIZE (MM)
PKT SIZE AND TYPE
PART NO.
1.2
12.5kg Spool
184230
TYPICAL APPLICATIONS: For joining 316,316L grades. Suitable for 301,302,304,304L stainless steels.
STAINLESS SOLID MIG WIRE
30
C
Mn
Si
Cr
Ni
Mo
0.03
1.90
0.92
23.30
13.6
0.10
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
Tensile Strength
630 MPa
Elongation
31%
ORDERING INFORMATION WIRE SIZE (MM)
PKT SIZE AND TYPE
PART NO.
0.9
15kg Spool
184048
MIG
Safra 5356
CLASSIFICATIONS: AS/NZS ISO 14343-BSS316LSi AWS A5.9: ER316LSi
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C Mn Si Cr Ni
Mo
0.01
2.60
SHIELDING GAS: Argon/CO²* or Argon/ Oxygen 2%
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
DESCRIPTION: Precision layer wound stainless steel welding wire depositing 19Cr/12Ni/2.5Mo type extra low carbon type weld metal.
TYPICAL APPLICATIONS: For dissimilar metals. Buffer layers.
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS
ALUMINIUM SOLID MIG WIRE
MIG
316LSI
POLARITY: DC +
DESCRIPTION: Precision layer wound stainless steel welding wire depositing 25Cr/13Ni type low carbon weld metal.
Recommended for welding 309, 309Mo and 309L base materials, also stainless steel to mild and low alloy steels, stainless steel overlays and other dissimilar ferrous metals.
MIG
For welding 316 and 316L plates, forgings, pipes, castings and bars in critical applications. Also suitable for general purpose welding of common stainless steels such as 301, 302, 304 and 304L. TYPICAL APPLICATIONS: For joining 316, 316L grades. Suitable for 301, 302, 304, 304L stainless steels.
1.50
0.92
18.60
Tensile Strength
600 MPa
Elongation
38%
11.60
WIRE SIZE (MM)
PKT SIZE AND TYPE
PART NO.
0.8
5kg Spool
184113
0.8
15kg Spool
184130
0.9
5kg Spool
184105
0.9
15kg Spool
184132
1.0
15kg Spool
184136
15kg Spool
SHIELDING GAS: Pure Argon, Argon/Helium POLARITY: DC +
ORDERING INFORMATION
1.2
CLASSIFICATIONS: AS/NZS ISO 18273-S Al5356 AWS A5.10: ER5356
184138
DESCRIPTION: Precision layer wound Al/5%Mg wire suitable for welding wrought or cast aluminium alloys containing magnesium as the major alloying element.
Suitable for welding selected grades of wrought Al/Mg alloys including 5083, 5086, 5454 and 5456. Has marine approvals. TYPICAL APPLICATIONS: For higher tensile strengths and marine applications.
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
Yield Stress Tensile Strength Elongation
110 MPa 240 MPa 17%
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS Si
Fe
Cu
Mn
Mg
Cr
0.034
0.111
0.008
0.145
4.75
0.128
Ti
Be
B
Zn
0.106
0.001
0.0023
0.002
ORDERING INFORMATION WIRE SIZE (MM)
PKT SIZE AND TYPE
PART NO.
0.8
0.5kg Spool
183200
1.0
0.5kg Spool
183204
1.0
6kg Spool
183309
1.2
0.5kg Spool
183208
1.2
6kg Spool
183311
31
HARDFACING FLUX-CORED WIRE
SUBMERGED ARC WIRE
FC
Tube Alloy 255-G
TF-565 Flux withTSW-12KM Wire
SHIELDING GAS: 98% Ar/2% O2, 90% Ar/10% CO²
CLASSIFICATIONS: AS/NZS ISO 14171-B-S49A4U ABS SU21 AWS A5.17-97, F7A-4-EM12K
POLARITY: DC + DESCRIPTION: Tube- Alloy 255-G is a small diameter, gas shielded hard surfacing wire that deposits an extremely wear resistant chromium-carbide overlay. It is designed for overlay on carbon, low alloy, cast iron and austenitic manganese base metals. Stress-relief cracking will readily occur with this
product. This cracking is not detrimental to the wear properties of the deposit and provides some degree of stress relief for the weld metal. TYPICAL APPLICATIONS: For high abrasion applications.
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C
Mn
Si
Cr
Fe
5.30
1.00
0.40
18
Bal
SHIELDING GAS: None
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
HARDNESS
NUMBER OF LAYERS
1020 STEEL
1 2 2
58RC 61RC 65RC
POLARITY: DC -
ORDERING INFORMATION WIRE SIZE (MM)
1.2
PKT SIZE AND TYPE
PART NO.
11.34kg Spool
HARDFACING FLUX-CORED WIRE
185101
SHIELDING GAS: None POLARITY: DC + DESCRIPTION: Tube-Alloy 255-0 is a self-shielded, flux-cored wire that deposits an extra high chromium carbide alloy steel. It can be used to overlay surfaces subjected to extremely severe abrasion. It can also be used where high temperature (up to 617°C) wear resistance is required. It is designed for
use as an overlay. TYPICAL APPLICATIONS: For high abrasion applications.
DESCRIPTION: Designed for welding on AC and DC and suitable for two-run or multiple layer technique with excellent slag release and good operability.
TYPICAL APPLICATIONS: For use in shipbuilding, boiler and pressure vessel, pipe steels up to API-5L-X70 and low alloyed and fine grain structural steels
C
Mn
Si
S
P
Cu
0.07
1.11
0.28
0.007
0.012
0.010
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
Yield Stress
460 MPa
Tensile Strength
530 MPa
Elongation
33%
CVN Impact Values
40J @ -40ºC
ORDERING INFORMATION WIRE SIZE (MM)
PKT SIZE AND TYPE
PART NO.
2.4
25kg Spool
182005
3.2
25kg Spool
182006
TF565
25kg Bag
121160
MIG
PZ6048
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C Mn Si Cr
Fe
4.50
Bal
0.90
0.50
26.50
CLASSIFICATIONS: AS/NZS16834 -B-G76A4U M G AWS A5.28:ER110S-G
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
HARDNESS
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS
HIGH TENSILE MIG WIRE
FC
Tube Alloy 255-O
32
SA
NUMBER OF LAYERS
1020 STEEL
1 2 2
54RC 56RC 58RC
ORDERING INFORMATION WIRE SIZE (MM)
PKT SIZE AND TYPE
PART NO.
1.6
11.34kg Spool
185099
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C
Si
Mn
Cr
Mo
Ni
V
0.09
0.56
1.61
0.27
0.24
1.32
0.081
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
SHIELDING GAS: Argon / CO² / O² POLARITY: DC + DESCRIPTION: PZ6048 is suitable for welding high tensile steels such as T1, Bisalloy 80, AISI 4140.
It is important that the correct welding procedures for the particular steel and thickness are followed. With attention being paid to preheat and interpass temperatures, and arc energy values.
Yield Stress Tensile Strength Elongation CVN Impact Values
735 MPa 799 MPa 18% 55J @ -40°C
ORDERING INFORMATION WIRE SIZE (MM)
PKT SIZE AND TYPE
PART NO.
1.0
15kg Spool
186620
1.2
15kg Spool
186621
TYPICAL APPLICATIONS: High tensile steels.
33
TIG Wires HIGH QUALITY TIG WIRES FOR PROFESSIONAL APPLICATIONS.
34
35
ALUMINIUM TIG WIRE
STAINLESS TIG WIRE
TIG
Maxal TIG 5356 CLASSIFICATIONS: AS/NZS ISO 18273-S Al 5356 AWS A5.10: ER5356 SHIELDING GAS: Argon CURRENT TYPE: AC DESCRIPTION: Maxal 5356 is designed to weld 5xxx series structural alloys and 6xxx series extrusions. It is mainly used where higher weld strength and greater ductility is required.
TYPICAL APPLICATIONS: It is mainly used where higher weld strength and greater ductility is required. Marine applications.
316LSI TYPICAL ALL WELD METAL CHEMICAL ANALYSIS Si
Fe
Cu
Mn
Mg
4.5 - 5.5
0.25
0.40
0.10
0.05 - 0.20
Cr
Zn
Ti
Be
0.05 - 0.20
0.10
0.06 - 0.20