Table of content of printouts:
Introduction Materials and Properties of Polymer Matrix Composites Mechanics of a Lamina Laminate Theory Ply by Ply Failure Analysis FRP Strengthening of Metallic Structures Externally Bonded FRP Reinforcement for RC Structures: Introduction and Basics Flexural Strengthening Strengthening in Shear Column Confinement FRP Strengthening of Masonry FRP Strengthening of Timber Structures Design of Flexural Post-Strengthening of RC: Swiss Code 166 and Other Codes/Guidelines Design of FRP Profiles and all FRP Structures An Introduction to FRP Reinforced Concrete Monitoring and Testing of Civil Engineering Structures Composite Manufacturing Testing Methods
Composite Manufacturing
Fibre Composites, FS16
Masoud Motavalli
Composite Manufacturing Book ‘Composites for Construction’, L. Bank, Chapter 2.3
Composite Manufacturing
Fibre Composites, FS16
Masoud Motavalli
Composite Manufacturing
Fibre Composites, FS16
Masoud Motavalli
Optional Gel Coat Dry Reinforcement Fabric Consolidation Roller Resin
Mould Tool
Composite Manufacturing
Fibre Composites, FS16
Masoud Motavalli
Wet Lay-up: application of CFRP sheets on a concrete column at Structural Engineering Laboratory of Empa-Switzerland
Composite Manufacturing
Fibre Composites, FS16
Masoud Motavalli
To Vacuum Pump
To Vacuum Gauge Breather/Absorption Fabric
Vacuum Bagging Film Peel Ply Sealant Tape
Release Film Release Coated Mould
Composite Manufacturing
Fibre Composites, FS16
Laminate
Masoud Motavalli
Resin Transfer Moulding (RTM) by applying vacuum
Resin Vaccum
Vacuum Channel Tool’s Top Element
Tool’s Bottom Element Laminate
Composite Manufacturing
Fibre Composites, FS16
Masoud Motavalli
Press or clamps to hold tools together Mould Tool Optional Vacuum Assistance
Resin injected under pressure
Mould Tool Dry Reinforcement
Composite Manufacturing
Fibre Composites, FS16
Masoud Motavalli
RTM of large, complex elements with foam core (compotech AG, Weinfelden)
Composite Manufacturing
Fibre Composites, FS16
Masoud Motavalli
Korvette YS2000
Manufacturer: Length: Width: Velocity: 4 Gas Turbine: Carbon Fiber Matrix: Manufacturing Process:
Composite Manufacturing
Kockums AB 72 m >
10.5
m
65
km/h
each 4000 T700:
kW 45 t
Vinyl ester RTM
Fibre Composites, FS16
Masoud Motavalli
Lok 2000, The Cab
Composite Manufacturing
Fibre Composites, FS16
Masoud Motavalli
Lok 2000, The Cab Roof Member
Side Part Composite Manufacturing
Front Part Fibre Composites, FS16
Masoud Motavalli
Resin Injection
Tool’s Top Element
Vacuum
Sealing
Vacuum
Lok 2000, Resin Transfer Moulding
Resin Channel
Tool’s Bottom Element
Glass Fiber and Foam Core Composite Manufacturing
Fibre Composites, FS16
Masoud Motavalli
Lok 2000, Laminate Structure of the Wall
Outer Laminate Core Material Impact Barrier Core Material
Inner Laminate
Composite Manufacturing
Fibre Composites, FS16
Masoud Motavalli
CFRP Flap of Boeing 757
Composite Manufacturing
Fibre Composites, FS16
Masoud Motavalli
Press Moulding Process
Reinforced Fibers Composite Manufacturing
Matrix Fibre Composites, FS16
Pressing Masoud Motavalli
Press Moulding of a simple window element with
small number of production items,
Compotech AG, Weinfelden, Swiss
Composite Manufacturing
Fibre Composites, FS16
Masoud Motavalli
Press Hall SMC-Press, compotech AG, Weinfelden
Composite Manufacturing
Fibre Composites, FS16
Masoud Motavalli
Press with a closing force of 1600 Tons makes the production of elements with a dimension of 2 x 3 m possible (compotech AG, Weinfelden)
Composite Manufacturing
Fibre Composites, FS16
Masoud Motavalli
Fibre Resin Catalyst Pot Air Pressured Resin
Composite Manufacturing
Optional Gel Coat
Chopper Gun
Fibre Composites, FS16
Masoud Motavalli
Robot
Fiber Spraying
Composite Manufacturing
Fibre Composites, FS16
Masoud Motavalli
Composite Manufacturing
TheFibre Pultrusion Process Composites, FS16
Masoud Motavalli
Pultrusion
Composite Manufacturing
Fibre Composites, FS16
Masoud Motavalli
Pultrusion
Composite Manufacturing
Fibre Composites, FS16
Masoud Motavalli
Composite Manufacturing
Fibre Composites, FS16
Masoud Motavalli
Composite Manufacturing
Fibre Composites, FS16
Masoud Motavalli
Centrifugally-Cast Process
Centrifugal Form
Chopped Glass Fibe
Filler Matrix Composite Manufacturing
Fibre Composites, FS16
Masoud Motavalli
Centrifugally-Cast Process
Composite Manufacturing
Fibre Composites, FS16
Masoud Motavalli
Filament Winding Mandrel
Feed-Eye
Resin Impregnation Bath Winding Angle Crossing Angle Mandrel Diameter Band Width Support Velocity
Reel Machine Crossing Angle Winding
Composite Manufacturing
Fibre Composites, FS16
Reel Machine Parallel Winding
Masoud Motavalli
Manufacturing FRP Materials Filament winding: • FRP tubes, poles, tanks, forms Fibre Roving
Mobile Resin Bath
Rotating Mandrel
Composite Manufacturing
Motor
Fibre Composites, FS16
Masoud Motavalli
Manufacturing FRP Materials Filament winding
Composite Manufacturing
Fibre Composites, FS16
ISIS EC Module 2
Masoud Motavalli
Filament Winding
Composite Manufacturing
Fibre Composites, FS16
Masoud Motavalli
Filament Winding
Composite Manufacturing
Fibre Composites, FS16
Masoud Motavalli
Filament Winding
Composite Manufacturing
Fibre Composites, FS16
Masoud Motavalli
Filament Winding
Composite Manufacturing
Fibre Composites, FS16
Masoud Motavalli
Filament Winding
Composite Manufacturing
Fibre Composites, FS16
Masoud Motavalli
Composite Manufacturing
Fibre Composites, FS16
Masoud Motavalli
Composite Manufacturing
Fibre Composites, FS16
Masoud Motavalli
Composite Manufacturing
Fibre Composites, FS16
Masoud Motavalli
Filament Wound CFRP-Shaft
Tnom = 102.7 kNm, m = 32 kg/m Composite Manufacturing
Fibre Composites, FS16
Masoud Motavalli
Filament Winding, Degree of Freedom
Composite Manufacturing
Fibre Composites, FS16
Masoud Motavalli
Filament Winding, another example
Composite Manufacturing
Fibre Composites, FS16
Masoud Motavalli
Schindler Waggon, made of GFRP
Composite Manufacturing
Fibre Composites, FS16
Masoud Motavalli
Schindler Waggon, made of GFRP
Composite Manufacturing
Fibre Composites, FS16
Masoud Motavalli
Composite Manufacturing
Fibre Composites, FS16
Masoud Motavalli
FRP Pre-Fabricated Component
Composite Manufacturing
Fibre Composites, FS16
Masoud Motavalli
