Volute casing pumps ZLKD 32-125 . . . 200-250 (SIHI SuperNova Programme)

TECHNICAL DATA Output: Head: Speed: Material: Temperature: Casing pressure: Shaft seal: Flange connections:

Direction of rotation:

max. 740 m³/h max. 90 m max. 3600 rpm grey cast iron: 0B, 0C, 0E stainless steel: 4B max. 120 °C material design 4B PN 16 1) 0B, 0C, 0E PN 16/10 standard mechanical seal material design 4B DIN 2501 PN 16 1) 0B, 0C, 0E DIN 2501 PN 16/10 clockwise, when looking at the pump from the drive end

APPLICATION Volute casing pumps of the ZLK range (meeting DIN 24255 / EN 733 and ISO 9908) are used when clear or turbid liquids free from solid particles are to be pumped. Application areas for pumps in this range include: Automobile, mechanical and general engineering industries Food and beverage industry

CONSTRUCTION Casing pressure: Material 4B: Material 0B, 0C, 0E:

max. 16 bar from -40 °C to 120 °C 1) max. 16/10 bar form -20 °C to 120 °C

Max. casing pressure = inlet pressure plus delivery head at zero flow Please note: The relevant technical regulations and safety rules

Pharmaceutical industry

must be observed. Flanges location:

Paint industry

Axial suction flange, discharge flange radially upwards.

Plastics and rubber industry Iron and non-ferrous metal industry Paper and pulp industry Textile industry

Flanges: Material 4B: Correspond to DIN EN 1092-1/PN16. 1) Material 0B, 0C, 0E : Correspond to DIN EN 1092-2/PN 16/10 . Flanges drilled according to ANSI 150 can be supplied.

Building and construction industry Heating and air conditioning

Hydraulic:

Drainage

Frist Hydraulic: Design code A Second Hydraulic: Design code B

Water supply Irrigation DESIGN Single-stage volute casing pumps with connections and nominal performances according to DIN 24255 / EN 733, plus 6 additional sizes. The design of the pump allows the complete drive unit to be withdraw from the casing without disturbing the attached pipe work. The close coupled design, also, allows dismantling or replacing the motor without disturbing the pump. There is no common shaft for pump and motor, standard motors can be used. The set is a space saving easy to install pump unit. The range covers 34 sizes. 1)

Bearing: Bearing bracket equipped with one ball bearing lifetime greased according to DIN 625. Volute casing with feet, n = 1450 rpm. code: 3 Volute casing without feet, n = 2900 rpm. code: 4 Shaft sealing: The shaft is sealed by means of a single mechanical seal, flushed from internal source. Code BH3: Unbalanced bellows mechanical seal, seal face materials SiC/carbon, elastomer EPDM Code BHS: Unbalanced bellows mechanical seal, seal face materials SiC/SiC, elastomer FPM (Viton) Code BHJ: Unbalanced bellows mechanical seal, seal face materials SiC/carbon, elastomer FPM (Viton)

from 100160 to 200250 10 bar

Tech_cat_ZLKD_Eng.doc

Designs are subject to amendment without prior notice.

JUNE/2003

© (Sterling Fluid Systems BV) 2001

Material design: Component

Item

Material

10.20 Volute casing 16.10 Casing cover 21.00 Shaft 23.00 Impeller

Material code

EN

EN

DIN

DIN

number

denomination

number

denomination

ASTM Standard

EN-JL 1040

EN-GJL 250

0.6025

GG-25

A 278 Class 30

1.4408

GX5CrNiMo19-11-2

1.4408

G-X5CrNiMoNb 18 10

A 351 CF8M

EN-JL 1040

EN-GJL 250

0.6025

GG-25

A 278 Class 30

1.4408

GX5CrNiMo19-11-2

1.4408

G-X5CrNiMoNb 18 10

A 351 CF8M

316

1.4021

X 20 Cr13

1.4021

X 20 Cr13

A 276 Type 420

420

1.4401

X5CrNiMo17-12-2

1.4401

X5CrNiMo 17 12 2

A 167 Gr316

316

EN-JL 1040

EN-GJL 250

0.6025

GG-25

A 278 Class 30

CC 480 K

CuSn10-Cu

2.1050

G-CuSn10

B 427 C91600

1.4408

GX5CrNiMo19-11-2

1.4408

G-X5CrNiMoNb 18 10

A 351 CF8M

0B

0C

0E

x

x

x

x

x

x

316

x x x

x

x x

x x 316

x

x

x

x

x

x

SiC/carbon, SiC/SiC, elastomer EPDM or FPM (Viton)

x

x

x

x

Casing seal: The casing is sealed by means of a confined flat gasket of EWP 210 material. Code of this design: 2. The casing is sealed by means of a confined flat gasket of PTFE material. Code of this design: 4. Drive/Speed: Using commercial electric motors. Type IM B5 for pumps with volute casing with feet, n = 1450 rpm. Code: 3 Type IM B35 for pumps with volute casing without feet , n = 2900 rpm. Code: 4 To determine the drive power we recommend the following safety margin: Up to 4 kW: 25% 4 to 7,5 kW: 20% The following speeds must not be exceeded: Size 032125 032160 032200 040125 040160 040200 050125

050160 050200 065125 065160 0652001) 0801601) 0802001)

max. speed rpm

3600

4B

AISI

GG-25

34.00 Bearing bracket 43.30 Mech. seal

US denomination

Size 032250 040250 050250 065250 100160 100200

max. speed rpm

3000

above 7,5 kW: 15%

Size 040315 050315 065315 080250 080315 100250 100315

max. speed rpm

125200 125250 150200

Size

max. speed rpm

150250 200250 1800

1500

1)

in material design 4B max. speed 3000 rpm. The max. speeds are derived from the permissible shaft load and from the permissible peripheral speed of the impellers. Installation position: In principle ZLK pumps can be installed either horizontally or vertically. If the piping system is sufficiently rigid, they can also be suspended and fastened in the pipeline. The fastening for code:3 is made at the feet of the volute casing n = 1450 rpm. And for code: 4 at the feet of the motor n = 2900 rpm. Please note: The arrangement of the motor below the pump is not admissible because of operating safety.

Horizontal installation Vertical installation General comments: For horizontal pumps, large coupled, refer to our series ZLND and for INLINE pumps, close coupled, refer to our series ZLI. For equipping hot media systems a complete programme is available for a flow range between 1-1000 m3/h consisting of the range: ZTN volute pumps to EN 733 design with base plate, tmax 350 °C PN 16. Heat transfer oil. ZTK volute pumps to EN 733 close coupled design, tmax 350 °C PN 16. Heat transfer oil. ZTI volute pumps to EN 733 as INLINE construction, tmax 3500 C PN 16. Heat transfer oil. ZEN volute pumps to EN 22858, tmax 230 °C PN 40. Hot water design. ZDN volute pumps to EN 22858, tmax 207 °C PN 25. Hot water design. ZHN volute pumps to EN 733, tmax 180 °C PN 16. Hot water design. ZLI volute pumps to EN 733 as INLINE construction, tmax 150 °C PN 25. Hot water design.

Designs are subject to amendment without prior notice.

© (Sterling Fluid Systems BV) 2001

Sectional drawing and nomenclature

10.20 16.10 23.00

volute casing casing cover impeller

21.00 34.00 43.30

shaft bearing bracket mechanical seal BH3/BHS/BHJ

Package unit = pump casing + compact insert unit + standard motor * The standard construction set consisting of volute casing, casing cover, impeller and mechanical seal. If this standard construction set is supplemented by a compact insert unit , you will get a package unit which is easy to combine. The large-dimensioned bearing bracket in the insert unit relieves completely the standard motor from hydraulic axial loads and allows many motor combinations with the pumping unit. The special advantage of the close coupled unit are lower installation and operating costs and a space saving of approx. 30 % with respect to the large coupled pump, which needs to be fitted together the motor through a flexible coupling in a common base plate unit.

Motor combinations + type of construction IM B 5 or IM V 1 IM B 35 or IM V 15 + type of enclosure IP and Ex + 50 and 60 Hz, 2 and 4 poles = all motor manufacturers

* shaft end key

to DIN 748 part 3 to DIN 6885 sheet 1

Designs are subject to amendment without prior notice.

© (Sterling Fluid Systems BV) 2001

Performance graph

n = 1450 rpm

Performance graph

n = 2900 rpm

Designs are subject to amendment without prior notice.

© (Sterling Fluid Systems BV) 2001

Demension table

n = 1450 rpm

ue = drain connection G 1/4, from DN2 65 G 3/8 Dimensions in mm. Size 032160 A 032160 B 032200 A 032200 B 0322501) 040160 040200 040250 0403151) 0403151) 050160 050160 050200 050250 0503151) 0503151) 065160 065160 065200 065250 065250 065315 080160 080160 080200 080200 080250 080250 080315 1001601) 1001601) 100200 100200 100250 100315 1252001) 125250 1502001) 1502501) 2002501)

Motor size n = 1450 rpm 080 080 080 080 080 080 080 090 100

090 090 090 090 100 090 090 100 100 112 132 080 090 100 080 090 100 112 090 100 112 112 132 160 080 090 100 090 100 112 100 112 132 132 160 090 100 112 100 112 132 100 112 132 160 132 160 100 112 132 112 132 132 160 160 180 132 160 160 180 160 180 160 180 200 160 180 200

DN2 DN1 32 32 32 32 32 40 40 40 40 40 50 50 50 50 50 50 65 65 65 65 65 65 80 80 80 80 80 80 80 100 100 100 100 100 100 125 125 150 150 200

50 50 50 50 50 65 65 65 65 65 65 65 65 65 65 65 80 80 80 80 80 80 100 100 100 100 100 100 100 125 125 125 125 125 125 150 150 200 200 200

a

b

80 50 80 50 80 50 80 50 100 65 80 50 100 50 100 65 125 65 125 65 100 50 100 50 100 50 100 65 125 65 125 65 100 65 100 65 100 65 100 80 100 80 125 80 125 65 125 65 125 65 125 65 125 80 125 80 125 80 125 80 125 80 125 80 125 80 140 80 140 80 140 80 140 80 160 100 160 100 160 100

c

f

h1

h2

m1

m2

n1

n2

s1*

w1

x2)

15 15 15 15 15 15 15 15 18 18 15 15 15 15 17 17 15 15 15 15 15 18 15 15 15 15 18 18 18 18 18 18 18 18 18 18 18 20 20 22

168 168 168 168 178 178 168 178 194 227 168 163 168 178 194 227 168 163 168 188 201 227 168 163 184 227 188 221 227 214 257 184 227 227 227 257 227 257 236 308

132 132 160 160 180 132 160 180 225 225 160 160 160 180 225 225 160 160 180 200 200 225 180 180 180 180 200 200 250 200 200 200 200 225 250 250 250 280 280 280

160 160 180 180 225 160 180 225 250 250 180 180 200 225 280 280 200 200 225 250 250 280 225 225 250 250 280 280 315 280 280 280 280 280 315 315 355 400 400 400

100 100 100 100 125 100 100 125 125 125 100 100 100 125 125 125 125 125 125 160 160 160 125 125 125 125 160 160 160 160 160 160 160 160 160 160 160 200 200 200

70 70 70 70 95 70 70 95 95 95 70 70 70 95 95 95 95 95 95 120 120 120 95 95 95 95 120 120 120 120 120 120 120 120 120 120 120 150 150 150

240 240 240 240 320 240 265 320 345 345 265 265 265 320 345 345 280 280 320 360 360 400 320 320 345 345 400 400 400 360 360 360 360 400 400 400 400 550 500 500

190 190 190 190 250 190 212 250 280 280 212 212 212 250 280 280 212 212 250 280 280 315 250 250 280 280 315 315 315 280 280 280 280 315 315 315 315 450 400 400

M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M16 M16 M16 M12 M12 M12 M12 M16 M16 M16 M16 M16 M16 M16 M16 M16 M16 M16 M20 M20 M20

115 120 130 140 160 130 145 160 205 205 130 130 150 170 210 210 150 150 165 185 185 220 170 170 180 180 200 200 235 200 200 200 200 210 245 240 240 265 275 310

100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 140 140 140 140 140 140 140 140 140 140 140 140 140 140 140 140 140 140 140 140 140 180

Pump weight kg 0B 0C, 4B 0E 28 29 34 28 29 34 32 33 41 32 33 41 42 44 52 32 34 36 44 45 47 49 51 52 78 83 110 78 83 110 33 37 39 33 37 39 44 48 49 47 50 54 82 85 112 82 85 112 46 47 49 46 47 49 50 51 53 65 68 70 65 68 70 94 97 117 49 53 55 49 53 55 61 63 66 61 63 66 72 75 76 72 75 76 94 99 130 76 77 100 76 77 100 69 72 89 69 72 89 82 84 91 99 104 125 99 102 107 102 105 115 120 125 135 124 130 154 186 191 --

Transnorm pump size not included in DIN 24255 / EN 733 Necessary length to remove – insert unit incl. motor * Slots suitable for screws with dimension indicated. Screws are not included in the standard scope of supply.

1)

2)

Designs are subject to amendment without prior notice.

© (Sterling Fluid Systems BV) 2001

Flange connections

DN1,2 k D

32 100 140 18

bfl d2 Number

19 4

to DIN EN 1092-2 PN 10 / 16 40 50 65 80 100 110 125 145 160 180 150 165 185 200 220 18 20 20 22 24 +4,0 -3,0 19 19 19 19 19 4 4 4 8 8

125 210 250 26

19 8

PN 10 200 340 295 26 +4,5 -4,0 23 23 8 8

150 285 240 26

PN 16 200 340 295 30

32 100 140 18

23 12

18 4

to DIN EN 1092-1 PN 10 / 16 (steel) 40 50 65 80 100 125 110 125 145 160 180 210 150 165 185 200 220 250 18 18 18 20 20 22 +2,0 +4,0 -1,3 -1,5 18 18 18 18 18 18 4 4 4 8 8 8

Motor dimensions Size 80 90S 90L 100L 112M 132S 132M 160M 160L 180M 180L 200L

kW 0,55 / 0,75 1,1 1,5 2,2 / 3,0 4,0 5,5 7,5 11,0 15,0 18,5 22,0 30,0

kW 0,75 / 1,1 1,5 2,2 3,0 4,0 5,5 / 7,5 11,0 / 15,0 18,5 22,0 30,0 / 37,0

200 340 295 24

22 8

22 8

n = 1450 rpm b1* ---------80 80 82

c1* ---------28 28 30

D1 200 200 200 250 250 300 300 350 350 350 350 400

g* 158 178 178 198 223 262 262 312 312 357 357 397

h* ---------180 180 200

m* ---------75 75 85

m3 ---------121 121 133

m 4* ---------294 332 332

m5 ---------241 279 305

n3* ---------350 350 385

n4 ---------279 279 318

o1* 238 255 280 316 334 372 410 485 529 557 595 619

s 10 10 10 12 12 12 12 15 15 15 15 19

Motor dimensions Size 80 90S 90L 100L 112M 132S 160M 160L 180M 200L

150 285 240 22

w* 135 150 150 160 179 205 205 248 248 241 279 267

kg 13 18 22 28 / 30 45 56 64 101 110 174 185 240

n = 2900 rpm b1* 35 38 38 44 48 51 64 64 80 82

c1* 13 15 15 15 18 20 20 20 28 30

D1 200 200 200 250 250 300 350 350 350 400

g* 158 178 178 198 223 262 312 312 357 397

h* 80 90 90 100 112 132 160 160 180 200

m* 40 42 42 50 50 55 65 65 75 85

m3 50 56 56 63 70 89 108 108 121 133

m 4* 126 131 156 173 177 187 256 300 294 332

m5 100 100 125 140 140 140 210 254 241 305

n3* 149 164 164 188 220 248 308 308 350 385

n4 125 140 140 160 190 216 254 254 279 318

o1* 238 255 280 316 334 372 485 529 557 619

s 10 10 10 12 12 12 15 15 15 19

w* 135 150 150 160 179 205 248 248 241 267

kg 13 / 17 19 20 32 40 59 / 67 114 134 165 232 / 249

* Motor dimensions depend on the motor manufacturer.

Designs are subject to amendment without prior notice.

© (Sterling Fluid Systems BV) 2001

Demension table

n = 2900 rpm

ue = drain connection G 1/4, from DN2 65 G 3/8 Dimensions in mm. Size 032125 032160 A 032160 A 032160 A 032160 B 032160 B 032160 B 032200 A 032200 A 032200 B 032200 B 0322501) 040125 040160 040160 040200 040200 040250 050125 050125 050160 050160 050200 050250 065125 065125 065160 065200 065250 080160 080200 1001601) 100200

080 090

Motor size n = 2900 rpm 090 100 100

112 132

090 100

112 132

100

112

100

112

160 090 100

100 112

100

112

132 090

160 100

132

160

132

160

112 132

160

132 180 112

160

132 112 132 160 112 132 160 160 160 160 160 180

132 160 180 132 160 180 180 180 180 200

160 180

200 200 200

DN2

DN1

a

f

h2

h3

w1

x2)

32 32 32 32 32 32 32 32 32 32 32 32 40 40 40 40 40 40 50 50 50 50 50 50 65 65 65 65 65 80 80 100 100

50 50 50 50 50 50 50 50 50 50 50 50 65 65 65 65 65 65 65 65 65 65 65 65 80 80 80 80 80 100 100 125 125

80 80 80 80 80 80 80 80 80 80 80 100 80 80 80 100 100 100 100 100 100 100 100 100 100 100 100 100 100 125 125 125 125

168 168 163 211 168 163 211 168 211 168 211 211 163 163 211 168 216 211 168 211 163 211 211 211 168 211 211 211 221 211 227 257 227

140 160 160 160 160 160 160 180 180 180 180 225 140 160 160 180 180 225 160 160 180 180 200 225 180 180 200 225 250 225 250 280 280

100 115 115 115 115 115 115 130 130 135 135 155 100 125 125 135 135 160 115 115 125 125 145 165 130 130 135 160 180 155 175 185 190

110 115 115 115 120 120 120 130 130 140 140 160 110 130 130 145 145 160 120 120 130 130 150 170 140 140 150 165 185 170 180 200 200

100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 140 140 140 140 140 140

Pump weight kg 0B 0C, 4B 0E 24 26 30 28 29 34 28 29 34 28 29 34 28 29 34 28 29 34 28 29 34 32 33 41 32 33 41 32 33 41 32 33 41 42 44 52 30 32 33 32 34 36 32 34 36 44 45 47 44 45 47 49 51 52 30 34 37 30 34 37 33 37 39 33 37 39 44 48 49 47 50 54 37 39 45 37 39 45 46 47 49 50 51 53 65 68 70 49 53 55 61 63 66 76 77 100 69 72 89

Transnorm pump size not included in DIN 24255 / EN 733 Necessary length to remove – insert unit incl. motor * Slots suitable for screws with dimension indicated. Screws are not included in the standard scope of supply.

1)

2)

Designs are subject to amendment without prior notice.

© (Sterling Fluid Systems BV) 2001

Data regarding size - order information Type

Size

Hydraulic + Bearing A• B•

Shaft Sealing

First hydraulic Second hydraulic

Material

BH3 Unbalanced single standard mechanical seal, seal face mat. SiC/carbon, elastomer EPDM

• 3 Volute casing with feet, BHS Unbalanced single standard one ball bearing in bearing mechanical seal, seal face mat. bracket, greased-lubricated SiC/ SiC, elastomer FPM (Viton) • 4 Volute casing without feet, BHJ Unbalanced single standard one ball bearing in bearing mechanical seal, seal face mat. bracket, greased-lubricated SiC/carbon, elastomer FPM (Viton) A3

ZLKD

032125 032160 032200 032250 040125 040160 040200 040250 040315 050125 050160 050200 050250 050315 065125 065160 065200 065250 065315 080160 080200 080250 080315 100160 100200 100250 100315 125200 125250 150200 150250 200250

A4

B3

l l l l l l l l

l l l l l l l

B4

l l

l l

l l l l

l l l l

l l l l

l l l l l l l l l l l l l l l l l

l l

l l

Casing Gasket

0B Cast iron GG25 2 Confined flat gasket of 0C Cast iron GG25, Bronze EWP 210 G-CuSn10 impeller 0E Cast iron GG25, stainless 4 Confined flat steel 1.4408 impeller gasket of PTFE 4B Stainless steel 1.4408

BH3

BHS

BHJ

0B 2

0C 2

0E 2

4B 2

4B 4

l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l

l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l

l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l

l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l

l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l

l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l

l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l

l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l

Example for order: Type

Size

Z

L

K

D

Z

L

K

D

0

8

0

2

0

0

Hydr+ Bear.

Shaft Seal

Mat.

A

B

0

4

H

3

E

Cas. Gask. 2

Motor Size

1

8

0

The complete pump ZLKD 080200 A4 BH3 0E 2 suitable for 22,0 kW – 2900 rpm => motor size 180 has the order code : ZLKD 080200 A4 BH3 0E 2 180 Pls. take applicable motors from the dimension table located in page 5 up to 7.

Designs are subject to amendment without prior notice.

© (Sterling Fluid Systems BV) 2001

COPYRIGHT WARNING Please read this notice The material you are viewing in this document is protected by Copyright and may only be used in accordance with Copyright, Designs and Patent legislation. It is not permitted to copy - either in full or in part - nor substantially extract, reproduce or re-use any of the contents of this document in any material form or in any medium without permission from the Copyright holders or their assignees. Any unlawful use of the material in this document may result in claims for civil remedies, including an injunction to restrain further use and a claim for damages; or may result in criminal penalties.

Sterling Fluid Systems (Spain), S.A. Vereda de los Zapateros s/n, Pozuelo de Alarcón 28223 Madrid, Spain. Telephone +34 91 709 1310 Telefax +34 91 715 9700. E-mail [email protected]

Designs are subject to amendment without prior notice.

© (Sterling Fluid Systems BV) 2001