Pumping machine control solutions for Industry & Infrastructure Catalogue 2012
Improve your pumping system & business performance Water & wastewater, commercial buildings, industry or irrigation - Whatever your focus. In order to increase customer satisfaction you must supply machines which are more safe, energy efficient, reliable, at a reduced cost and shorter lead-time. Your choice of Control Solutions is now, more than ever, a determining factor in distinguishing yourself at each stage, from the design and development to implementation and maintenance of the machine Your Pumping solutions must be:
>> Reliable >> Energy efficient >> Innovative and adaptable >> Open >> Environment compliant
The requirements of a competitive market:
>> Quicker time to market >> Optimized machines >> Reduce maintenance cost >> Compliance with worldwide standards >> Worldwide services and support
To meet this demand, Schneider Electric offers MachineStruxure™, automation solutions, which help Machine Builders to quickly design pumping machines that are optimized regarding costs and energy efficiency, whilst maximising their performance throughout the service life of the machine. MachineStruxure™ solutions for pumping applications allow you to: >> Reduce your machine’s time-to-market with predefined “Tested, Validated, and Documented Architectures” and comprehensive pumping library
>> Improve machine performance with innovative automation technology and expert
pumping application functions, supplemented by advanced drive technology, in order to increase energy efficiency while reducing maintenance and improving reliability
>> Gain a competitive advantage and optimize the global cost of your machine: from design to maintenance, we are ready to help you wherever you are through our worldwide network of training, solution design and delivery centres, after-sales services, and pumping control experts
1
General contents
2
Contents
Pumping Control Solutions
Solution Overview. . . . . . . . . . . . . . . . . . . . . . . . . .
1
SoMachine software & Application Function Blocks library. . . . . . . . .
2
Hardware control platform. . . . . . . . . . . . . . . . . . .
3
Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4
Associated offers. . . . . . . . . . . . . . . . . . . . . . . . . . .
5 6
3
1 Pumping Control Solutions
chapter
Solution overview
bb Pumping Control Solutions information are available on: www.schneider-electric.com/pumping
Contents
Pumping Control Solutions Solution Overview
bb Reduce your Pumping application’s time-to-market vv Reach 100 % of flexibility and optimisation using an innovative flexible
control system.................................................................................................. 1/2
1
vv Use the solid base of Tested, Validated and Documented Architectures
and function blocks dedicated to Pumping applications........................... 1/3
vv Reduce the complexity of your program design and implementation times
with SoMachine software suite...................................................................... 1/3
2
vv Customize your machines and upgrade them without increasing the
design phases or costs................................................................................... 1/3
bb Application solutions vv Booster Multi-drive.......................................................................................... 1/4
3
vv Booster Single drive........................................................................................ 1/5 bb Application Function Blocks vv Pump stage and De-Stage............................................................................... 1/6
4
vv Booster working mode.................................................................................... 1/7 vv Auxiliary Pump................................................................................................. 1/8 vv Cavitation protection....................................................................................... 1/9 vv Friction loss.................................................................................................... 1/10
5
vv PID.....................................................................................................................1/11
6
bb Energy Efficiency vv 4 steps to ensure immediate results when optimizing the energy
consumption of your pumping machine..................................................... 1/12
vv Increase performance whilst reducing energy consumption b
of your pumping machine............................................................................. 1/13
bb Develop your business
7
vv Service and support that are behind you all the way................................. 1/14 vv Gain a competitive advantage in each stage of your machine.................. 1/15 vv A complete pumping setup to validate your Pumping application........... 1/15
8
vv World-class monitoring service for you and your customers.................. 1/16 vv Easy and hassle-free remote monitoring solution..................................... 1/17 vv Your one-stop shop from simple control systems to global automation
solutions......................................................................................................... 1/18
9 10
1/1
Pumping Control Solutions
Presentation
Solution Overview
Reduce your Pumping application’s time-to-market
1
How can you reduce the time-tomarket of your booster?
Pumping equipment today needs to be ever more efficient and reliable. To enjoy a much more smart control, traditional relays and electronic boards solutions with “traditional controllers” are being replaced with smart control systems with integrated and functionalities for pumping and energy efficiency. As a consequence the mix in development costs have changed, demanding an even greater emphasis on design efficiency. Flexibility is the key in providing a control solution that meets perfectly your requirements whilst reducing your costs.
2
That’s why MachineStruxure™ solution incorporates a Flexible Machine Control Platform system that focuses on embedded intelligence in its products and a unique software platform that provides a single, easy to use environment for developing, programming and commissioning the machines.
3 4
Reach 100 % of flexibility and Optimization using an innovative flexible control system
1 software environment + Pumping application function blocks library
>> Simplify machine programming &
commissioning with SoMachine suite
5 SoMachine
6
Pumping Library
Multiple hardware control platforms
>> Embedded Intelligence where it is needed HMI controllers
>> Compact
7 8 9
Drive controller >> Efficient
Logic controllers
>> Flexibility
10 With MachineStruxureTM achieve of your machines 1/2
100% flexibility and optimization
Pumping Control Solutions
Presentation
Solution Overview
Reduce your Pumping application’s time-to-market
Use the solid base of Tested, Validated and Documented Architectures and function blocks dedicated to pumping applications
1
Based upon flexible and scalable hardware platforms and a comprehensive single software suite, MachineStruxureTM proposes Tested, Validated and Documented Architectures (TVDA) with pumping application function block (AFB) libraries.
2 >> Suggested equipment lists >> Tested: to ensure that they function in each possible configuration
>> Validated: full functional compatibility of devices >> Documented: a complete System User Guide
3 4
Pumping solutions examples
5
Reduce the complexity of your program design and implementation times with SoMachine software suite Due to a rich set of templates and libraries:
>> Programming and template libraries >> Graphical objects >> Alarm management >> Application Function Blocks (AFB) library >> Application examples
Our pre-programmed function blocks offer speed in development for your applications. they can be configured with a simple copy and paste. They can be quickly implemented in the machine programs, reducing the effort required to create an application and reducing the risk of errors.
6 7
Customize your machines and upgrade them without increasing the design phases or costs Simple customization and integration
>> With our existing function blocks you can simply modify, reuse or create your own
>> Easily integrate your own systems into our architectures utilizing FDT/DTM
8
technology
Wi-Fi- Bluetooth MachineStruxure solutions use open standards through IEC languages, open networks and transparency through FDT/ DTM technology, providing you time savings. TM
Compliance with global standards for maximum flexibility and durability >> SoMachine and the control platforms support the 6 programming languages (FBD, ST, SFC, LD, IL, CFC) and is compliant with IEC 61131-3 >> Integrated open and standard networks in devices >> SoMachine software combined with our control platforms allow you simply upgrade your architectures Remote connection >> Ethernet connection allows remote connection between the pump and the ground with Wi-Fi >> Bluetooth connection available as well on Controller port
Save up
9 10
50% of design and implementation time 1/3
Presentation
Pumping Control Solutions Solution Overview Application solutions
Application solutions
1 Booster Multi-drive
2
> Simplified cabling > Phase control functionality integrated in the drive > Monitor Energy Efficiency through a large range of Power Meter and easy-to-use Application function blocks > Best Efficiency with the drive technology additional up to 20% Energy saving > Advanced pumps protection performed by the drive > All information available on HMI screen with ready to use pages matching application example > Supports fixed speed pumps in addition to variable speed pumps
3
With logic controller Modicon M238
With HMI controller Magelis SCU
Powerful solution for machines requiring maximum flexibility and scalability plus higher level of functionality
Higher level of functionality with an cost effective controller with built-in HMI for scalable systems
Solution breakdown
Solution breakdown
4
5
6
7
8
9
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
Safety module Preventa XPS (1) Circuit breaker Compact NSX (1) Phase sequence relay Zelio control (1) Contactor TeSys D (1) Modular Circuit breaker C60L-MA (1) Switch mode power supply Phaseo (1) DC Circuit breaker C60L-DC (1) Logic controller Modicon M238 (See chapter 3) Display Magelis HMI STU (1) Circuit breaker TeSys GV2M (1) Magnetic Circuit breaker TeSys GV2L (1) Contactor TeSys D (1) Variable speed drive Altivar 212 (1) Control & Signalling units Harmony XB4/XB5 (1) Flow meter (Third-party product) Pressure sensor OsiSense XMLP (1) Emergency stop push button Harmony XALK (1) Enclosure Spacial 3D ACM & AP (1)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
Safety module Preventa XPS (1) Circuit breaker Compact NSX (1) Phase sequence relay Zelio control (1) Contactor TeSys D (1) Modular Circuit breaker C60L-MA (1) Switch mode power supply Phaseo (1) DC Circuit breaker C60L-DC (1) HMI controller Magelis SCU (1) Circuit breaker TeSys GV2M (1) Magnetic Circuit breaker TeSys GV2L (1) Contactor TeSys D (1) Variable speed drive Altivar 212 (1) Control & Signalling units Harmony XB4/XB5 (1) Flow meter (Third-party product) Pressure sensor OsiSense XMLP (1) Emergency stop push button Harmony XALK (1) Enclosure Spacial 3D ACM & AP (1)
(1) Please consult the chapter 5 - Associated offers, or our web site: www.schneider-electric.com
10
1/4
Presentation
Pumping Control Solutions Solution Overview Application solutions
1 > > > >
Booster Single drive
> Drive connected to the same pump > Cost effective & simple solution for small booster
Save 50% in design and installation time Modularity and flexibility Energy efficiency Openness Plug & play connectivity
2
3 With drive controller Altivar IMC
With logic controller Modicon M238
An open and 30% less costly system than a PLC - based solution: without any compromise on functionalities
Simple solution for machines requiring a minimum flexibility and scalability with a good level of functionality
4
5
6 Solution breakdown 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Safety module Preventa XPS (1) Circuit breaker Compact NSX (1) Phase sequence relay Zelio control (1) Contactor TeSys D (1) Modular Circuit breaker C60L-MA (1) Switch mode power supply Phaseo (1) DC Circuit breaker C60L-DC (1) Circuit breaker TeSys GV2M (1) Magnetic Circuit breaker TeSys GV2L (1) Contactor TeSys D (1) Drive controller Altivar IMC + Altivar 61 (See chapter 3) Control & Signalling units Harmony XB4/XB5 (1) Flow meter (Third-party product) Pressure sensor OsiSense XMLP (1) Emergency stop push button Harmony XALK (1) Enclosure Spacial 3D ACM & AP (1)
Solution breakdown 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
PowerMeter (1) Safety module Preventa XPS (1) Circuit breaker Compact NSX (1) Phase sequence relay Zelio control (1) Contactor TeSys D (1) Modular Circuit breaker C60L-MA (1) Switch mode power supply Phaseo (1) DC Circuit breaker C60L-DC (1) Logic controller Modicon M238 (See chapter 3) Display Magelis HMI STU (1) Magnetic Circuit breaker TeSys GV2L (1) Circuit breaker TeSys GV2M (1) Variable speed drive Altivar 212 (1) Contactor TeSys D (1) Control & Signalling units Harmony XB4/XB5 (1) Flow meter (Third-party product) Pressure sensor OsiSense XMLP (1) Emergency stop push button Harmony XALK (1) Enclosure Spacial 3D ACM & AP (1)
7
8
9
(1) See chapter 5 - Associated offers. Or please consult on our web site: www.schneider-electric.com
Other possibility for Single drive, multi lead
> Energy efficient solution, flexible > Drive is used to start successively all pumps
10
1/5
Pumping Control Solutions
Presentation
Solution Overview
Application Function Blocks
1
Pump stage and De-Stage
To optimize booster system operation by switching pumps The pump stage and De-Stage function switche a combination of fixed and variable speed pumps to maintain a constant pressure in a booster system.
Benefits
>>Maintains the required pressure by performing switching between the pumps available in the system.
2
>>Making the system energy efficient by making the operational combination of ON
ON
pumps in such a way that the pumps operated by drives are given priority.
OFF
>>To ensure a smooth operation, checking the availability of the pumps and in case of a faulted pump detected, change over to next available pump.
Operating principle The main objective of the function is to perform switching of the multiple pumps to maintain a pre-defined pressure in the booster system. The flow and pressure are measured through sensors while the setpoints are entered from the HMI. Using intelligent algorithms, the function is managing the switching by defining priorities to the pumps by detecting availability and principle of energy optimization.
3
Characteristics
4 5
These AFBs are provided in the library to realize this function AFB
Function name in AFBs to perform the Library the function
Pump stage and De-Stage
Pump stage control
PumpPid
>>Capable of maintaining required pressure in the booster system using an energy efficient algorithm selecting the optimized state of pumps operation.
>>Switching of pumps is based upon the principle to assign higher priority to variable speed pumps and pumps with less number of operating hours.
>>With an intelligent algorithm, the function switches next available pump in operation, in case of detection of a faulty pump.
PumpPidStag
Typical applications
>>Booster pumping system consisting of multiple pumps Typical architecture
>>Optimized Pumping compact / Hardwired / Drive controller / Altivar IMC >>Optimized Pumping compact / Modbus or Hardwired / Logic controller / Modicon
6
M238 and Magelis HMI
>>Optimized Pumping compact / Modbus or Hardwired / HMI controller / Magelis SCU
7 8 9 10
1/6
Presentation
Pumping Control Solutions Solution Overview
Application Function Blocks
Booster working mode
To operate the booster system in an optimized method by selecting appropriate working mode of the pumps The function is capable of selecting “single drive” or “multi drive” as operating mode in a booster system.
1
Definition & Benefits Multi-drive:
>>Definition: In this mode, each pump in the system is connected to an individual drive.
>>Main advantages: This type of arrangement provides the best energy efficient
2
systems along with higher level of pump protection. Easy to maintain systems.
Single-drive, multi lead: >>Definition: In this mode, a single drive is used to start the first pump in the system. The selection of pump is based upon operating hours /fault status of the pump or the user-defined priority. >>Main advantages: These types of arrangements are cost effective and more energy efficient.
This AFB is provided in the library to realize this function AFB
Function name in AFBs to perform the Library the function
Booster working Device Switching DevSwcCtrlB mode Control[Basic]
Single-drive, single lead: >>Definition: In this mode, a single drive is used to start the only one pump in the system and there is no switching of drives to other pump. >>Main advantages: These types of arrangements are cost effective.
Operating principle The main task of this function is to enable the pump packager to select the best working mode for the booster system. By selecting multi lead systems, multiple pumps, connected to drives or contactors, can be controlled to perform the switching different pumps to operate them in most optimized manner. Switching is based upon pressure, operating hours and available pumps in the system. >>The single-drive, multi lead systems can select the pump to be connected and started with the single drive present in the system. Subjected to the pressure requirements, the other fixed speed pumps are started accordingly. In case of fault and the stoppage of the system, the drive will be connected to the first available pump based upon operating hours / fault status of the pump or the user-defined priority. >>In single-drive, single lead systems the single drive in the system is connected to only one pump and there is no switching of the drive to other pumps in the system. Subjected to the pressure requirements, the other fixed speed pumps are started by DOL.
3 4 5 6
Characteristics
>>Switching of the pumps is performed to operate the pumps in most optimized and energy efficient operating way.
>>The function detects the next available pump on the basis of operating hour, fault
7
condition and pressure requirement.
>>The function is capable of bypassing the drives in case of fault. >>Switching value can be set from the HMI.
8
Typical applications
>>Booster pumping system consisting of multiple pumps Typical architecture
>>Optimized Pumping compact / Hardwired / Drive controller / Altivar IMC >>Optimized Pumping compact / Modbus or Hardwired / Logic controller / Modicon M238 and Magelis HMI
>>Optimized Pumping compact / Modbus or Hardwired / HMI controller / Magelis SCU
9 10
1/7
Pumping Control Solutions
Presentation
Solution Overview
Application Function Blocks
1
Auxiliary Pump
Operating auxiliary speed pumps in a booster system The auxiliary pump control function is controlling the auxiliary pump to maintain the water pressure during sleep mode (night) with monitoring of alarms.
Benefits
>>Detect condition where an auxiliary pump needs to be operated. >>Ensure optimized pump efficiency by switching auxiliary pumps to maintain
2
pressure in the system.
>>Increase the energy efficiency of the system by operating smaller pumps to AUX
maintain lower flow.
Operating principle The main task of this function is to maintain the pressure during low flow situations, like in the night (sleep-mode), in a water distribution system. The sleep mode is detected by the PID-stage/de-stage function. By detecting a low pressure, the system sends command to start the auxiliary pump. Similarly, the sleep modes ends by detecting pressure dropping below the required limit.
3
Characteristics
4
This AFB is provided in the library to realize this function AFB
Function name in AFBs to perform the Library the function
Auxiliary Pump
Auxiliary Pump Control
5
AuxPumpCtrl
>>With the setpoints and actual pressure values, the function activates the auxiliary pump.
>>The function detects the end of the sleep mode with the help of the flow value or
the pressure value and limit set-points. If the flow overruns the limit, the function resets the sleep mode state. >>The function is capable of displaying the operating hour value.
Typical applications
>>Booster pumping system consisting of multiple pumps Typical architecture
>>Optimized Pumping compact / Hardwired / Drive controller / Altivar IMC >>Optimized Pumping compact / Modbus or Hardwired / Logic controller / Modicon
6
M238 and Magelis HMI
>>Optimized Pumping compact / Modbus or Hardwired / HMI controller / Magelis SCU
7 8 9 10
1/8
Pumping Control Solutions
Presentation
Solution Overview
Application Function Blocks
Cavitation protection
To monitor and protect the pump against cavitations This function avoids the operation of the pump in the cavitation situation by stopping the pump.
1
Benefits
>>Ensures a longer operating life of the pump by ensuring that the pump is not operating in cavitation.
2
>>Generates alarms in case of detection of the cavitation in the system. >>With the adaption of the setpoints, this function ensures that the pumps are operating in optimized state.
Operating principle The main task of this function is to avoid the operation of the pumps in a cavitation situation. By detecting of a cavitation situation, the function immediately stops the pumps. The function is accomplished by reducing the pressure set-point /flow of the system. The function, after completing the cavitation task and resetting the alarm, checks the suction pressure. If the suction pressure is within the permissible limits than the function starts the operation of pump in normal mode.
3
Characteristics
This AFB is provided in the library to realize this function AFB
Function name in AFBs to perform the Library the function
Cavitation protection
Cavitation Protection
CavtProt
>>Detection of abnormality in pressure using the actual suction feedback pressure value.
>>Activating algorithms to adjust setpoints to avoid a cavitation situation. >>Using a limit switch function, the function avoids toggling of the cavitation mode. >>Capable of generating alarms by detecting of a cavitation situation.
4 5
Typical applications
>>Booster Pumping system consisting of single or multiple pumps Typical architecture
>>Optimized Pumping compact / Hardwired / Drive controller / Altivar IMC >>Optimized Pumping compact / Modbus or Hardwired / Logic controller / Modicon M238 and Magelis HMI >>Optimized Pumping compact / Modbus or Hardwired / HMI controller / Magelis SCU
6 7 8 9 10
1/9
Pumping Control Solutions
Presentation
Solution Overview
Application Function Blocks
1
Friction loss
To ensure a linear pressure in the booster system This function compensates the friction lost by adapting the pressure setpoint according to the number of running pumps or the flow value (optional) in the discharge side.
Benefits
>>Ensures a longer operating life of the pump by ensuring a linear pressure in the
2
system.
>>Generates alarms in case of detection of the abnormality in suction pressure curve.
>>With the adaption of the pressure setpoints, this function ensures that the pumps are operating in optimized state.
Operating principle
3 4
>>Ideal pressure can be maintained either on the basis of flow or setpoints of each
These AFBs are provided in the library to realize this function AFB
Function name in AFBs to perform the Library the function
Friction Loss
Setpoint handling CompSpB CompSpFlow
5
pump in the system. For flow, the function adapts the set-point to the system curve with the help of the actual flow value using actual flow value and setpoint. Both absolute and percentage values can be used. The minimal setting (two points) to use this function are: >> 1. The raised value in percent (% to increase the standard set-point) or the absolute value of the set-point to reach the set-point value on the highest and farthest point of the system in case of minimal flow. The standard value of this point is zero (relative) or equal to the set-point (absolute). >> 2. The raised value in percent (% to increase the standard set-point) or absolute value of the set-point to reach the set-point value on the highest and farthest point of the system in case of maximal flow. The value of this point is higher than zero (relative) or greater than the set-point (absolute.). >>The results of this measurement are minimum two correction values in percent or absolute values and its corresponding flow values. In case of adaptation of the setpoints of the pumps, the function adapts the set-point depending on the number of used pumps and the moment of the stage change.
Characteristics
6
>>Detection of abnormality in pressure in the system. >>Execution of algorithms to maintain the pressure using flow or setpoints management of the pumps.
>>Capable of generating alarms by detecting abnormality in pressure in the system.
7
Typical applications
>>Booster Pumping system consisting of single or multiple Pumps Typical architecture
>>Optimized Pumping compact / Hardwired / Drive controller / Altivar IMC >>Optimized Pumping compact / Modbus or Hardwired / Logic controller / Modicon
8
M238 and Magelis HMI
>>Optimized Pumping compact / Modbus or Hardwired / HMI controller / Magelis SCU
9 10
1/10
Pumping Control Solutions
Presentation
Solution Overview
Application Function Blocks
PID
To maintain a constant pressure by adapting setpoints The PID function adjusts the setpoint of the pumps to maintain a constant pressure in a booster system on the basis of flow and pressure.
1
Benefits
>>Maintains the required pressure by adjusting the setpoint. >>Generates alarms in case of deviation of limits. >>To ensure a smooth operation, by maintaining the setpoints curve by avoiding damping.
PID
2
Operating principle The main objective of this function is to generate the set-point for the VSD in the booster system. The flow and pressure are measured through sensors while the setpoints are entered from the HMI. Using intelligent algorithms, the function manages the setpoint using flow and pressure values as input and generating the outputs values in percentage. Alarms are generated in case of deviation of values with reference of defined limits.
3
Characteristics
This AFB is provided in the library to realize this function AFB
Function name in AFBs to perform the Library the function
PID
PumpPid
PumpPid
>>Capable of calculating the cycle time. >>Capable of limiting different attributes with corresponding set of values like error value for the I-part calculation, the control value. >>Detection and display of alarms in HMI.
Typical applications
>>Booster Pumping system consisting of single or multiple Pumps
4 5
Typical architecture
>>Optimized Pumping compact / Hardwired / Drive controller / Altivar IMC >>Optimized Pumping compact / Modbus or Hardwired / Logic controller / Modicon M238 and Magelis HMI
>>Optimized Pumping compact / Modbus or Hardwired / HMI controller / Magelis SCU
6 7 8 9 10
1/11
Presentation
Pumping Control Solutions Solution Overview Energy Efficiency
1
Boost the energy efficiency of your pumping machines
4 steps to ensure immediate results when optimizing the energy consumption of your pumping machines Improve time to market, reducing the overall cost of pumping machines whilst increasing their performances and adding innovations are everyday challenges for you. On top of this, your customers are increasingly asking you to design machines that require less energy.
2
For supporting energy savings and obtaining immediate results, we follow the 4 Energy Efficient principles adapted to the machine life cycle. The approach is compliant with the guidelines in European standard EN 16001 and with the ISO 50001 “energy management system” which targets continuous improvement in the energy performance of every organization.
3
1
Audit & Measure
4 5
Model complies with EN16001 & ISO50001
Passive energy efficiency
Active energy efficiency
6 2
Fix the basics
3
4
Optimize
Monitor, maintain, improve
7 8
Machine Builder benefits
>> Significant reductions in energy
>> Detection of the “over-sized”
>> Improved preventive
machines’ energy consumption
equipments as these consumes more energy >> Possible marketing argument to your customers with a real evidence of Energy savings
9 10
1/12
End customer benefits
>> Improve the visibility of your
bills
maintenance for machines
>> Increased lifespan for motors and electronic equipment
Pumping Control Solutions
Presentation
Solution Overview Energy Efficiency
Increase performance whilst reducing energy consumption of your pumping machine
1 1
2 3 4
3 2
4
5 1
2
Audit & Measure energy consumption with a Schneider Electric expert. They will identify devices with high energy consumption (pumps, motors, compressors etc.) and recommend potential savings.
3
Fix the basics by selecting the appropriate motor,using servo-drives, improved cabinet thermal management etc.
4
Optimize machines by using the energy efficiency function block libraries available in the SoMachine software suite, specifically designed for the various applications. Example: pumps, packaging, conveyors, etc
Monitor, maintain, improve. The SoMachine software suite contains function blocks dedicated to collecting energy information from metering units and electronic equipment (variable speed drive, servomotor etc.). The information provided allows the dedicated function blocks to create indicators that are used to monitor the relevant information by correlating energy readings (active power, power, current etc.) with the machine’s operational modes and production data. All of the indicators produced can be manipulated on-screen via predefined graphic objects supplied with SoMachine and Vijeo Designer.
6
7
8
9
10
1/13
Presentation
Pumping Control Solutions Solution Overview
How can you develop your business?
1
How can you develop your business?
Service and support that are behind you all the way
We find the best solution for your needs
>> Based on your needs, our Solution Application Experts and Application Design Experts (SAE/ADE) work out innovative technical solutions including >> co-engineering >> tests >> validation
2
We understand your pain points >> Consulting We execute the solution with a full service agreement
>> Our solution design and delivery centers (Flex-Centres) are committed to quality
3 Design
4
and results and provide: >> Project and program management >> Software and hardware engineering >> Tests, validation, and commissioning
We improve your team’s competencies >> In class training and on site training We ensure the delivery of your solution
>>Availability of components through a large worldwide network of distributors >>Collaboration, management, and delivery through local partners >>With Schneider Electric as your turnkey solution partner we include in our solutions: >> Project management and responsibility >> Engineered systems >> Third-party components management
5
We provide on-site services and support >>Secondment of qualified personnel to deliver on-site engineering and technical services We improve your service team’s competencies
6
Build
We provide international sales and after-sales services for you and your customers >>Maintenance contracts >>Spares parts >>Repairs >>Normal and express deliveries >>Return of goods >>Service expertise: >> Error diagnosis and repair >> Environmental measurements ( EMC, field bus, thermography, power quality analyses, etc.) >>Customer International Support (CIS) as a single point of contact: >> A network of 190 dedicated local country experts >> A web-based collaborative platform for efficient communication
7 8
>>Service and commissioning training
Operate
We improve your customers’ competencies >>In-class customer training and on-site training >>Customer service and commissioning training Improve your machine ranges
9
>> Consulting
We improve your customer’s machines in their production line
>> Audits >> Services Expertises: >> Consultancy >> Retrofitting
>> Migration and upgrade >> Training
10 Improve 1/14
Pumping Control Solutions
Presentation
Solution Overview
How can you develop your business?
Gain a competitive advantage in each stage of your machine
Design
Build
MachineStruxureTM solutions offer more than just products and architectures, you also get complete service and support at every stage of the product life cycle. Our unparalleled Pumping and control experts will help you minimise your global machine costs, increase sales and profitability, and deliver total customer satisfaction. From design to commissioning to maintenance, we’re ready to help you wherever you are with our worldwide network of training, solution design centres, distribution, and after-sales services.
Your machine
1 2
Operate Improve
A complete pumping setup to validate your Pumping application Schneider Electric with its test units and expertise is able to simulate your installation as follows:
>> Select the architecture you want
3 4
>> DOL, Single drive, Multidrive >> I/O control, Field-bus control >> Controllers & HMI >> Drives: Altivar 212 / Altivar 61
>> Select Hydraulic circuit >> Apply to hydraulic system for test case >> Run complete test and Monitor
5
>> Energy consumption >> Pressure, Flow, etc
6 7 8 9
Connect with the experts
10
www.schneider-electric.com/pumping
Increase your efficiency and competitiveness 1/15
Presentation
Pumping Control Solutions Solution Overview
How can you develop your business?
1
How can you develop your business?
World-class monitoring service for you and your customers
The web-enabled capabilities of the controller offer associated with the OptiM2MTM solution for remote monitoring of machines allow an unrivalled quality of machine service for your customers, with reduced reaction times and attractive maintenance plans.
2 3 4
>>Improved control of remote equipment
>> Enhanced reaction time
5
and productivity: detailed reports on equipment use (usage statistics, machine energy consumption, etc.) >>New services for your established customers
6
Get constant visibility into your machine data
>> With OptiM2M, a web-based machine-to-machine monitoring application, you
can remotely view and analyse incoming machine data. At any time, from anywhere in the world, using only your smart phone, laptop or another webconnected device with a browser. >> OptiM2M users can harvest detailed, real-time equipment usage statistics, such as energy consumption of Pumping machines or usage statistics data access can be configured according to user type (equipment manager/owner/user, etc)
7
Why chose OptiM2M?
>> Grow your business and profits
>> Develop sales with new customers and reach new markets >> Generate additional business with existing customers >> Develop your portfolio of smart services
8
>> Build your service provider image and customer satisfaction
>> Maximise machine uptime and minimise after-sales intervention costs on site >> Achieve higher energy efficiency in true operating conditions >> Add value to your product with quality machine lifecycle support
9 10
Unirivalled machine services for you and your customers 1/16
Pumping Control Solutions
Presentation
Solution Overview
How can you develop your business?
Easy and hassle-free remote monitoring solution
1 As a machine manufacturer you know that installing and deploying a communication solution is often easier on paper than in real life. That’s why at Schneider Electric we are commited to making our machine-tomachine cloud solution as easy to configure as it gets. The OptiM2M system is an install-and-go solution that delivers secured end-to-end wireless connectivity for machine-to-machine applications.
2 3
Internet GSM
Just connect the modem to the power supply and to the controller of every machine in your pool.
Operate
In case of machine alert, you will receive notifications with additional diagnosis information.
Server
Install
To manage and monitor data, you will need a device with a browser and web access.
4 5 6
Internet GPRS GSM
7 Configure and deploy
8 Enter information of the new monitored machine, modify parameters of your monitoring application, and easily copy the configuration to all your machines of the same type.
9 10
Improve pumping machine management through remote control 1/17
Presentation
Pumping Control Solutions Solution Overview
How can you develop your business?
1
How can you develop your business?
Your one-stop shop from simple control systems to global automation solutions
Schneider Electric is a world leader in automation. We help you benefit from the latest technologies that can turn your machines into a commercial success. From actuators to control systems, we have the solution that is suited to your specific needs
2
Motor control
>>Maximum productivity and efficiency
3 4 5
>> wide range >> simple to use >> network opening >> worldwide availability
HMI, control and dialog devices
>>Intuitive and ergonomic design
Innovation dedicated to reduction of: >> enclosure size >> wiring time >> installation time
6
Detection, communication, energy distribution, switching
>>Assembly and supply systems,
protection and control of LV power circuits, power meters, HVAC & R sensors, valves and actuators
7 8 9
Alliance Partners Building on our open automation platforms and strategies, we work with strategic partners who compliment our capabilities in order to provide you with solutions that fully meet your business objectives. Within this collaboration partnership that can deliver the most complete and effective solution for your applications.
10
1/18
Presentation
Pumping Control Solutions Solution Overview
How can you develop your business?
Your one-stop shop from simple control systems to global automation solutions
1
From machine to plant, Schneider Electric provides a single, open and fully coherent system.
2
PlantStruxure™ architecture is Schneider Electric’s comprehensive solution for industrial process control, whereas MachineStruxureTM architecture is dedicated to machine control. Because both architectures are based on open standards and designed to be fully compatible, your machines can easily be integrated into your customers’ factory processes. In addition, open standards allow your machines to evolve with your customers’ changing requirements.h
3
Process & machine managment
4 Ethernet TCP/IP
HMI controller
Drive controller
Modbus
Modbus
Modbus
Logic controller
Logic controller
5 6
Pumping machine control
7
MachineStruxureTM architecture, one of the mainstays of EcoStruxure architecture EcoStruxureTM system architecture enables the convergence of five key domains of our expertise: management of Power, Processes and Machines, the IT Room, Buildings, and Security. EcoStruxureTM architecture takes multiple, siloed systems and adapts them to an integrated solution, reducing redundancy in equipment, software, and personnel.
Power Management
White Space Management
Process & Machine Management
Building Comfort Management
8 9
Security Management
10 From machine to plant, Schneider Electric provides a single, fully coherent system 1/19
2 SoMachine software suite
chapter
All technical information about products listed in this chapter are available on www.schneider-electric.com
Contents
SoMachine software suite
bb SoMachine software suite vv Visual graphic user interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2/2 vv Learning centre . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2/2
1
vv Projects management. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2/2 vv Project properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2/3 vv Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2/3
2
vv Programming and debug. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2/3 vv Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2/3 vv Documentation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2/3
3
vv Transparency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2/3 vv Dedicated OEM application libraries (AFB libraries). . . . . . . . . . . . . . . . . . 2/3 vv Tested Validated Documented Architectures (TVDA). . . . . . . . . . . . . . . . . 2/3 bb SoMachine characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . .
2/4
bb References. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2/5
4 5 6 7 8 9 10
2/1
SoMachine software suite
Presentation
Simplify machine programming and commissioning
Presentation
SoMachine is the Machine Builder solution software for developing, configuring and commissioning the entire machine in a single software environment, including logic, motion control, HMI and related network automation functions.
1 2
SoMachine allows you to program and commission all the elements in Schneider Electric’s Flexible and Scalable Control platform, the comprehensive solution-oriented offer for Machine Builders, which helps you achieve optimized control solution for each machine’s requirements. Flexible and Scalable Control platforms include:
SoMachine software platform
Controllers: bb HMI controllers: XBT GC, XBT GT/GK CANopen, bb Logic controllers for Solutions with AFB: Modicon M238S, Modicon M258S, bb Drive Controller: Altivar IMC for Solutions with AFB, bb I/Os range: Modicon TM2, Modicon TM5 and Modicon TM7 offers
3
HMI: bb Small Panels MagelisTM STO/STU bb Advanced Panels MagelisTM GH/GK/GT bb Optimum Advanced Panels MagelisTM GTO SoMachine is a professional, efficient, and open software solution integrating Vijeo-Designer. It integrates also the configuring and commissioning tool for motion control devices. It features the IEC 61131-3 languages, integrated field bus configurators, expert diagnostics and debugging, as well as outstanding capabilities for maintenance and visualisation.
4 5
SoMachine integrates tested, validated, documented and supported expert application libraries dedicated to applications in Pumping, Packaging, Hoisting and Conveying.
PC + SoMachine software
6
SoMachine provides you: bb One software package bb One project file bb One cable connection bb One download operation
Sensors
Variable speed drive
Drive Controller
HMI
7
Modbus
Software solution
Visual graphic user interface
Navigation within SoMachine is intuitive and highly visual. Presentation is optimized in such a way that selecting the development stage of the desired project makes the appropriate tools available. The user interface ensures nothing is overlooked, and suggests the tasks to be performed throughout the project development cycle. The workspace has been streamlined, so that only that which is necessary and relevant to the current task is featured, without any superfluous information.
Learning centre
From the home menu, the learning centre provides several tools to get started with SoMachine. An animated file explains briefly the SoMachine interface and concept. An e-learning allows to run a self-training about SoMachine. A third section gives access to several documented examples of simple coding with SoMachine. An intuitive and efficient online help is also available, guiding you to get the appropriate answer.
8
Projects management
The implemented project management principle allows to browse quickly through the existing projects getting the relevant information without the need to open them before selection. The user can create a new project, starting from several means: using Tested Validated and Documented Architectures, using the provided examples, using an existing project or start with an empty project. There is quick access to the most recently-used projects. There is as well a way to start a project from standard project taking advantages of a pre-configured program (task, library, ....)
9 10 Project management
2/2
Presentation (continued)
SoMachine software suite Simplify machine programming and commissioning
Project properties
For each project, the user has the option to define additional information, through simple forms. It’s also possible to attach documents, a customer picture and a configuration picture.
1
Configuration
From the graphic user interface, the user can easily build his architecture and configure the devices of the architecture. Description of the architecture A graphic editor can be used to assemble the various elements easily by a simple drag & drop. A devices catalogue is displayed on the left of the screen. It is split into several sections: controllers, HMI, Miscellaneous and search. Configuration of the device Directly from the topologic view of the user interface, a simple click drives the user to the configuration screen of the selected device. Configuration
Programming and debug
Programming is an essential step, and the user has to carefully design it to be as efficient as possible. Advanced control and HMI functions cover all the needs of an engineer in terms of creating the control and visualisation system. Powerful tools allow debug and functional tests such as simulation, step by step execution, break points and trace.
Commissioning
For an easy and fast diagnostic, the menu commissioning allows the user to check the online state of his architecture.Through the topologic view of the configuration, the devices display if you are logged in or not, as well as if they are in run or stop mode.
Documentation
Commissioning
Because a printed file of the project is an important element, it is possible to build and customize the project report: -- select the items to be included in the report, -- organize the sections, -- define the page layout -- and then launch the printing.
Transparency
SoMachine supports Device Type manager (DTM) because it is a field device tool (FDT) container. With DTM’s representing field device in SoMachine, direct communications are possible to every single device via SoMachine, the controller and the field bus (Modbus for all devices and CANopen for the I/O’s). From the SoMachine unique environment, the remote devices can be set-up off-line and tuned on-line.
2 3 4 5 6 7
Dedicated application libraries (AFB libraries)
Transparency
SoMachine can be extended through its solution extension DVD. It integrates tested, validated, documented and supported expert application libraries dedicated to many Machine Builder applications. Their simple configuration speeds up design, commissioning, installation and troubleshooting. These libraries cover the following applications: bb Packaging, bb Hoisting, bb Conveying bb Pumping
Tested Validated Documented Architectures (TVDA)
SoMachine provides a variety of preset projects with ready-to-use architectures you can adapt to individual requirements. Some of them are generic TVDA, they are based on controllers configuration. The solution extension DVD brings specific application solutions oriented TVDA’s to SoMachine.
8 9 10
Application Function Blocks
2/3
Characteristics
SoMachine software suite Simplify machine programming and commissioning
SoMachine characteristics
1
Overview IEC 61131-3 programming languages
2
Controller programming services
bb Multi-tasking: Mast, Fast, Event bb Functions (Func) and Function Blocks (FBs) bb Data Unit Type (DUTs) bb On-line changes bb Watch windows bb Graphical monitoring of variables (trace) bb Breakpoints, step-by-step execution bb Simulation bb Visualization for application and machine set-up
HMI-based services
bb Graphics libraries containing more than 4000 2D and 3D objects. bb Simple drawing objects (points, line, rectangles, ellipses, etc …) bb Preconfigured objects (button, switch, bar graph, etc …) bb Recipes (32 groups of 256 recipes with max. 1024 ingredients) bb Action tables bb Alarms bb Printing bb Java scripts bb Multimedia file support: wav, png, jpg, emf, bmp bb Variable trending
5
Motion services
bb Embeded devices configuration and commissioning bb CAM profile editor bb Sample application trace bb Motion and drive function blocks libraries for inverters, servos and steppers bb Visualization screens bb Logical encoder
6
Global services
bb User access and profile bb Project documentation printing bb Project comparison (control) bb Variable sharing based on publish/subscribe mechanism bb Library version management bb Energy efficiency machine monitoring
Integrated fieldbus configurators
bb Control network: vv Modbus Serial Line vv Modbus TCP bb Field bus: vv CANopen vv CANmotion bb Connectivity: vv Profibus-DP vv Ethernet IP
Expert and solutions libraries
bb PLCopen function blocks for Motion control vv Example: MC_MoveAbsolute, MC_CamIn, ServoDrive, ... bb Packaging function blocks vv Example: Analog film tension control, rotary knife, lateral film position control, ... bb Conveying function blocks vv Example: tracking, turntable, conveyor , ... bb Hoisting functions vv Hoisting function blocks: anti-sway, anti-crab, hoisting position synchronisation, ... vv Application template for industrial crane bb Pumping application vv Pumping function blocks vv Application template for booster bb Energy Efficiency library
3 4
7 8 9 10
2/4
bb IL (Instruction List) bb LD (Ladder Diagram) bb SFC (Sequential Function Chart) bb ST (Structured Text) bb FBD (Function Block Diagram) bb + CFC (Continous Function Chart)
SoMachine software suite
References
Simplify machine programming and commissioning
Product offer SoMachine software is delivered on a DVD, it is a product oriented version that includes all SoMachine features related to generic hardware (M238, M258, LMC058, XBT GC, Altivar IMC), as well as generic TVDA.
1
The solution features are added to SoMachine by installing its solution extension DVD. It includes all SoMachine solutions hardware, plus all the dedicated application libraries and TVDA.
References bb SoMachine is available in 6 languages: vv English vv French vv German vv Italian vv Spanish vv Simplified Chinese. bb System Requirements: vv Processor: Pentium 4 - 1,8 GHz or higher , Pentium M 1.0 GHz or equivalent vv RAM Memory: 2 GByte; recommended: 3 GByte vv Hard Disk: 3.5 GB, recommended: 5 GB vv OS: Windows XP Professional, Windows 7 Professional 32/64 bytes vv Drive: DVD reader vv Display: 1024 × 768 pixel resolution or higher vv Peripherals: a Mouse or compatible pointing device vv Peripherals: USB interface vv Web Access: Web registration requires Internet access bb The documentation is supplied in electronic format: complete on-line help plus complementary documentation in pdf version.
bb M238S bb M258S bb LMC058S bb XBT GC with CANopen module type S bb XBT GT/GK with control function type S bb Altivar IMC with control function type S
Added TVDA
-- Optimized CANopen Altivar IMC -- Performance CANmotion LMC058 -- Hoisting Optimized CANopen M238 -- Conveying Performance CANmotion LMC058
3 4 5
SoMachine solution extension for Solution controllers (1) Added controllers
2
Added libraries
Reference (2)
Hoisting Conveying Packaging Pumping
MSDCHLLMUV31S0 / 1 (Single)
DVDs and Licence / number & type
MSDCHLLMTV31S0 / 10 (Team)
6
MSDCHLLMFV31S0 /100 (Facility)
SoMachine software compatibility and hardware control platforms Product type
Logic controller Modicon M238
Version
7
≥ V1.0
HMI controller XBT GC Logic controller Modicon M238S
≥ V2.0
Logic controller Modicon M258 Logic controller Modicon M258S Motion controller Modicon LMC058
≥ V3.0
Motion controller Modicon LMC058S
≥ V2.0
8
HMI controller XBT GT/GK with control function type S, XBT GC with CANopen module type S Altivar IMC integrated controller card
≥ V3.1
Altivar IMC integrated controller card with control function type S
≥ V2.0
TM5 CANopen Interface
≥ V3.0
TM7 CANopen Interface block Altivar IMC integrated controller card (with patch) (1) For this offer, please contact your Customer Care Centre. (2) Each reference for SoMachine solution software contains: one generic trail DVD, one solution extension V3.1 DVD and one licence.
9 10
2/5
3 Hardware control platforms
chapter
All technical information about products listed in this chapter are available on www.schneider-electric.com
Contents
Hardware control platforms
bb Drive controller for Solutions with AFB, HMI controllers, Logic controllers compact base for Solutions with AFB General selection guide................................................................................ 3/2
1
bb Drive controller for Solutions with AFB vv Altivar IMC drive controller card type S solutions with AFB for Altivar 61 variable speed drive
Presentation................................................................................................. 3/4 Functions ..................................................................................................... 3/6 Description, References............................................................................... 3/7
2
bb HMI controllers vv MagelisTM XBT GC HMI Controllers Selection guide............................................................................................. 3/8 Presentation............................................................................................... 3/10 Functions.................................................................................................... 3/12 Description................................................................................................. 3/13 References................................................................................................. 3/14 Combination............................................................................................... 3/15
3 4
bb Logic compact bases for Solutions with AFB vv Modicon M238 logic controller compact base for Solutions with AFB Selection guide........................................................................................... 3/16 Presentation............................................................................................... 3/18 Description................................................................................................. 3/20 References................................................................................................. 3/21 Memory structure....................................................................................... 3/23
5
vv Modicon M258 logic controller compact base for Solutions with AFB Selection guide........................................................................................... 3/24 Presentation............................................................................................... 3/26 Description................................................................................................. 3/31 References................................................................................................. 3/32
bb I/O expansion modules for Hardware platform control
6
vv Local and remote I/O expansion modules Selection guide������������������������������������������������������������������������������������������ 3/34
vv Distributed I/O expansion modules Selection guide������������������������������������������������������������������������������������������ 3/34
7 8 9 10
3/1
General selection guide
1
Hardware control platforms
Drive controller type S Solutions with AFB, HMI controllers, Logic controllers for Solutions with AFB
Applications
Control by integration of automation functions on Altivar 61 variable speed drive
Data control and parameter-setting IEC 1131-2 control function Display of text messages, graphic objects and mimics
Machines
Textile, hoisting, pumping, woodworking, All machine types, pumping etc.
Configuration software
SoMachine
Power supply
24 V c
Embedded inputs (depending on model)
vv 10 digital inputs including 4 available for 2 12 to 16 digital outputs HSC inputs or 2 incremental encoders vv 2 analog inputs
Embedded outputs (depending on model)
vv 6 transistor outputs vv 2 analog outputs
vv 6 to 16 transistor outputs
I/O expansion
With expansion card VW3A320p: vv Digital, analog, relay, frequency control and probe I/O (see page 3/4)
With Modicon TM2 expansion modules: vv Digital I/O (see page 3/34) vv Analog I/O (see page 3/34)
Integrated functions
vv HSC vv Analog vv Position control
vv Display of animated mimics and current date and time vv Control and modification of numeric or alphanumeric variables vv Real-time and trending curves with log vv Multiwindow management vv Page calls initiated by the operator vv Multilingual application management vv Recipe management vv Data processing via Java script vv Application support and external memory logs vv Management of printers and barcode readers vv Execution of programmed logic sequences vv CANopen fieldbus device management vv Management of digital/analog I/O on expansion modules
Embedded
vv Protocols: Ethernet Modbus TCP, UDP, TCP, SNMP vv Web/FTP servers vv CANopen master vv Ethernet
vv Serial links: RS 232C/RS 422/485 vv Protocols: Uni-TE, Modbus, Modbus TCP/IP vv Ethernet vv Parallel printer
Option
vv ModbusPlus vv Uni-Telway vv InterBus-S vv Profibus DP vv DeviceNet vv Ethernet Modbus/TCP vv Fipio vv EtherNet IP vv CC-Link vv Lonworks vv METASYS N2 vv APOGEE FLN vv BACnet
vv CANopen master
RAM
2 MB
512 KB (SRAM)
Flash
2 MB
16 to 32 MB (Flash EEPROM)
ATV IMC drive controller card type S solutions with AFB
XBTGC controllers
3/4
3/8
2 3 4 5 6 7
Communication
8 9
User memory Controller
10
24 V c
Control by integration of automation functions on Altivar 61 variable speed drives Pages
3/2
High speed counter control and simple position control
Speed control, high speed counter control and motion control
Packaging, conveying, hoisting, pumping, ...
Packaging, conveying, hoisting, pumping, ...
1 2
24 V c and 100/240 V a
24 V c
vv 14 digital inputs, 8 of which can be configured as fast inputs
vv 26 to 38 digital inputs including 8 counter inputs (200 kHz) vv 4 analog inputs
vv 4 transistor outputs + 6 relay outputs or 10 transistor outputs, 4 of which can be configured as fast outputs
vv 16 to 28 transistor outputs including 4 reflex outputs vv Up to 12 relay outputs
With Modicon TM2 modules: vv Digital I/O (see page 3/34) vv Analog I/O (see page 3/34)
With Modicon TM5 compact blocks: vv Digital and analog I/O (see page 3/34) With Modicon TM5 modules: vv Digital (see page 3/34) vv Digital/Analog (see page 3/34) vv Analog (see page 3/34)
vv HSC vv PTO vv PWM vv PID control vv Event processing
vv HSC vv Analog vv Position control vv PWM
3 4 5 6
vv Master/slave type isolated serial link vv Protocols: Modbus master/slave RTU/ASCII, ASCII vv CANopen master
vv Serial links: RS232/RS485 vv Web/FTP servers vv Protocols: , Modbus master/slave RTU/ASCII, ASCII vv CANopen master vv Ethernet
vv Ethernet vv Profibus vv DeviceNet
vv Modbus RS232 serial link vv Modbus RS485 serial link vv Profibus DP (slave)
500 or 1000 KB (depending on model)
64 MB (program + data)
2 MB
128 MB
M238 logic controller type S,
M258 logic controllertype S,
compact base for solutions with AFB
3/16
7 8 9
compact base for solutions with AFB
10
3/24
3/3
Presentation
Hardware control platforms Drive controller
Altivar IMC drive controller card type S solutions with AFB, for Altivar 61 variable speed drive
Presentation
1
The Altivar IMC drive controller card type S Solutions with AFB forms a part of Flexible Machine Control approach, a key component of MachineStruxureTM, which brings you maximum flexibility and ensures the most optimised control solution. The Altivar IMC drive controller card type S Solutions with AFB VW3 A3521S0 is a compact optimised solution developed for Altivar 71 variable speed drives. When equipped with the ATV IMC card type S Solutions with AFB, Altivar 61 drives become controllers capable of meeting the needs of machine manufacturers in applications such as textiles, hoisting, pumping or woodworking, etc.
2
The Altivar IMC drive controller card type S Solutions with AFB VW3 A3521S0 is configured and programmed using SoMachine software (see page 2/2). Altivar IMC integrated controller card
3
The Altivar IMC card type S Solutions with AFB boosts the expansion capability of machines and allows us to meet the Machine Builder market’s requirements in terms of performance, simplicity of use and openness.
Installation The Altivar IMC card type S Solutions with AFB is designed for integration on Altivar 61 variable speed drives in conjunction with other Altivar 61-specific cards, such as I/O expansion cards and communication cards.
4
1 Altivar 61 drive and graphic display terminal 2 Altivar IMC card VW3 A3521S0 3 I/O expansion card VW3A32pp or communication card VW3A33pp
1 2
5
3 1
6 Note: Only one I/O expansion card or communication card can be mounted simultaneously with the Altivar IMC card type S Solutions with AFB on anAltivar 61 drive.
7
Special features
User memory
RAM
2 MB
Flash
2 MB
Data storage memory FRAM (Ferroelectric RAM)
64 KB
Typical time (for 1000 Boolean instructions) 942 µs
8
User program size
1 MB
Power supply
24 V c
Inputs
9
Outputs Built-in communication ports
10
Real-time clock
3/4
Digital
10 x 24 V c inputs, 4 of which can be used for 2 high-speed counter inputs (100 kHz) or 2 incremental encoders (A/B) (100 kHz)
Analog
2 x 0…20 mA inputs
Digital
6 transistor outputs (2 A) - source
Analog
2 x 0…20 mA outputs
RJ45 port
Ethernet Modbus TCP, Web/FTP Server
SUB-D connector (male 9-way)
Master CANopen bus (16 slaves)
USB Mini-B port
SoMachine software programming Integrated
Presentation
Hardware control platforms Drive controller
Altivar IMC drive controller card type S solutions with AFB, for Altivar 61 variable speed drive
Performance Reduce the time it takes to develop your machines bb The use of a single SoMachine programming software environment offers a number of advantages: vv A single project file vv A single software program vv A single download for the whole application bb The ease of use of PLCopen function blocks significantly reduces the time needed to program motion control and independent axis control on machines. A more powerful machine The Altivar IMC drive controller card type S Solutions with AFB has 8 tasks to suit different machine requirements (cyclic, event-triggered, free). A task can be synchronized with the task of the drive in which it is embedded. This task manages the speed reference, the torque reference, the speed feedback, the torque feedback, the number of encoder pulses feedback in order to increase machine performance. A more intelligent drive vv Performs more complex operations (2 MB memory) vv Reduces program loading time (Mini-B USB connectors) vv Communication with all the other system devices (built-in Ethernet and CANopen connection ports) Transparency of your machines Access to all the other devices in the system architecture via CANopen is totally transparent due to FDT/DTM technology.
Development and technology The Altivar IMC drive controller card type S Solutions with AFB has been developed with two criteria in mind: low cost and practicality. bb Low cost because the standard equipment for the Altivar IMC card type S Solutions with AFB comprises: vv Sixteen discrete I/O vv A built-in Ethernet port vv Two analog inputs vv Two analog outputs vv And a CANopen master bb Practicality because the Altivar IMC card type S Solutions with AFB is ideal for integration in Altivar 61 drives, and can therefore use: vv Their inputs/outputs vv Their communication cards vv Their parameters: speed, current, torque, etc. vv Their remote graphic display terminal vv And also the inputs/outputs in their I/O expansion cards vv Plus the speed feedback counter in the encoder interface cards
2 3 4 5 6 7
Software configuration
SoMachine software platform
1
Configuration and programming of the Altivar IMC drive controller card type S Solutions with AFB and equipment in Schneider Electric’s “Flexible Machine Control” concept are both designed to cut costs and optimize your machine performance. Schneider Electric’s SoMachine software platform can be used to program Altivar IMC drive controller card type S Solutions with AFB using: bb IEC 61131-3 programming languages: Instruction List (IL), Ladder Diagram (LD), Function Block Diagram (FBD), Sequential Function Chart/Grafcet (SFC) and Structured Text (ST) bb CFC (Continuous Function Chart) language. PLCopen function blocks are used for managing motion control and axis control on your machines. See page 2/2.
8 9
Integration in the Schneider Electric product offer Combined with other dedicated products in the Schneider Electric offer, such as Altivar variable speed drives, Lexium servo drives, Magelis HMI terminals, TeSys motor starters and contactors, the Altivar IMC drive controller card type S Solutions with AFB can be integrated transparently in a number of architectures.
3/5
10
Functions
Hardware control platforms Drive controller
Altivar IMC drive controller card type S solutions with AFB, for Altivar 61 variable speed drive
Functions
1
Analog functions For machines that require functions to process data issued by analog sensors/ actuators (voltage or current), temperature sensors, pressure or PID control sensors, the Altivar IMC drive controller card type S Solutions with AFB has, as standard, 2 analog inputs (voltage or current) with 10-bit resolution and 2 analog outputs (current) with 10-bit resolution.
2
1 2 3 4
Communication function Ethernet The Altivar IMC drive controller card type S Solutions with AFB has a built-in RJ45 Ethernet port (10/100 Mbps, MDI/MDIX) with Ethernet TCP Modbus, SoMachine on Ethernet, UDP, TCP and SNMP protocols. In addition, the Altivar IMC card type S Solutions with AFB has an embedded Web Server and FTP Server. As well as the default address based on the MAC address, it is possible to assign a controller IP address via a DHCP server or via a BOOTP server.
3 4
Altivar IMC drive controller card type S Solutions with AFB installed on Altivar 61 Pressure sensor Variable speed pump Fixed speed pumps
Analog functions
5
Customization function on the graphic display terminal Menu 1.14 The remote graphic display terminal on Altivar 61 drive includes a menu dedicated to the Altivar IMC drive controller card type S Solutions with AFB. The user is offered a graphic display of 8 lines of 24 characters. This menu can be customized simply and directly using the SoMachine software. The user can define the language, name, unit, decimal point, and the type of parameter he wishes to customize for his own application. The user can also define alarms and error messages for his application. Clock function A time and date-stamping function combined with a clock backed up by a lithium battery makes it possible to keep a log of events that have occurred. When the Altivar IMC drive controller card type S Solutions with AFB is installed in the drive, drive faults are automatically time and date-stamped without the need for any special programming.
6
Communication The Altivar IMC drive controller card type S Solutions with AFB has the following built-in communication ports:
7
Communication ports
Use
1 x RJ45 (MDI/MDIX port)
vv FTP server vv Web server vv Modbus TCP server vv Modbus TCP client vv Manager SoMachine vv SNMP vv Modbus device
1 x mini-USB
Programming port (480 Mbps)
1 x 9-way male SUB-D
Master CANopen connection
Menu 1.14
8
Embedded Ethernet The Altivar IMC drive controller card type S Solutions with AFB has an embedded Ethernet link via a direct connection to its RJ45 port. bb Speed: “10 BaseT” and “100 BaseTX” with auto-negotiation bb RJ45 port (MDI/MDIX): automatic adaptation to a straight or crossed cable
9 10
3/6
Protocols
Number of connections
Modbus server
8
Modbus device
2
FTP server
4
Web server
10
Hardware control platforms
Description, references
Drive controller
Altivar IMC integrated controller card for Altivar 61 variable speed drive
Description The Altivar IMC drive controller card type S Solutions with AFB comprises: 1 Three spring connectors for: vv 10 digital inputs vv 6 digital outputs vv 2 analog inputs vv 2 analog outputs vv 2 commons 2 A connector with removable screw terminals, 3 contacts at intervals of 3.81 for the 24 V c power supply 3 A mini USB-B connector for programming using SoMachine software 4 A 9-way SUB-D connector for connection to the CANopen machine bus 5 An RJ45 connector for connection of the SoMachine software workshop and/or connection to an Ethernet Modbus TCP network 6 Five LEDs: vv 1 green/yellow ETH LED for Ethernet activity vv 1 green/red NS (Network status) LED vv 1 green/red MS (Module status) LED vv 1 green/red CAN (CANopen activity) LED vv 1 green/red LED programmable by the user 7 Four configuration selector switches
Variable speed drives Designation
Refer to the “Altivar 61 variable speed drives” catalogue or visit our website www.schneider-electric.com
Altivar IMC drive controller card type S Solutions with AFB for Altivar 61
Altivar IMC drive controller card type S Solutions with AFB
Voltage
Reference
Weight kg lb
24 V c
VW3A3521S0
0.185 kg 0.408 lb
I/O expansion cards for Altivar 61(1) Designation
VW3A3521S0
I/O expansion cards (2)
3
Reference
Altivar 61 variable speed drives
Altivar 61 variable speed drives
2
4
References
Designation
1
Type of I/O
Reference
Weight kg lb
Logic input
Logic output
Analog input
Analog output
PTC Frequency probe control input (2) input
4
3
–
–
1
–
VW3A3201
0.300 0.661
4
3
2
2
1
1
VW3A3202
0.300 0.661
For more information about digital I/O cards, visit our website www.schneider-electric.com.
5 6 7
Communication cards Designation VW3A3 202
VW3A3 3pp communication cards
Protocols available (depending on model)
Reference
vv Modbus Plus vv Uni-Telway vv InterBus-S vv Profibus DP vv DeviceNet vv Ethernet Modbus TCP vv Fipio
Refer to “Altivar 61 variable speed drives” catalogue, or visit our website www.schneider-electric.com
vv EtherNet IP vv CC-Link vv Lonworks vv METASYS N2 vv APOGEE FLN vv BACnet
Connection cable Designation TCSXCNAMUM3P
Programming cable
Use
Length
Reference
From the mini USB-B port on the Altivar IMC drive controller card type S to the type A USB port on the PC terminal for programming and updating firmware
3m 9.843 ft
TCSXCNAMUM3P
Weight kg lb 0.065 0.143
(1) Altivar 61 variable speed drive can only take one I/O expansion card with the same reference. (2) This PTC probe input must never be used to protect an ATEX motor in applications in explosive atmospheres. Please refer to the ATEX guide which is available on our website “www.schneider-electric.com”.
8 9 10
3/7
Selection guide
Hardware control platforms HMI Controllers
MagelisTM XBTGC HMI Controllers
Applications
Display of text messages, graphic objects and mimics Control and configuration of data
1
IEC 1131-2 control function Terminal type
HMI Controllers
2 3 4
Display
Functions
6 7 8
Back-lit monochrome (amber or red mode) STN LCD (320 x 240 pixels)
Capacity
3.8” (monochrome)
Data entry
Memory capacity
5
Type
I/O
Communication
Via touch screen Static function keys
–
Dynamic function keys
–
Service keys
–
Alphanumeric keys
–
Application
16 MB EPROM Flash
Extension
–
Maximum number of pages and maximum number of instructions
Limited by internal Flash EPROM memory capacity
Variables per page
Unlimited (8000 variables max.)
Programmed logic
5 languages according to IEC 1131-2 (LD, ST, FBD, SFC, IL)
Counting/positioning
4 x 100 kHz fast counter inputs/4 x 65 kHz pulse train outputs
Control (PID)
Yes
Representation of variables
Alphanumeric, bitmap, bargraph, gauge, tank, tank level indicator, curves, polygon, button, indicator
Recipes
32 groups of 64 recipes comprising 1024 ingredients max.
Curves
Yes, with log
Alarm logs
Yes
Real-time clock
Built-in
Integrated
12 x 24 V c digital inputs 6 sink or source transistor outputs (1)
I/O modular extensions
Two M238 I/O modules max.
Downloadable protocols
–
Asynchronous serial link
–
USB ports
1
Buses and networks
1 CANopen master with optional module (XBTZGC CAN) –
9 10
Printer link
USB port for parallel printer
Design software
SoMachine with Windows XP Professional and Windows 7 Professional 32/64-bit, see page 2/5
Operating system
Magelis (131 MHz RISC CPU)
Terminal type
XBTGC1100 T/U
Pages
3/14
(1) Depending on model
3/8
1 2
Backlit monochrome STN LCD (320 x 240 pixels)
Colour STN LCD (320 x 240 pixels)
5.7” (monochrome)
5.7” (colour)
3 4 5 6 7
16 x 24 V c digital inputs 16 sink or source transistor outputs (1) Three M238 I/O modules max.
8
Uni-TE, Modbus, Modbus TCP/IP (1) and for PLC brands: Mitsubishi, Omron, Allen-Bradley and Siemens RS 232C/RS 422/485 (COM1)
Ethernet TCP/IP (10BASE-T/100 BASE-TX)
9 XBTGC2120 T/U
XBTGC2230 T/U
3/14
3/14
10
3/9
Presentation
Hardware control platforms HMI Controllers
MagelisTM XBTGC HMI Controllers
Presentation
Magelis HMI Controllers are part of Schneider's Flexible Machine Control concept, a key element in MachineStruxureTM.
1
The Magelis HMI Controller offer brings together Human Machine Interface and control functions within in a single product. This reduces the amount of equipment required and the associated costs throughout the life cycle of the machine.
2 Magelis XBTGC HMI Controllers
Magelis XBTGC HMI Controllers The compact design of Magelis XBTGC HMI Controllers optimizes setup. This range comprises six touch screen terminals, with the following, depending on the model: bb 3.8” monochrome screen, 12 integrated inputs/6 integrated outputs (sink or source) bb 5.7” monochrome or colour screen, 16 integrated inputs/16 integrated outputs (sink or source) bb A wide choice of communication interfaces (USB, serial link, CANopen and Ethernet)
3
In order to adapt easily to different configurations, it is possible to add digital or analog I/O expansion modules at the rear of the Controller.
4
Operation
With their fast, multitasking processors, the HMI Controllers combine HMI and control functions and share the same screen and communication features and dimensions. The internal memory can be freely used by both the HMI function and the control function. Processing is split 75% on the HMI part and 25% on the control part. The processing can be configured for 3 tasks, including 1 master task.
5
XBTGC HMI Controllers also share the same I/O modules, the same Telefast pre-wired system and the same peripherals on the CANopen bus as the M238 logic controller.
6 7 8 9 10
3/10
Presentation (continued)
Hardware control platforms HMI Controllers
MagelisTM XBTGC HMI Controllers
Configuration
SoMachine
Communication
1 2
SoMachine: WebGate function
3
Ethernet
XBT GC
4
ATV312
Modbus
Vijeo Designer (included in SoMachine)
Magelis XBT GC HMI Controllers are configured using Schneider Electric's unique machine automation software, SoMachine. This software, combining both HMI and control functions, is based on Vijeo Designer software in the Windows XP Professional and Windows 7 Professional 32/64-bit environment. SoMachine software boasts an advanced user interface with many configurable windows, enabling unique projects to be developed quickly and easily. See page 2/5.
TeSys U
5 ATV212
6
Examples of communication architectures
Depending on the model: bb Magelis HMI Controllers communicate with automation devices via 1 or 2 integrated serial links using the following communication protocol: Schneider Electric (Uni-TE, Modbus) bb Magelis HMI Controllers can be connected to Ethernet TCP/IP networks with the Modbus TCP protocol or a third-party protocol. They also can be used as the CANopen master to control the peripherals which can be connected on this bus.
7 8 9 10
3/11
Functions
Hardware control platforms HMI Controllers
MagelisTM XBTGC HMI Controllers
Functions
Magelis HMI Controllers are part of Schneider's Flexible Machine Control concept, a key element in MachineStruxureTM. Magelis XBTGC HMI Controllers offer the following HMI functions: bb Display of animated mimics with 8 types of animation (pressing the touch panel, colour changes, filling, movement, rotation, size, visibility and value display) bb Control, modification of numeric and alphanumeric values bb Display of current date and time bb Real-time curves and trend curves with log bb Alarm display, alarm log and management of alarm groups bb Multi-window management bb Page calls initiated by the operator bb Multilingual application management (10 languages simultaneously) bb Recipe management bb Data processing via Java script bb Application support and USB key external memory logs bb Management of serial printers and barcode readers
1 2 3
Magelis XBTGC HMI Controllers (1) have been designed for Transparent Ready architectures and equipment (combination of Web and Ethernet TCP/IP technologies). With the WebGate function, it is possible to control or carry out maintenance remotely. Magelis XBTGC HMI Controllers offer the following functions for control: bb Execution of programmed logic sequences with the five IEC 1131-2 languages (LD, ST, FBD, SFC, IL) bb Management of equipment on the CANopen fieldbus In addition to these functions, Magelis XBT GC HMI Controllers manage: bb Integrated and remote I/O on expansion modules bb Remote analog I/O on expansion modules
4
Operating modes for the terminals
The illustrations below show which equipment can be connected to XBT terminals based on their two operating modes.
5
Edit mode Ethernet network (1)
USB key
6 XBTGC
PC with software SoMachine
Connection cable XBTZG935
Run mode
7
Ethernet network (2)
USB port duplicator
8
Barcode reader (4)
Mouse
Keyboard
COM1
Barcode reader (4)
COM2
9
Parallel printer (5)
XBTGC + 3 I/O modules (3)
10
Modicon OTB
ATV 212
(1) Depending on model (2) With XBTGC 2230T/U (3) With XBTGCppppT/U, maximum 2/3 I/O modules according to model (4) Should be a DataLogic Gryphon barcode reader (5) Should be a Hewlett Packard printer via a USB/PIO converter
3/12
Hardware control platforms
Description
HMI Controllers
MagelisTM XBTGC HMI Controllers with 3.8” screen, MagelisTM XBTGC HMI Controllers with 5.7” screen
Description
1
Magelis XBTGC1100T and XBTGC1100U HMI Controllers The front panel comprises:
1 A touch screen for displaying mimics (3.8” amber or red mode monochrome) 2 A control indicator showing the terminal's operating mode
The rear panel comprises:
2
5
1 2 3 4 5 6
4
3
2
A removable screw terminal block for 24 V c power supply A type A USB master connector for peripheral connection and application transfer A removable terminal block for 12 digital inputs and 6 digital outputs An interface for connecting M238 logic controller I/O expansion modules An interface for connecting the CANopen bus master module Digital (TM2Dpp) or analog (TM2App) I/O expansion module (to be ordered separately, see page 3/34) It is possible to combine a maximum of two I/O expansion modules, depending on the module type (see page 3/34).
1 2 3
1
4 6
5 Magelis XBTGC2p20 and XBTGC2p30 HMI Controllers The front panel comprises:
1 A touch screen for displaying mimics (5.7” monochrome or colour) 2 A multicolour indicator (green, orange and red) showing the terminal's operating mode
1
2
The rear panel comprises:
5
4
1
6
3
2
8
1 A removable screw terminal block for 24 V c power supply 2 A type A USB master connector for peripheral connection and application transfer 3 A 9-way male SUB-D connector for RS 232C or RS 422/485 serial link to PLCs (COM1) 4 An interface for connecting the M238 logic controller I/O expansion module 5 An interface for connecting the CANopen bus master module. 6 A removable terminal block for 16 digital inputs and 16 digital outputs 7 Digital (TM2Dpp) or analog (TM2App) I/O expansion module (to be ordered separately, see page 3/34) It is possible to combine a maximum of three I/O expansion modules, depending on the module type (see page 3/34). For XBTGC2230 only: 8 An RJ45 connector for Ethernet TCP/IP 10BASE-T/100BASE-TX link
6 7 8 9
7
10 6
3/13
Hardware control platforms
References
HMI Controllers
MagelisTM XBTGC HMI Controllers
Magelis XBTGC HMI Controllers (1)
Type of screen
1
Application memory capacity
Compact Flash memory
Integrated I/O
No. of Ethernet ports
Reference
Weight kg lb
1 USB
16 MB
No
12 I/6 O source
-
XBTGC1100T
0.400 0.882
12 I/6 O sink
-
XBTGC1100U
0.400 0.882
16 I/16 O source
-
XBTGC2120T
1.000 2.205
16 I/16 O sink
-
XBTGC2120U
1.000 2.205
16 I/16 O source
1
XBTGC2230T
1.000 2.205
16 I/16 O sink
1
XBTGC2230U
1.000 2.205
3.8’’ screen STN amber or red
2
No. of ports
XBTGC1100p
5.7’’ screen STN black and white mode
1 COM 1
16 MB
No
1 USB
5.7’’ screen STN colour
3
1 COM 1
No
1 USB XBTGC1100 XBTGC2pppp
4
Separate parts Designation
Protective sheets (5 peel-off sheets)
Designation
5
16 MB
Remote USB port location for type A XBT terminal XBTZGUSB
6
XBTGC 1100
–
XBTZG60
0.200 0.441
XBTGC2pp0
–
XBTZG62
0.200 0.441
Description
Length
Reference
Weight kg lb
Weight kg
XBTZGUSB
–
-
XBTZGUSBB
–
Enables the USB port to be located remotely on 1 m the rear of the XBT terminal on a panel or cabinet 3.281 ft door (Ø 21 mm / 826.772 in. mounting device)
Connection via card on bus extension
-
XBTZGCCAN
–
Cable for transferring application to PC
USB TTL connector
2m 6.562 ft
XBTZG935
–
Used for
Reference
XBTGC1100
XBTZG51
0.030 0.066
XBTGT21p0
XBTZG52
0.030 0.066
XBTGC 1100
XBTZGCLP2
–
XBTGC 2pp0
XBTZGCLP4
–
Mounting kit
4 clips and screws (max. tightening torque: 0,5 Nm), included with XBTGC terminals
XBTZGFIX
0.100 0.220
Spring clip for expansion modules on XBTGC
XBTGC2pp0 terminals
XBTZGCHOK
0.030 0.066
Power supply connector
XBTGC1ppp / GC2ppp
XBTZGPWS1
0.030 0.066
Dierct I/O connector
XBTGC1000
XBTZGDIO1
–
XBTGC2000
XBTZGDIO2
–
Joints d’étanchéité
Attache USB
9
Reference
XBTGC connection to CANopen master fieldbus
Designation
8
Size
Remote USB port location for mini type B XBT terminal
Replacement parts
7
Compatibility
Weight kg lb
(1) Terminals supplied with mounting kit (screw clips), locking device for USB connectors, spring clip for expansion modules (except XBTGC1100) and instruction sheet. The setup documentation for XBTGC terminals is supplied in electronic format with SoMachine software (see page 2/5).
10
3/14
Hardware control platforms
Combinations
HMI Controllers
MagelisTM XBTGC HMI Controllers I/O expansion modules
XBTGC1ppp
Combinations of 2 I/O expansion modules with XBTGC1ppp
XBTGC1ppp
TM2Dpp TM2App
XBTGC2ppp Combinations of 2 I/O expansion modules with XBTGC2ppp
TM2Dpp TM2App XBTGC2ppp
XBTGC2ppp Combinations of 3 I/O expansion modules with XBTGC2ppp
Combinations of two expansion modules Type (1)
Type (1)
Total thickness mm (in.)
A
A
35.2 (1.280)
A
B
41.1 (1.618)
B
B
47.0 (1.850)
A
C
47.3 (1.862)
B
C
53.2 (2.094)
A
D
56.7 (2.232)
C
C
59.4 (2.239)
B
D
62.6 (2.465)
C
D
68.8 (2.709)
D
D
78.2 (3.079)
Permitted combinations
1 2
Prohibited combinations
3
Combinations of two expansion modules Type (1)
Type (1)
Total thickness mm (in.)
A
A
35.2 (1.280)
A
B
41.1 (1.618)
B
B
47.0 (1.850)
A
C
47.3 (1.862)
B
C
53.2 (2.094)
A
D
56.7 (2.232)
C
C
59.4 (2.239)
B
D
62.6 (2.465)
C
D
68.8 (2.709)
D
D
78.2 (3.079)
Permitted combinations
5 Prohibited combinations
Combinations of three expansion modules Type (1)
Type (1)
Type (1)
Total thickness mm (in.)
A
A
A
52.8 (2.079)
A
A
B
58.7 (2.311)
A
B
B
64.6 (2.543)
B
B
B
70.5 (2.776)
All other combinations
– (-)
4
Permitted combinations with hook (2)
6 7
Prohibited
(1) For digital (TM2Dpp) and analog (TM2App) I/O expansion module types, see page 3/34: - Type A: thickness 17.6 mm (0.693 in.) - Type B: thickness 23.5 mm (1.169 in.) - Type C: thickness 29.7 mm (0.693 in.) - Type D: thickness 39.1 mm (1.539 in.) (2) Hook included with product
8 9 10
3/15
Selection guide
Hardware control platforms Modicon M238 logic controller,
Compact base for Solutions with Application function Blocks (AFB)
Application
General control solutions for vv Hoisting vv Packaging vv Conveying vv Pumping vv ...
Voltage
24 c (- 15% / + 20 %)
Certifications
e, UL, CSA, ACA (C-Tick), GOST (pending)
1 2 3
Digital I/O
4
I/O expansion
Embedded function
5 6
No. of 24 V c inputs
14, 8 of which can be configured as fast inputs
No. of outputs
10 transistor, 4 of which can be configured as fast outputs
Max. number of modules
7: digital, analog, high-speed counter, (3 high-speed counter TM200HSC060pp)
Max. number of digital I/O
136/192/248 (1)
HSC
8 x 100 kHz simple channels, 4 x 100 kHz simple channels and 1 x 100 kHz advanced channel (2) or 2 x 100 kHz advanced channels (2)
Motion or Reflex functions
4 channels, frequency: 100 Hz
PID regulation
Yes
Event processing
Yes, up to 4 event tasks can be activated by the fast inputs or by the integrated counter channels (on threshold)
Connection via Embedded communication
7
4 removable screw terminal blocks (supplied as standard) 4 removable spring terminal blocks with optional unit TM238 RSSPT (ordered separately) RS 485/RS 232 serial port
RJ45 port, marking on front panel SL1 : 1 channel Protocols: vv Default : Modbus slave, vv Modbus master/slave RTU/ASCII, ASCII RS 485 serial port
Master/slave type isolated serial link RJ45 port, marking on front panel SL2 : 1 channel Protocols: vv Default : Modbus slave, vv Modbus master/slave RTU/ASCII, ASCII
8
Terminal port “Prg. Port”
1 USB 2.0 (Mini B USB connector): Programming port for SoMachine software
CANopen
Conformity class M10, limited to 16 slaves for 1 master
User zone in internal RAM Capacity No. of instructions
9
Master/slave type isolated serial link
1000 KB 25 K instructions depending on the language and type of instruction used
Type of compact base
TM238 LFDC24DTS0
Page
3/21
(1) The 1st value corresponds to the maximum number of I/O (base and expansions) with expansion modules with screw terminals, the 2 nd to expansion modules with spring terminals and the 3 rd to expansion modules with HE 10 connectors.. (2) Advanced channel with two-phase signal inputs for encoder, threshold detection function and reflex function.
10
3/16
1 2 100-240 V a (+ 10% / - 15 %)
3
e, UL, CSA, ACA (C-Tick), GOST (pending), CSA (Class 1, Division 2, Groups A, B, C, D) 14, 8 of which can be configured as fast inputs 4 transistor + 6 relay
4
7: digital, analog, high-speed counter, (3 high-speed counter TM200HSC060pp) 136/192/248 (1) 8 x 100 kHz simple channels, 4 x 100 kHz simple channels and 1 x 100 kHz advanced channel (2) or 2 x 100 kHz advanced channels (2)
5
4 channels, frequency: 100 Hz Yes Yes, up to 4 event tasks that can be activated by the base's fast inputs or by the integrated counter channels (threshold attained) 4 removable screw terminal blocks (supplied as standard) 4 removable spring terminal blocks with optional unit TM238 RSSPT (ordered separately)
6
Master/slave type isolated serial link RJ45 Port, marking on front panel SL1 : 1 channel Protocols: vv Default : Modbus slave, vv Modbus master/slave RTU/ASCII, ASCII
7
Master/slave type isolated serial link RJ45 port, marking on front panel SL2 : 1 channel Protocols: vv Default : Modbus slave, vv Modbus master/slave RTU/ASCII, ASCII 1 USB 2.0 (Connecteur type USB mini-B): Programming port for SoMachine software
8
Conformity class M10, limited to 16 slaves for 1 master 1000 KB 25 K instructions depending on the language and type of instruction used
9
TM238 LFAC24DRS0 3/21
10
3/17
Presentation
Hardware control platforms Modicon M238 logic controller
Compact base for Solutions with Application function Blocks (AFB)
Presentation
1
The Modicon M238 logic controller is the compact base for solutions with AFB, high-performance and fully expandable PLC. It forms a part of Flexible Machine Control approach, a key component of MachineStruxureTM, which brings you maximum flexibility and ensures the most optimised control solution. Modicon M238 compact logic controllers offer an “all-in-one” solution in a compact unit (157 x 118 x 86 mm excluding expansion modules).
2
Two models are available, with different embedded communications and supply voltages.
3
TM238LFDC24DTS0
bb Model TM238LFDC24DTS0, powered with 24 V c offers: vv 14 x 24 V c inputs, including 8 fast inputs, dedicated to special functions such as high-speed counting (HSC) vv 10 x 24 V c solid state outputs, including 4 fast outputs, dedicated to special functions such as PWM and PTO. vv An RS 232/RS 485 serial link (SoMachine-Network, Modbus, ASCII protocols) vv A CANopen bus master link vv A second RS 485 serial link (SoMachine-Network, Modbus, ASCII protocols) bb Model TM238LFAC24DRS0, powered with 100-240 V a offers: vv 14 x 24 V c inputs, including 8 fast inputs, dedicated to special functions such as high-speed counting (HSC) vv 4 x 24 V c solid state outputs, dedicated to HSC reflex functions, and 6 relay outputs (PMW and PTO functions not supported on these models) vv An RS 232/RS 485 serial link (SoMachine-Network, Modbus, ASCII protocols) vv A CANopen bus master link vv A second RS 485 serial link (SoMachine-Network, Modbus, ASCII protocols). vv The number of I/O can be expanded on all four models by adding up to 7 expansion modules (1) of the following type on the right-hand side of the base unit: -- Digital TM2DDI/DDO/DMM/DRA -- Analog TM2AMI/ALM/ARI/AMO/AVO/AMM -- up to 3 High-speed counter TM200HSC206DT/DF
4 5 TM238LFAC24DRS0
6
Modems or communication gateways can be connected to the serial links in order to expand the connectivity capability to include vv Ethernet Modbus/TCP, vv Profibus DP, vv DeviceNet, vv etc.
Note: A serial link on each controller delivers a 5 V c voltage dedicated primarily to powering a Magelis display unit or Small panel terminal XBTNp00/R400/RT500 or the Ethernet gateway 499TWD01100.
7
The compact controller solution also has great flexibility in terms of wiring. With digital I/O expansion modules, several connection options are available, including removable screw terminals, spring terminals and HE 10 connectors, providing simple, quick, safe wiring. The Modicon Telefast ABE 7 prewiring system can be used for easy connection of expansion modules with HE 10 connectors. (1) The addition of 7 expansion modules allows a maximum number per configuration of 136/192/248 I/O (depending on whether expansion modules with screw terminals, spring terminals or HE 10 connectors are being used).
8 9 10
3/18
Presentation (continued)
Hardware control platforms Modicon M238 logic controller
Compact base for Solutions with Application function Blocks (AFB)
Presentation
Design and installation of Modicon M238 applications Schneider Electric’s SoMachine software platform is used to program Modicon M238 logic controllers for Solutions with AFB using: bb IEC 61131-3 programming languages: Instruction List (IL), Ladder Diagram (LD), Function Block Diagram (FBD), Sequential Function Chart/Grafcet (SFC) and Structured Text (ST) bb CFC (Continuous Function Chart) language. Access to the hoisting libraries including all the specialized AFB, see page 2/2..
SoMachine software platform
Program loader 1
2
The TM2USBABDEV1 program loader is an accessory which is designed to simplify updating or duplication of applications on Modicon M238 logic controllers without the need for a programming terminal. 3 4
1 2 3
bb For updating: an application generated by SoMachine, stored on a USB memory stick, will be transferred by the program loader to an M238 controller. bb For duplication: an application is transferred from an M238 controller to the program loader. The application is stored on a USB memory stick, then transferred from the program loader to another M238 controller.
4
The front panel of the TM2USBABDEV1 program loader features: 1. A USB port (marked PLC) for the connection cable to the mini-B USB port (marked Prg. Port) on the Modicon M238 logic controller. 2. A USB port (marked key) for the USB memory stick (holding the application). 3. An On/Off button to start the transfer. 4. Four operation LED indicators (PWR, COM, ERR, STS).
5
Compact base configuration mini B USB port dedicated to the programming terminal / program loader CANopen integrated link
24 V c power supply: TM238LFDC24DTS0 100-240 V a power supply: TM238LFAC24DRS0
------------------------- I/O expansion modules (Up to 7) ------------------------------
TM238LFpC24DpS0
6
+
Digital I/O TM2DpI TM2DpO
Analog I/O TM2AMI/ARI/ApO TM2ApM
Counter with 2 x 60 kHz channels TM200HSC206Dp
7
10 transistor outputs (including 4 PWM/PTO outputs) with TM238LFDC24DTS0 4 transistor outputs + 6 relay outputs with TM238LFAC24DRS0 14 digital inputs (including 8 fast inputs)
8
- 1 RS 485/RS 232 serial link, SoMachine-Network/Modbus/ASCII protocols - 1 RS 485 serial link, SoMachine-Network/Modbus protocols
9 10
3/19
Hardware control platforms
Description
Modicon M238 logic controller
Compact base for Solutions with Application function Blocks (AFB)
Description
1
1
2
3
4
5
2 6 7
3 10
9
8
4
The Modicon M238 logic controller base for Solutions with AFB TM238LFDC24DTS0 and TM238LFAC24DRS0 comprise: 1 A mini B USB connector, marked Prg. Port, for connecting a programming terminal 2 A hinged access cover with 2 cable glands (1 removable for the terminal cordset and 1 for the CANopen cable) 3 A removable screw terminal block (12 terminals) for connecting the sensors (24 V c fast inputs) 4 A removable screw terminal block (7 terminals) for connecting the sensors (24 V c inputs) 5 A connector for up to 7 digital TM2Dpp, analog TM2App and up to 3 counter TM200HSC206Dp I/O expansion modules 6 A display unit showing: -- The controller status by means of 4 LEDs (PWR, RUN, Batt and Err) -- The integrated communication port status by means of 4 LEDs (SL1, SL2, CAN Run and CAN Err) 7 A display unit showing the I/O states (I0…I13 and Q0…Q9) 8 A removable screw terminal block (10 terminals) for connecting 6 preactuators 9 A removable screw terminal block (6 terminals) for connecting 4 preactuators 10 A removable screw terminal block (5 terminals marked CANopen) for connection to the CANopen bus. Accessible from the underside of the controller: 11 A removable screw terminal block (3 terminals): vv +, -, t marked 24 VDC for connecting the 24 V c power supply vv L, N, t marked 100-240 VAC for connecting the 100-240 V a power supply 12 2 RJ45 connectors marked SL1 and SL2 for connecting the serial links 13 A hinged cover for accessing the RAM backup battery (optional) and the internal real-time clock
5
The compact bases are mounted as standard on a symmetrical 5 rail or on a metal plate (two Ø 4.3 holes).
6
11
7 8 9 10
3/20
12
13
Hardware control platforms
References
Modicon M238 logic controller
Compact base for Solutions with Application function Blocks (AFB)
References Number of I/O
Inputs
Outputs
No. of I/O Integrated expansion serial port modules
Integrated Reference master CANopen port
Weight kg lb
1
Compact base for solutions with AFB, 24 V c power supply 24 I/O (removable battery to be ordered separately)
6 x 24 V c inputs (sink/ source) 8 x 24 V c fast inputs (sink)
7 modules 10 transistor outputs max. (source) including 4 fast
1 RS 232/485 (marked 1 SL1) 1 RS 485 (1) (marked SL2)
TM238LFDC24DTS0
0.595 1.312
2
Compact base for solutions with AFB, 100-240 V a power supply TM238LFDC24DT
24 I/O (removable battery to be ordered separately)
6 x 24 V c inputs (sink/ source) 8 x 24 V c fast inputs (sink)
7 modules 4 transistor outputs max. (source) and 6 relay outputs
1 RS 232/485 (marked 1 SL1) 1 RS 485 (1) (marked SL2)
TM238LFAC24DRS0
0.595 1.312
3
Separate parts Designation
TM238LFAC24DR
Removable backup batteries
Use
Length Sold
Reference
Lithium thionyl chloride type for Modicon M238 compact bases
Individual
TSXPLP01
Pack of 10 TSXPLP101 Programming cable
TSXPLP101
TCSXCNAMUM3P
TM200RSRCEMC
RS 232 serial link cordsets 1 RJ45 connector For DTE terminal (printer) for DTE/DCE and one 9-way terminal device SUB-D For DCE terminal (modem, connector converter)
0.065 0.143
3m
TCSMCN3M4F3C2
0.150 0.331
3m
TCSMCN3M4M3S2
0.150 0.331
–
TM238RSSPT
0.048 0.106
Shielding connection clamps
Attachment and earthing of the cable shielding Pack of 25 TM200RSRCEMC Pack of 25 clamps including 20 clamps for Ø 4.8 mm cable and 5 for Ø 7.9 mm cable
Modbus communication gateways
Connection of Modicon M238 compact bases to network/bus
Designation
Modbus cables equipped with 2 RJ45 connectors
0.189 0.417
TCSXCNAMUM3P
Set of 5 removable spring connectors. Replaces the 5 screw connectors supplied with Modicon M238 compact bases
499TWD01100
0.012 0.026
3m
Removable spring connectors for digital I/O
GSM/GPRS modem (DCE terminal)
SR2MOD03
From the mini B USB port on the Modicon M238 compact bases to the type A USB port on the PC terminal for programming and updating firmware
Weight kg lb
–
Ethernet Modbus/TCP
(2)
499TWD01100
0.200 0.441
Profibus DP
(3)
LUFP7
0.245 0540
DeviceNet
(3)
LUFP9
0.245 0.540
4-band 900/1800 MHz (Europe) and 850/1900 MHz (United States) IP 31 casing supplied with: vv 1.5 m power cable vv SMA-M magnetic GSM 4-band aerial with 2.5 m cable vv Fixed on panel or 5 5.5…24 V c supply voltage
–
SR2MOD03
0.335 0.739
Use From
Length
Serial port marked SL1/SL2
To
4 5 6 7 8
Reference
Weight kg lb
Ethernet gateway 499 TWD 01100 2.5 m
XBTZ9980
Profibus DP LUF P7 or DeviceNet 1 m LUF P9, TSX CUSB 485 converter
VW3A8306R10
0.050 0.110
3m
VW3A8306R30
0.150 0.331
0.3 m
VW3A8306R03
0.030 0.066
–
(1) RS 485 link delivering a 5 V c/200 mA power supply. (2) Connection to serial port SL1 on controller TM238LDA24DRS0 or to serial port SL2 on controller TM238LFAC24DRS0 via Modbus cable XBTZ9980 (to be ordered separately). (3) Connection to serial port SL1 on controller controller TM238LDA24DRS0, to serial port SL1 or SL2 on controllers TM238LFAC24DRS0 via Modbus cable VW3A8306 Rpp (to be ordered separately). Requires a 24 V c external power supply. Gateway configurable via the ABC Config Tool software, downloadable from our website www.schneider-electric.com
3/21
9 10
References (continued)
Hardware control platforms Modicon M238 logic controller
Compact base for Solutions with Application function Blocks (AFB)
References Accessories
1
Designation
HMIZSUSBB
2 3
Description
Length
Reference
Remote location of the USB port for M238 controllers and XBTGT2pp0…GT7340, GT1pp5, GKppp, GTWppp terminals
Used to locate the USB 1m port of M238 controllers 3.281 ft (front) and XBTG terminals (rear) remotely on panel or enclosure door (Ø 21 mm (3.281 in.) mounting device)
HMIZSUSBB
Program loader Kit consisting of the program loader, a cable (USB/mini-B USB), and 2 batteries (type AA/LR6)
Used to update and duplicate applications Requires the use of a USB memory stick (not supplied)
TM2USBABDEV1
3m 9.843 ft (cable)
Weight kg lb 0.100 0.220
0.250 0.551
TM2USBABDEV1
Connection elements for RS 485 OS download port for M238 version V1.0 (1)
4
Designation USB/RS 485 converter
5
TSXCUSB485
Use
Length
Reference
Used to connect the RS 485 port (SL1) to the USB port on the PC to update the controller operating system. Requires Modbus cable VW3 A8 306 Rpp for the connection at the controller end
0.4 m 1.312 ft
TSXCUSB485
(integrated cable at PC end)
Weight kg lb 0.144 0.317
Replacement parts Designation
6
Removable screw connectors, supplied with Modicon M238 bases
7
Use
Reference
Set of 5 removable screw connectors for digital I/O
TM238RSSCT
One 5-way connector with line terminator for CANopen link
TM238CNTLSCT
(1) For later versions, use the USB port and cable.
8 9 10
3/22
Weight kg lb 0.055 0.121
0.010 0.022
Hardware control platforms
Memory structure
Modicon M238 logic controller
Compact base for Solutions with Application function Blocks (AFB)
Protected internal RAM and first 1000 %MW words
User zone
Internal RAM
Memory structure
10 KB
%MW located variables
1
System + system variables + relocation table
2
Modicon M238 controllers offer great flexibility in memory management. Depending on the model used, they have a user memory zone of 1024 KB with TM238LFDC24DTS0 and TM238LFAC24DRS0 bases.
Symbols 3 (55 KB + 0.13 KB/symbols) Program (eg. 41 bytes per ST instruction) 4 Unlocated variables
5
Libraries
6
CANopen variables
7
This user memory zone is divided according to the application program requirements and the volume needed by the symbols, unlocated variables and libraries required by the application. The memory structure of Modicon M238 controllers is shown opposite. The table below lists the maximum memory capacities depending on the model (values are given for information only).
1 2 3
“Retain” and “Retain 8 Persistent” remanent variables
Internal RAM 1 Located variables 2 System + system variables + relocation table User zone 3 Symbols
KB KB KB KB KB
4 Program (including online program modification) 5 Unlocated variables 6 Libraries 7 CANopen variables Protected internal RAM 8 “Retain” variables 8 “Retain Persistent” variables 8 First 1000 %MW words
4
TM238LFDC24DTS0, TM238LFAC24DRS0 2048 120 (60,000 %MW) 900 1000 200 (max. 1000 symbols) As required by the application, within the limits of the size of the user zone
KB KB Bytes Bytes Bytes
115 + 10 per slave 10 8168 400 2000
Storing variables Remanent variables can be one of two types depending on their declaration in the application: vv “Retain” variables, 8168 bytes maximum vv “Retain Persistent” variables, 400 bytes maximum. The first 1000 located variables 1 (first 1000 %MW words) and all the unlocated variables 5 configured as “Retain” and “Retain Persistent” type are backed up by the internal battery or by the optional external battery. They are maintained when the power returns if the startup context allows this (see “Restart context” below). In addition, “Retain Persistent” type variables are maintained on a change of application if the startup context allows this (see “Restart context” below). Restart context The state of the remanent memory before disconnection is restored on the next power-up when the internal battery and/or the optional external battery is/are capable of protecting the internal RAM (no memory checksum error). If the internal battery or optional external battery does not have enough charge to back up the internal RAM, the values of the “Retain” and “Retain Persistent” remanent variables are reset to 0. In SoMachine V3, a new option accessible by configuration allows the choice of 3 modes to restart after powering off the controller; run / stop / original state when powered off. In this third case, the optional battery is required in case of powering off more than three days (autonomy of the battery after an initial charge of 22 hours ). If there is no optional battery, the controller will start in the stop mode after a three-day power off. The external battery can be monitored by the GetBatteryLevel software function, and its charging status is visible from the status of the Batt LED on the front of the controller. Storing the program Regardless of the context and status of the internal battery and/or optional external battery, the program is backed up in the Flash RAM during the “boot application” creation procedure (SoMachine software procedure).
3/23
5 6 7 8 9 10
Selection guide
Hardware control platforms Modicon M258 logic controller
Compact base for Solutions with Application function Blocks (AFB)
Applications
Control solutions for vv Packaging vv Conveying vv Hoisting vv Pumping vv ...
1
42 digital I/O
42 digital I/O + 4 analog inputs
2 3 4
User memory
128 Mbytes 22 ns
User program size
128 program K instructions
Power supply
24 V c
Channel connection
With removable spring terminal blocks (supplied) Digital
26 x 24 V c inputs including 8 counter inputs (100 kHz)
Analog
–
Transistor
16 outputs (0.5 A) including 4 reflex outputs
Relay
–
USB-B mini-port
Programming port for SoMachine software
USB-A port
Connection of a USB memory stick for transferring programs, data files, firmware updates
RJ45 port (MBS)
RS232 serial link, RS485 serial link (supplies 250 mA, 5 V for HMI power supply) Protocols: Master/Slave Modbus ASCII/RTU, ASCII (character string)
SUB-D connector (male 9-way) (CAN0)
Master CANopen bus (63 slaves)
RJ45 port (Ethernet)
Ethernet TCP IP, Web Server, FTP, Ethernet Modbus TCP
Ethernet TCP IP Modbus slave, Web Server, FTP
Optional communication ports
–
2 PCI slots available on controller for optional communication modules TM5 PCppp (1): vv Modbus or ASCII serial link vv connection to Profibus DP bus (slave)
Logic controller type
TM258 LF42DTS0
TM258 LF42DT4LS0
Page
3/32
5 Digital outputs
Built-in communication ports
7 8
64 MB (program + data)
Flash Typical Boolean instruction time
Inputs
6
RAM
9 10 More technical information on www.schneider-electric.com 3/24
4 inputs + 10 V/- 10 V, 4-20 mA/0-20 mA, 12-bit resolution
1 42 digital I/O
66 digital I/O + 4 analog inputs
2 3
64 MB (program + data) 128 Mbytes 22 ns 128 program K instructions
4
24 V c With removable spring terminal blocks (supplied) 26 x 24 V c inputs including 8 counter inputs (100 kHz)
38 x 24 V c inputs including 8 counter inputs (100 kHz)
–
4 inputs + 10 V/- 10 V, 4-20 mA/0-20 mA, 12-bit resolution
4 reflex outputs (0.5 A)
28 outputs (0.5 A) including 4 reflex outputs
12
–
5 6
Programming port for SoMachine software Connection of a USB memory stick for transferring programs, data files, firmware updates RS232 serial link, RS485 serial link (supplies 250 mA, 5 V for HMI power supply) Protocols: Master/Slave Modbus ASCII/RTU, ASCII (character string) Master CANopen bus (63 slaves)
7
Ethernet TCP IP Modbus slave, Web Server, FTP 2 PCI slots available on controller for optional communication modules TM5 PCppp (1): vv Modbus or ASCII serial link vv connection to Profibus DP bus (slave)
TM258 LF42DRS0
8
TM258 LF66DT4LS0
3/32 (1) To be ordered separately, see page 4/8.
9 10
3/25
Presentation
Hardware control platforms Modicon M258 logic controller
Compact base for Solutions with Application function Blocks (AFB)
1 Modicon M258 logic controller for Solutions with AFB
The Modicon M258 logic controller is the compact base for Solutions with AFB using pre-defined AFB libraries, high-performance and fully expandable PLC. It forms a part of Flexible Machine Control approach, a key component of MachineStruxureTM, which brings you maximum flexibility and ensures the most optimised control solution. This PLC is designed for machine manufacturers focusing on applications such as packaging, conveying and storage, textiles and woodworking, hoisting, etc. It offers high-performance solutions for speed control, counting, axis control and communication functions.
Performance
2
In terms of performance, the Modicon M258 logic controller has a Dual-Core processor: bb Core 1 is dedicated exclusively to managing program tasks and offers the maximum resources for real-time execution of the application code. bb Core 2 is dedicated to executing communication tasks, which then have no further impact on the application execution performance.
3
With an execution speed of 22 ns for a Boolean instruction i.e. more than 45,000 Boolean instructions per ms, the capacity to manage up to 2400 I/O, a 64 MByte RAM memory that can store data and programs as well as a 128 MByte Flash memory for application and data backup, the Modicon M258 logic controller eliminates any doubts about the machine’s limits.
4
In developing the Modicon M258 logic controller, the cost aspect was taken into account, the CPUs are equipped as standard with: bb 42 or 66 digital I/O bb Embedded serial link and Ethernet port bb 4 analog inputs (TM258p p p p4L references)
Development and technology
5
In all its characteristics, the Modicon M258 logic controller has been developed to minimize the costs of assembly, cabling, commissioning and maintenance. To this end: bb All the modules have removable terminals. bb All the electrical connections are made on spring terminals, speeding up the wiring process and also avoiding the need for periodic retightening. In addition, each terminal has a test point for a voltage sensing device. bb The embedded serial link and Ethernet port on the Modicon M258 logic controller have an RJ45 connection at 45° for quick visible connection of your communication channels. bb The modularity of the various bases and expansion modules has been optimized in order to reduce significantly the number of references to be ordered and assembled, while ensuring the minimum investment in your configuration is necessary, thanks to a capacity of 2 to 42 channels per expansion module. bb Mechanical assembly of the various parts has been designed to save a considerable amount of time during assembly.
6 7
Software configuration
8 SoMachine software platform
9
Configuration and programming of all M258 logic controllers for Solutions with AFB and equipment in Schneider Electric’s “Flexible Machine Control” concept are both designed to cut costs and optimize machine performance. Schneider Electric’s SoMachine software platform can be used to program M258 logic controllers for Solutions with AFB using: bb IEC 61131-3 programming languages: Instruction List (IL), Ladder Diagram (LD), Function Block Diagram (FBD), Sequential Function Chart/Grafcet (SFC) and Structured Text (ST) bb CFC (Continuous Function Chart) language. PLCopen function blocks are used for managing motion control and axis control on your machines. Access to the hoisting libraries including all the specialised AFB, see page 2/2.
Integration in the Schneider Electric product offer Combined with other products dedicated to machine manufacturers in the Schneider Electric offer, such as ATV variable speed drives, Lexium servo drives, Magelis HMI terminals, TeSys motor starters and contactors, the Modicon M258 logic controller is now a must-have element in machine architectures, with hitherto unrivalled ease and speed of installation.
10
3/26
Presentation
Hardware control platforms Modicon M258 logic controller
Compact base for Solutions with Application function Blocks (AFB)
Functions
Analog functions
Pressure flow control >
Analog functions
For machines that require functions to process data issued by analog sensors/ actuators (voltage or current), temperature sensors or PID control sensors, a complete range of expansion modules as well as advanced programming functions are included in the Modicon M258 logic controller for Solutions with AFB offer. In order to minimize the number of product references of your machines, optimize assembly time and cut costs, all M258 logic controllers for Solutions with AFB with the reference TM258LFppp4LS0 include as standard 4 voltage or current analog inputs with 12-bit resolution. The different expansion modules are available in 2, 4, 6 or 8-channel versions and with either 12 or 16-bit resolution. The powerful performance of the M258 logic controller for Solutions with AFB enables up to 200 analog I/O and/or temperature modules to be connected, thus extending the limits of machine requirements. High-speed counter function (HSC) In order to meet requirements for machine productivity, the Modicon M258 logic controller for Solutions with AFB has 8 embedded high-speed counters with a counting frequency of 100 kHz for each channel as well as 4 reflex outputs. The availability of these embedded counters and also the presence of the Master CANopen link in TM258LFppppS0 logic controllers for Solutions with AFB makes it quick and easy to create low-cost, high-performance multi-axis functions that suit the machines’ limitations. With the availability of “PLCopen” function blocks specific to the motion control functions in the SoMachine software, you can be sure that developing your applications will be quick and reliable. Moreover, a complete range of high-speed counter modules is available so you can adapt your configuration to your machine’s specific requirements.
1 2 3 4 5
Communication functions Ethernet
All M258 logic controller for Solutions with AFB references have an embedded RJ45 Ethernet port (10/100 Mbps, MDI/MDIX) with Ethernet TCP Modbus, Ethernet IP Device, SoMachine on Ethernet, UDP, TCP and SNMP protocols. In addition, all the M258 logic controllers for Solutions with AFB have an embedded Web Server and FTP Server. As well as the default address based on the MAC address, it is possible to assign a controller IP address via a DHCP server or via a BOOTP server.
6
CANopen
Depending on the reference, M258 logic controllers for Solutions with AFB have an embedded CANopen master. The link can be configured between 125 Kbps and 1 Mbps and supports up to 63 slaves. Architectures based on CANopen can be used to distribute I/O modules as close to the sensors and actuators as possible, thus reducing wiring costs and times, and to communicate with different devices such as variable speed drives, servo drives, etc. The CANopen configurator is integrated in the SoMachine software and can also be used to import standard description files in EDS format. Modbus serial link
All M258 logic controllers for Solutions with AFB have as standard a serial link that can be configured as either RS232/RS485 and incorporates the two most commonly used protocols on the market: vv Master or Slave Modbus ASCII/RTU vv Character string (ASCII) Profibus DP (Decentralized Peripherals)
The Modicon TM258LF42DT4LS0, TM258LF42DRS0 and TM258LF66DT4LS0 logic controllers equipped with the TM5PCDPS communication module can be connected to Profibus bus: for controlling decentralized sensors, actuators or PLCs via a central master controller
7 8 9 10
3/27
Hardware control platforms
Presentation
Modicon M258 logic controller
Compact base for Solutions with Application function Blocks (AFB)
Presentation
Range The M258 logic controller for Solutions with AFB range is divided into two controller sizes: vv TM258LF42DTS0 is 175 mm wide. vv TM258LF42DTS0, TM258LF42DT4LS0, TM258LF42DRS0 and TM258LF66DT4LS0 are at least 237.5 mm wide as they have two free PCI slots for optional Modicon TM5 communication modules (Modbus or ASCII serial link, and connection to Profibus DP bus).
1 2 3
TM258LF42DTS0 logic controller for Solutions with AFB
TM258LD42DT4LS0 logic controller for Solutions with AFB
TM5PCpp communication modules
4 TM5C compact blocks
TM5SD digital modules
5
The M258 logic controller for Solutions with AFB range is completed by an expansion module offer: vv Modicon TM5 Compact blocks vv Modicon TM5 Digital modules vv Modicon TM5 Digital/Analog module vv Modicon TM5 Analog modules vv Modicon TM5 Expert modules vv Modicon TM5 Common Distribution modules vv Modicon TM5 Power Distribution modules vv Modicon TM5 Transmitter and receiver modules Functions The main component in a system is the controller: 4 M258 logic controller for Solutions with AFB models are offered to cover different control requirements (pressure, temperature, counting, speed, position control, motion, etc.). M258 logic controller for Solutions with AFB and I/O modules are programmed with the SoMachine software. Reference TM258LF42DTS0, TM258LF42DT4LS0, TM258LF42DRS0, TM258LF66DT4LS0
6 TM5SMM6D2L digital/Analog module
TM5SA and TM5SEAISG analog modules
7
Embedded functions bb 42 or 66 digital I/O including 8 high-speed counters (100 kHz) bb Depending on the reference, 4 voltage/current analog inputs can be added bb Up to 16 independent axes bb CANopen master
All M258 logic controllers for Solutions with AFB have two groups of high-speed I/O with, for each group: vv Four sink type high-speed inputs (up to 100 KHz), 2 standard inputs and 2 source type high-speed outputs (up to 100 KHz) dedicated to HSC or PWM functions vv A high-speed input which can be used as an “Encoder capture input” vv Two commons for the inputs vv One common for the outputs vv A power supply (24 V c) consisting of 3 units: -- One for the CPU -- One for the high-speed I/O modules -- One for other modules (internal I/O Bus)
Conformity to standards Type
TM5SE Expert modules
8 9
Surge immunity 24 VDC circuit
EN/IEC 61000-4-5
Surge immunity 230 VAC circuit
EN/IEC 61000-4-5
Performance 1 kV in common mode 0.5 kV in differential mode 2 kV in common mode 1 kV in differential mode
TM5SPD Common Distribution modules
TM5SPS Power Distribution modules
Induced electromagnetic field
EN/IEC 61000-4-6
Conducted emission
EN 55011 (IEC/CISPR11) 150...500 kHz, quasi peak 79 dBμV
10 Veff (0.15...80 MHz)
500 kHz...30 MHz, quasi peak 73 dBμV Radiated emission
EN 55011 (IEC/CISPR11) 30...230 MHz, 10 m @ 40 dBμV/m 230 MHz...1 GHz, 10 m @ 47 dBμV/m
10 TM5SBET1 transmitter module
3/28
TM5SBER2 receiver module
Hardware control platforms
Presentation
Modicon M258 logic controller
Compact base for Solutions with Application function Blocks (AFB)
Assembly and mounting
The components of this system have been designed for simple interlocking mechanical assembly. An 8-way expansion bus connection (2 for the power supply, 2 for the bus and 4 for the data) is used to distribute data and the power supply when assembling the components: the M258 controller with compact blocks and modules (digital, digital/ analog, analog, Expert, common distribution, power distribution, expansion bus). All the elements which make up the system are mounted and dismounted on a symmetrical rail using the locking levers located on top of each device. 1
Wiring and maintenance of devices is simplified since they are fitted with removable spring terminals. The spring terminals are undone by pressing a locking tab.
Ethernet Modbus/TCP
The system is integrated into communication networks: all the connectors (RJ45, USB, mini-USB and SUB-D type depending on the model) are accessible, as they are located on the controller front panels. 2
3
3
Local or remote architecture
I/O Embedded I/O expansion expansion I/O
bb Compact blocks represent a way of adding a large number of I/O with a single reference. This possibility reduces both the cost per channel, and also assembly times. These compact blocks are available in 4 references offering a high level of flexibility in configurations. bb I/O modules (a combination of a bus base, an electronic module and a terminal block) complete this configuration and, being modular with between 2 and 12 channels, make it possible to adjust the number of channels to exactly that required. Addition of digital or analog modules, temperature or high-speed modules increases the processing capabilities of applications.
Local I/O
1
Ethernet Modbus/TCP
Local I/O A PLC configuration can be local or remote. It consists of an M258 controller with its embedded input and output channels, used in conjunction with compact blocks and/ or modules which are used to increase the number of channels and/or “Applicationspecific” functions.
2
3
3
4
Configuration of local I/O 1 XBTGT supervision graphic touch screen terminal 2 M258 controller for Solutions with AFB 3 Compact blocks or I/O modules
1 2 3 4 5 6
I/O I/O Embedded expansion expansion I/O
6 Remote I/O
5
3
3 734
Remote I/O expansion
6 Remote I/O
533737
Remote I/O Because of its backplane bus management, the TM5 system can be used to control I/O remotely. The same modules can be used in either a local and/or remote configuration, linked together with expansion bus cables. The total maximum distance between 2 remote islands is 100 m and the maximum number of islands is 25, i.e. a total distance of up to 2500 m.
7 8
This function ensures a high level of flexibility, while retaining synchronization of all data acquisition, since all the expansion modules are on the same backplane bus. Configuration of remote I/O 1 XBTGT supervision graphic touch screen terminal 2 M258 controller for Solutions with AFB 3 Compact blocks or I/O modules 4 Transmitter modules 5 Receiver modules 6 TM5 expansion bus cables 7 Common distribution modules
9 10
Remote I/O expansion
3/29
Presentation
Hardware control platforms Modicon M258 logic controller
Compact base for Solutions with Application function Blocks (AFB)
Communication
M258 logic controllers for Solutions with AFB have the following built-in communication ports:
1
References
Communication ports
Use
TM258LF42DTS0, TM258LF42DT4LS0, TM258LF42DRS0, TM258LF66DT4LS0
1 x RJ45 Configurable as RS232 or RS485
ASCII or RTU exchange with Modbus communication protocol
1 x RJ45 (MDI/MDIX port)
vv FTP server vv Web server vv Modbus TCP server vv Modbus TCP client vv Manager SoMachine vv SNMP vv Ethernet IP device vv Modbus device
1 x USB-A
Connection of a USB memory stick for transferring (uploading/ downloading) programs, data and/ or firmware
1 x mini-USB
Programming port (480 Mbps)
1 x 9-way male SUB-D
Master CANopen connection
2 PCI slots for communication modules = 2 x 9-way male SUB-D
Addition of optional communication modules for a serial link and a connection on the bus Profibus DP (1)
2 3 4
Embedded Ethernet
5
M258 logic controllers for Solutions with AFB have an embedded Ethernet link via a direct connection to their RJ45 port. vv Speed: “10 BaseT” and “100 BaseTX” with auto-negotiation vv RJ45 port (MDI/MDIX): automatic adaptation to a straight or crossed cable
6
References
Protocols
Number of connections
TM258LF42DTS0, TM258LF42DT4LS0, TM258LF42DRS0, TM258LF66DT4LS0
Modbus server
8
Modbus device
2
SoMachine
3 (2)
Ethernet IP device
16
FTP server
4
Web server
10
(1) Only on TM258LF42DT4LS0, TM258LF42DRS0 and TM258LF66DT4LS0. (2) The Oscilloscope function uses one connection
7 8 9 10
3/30
Hardware control platforms
Description
Modicon M258 logic controller
Compact base for Solutions with Application function Blocks (AFB)
Description
1 2
3
The TM258LF42DTS0 logic controller for Solution comprises: 1 A display block with: -- 4 controller status LEDs (RUN/MS, BATTERY, APP0 and APP1) -- 6 built-in communication port status LEDs (Eth LA, Eth ST, Eth NS, USB Host, MBS COM, CAN 0 STS) 2 Locking lever for mounting/dismounting on 5 symmetrical rail. 3 A 24 V c power supply module with removable terminal block and locking lever, display block and slot for a label. 4 I/O modules, each one with: a removable terminal block with locking lever, a display block showing the I/O states and a slot for a label-holder. 5 Removable terminal block with locking lever for locking/unlocking. 6 On the side, an expansion bus connection for the link with the next module. 7 A slot for the RTC (Real Time Clock) battery. 8 A USB-A connector (marked Host) for connection of a USB memory stick for transferring programs, data or firmware updates. 9 A USB-B mini-connector (marked Pgr Port) for connection to the programming PC 10 An RJ45 connector (marked Ethernet) for connection to the Ethernet network and/or connection to the Magelis XBTGT graphic terminal. 11 An RJ45 connector (marked MBS) for the RS232 or RS485 serial link. 12 A 9-way male SUB-D connector, marked CAN 0, for connection to the CANopen bus.
4
5 6
12
11 10 9 8 7
1 2
13
3
12 11 10 9
4
8
5 6
7
The TM258LF42DT4LS0 / LF42DRS0 / LF66DT4LS0 logic controllers for Solutions with AFB comprise: 1 A display block with: -- 4 controller status LEDs (RUN/MS, BATTERY, APP0 and APP1) -- 6 built-in communication port status LEDs (Eth LA, Eth ST, Eth NS, USB Host, MBS COM, CAN 0 STS) 2 Locking lever for mounting/dismounting on 5 symmetrical rail. 3 Two free PCI slots for the communication module. 4 A 24 V c power supply module with removable terminal block and locking lever, display block and slot for a label. 5 I/O modules, each one with: a removable terminal block with locking lever, a display block showing the I/O states and a slot for a label-holder. 6 Removable terminal block with locking lever for locking/unlocking. 7 On the side, an expansion bus connection for the link with the next module. 8 A slot for the RTC (Real Time Clock) battery. 9 A USB-A connector (marked Host) for connection of a USB memory stick for transferring programs, data or firmware updates. 10 A USB-B mini-connector (marked Pgr Port) for connection to the programming PC. 11 An RJ45 connector (marked Ethernet) for connection to the Ethernet network and/or connection to the Magelis XBTGT graphic terminal. 12 An RJ45 connector (marked MBS) for the RS232 or RS485 serial link. 13 A 9-way male SUB-D connector, marked CAN 0, for connection to the CANopen bus.
1 2 3 4 5 6 7 8 9 10
3/31
Hardware control platforms
References
Modicon M258 logic controller
Compact base for Solutions with Application function Blocks (AFB)
References
Logic controllers, Compact base for solutions with AFB, 24 V c power supply (1)
1 2
Nbr. of I/O
Outputs
Built-in communication ports
Reference
42 I/O
bb 26 x 24 V c digital inputs including 8 counter inputs (100 kHz)
bb 16 transistor digital outputs (0.5 A) including 4 reflex outputs
vv 1 RJ45 port: Ethernet vv 1 SUB-D port (9-way male): CANopen master vv 1 USB-A port: program transfer vv 1 USB-B mini-port: software programming vv 1 RJ45 port: RS232/RS485 serial link
TM258LF42DTS0
0.550 1.213
42 + 4 I/O
bb 26 x 24 V c digital inputs including 8 counter inputs (100 kHz) bb 4 analog inputs 10 V/- 10 V, 4-20 mA/0-20 mA, 12-bit resolution
bb 16 digital transistor outputs (0.5 A) including 4 reflex outputs
vv 1 RJ45 port: Ethernet vv 1 SUB-D port (9-way male): CANopen master vv 1 USB-A port: program transfer vv 1 USB-B mini-port: software programming vv 1 RJ45 port: RS232/RS485 serial link
TM258LF42DT4LS0
0.770 1.698
TM258LF42DRS0
0.800 1.764
TM258LF66DT4LS0
0.800 1.764
TM258LF42DTS0
3 4
Inputs
TM258LF42DT4LS0
vv + 2 free PCI slots for optional communication modules (2): RS232/ RS485 serial link and Profibus DP bus 42 I/O
5
bb 26 x 24 V c digital inputs including 8 counter inputs (100 kHz)
bb 4 digital transistor (reflex) outputs (0.5 A) bb 12 relay outputs
TM258LF42DRS0
vv 1 RJ45 port: Ethernet vv 1 SUB-D port (9-way male): CANopen master vv 1 USB-A port: program transfer vv 1 USB-B mini-port: software programming vv 1 RJ45 port: RS232/RS485 serial link vv + 2 free PCI slots for optional communication modules (2): RS232/ RS485 serial link and Profibus DP bus
6 66 + 4 I/O
7
Weight kg lb
TM258LF66DT4LS0
bb 38 x 24 V c digital inputs including 8 counter inputs (100 kHz) bb 4 analog inputs + 10 V/- 10 V, 4-20 mA/0-20 mA, 12-bit resolution
bb 28 digital transistor outputs (0.5 A) including 4 reflex outputs
vv 1 RJ45 port: Ethernet vv 1 SUB-D port (9-way male): CANopen master vv 1 USB-A port: program transfer vv 1 USB-B mini-port: software programming vv 1 RJ45 port: RS232/RS485 serial link vv + 2 free PCI slots for optional communication modules (2): RS232/ RS485 serial link and Profibus DP bus
8
(1) The Modicon M258 logic controllers type S Solutions with AFB require a power supply with a nominal voltage of 24 V c. The 24 V c power supply must be rated Separated Extra Low Voltage (SELV-rated) according to IEC 61140. The SELV-rating means that SELV isolation is provided between the electrical input and output of the power supply. (2) To be ordered separately see page 4/8.
9 10
3/32
References (continued)
Hardware control platforms Modicon M258 logic controller
Compact base for Solutions with Application function Blocks (AFB)
References Accessories Type Plain text cover holder (label-holder) TM5ACTLC100
TM5ACTCH100
Used for
Colour
Marking the terminal blocks on the Transparent I/O channels
Sold in lots of
Unit reference
Weight kg lb
100
TM5ACTCH100
0.002 0.004
Plain text cover holder locking Locking plain text cover holder clip TM5 ACTCH100 (Order with plain text cover holder TM5ACTCH100)
Transparent
100
TM5ACTLC100
0.001 0.002
Precut legend strips of paper Plain text cover holder TM5ACTCH100
White
100
TM5ACTLS100
0.001 0.002
Coloured plastic identifiers
White
1
TM5ACLITW1
0.015 0.033
Red
1
TM5ACLITR1
0.015 0.033
Blue
1
TM5ACLITB1
0.015 0.033
Black
1
TM5ACLT1
0.030 0.066
Length
Reference
3m 9.843 in.
TCSXCNAMUM3P
0.065 0.143
SUB-D port (25-way) on RJ45 port on M258 Small Panel compact controllers display units: XBTN401, XBTN410, XBTR410, XBTR411, XBTGT2... GT7
1.8 m 5.906 in.
XBTZ938
0.230 0.507
RJ45 port on XBTGT graphic touch screen terminals
RJ45 port on M258 controllers
2.5 m 8.220 in.
XBT9980
0.230 0.507
SUB-D port (9-way female) on DTE equipment (1): printer, hand-held bar code reader, etc.
RJ45 port on M258 controllers
3m 9.843 in.
TCSMCN3M4F3C2
0.150 0.331
SUB-D port (9-way female) on DCE equipment (2): GSM modem
RJ45 port on M258 controllers
3m 9.843 in.
TCSMCN3M4M3S2
0.150 0.331
Metal tool
Labelling 16 connection channel terminals
Inserting/removing TM5 ACLITp1 identifiers
1 2 3
Connection cables Description
Use from
Software programming cable PC USB port Baud rate: 480 Mbps max. Protocol: Modbus, HTTP, FTP, Codesys or virtual, non-isolated TM5ACLITW1
RS485 serial link cables Modbus protocol
TM5ACLT1
RS232 serial link cables Character mode TCSXCNAMUM3P
to USB mini-port on M258 controllers
Weight kg
4 5 6 7
(1) DTE: Data Terminal Equipment. (2) DCE: Data Communication Equipment.
8 9 10
3/33
Selection guide
Hardware control platforms
I/O expansion modules for Hardware platform control Local and remote I/O expansion modules Distributed I/O expansion modules
Local and remote I/O expansion modules
1
Applications
Local I/O (IP 20)
Compatibility
bb Modicon M238 logic controller type S Solutions with AFB bb XBTGC HMI controllers bb Modicon OTB
I/O type Remote I/O configuration
Digital
Analog
–
–
Bus type
–
–
Number (depending on model)
4 to 32 inputs
2 to 8 inputs
Type (depending on model)
24 V c 120 V a
Voltage, Current, Temperature
Number (depending on model) Type (depending on model)
8 to 32 outputs
1 to 2 outputs
24 V c transistor, Relay
0…10 V, ± 10 V, 4…20 mA
Modicon TM2 digital module
Modicon TM2 analog module
Hardware
2 3 4 5
Inputs
Outputs
Type of expansion module
6
More information Please consult on our web site www.schneider-electric.com (1) Modicon TM5 transmitter/receiver modules, please consult our web site www.schneider-electric.com
Distributed I/O expansion modules Applications
Optimum distributed I/O (IP 20)
Compatibility
bb Modicon M238 logic controller type S Solutions with AFBs bb XBTGC HMI controller bb Altivar IMC drive controller card type S solutions with AFB
Available buses and networks
bb Ethernet Modbus TCP/IP bb CANopen bus bb Modbus serial link (RS 485)
7 8
Configuration with I/O expansion modules
9 10
Integrated I/O
Module type
Modicon TM2: vv Digital I/O modules vv Analog I/O modules vv Common distribution modules
Capacity
For 1 Modicon OTB interface module: 7 Modicon TM2 modules max. including: vv Digital I/O modules: - 132 I/O max. with modules with screw terminals - 188 I/O max. with modules with spring terminals - 244 I/O max. with modules with HE10 connector vv Analog I/O modules with screw terminals: up to 7 x 8 inputs, or 7 x 2 outputs, or 7 x (4I/2O) vv Common distribution module
Number and type (depending on model)
12 x 24 V c digital inputs 2 x 24 V c solid state outputs 6 x 30 V c/240 V a relay outputs 2 channels: 5 kHz/20 kHz 2 PWM function channels
Type of distributed I/O expansion module
Modicon OTB interface modules
More information
Please consult on our web site www.schneider-electric.com
3/34
Local and/or remote I/O (IP 20)
Remote I/O expansion bus (IP 67)
bb Modicon M258 logic controller type S Solutions with AFB
bb Modicon M258 logic controller type S Solutions with AFBs
Digital
Analog
Digital/analog
Digital
1
Analog
Modicon TM5 transmitter/receiver: For use with remote I/O (1)
2
Modicon TM5 transmitter/receiver: Required (1) TM7 expansion bus
TM5 expansion bus
3 4
2 to 12 inputs
2 to 6 inputs
Digital: 12 to 14 inputs Analog: 4 inputs
8 to 16 inputs
2 to 4 inputs
24 V c 100/120 V a, 100/240 V a
Voltage, Current, Temperature
Digital: 24 V c Analog: Voltage, Current
24 V c
2 to 12 outputs
2 to 4 outputs
8 to 16 outputs
24 V c 30/230 V a, 100/240 V a
- 10…+ 10 V, 0…20 mA
Digital: 6 to 18 outputs Analog: 2 outputs Digital: 24 V c Analog: Voltage/Current
Voltage, Current, Temperature Resistance 2 to 4 outputs
24 V c Transistor/Source
- 10…+ 10 V, 0…20 mA
Modicon TM5 digital module
Modicon TM5 analog module
Modicon TM5 compact block
Modicon TM7 digital block
Modicon TM7 analog block
5
Please consult on our web site www.schneider-electric.com
6 7 8 9 10
3/35
4 Communication
chapter
All technical information about products listed in this chapter are available on www.schneider-electric.com
Contents
Communication
bb Modbus and Character mode serial link vv Modicon TM5 communication modules for Modbus serial link dedicated to
Modicon M258 logic controller, compact base for Solutions with AFB Presentation................................................................................................. 4/2 References................................................................................................... 4/3
1
vv Cabling system for Modicon M238 & M258 logic controllers,
compact bases for Solutions with AFB Connection................................................................................................... 4/4 References................................................................................................... 4/5
bb Ethernet Modbus/TCP network vv Cabling system for Hardware platform controllers Connection................................................................................................... 4/6 References................................................................................................... 4/7
2 3
vv TwidoPort interface module for Modicon M238 logic controller, compact
base for Solutions with AFB Presentation................................................................................................. 4/8 References................................................................................................... 4/9
4 5 6 7 8 9 10
4/1
Presentation, description
Communication
Modicon TM5 communication modules . for Modbus serial link
for Modicon M258 logic controller, compact base for Solutions with Application function Blocks (AFB) Presentation
TM5 PCRSp communication modules are designed for TM258LF42DTS0, TM258LF42DT4LS0, TM258LF42DRS0, TM258LF66DT4LS0 logic controllers for Solutions with AFB, and are installed in one of the two free PCI slots in.
1
TM5 PCppp communication modules can be used to configure one or two additional Modbus or ASCII serial links as RS232 or RS485. or
2
Nota: the maximum number of communication modules is 2.
3 TM5 PCRSp communication module: for mounting the two free PCI slots in the M258 logic controller
Modbus and Character mode serial links Cabling system: see page 4/4.
4 1
Description
5 2
TM5 PCRSp communication modules comprise: 1 A locking clip for mounting/dismounting on the controller 2 A channel and module diagnostics LED display block 3 A connector for linking to the controller 4 A SUB-D connector (male 9-way) for connection to the serial link
6 3 4
7 8 9 10
4/2
Serial link LED
Colour
Status: on
Status
Green
Operation in progress
Red
Controller starting
RXD
Yellow
Reception on interface: vv RS232 with TM258PCRS2 vv RS485 with TM258PCRS4
TXD
Yellow
Transmission on interface: vv RS232 with TM258PCRS2 vv RS485 with TM258PCRS4
Communication
References
Modicon TM5 communication modules . for Modbus serial link
for Modicon M258 logic controller, compact base for Solutions with Application function Blocks (AFB)
References Description
Modbus serial link communication modules
Used for
Physical layer/ protocols
Built-in port
Reference
Weight kg lb
Logic controllers type S: vv TM258LF42DTS0 vv TM258LF42DT4LS0 vv TM258LF42DRS0 vv TM258LF66DT4LS0
RS232/. Modbus/ASCII, SoMachine
SUB-D connector (male 9-way). .
TM5PCRS2
0.064 0.141
RS485 / Modbus/ASCII, SoMachine
SUB-D connector (male 9-way)
TM5PCRS4
0.064 0.141
TM5 PCRSp
1 2 3 4 5 6 7 8 9 10
4/3
Communication
Connections, references
Modbus and character mode serial link
for Modicon M238 & Modicon M258 logic controllers,
compact bases for Solutions with Application function Blocks (AFB)
Modbus cabling system
1 Non isolated link (Modicon M238/M258 master)
Isolated link (Modicon M238/M258 master)
HMI
2
7
Modicon M238S
HMI
2
1
b
gb
1
3
1
b
c 24 V
3
4
4
or
or
4
Phaseo Modular
6
4
4
5
Modicon M238S
HMI
7
4
TeSys U
ATV 212
ATV 212
Modicon M258S
5
TeSys U
Twido slave
Modicon M258S
Length of cables between Modicon M238S/M258S and Altivar 212: y 30 m max. (98.425 ft max.)
Total length of cables between isolation boxes 1: y 1000 m (3280.840 ft) Length of tap cables 4, 5 or 6: y 10 m (32.808 ft)
g Line polarization active b Line termination
References Tap-off and adapter components for RS 485 serial link
6
Description
7 TWD XCA ISO
TWD XCA T3RJ
8 9 LU9 GC3
Application
TSX SCA 50
4/4
XGS Z24
Length
Reference
Weight kg lb
Tap isolation box Screw terminal block . for main cable 2 x RJ45 for tap-off
- RS 485 line isolation (1) - Line end adapter (RC 120 Ω, 1nF) - Line pre-polarisation (2 R 620 Ω) c 24 V supply (screw terminal block) or c 5 V (via RJ45) Mounting on 35 mm (1.378 in.) 5
1
–
TWDXCAISO
0.100 0.220
Tap junction box 1 x RJ45 for main cable 2 x RJ45 for tap-off
- Line end adapter (RC 120 Ω, 1nF) - Line pre-polarisation (2 R 620 Ω) Mounting on 35 mm (1.378 in.) 5
2
–
TWDXCAT3RJ
0.080 0.176
Modbus hub Screw terminal block . for main cable 10 x RJ45 for tap-off
Mounting on 35 mm (1.378 in.) 5, – on mounting plate or panel (2 x Ø 4 mm (2 x Ø 0.157 in.) screws)
–
LU9GC3
0.500 1.102
T-junction boxes 2 x RJ45 for main cable
1 integrated cable with RJ45 . connector for Altivar variable . speed controller dedicated tap-off
0.3 m 0.984 ft
VW3A8306TF03
–
1m 3.281 ft
VW3A8306TF10
–
–
Passive tap junction box
- Line extension and single-channel tap-off on screw terminal block - Line end adapter
–
–
TSXSCA50
0.520 1.146
RS 232C/RS 485 line converter
- Flow rate 19.2 Kbit/s max. - Without modem signals c 24 V/20 mA supply, Mounting on 35 mm (1.378 in.) 5
–
–
XGSZ24
0.100 0.220
(1) Line isolation recommended for distances > 10 m (32.808 ft)
10
Item
References (continued)
Communication
Modbus and character mode serial link
for Modicon M238 & Modicon M258 logic controllers,
compact bases for Solutions with Application function Blocks (AFB)
References (continued)
Connection cables for RS 485 serial link Description
Main cables double shielded twisted pair RS 485
Modbus cordsets RS 485
Application
Item
Length
Unit reference
Modbus serial link, . supplied without connector
3
100 m 328.064 ft
TSXCSA100
5.680 12.522
200 m 656.168 ft
TSXCSA200
10.920 24.074
TSXCSA500 500 m 1640.420 ft
30.000 66.139
0.3 m 0.984 ft
VW3A8306R03
0.030 0.066
1m 3.281 ft
VW3A8306R10
0.050 0.110
3m
VW3A8306R30
0.150 0.331
1m 3.281 ft
TWDXCAFJ010
0.060 0.132
3m 9.843 ft
VW3A8306D30
0.150 0.331
0.3 m 0.984 ft
TWDXCARJ003
0.040 0.088
1m 3.281 ft
TWDXCARJ010
0.090 0.198
3m 9.843 ft
TWDXCARJ030
0.160 0.353
1 mini-DIN connector for Twido 5 controller and 1 RJ45 connector (1) (2)
0.3 m 0.984 ft
TWDXCARJP03
0.027 0.060
– 1 mini-DIN connector for Twido controller and 1 RJ45 connector Dedicated programming protocol (2) (3)
0.3 m 0.984 ft
TWDXCARJP03P
0.027 0.060
–
1m 3.281 ft
TWDXCAFD010
0.062 0.137
10 m 32.806 ft
TSXCX100
0.517 1.140
2 x RJ45 connectors
1 x RJ45 connector and 1 end with free wires
1 mini-DIN connector for Twido controller and 1 RJ45 connector
1 mini-DIN connector for Twido controller and 1 end with free wires
4
Weight kg lb
–
–
2 x RJ45 connectors
7
2.5 m 8.202 ft
XBTZ9980
0.150 0.331
1 x RJ45 connector and . 1 x SUB-D 25-way connector
6, 7
2.5 m 8.202 ft
XBTZ938
0.210 0.463
1 x RJ45 connector and . 1 x SUB-D 9-way connector
7
2,5 m 8.202 ft
XBTZ9008
0.150 0.331
Cordsets for Magelis STU
2 x RJ45 connectors
7
3m 9.843 ft
VW3A8306R30
0.150 0.331
Line end adapter
For RJ45 connector R = 120 Ω, C = 1 nf
–
Order in multiples of 2
VW3A8306RC
0.200 0.441
Modicon M238 cordsets (SL1, SL2) to Magelis HMI terminal
1 2 3 4 5 6 7
Connection cables for RS 232 serial link Description
Application
Length
Reference
Weight kg lb
Cordset for DTE terminal (printer) (4)
Serial link for terminal device (DTE) 1 x RJ45 connector and . 1 x 9-way SUB-D female connector
3m 9.843 ft
TCSMCN3M4F3C2
0.150 0.331
Cordset for DCE terminal (modem, converter)
Serial link for point to point device (DCE) 1 x RJ45 connector and . 1 x 9-way SUB-D male connector
3m 9.843 ft
TCSMCN3M4M3S2
0.150 0.331
(1) Forcing the configuration of RS 485 integrated port with TwidoSuite programming protocol parameters. (2) Carries c 5 V voltage (supplied by RS 485 integrated port of Twido controller ) for TWD XCA ISO tap isolation box (not using the c 5 V external power supply). (3) Allows the using of RS 485 integrated port with the parameters defined in configuration. (4) If the terminal is equipped with a 25-way SUB-D connector, Please order a SUB-D 25-way female/9-way male adapter TSX CTC 07 as well.
4/5
8 9 10
Communication
Connections, references
Ethernet Modbus/TCP network for hardware control platforms
Ethernet Modbus/TCP or Ethernet IP network architecture Optical fibre
1
4
2
1
3
2
2 3
2
1
4
1
3
1
1
XBT GC
XBT GC
Altivar IMC drive controller for Solutions with AFB + Altivar 61
4
M340
1
5
TwidoPort Interface
M238S
M258S
3
Hub or no manageable switch
4
Manageable switch
References (1)
Shielded copper connection cables ConneXium shielded copper connection cables are available in two versions to comply with the different standards and approvals in force: bb Shielded twisted pair copper cables to standard EIA/TIA 568 These cables conform to: vv standard EIA/TIA 568, category CAT 5E, vv standard IEC 11801/EN 50173, class D. Their flame resistance conforms to: vv NFC 32070# classification C2 vv standards IEC 322/1, vv Low Smoke Zero Halogen (LSZH). bb Shielded twisted pair copper cables, UL and CSA 22.1 approved These cables conform to: vv standards UL and CSA 22.1. Their flame resistance conforms to NFPA 70. “Do It Yourself” cable and connectors
6 7 8
The ConneXium “Do It Yourself” range allows the user to make up Ethernet copper cables on site and to the required length. They are designed for cabling Ethernet 10/100 Mbit/s networks. The maximum length of cables made up in this way is 80 m. They can be assembled quickly using a knife and cutting pliers (no special tools are required). Description
9 10
Characteristics
Length
Reference
Weight kg
Ethernet copper cable 2 shielded twisted pairs 24 AWG
Conforming to the . 300 m above-mentioned 984.252 ft standards and approvals
TCSECN300R2
–
RJ 45 connector
Conforming to .
–
TCSEK3MDS
–
M12 connector
Conforming to . IEC 60176-2-101
–
TCSEK1MDRS
–
EIA/TIA-568-D
(1) For other versions (optical fibre, switches,…), please consult our site www.schneider-electric.com
4/6
References (continued)
Communication
Ethernet Modbus/TCP network for hardware control platforms
References (continued)
Shielded twisted pair cables to standard EIA/TIA568
490 NTp 000 pp
Description Straight cables
Pre-formed at both ends Item 1 2 x RJ45 connectors For connection to terminal equipment (DTE)
Crossover cables
2 x RJ45 connectors 2 For connection between hubs, switches and transceivers
Shielded twisted pair cables, UL and CSA 22.1 approved
Description Straight cables
Pre-formed at both endsItem 2 x RJ45 connectors 1 For connection to terminal equipment (DTE)
Crossover cables
2 2 x RJ45 connectors For connection between hubs, switches and transceivers
TCS ESU 043F1N0
Shielded twisted pair cable for IP 67 switch
Description Straight cables
TCS ESM 043F2Cp0
Twisted pair hub 10BASE-T copper ports, RJ45 shielded connectors
ConneXium switches Description
499 NMS/NSS 251 02
TCS ESU 051 F0
Length Reference 2 m (6.562 ft) 490NTW00002U 5 m (16.404 ft) 490NTW00005U 12 m (39.370 ft) 490NTW00012U 40 m (131.234 ft) 490NTW00040U 80 m (262.467 ft) 490NTW00080U 5 m (16.404 ft) 490NTC00005U
Weight – – – – – –
40 m (131.234 ft) 490NTC00040U 80 m (262.467 ft) 490NTC00080U
– –
Length 1 m (3.281 ft) 3 m (9.843 ft) 5 m (16.404 ft) 10 m (32.808 ft) 25 m (82.021 ft) 40 m (131.234 ft)
Reference TCSECL1M3M1S2 TCSECL1M3M3S2 TCSECL1M3M5S2 TCSECL1M3M10S2 TCSECL1M3M25S2 TCSECL1M3M40S2
Number of ports Copper cable Fibre optic
Item
Reference
4
3
499NEH10410
Item Manag -eable
Reference
–
Number of ports Copper cable Fibre optic
Optimized twisted pair switch: 10BASE3 T/100BASE-TX copper ports, RJ45 shielded connectors, 100BASE-FX optic port, SC connectors 4
–
3
No
TCSESU033FN0
1
3
No
TCSESU043FN0
5
–
3
No
TCSESU053FN0
8
–
3
No
499NES18100
8
–
4
Yes
TCSESM083F23F0
1, multimode
4
Yes
TCSESM043F1CU0
2, multimode
4
Yes
TCSESM043F2CU0
1, single-mode 4
Yes
TCSESM043F1CS0
2
2, single-mode 4
Yes
TCSESM043F2CS0
4
1, multimode
3
No
499NMS25101
3
2, multimode
3
No
499NMS25102
4
1, single-mode 3
No
499NSS25101
3
2, single-mode 3
No
499NSS25102
7
1, multimode
4
Yes
TCSESM083F1CU0
6
2, multimode
4
Yes
TCSESM083F2CU0
7
1, single-mode 4
Yes
TCSESM083F1CS0
6
2, single-mode 4
Yes
TCSESM083F2CS0
No
TCSESU051F0
Twisted pair switches: 10BASE-T/100BASE-TX copper ports, RJ45 shielded connectors
Twisted pair and fibre optic switches 3 10BASE-T/100BASE-TX copper ports, . RJ45 shielded connectors. 100BASE-FX optic ports, 2 SC connectors 3
TCS ESM 083F2Cp0
Weight – – – –
Pre-formed at both endsItem 1 x IP 67. – 4-way M12 connector . and 1 x RJ45 connector
ConneXium hub Description
Length Reference 2 m (6.562 ft) 490NTW00002 5 m (16.404 ft) 490NTW00005 12 m (39.370 ft) 490NTW00012 40 m (131.234 ft) 490NTW00040 80 m (262.467 ft) 490NTW00080 5 m (16.404 ft) 490NTC00005 12 m (39.370 ft) 490NTC00015 40 m (131.234 ft) 490NTC00040 80 m (262.467 ft) 490NTC00080
IP 67 twisted pair switch (1) 10BASE-T/100BASE- 5 – – TX copper ports, shielded M12 connectors (type D) (1) Require special cables with M12 connectors for their c 24 V supply: XZCP1p64Lp.
– – – –
Weight – – – – – – Weight kg lb 0.530 1.168 Weight kg lb 0.113 0.249 0.120 0.265 0.113 0.249 0.230 0.507 0.410 0.904 0.400 0.882 0.400 0.882 0.400 0.882 0.400 0.882 0.330 0.728 0.335 0.739 0.330 0.728 0.335 0.739 0.410 0.904 0.410 0.904 0.410 0.904 0.410 0.904 0.210 0.463
4/7
1 2 3 4 5 6 7 8 9 10
Communication
Presentation, description
Ethernet Modbus/TCP network for Modicon M238 logic controller .
compact base for Solutions with Application function Blocks (AFB)
Presentation TwidoPort module 499TWD01100 is an Ethernet interface that is easy to use and dedicated to Modicon M238 logic controllers for Solutions with AFB and Twido compact or modular programmable controllers. It allows incorporation of this controllers into an Ethernet network as a passive device (slave). The TwidoPort module is ready for use. When connected to the integrated RS 485 serial port acts as a gateway between the Ethernet network and the controller’s Modbus serial link port.
1 2
Modicon M238 base for Solutions with AFB
3
The main characteristics of the TwidoPort module are as follows: b Connects to the RS 485 of the Modicon M238 controller for Solutions with AFB (marked SL1 or SL2 depending on model) or the RS 485 port of the Twido controller; no external auxiliary supply is necessary. b Ethernet configuration: v takes the Ethernet configuration from the Twido application configuration . (normal mode), v supports manual configuration using Telnet. b Provides Ethernet statistics via a Telnet session.
TM238Lpppppp
Modbus
4
Ethernet Modbus/TCP network
5 2
6
1
4
7
3
8 9 10
4/8
Description
The TwidoPort 499TWD01100 interface module comprises: 1 Five pilot lights indicating the status of the interface and of the TwidoPort module links. 2 An RJ45 type connector for connection of the power supply and of the link to the controller’s integrated RS 485 port. This connection is made using connection cable TWDXCARJP03P supplied with the TwidoPort interface module in case of the Twido controller. 3 An RJ45 connector (accessed through the bottom of the module) for connection to the Ethernet TCP/IP network. 4 An earthing screw (accessed through the bottom of the module). The TwidoPort interface module can be mounted as standard on a symmetrical 5 rail. Mounting kit TWDXMT5 (sold in lots of 5) allows plate or panel mounting: 2 x Ø 4.3 mm (2 x Ø 0.169 in.) holes. To order separately For connecting to the Modicon M238 controller, the cordset for connection Modbus XBTZ9980, lenght 2.5 m (8.202 ft).
References
Communication
Ethernet Modbus/TCP network for Modicon M238 logic controller .
compact base for Solutions with Application function Blocks (AFB)
References Description TwidoPort interface module
499 TWD 01100
Description Modbus RS 485 cordsets
Controller bases Modicon M238 for Solutions with AFB . 24 I/O
Use Connection to Modicon M238 for Solutions with AFB Equiped with 2 RJ45 connectors . . .
Function
Reference
10/100 Mbit/s. Auto MDIX function . Connection cordset to Twido base controller TWDXCARJP03P included, length 0.3 m (0.984 ft) . .
499TWD01100
Length
Reference
2.5 m 8.202 ft
XBTZ9980
Weight kg lb 0.200 0.441
1 2
Weight kg lb 0.100 0.220
3 4 5 6 7 8 9 10
4/9
5 Associated offers
chapter
All technical information about products listed in this chapter are available on www.schneider-electric.com
Contents
Associated offers
bb Altivar 212 and Altivar 61 variable speed drives vv Presentation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5/2
vv Selection guide ������������������������������������������������������������������������������������������������ 5/4
1
bb Altistart 01, Altistart 22 and Altistart 48 soft starters for asynchronous motors vv Selection guide ������������������������������������������������������������������������������������������������ 5/6 bb Protection components vv Selecting motor starting mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5/8 to 5/10
vv TeSys Contactors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5/12
vv TeSys protection components: Thermal-magnetic motor circuit-breakers . . .
5/13
vv Protection relays and controllers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5/14
vv Feeder protection and circuit disconnection . . . . . . . . . . . . . . . . . . . . . . . . . .
5/16
vv Branch circuit and control circuit protection. . . . . . . . . . . . . . . . . . . . . . . . . . .
5/17
vv Power & Energy - Monitoring & Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5/18
bb Enclosures vv Spacial enclosures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5/20 vv Thalassa enclosures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5/21
bb Control and signalling units vv Control and signalling units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5/22 vv Control stations and enclosures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5/24
bb Power supplies Phaseo vv Regulated switch mode power supplies: Selection guide . . . . . . . . . . . . . . . . 5/26 bb Magelis Operator dialogue terminals vv MagelisTM Small Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5/28 vv MagelisTM GT Advanced Panels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5/30 vv MagelisTM GK, GH and GTW Advanced Panels. . . . . . . . . . . . . . . . . . . . . . . . vv Magelis
TM
5/32
GTO Optimum Advanced Panels. . . . . . . . . . . . . . . . . . . . . . . . . . . 5/34
vv MagelisTM GTO Optimum Advanced Panels: Presentation. . . . . . . . . . . . . . . . 5/35 vv MagelisTM GTO Optimum Advanced Panels: Selection guide . . . . . . . . . . . . . 5/36 bb OsiSense XM pressure sensors vv OsiSense XM pressure sensors for pumping application . . . . . . . . . . . . . . . . 5/38 bb Measurement & control relays - Zelio Control vv Modular and industrial relays. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5/40 to 5/43
bb Product reference index vv index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5/44
5/1
2 3 4
Presentation
1
Altivar 212 variable speed drives
Associated offers
Altivar 212 variable speed drives
Orientated towards performance, intelligence and building protection The Altivar 212 is focused on Pumping machine as a dedicated variable speed drive for pumps and compressors.
2 3 Drives
>>from 0.75 up to 75 kW (from 1 to 100 hp) >>from 200 to 480 V >>3 phases
4
Orientated towards performance, intelligence and pumping protection
>>Easy integration to building supervision network using embedded protocols >>Instant detection of system failure: belt breakage, pump running dry, phase failure, etc.
5
>>Preventive maintenance for reducing costs: fault alert, operating time, etc >>Energy consumption monitoring
Focused on user-friendliness >>Easy set-up, commissioning and diagnostics tools: remote graphic terminal v (6 languages as standard), Multi-Loader, PC Software, Bluetooth capability and SoMove Mobile software >>Compact size for better integration
6
Focused on cost savings >>Reduced investment costs (embedded functionalities) >>Quick return on investment (energy saving) Focused on protection & efficiency
7
>>Continuity of service >>Functions designed for buildings: fire mode, damper monitoring, mechanical protection, etc.
Pumping application
>>Integrated EMC filter >>Antiharmonic technology (THDI Selection guide: see page 5/4
8 9 10
5/2
30%)
Presentation
Altivar 61 variable speed drives
Associated offers
Altivar 61 variable speed drives
Energy savings and performance for your pumps The Altivar 61 is a variable speed drive with variable torque and is designed for exceptional versatility from the smallest application to the highest power rating.
1 2 3 4
Drives
>>from 0.37 up to 2400 kW (from 0.49 to 3217 hp) >>from 200 to 690 V >>3 phases
5
Communication
>>Connectivity to all fieldbuses (integrated Modbus and CANopen) >>Multi-language graphic display terminal
Flexibility >>Option cards: programmable I/O
6
Powerful
>>Multi-pump management >>Saves energy >>Optimises automation solutions with its seamless integration into the architecture
>>Suitable for a wide range of power ratings (0.37 to 2400 kW - 0.49 to 3217 hp) >>Integrated safety function Rugged in harsh environments
Multi-pump solution
>>3C2 reinforced version, standard IEC 721-3-3 (gas, liquids), IP20/IP54 >>Versions with water cooling >>IP54/IP55 wall-mounted or floor-standing enclosures available >>Complies with ATEX safety standards (explosive environments) Selection guide: see page 5/5
7 8 9 10
5/3
Associated offers
Selection guide
1
Altivar 212 and Altivar 61 variable speed drives
Applications
bb Building pumps and fans bb HVAC equipment
Types of control
Variable speed drives for asynchronous motors
Standards and certifications
IEC/EN 61800-5-1, IEC/EN 61800-3 (environments 1 and 2, categories C1 to C3) EN 55011: Group 1, Class A and Class B with option. e, UL, CSA, C-Tick, NOM
Drive
Output frequency
0.5…200 Hz
Type of control
Asynchronous motor
Sensorless flux vector control Voltage/frequency ratio (2 points) Energy saving ratio
Synchronous motor
–
2 3 Functions
4 5 6 7 8 9 10
Transient overtorque
120% of nominal motor torque
Number of functions
50
Number of preset speeds
7
Speed range
1…10
No. of I/O
Analog inputs
2
Digital inputs
3
Analog outputs
1
Digital outputs
–
Relay outputs
2
Reduction in harmonic currents Communication
– Integrated
Modbus, METASYS N2, APOGEE FLN, BACnet
Available as an option
LonWorks
Cards (optional)
–
Dialogue tools
IP 54 or IP 65 remote display terminal
Configuration tools
PCSoft setup software for ATV 212 Multi-Loader configuration tools
Supply voltage
Three-phase 200…240 V
Three-phase 380…480 V
Motor power for 50...60 Hz line supply
0.75…75 kW (1…10 hp)
0.75…75 kW (1…10 hp)
References (without EMC filter)
References with integrated EMC filter, categories C1, C2 or C3
Motor power (kW-HP)
Line current (A) 200 V
240 V
380 V
480 V
0.37 - 0.5 6.9 5.8 – – – – 0.75 - 1 12 9.9 – – – – 1.5 - 2 18.2 15.7 – – – – 2.2 - 3 25.9 22.1 – – – – 3 25.9 22 – – – – 4-5 34.9 29.9 – – – – 5.5 - 7.5 47.3 40.1 – – – – 0.75 - 1 3.3/6.1 2.7/5.3 1.7 1.4 ATV 212H075M3X ATV 212H075N4 1.5 - 2 6.1/11.3 5.1/9.6 3.2 2.5 ATV 212HU15M3X ATV 212HU15N4 2.2 - 3 8.7/15 7.3/12.8 4.6 3.6 ATV 212HU22M3X ATV 212HU22N4 3 –/19.3 10/16.4 6.2 4.9 ATV 212HU30M3X ATV 212HU30N4 4-5 14.6/25.8 13/22.9 8.1 6.4 ATV 212HU40M3X ATV 212HU40N4 5.5 - 7.5 20.8/35 17.3/30.8 10.9 8.6 ATV 212HU55M3X ATV 212HU55N4 7.5 - 10 27.9/45 23.3/39.4 14.7 11.7 ATV 212HU75M3X ATV 212HU75N4 11 - 15 42.1/53.3 34.4/45.8 21.1 16.8 ATV 212HD11M3X ATV 212HD11N4 15 - 20 56.1/71.7 45.5/61.6 28.5 22.8 ATV 212HD15M3X ATV 212HD15N4 18.5 - 25 67.3/77 55.8/69 34.8 27.8 ATV 212HD18M3X ATV 212HD18N4 22 - 30 80.4/88 66.4/80 41.6 33.1 ATV 212HD22M3X ATV 212HD22N4 30 - 40 113.3/124 89.5/110 56.7 44.7 ATV 212HD30M3X ATV 212HD30N4 37 - 50 –/141 –/127 68.9 54.4 – ATV 212HD37N4 45 - 60 –/167 –/147 83.8 65.9 – ATV 212HD45N4 55 - 75 –/200 –/173 102.7 89 – ATV 212HD55N4 75 - 100 –/271 –/232 141.8 111.3 – ATV 212HD75N4 90 - 125 336 288 – – – – (1) Other voltages available (Three-phase 380…480 V or three-phase 500…690 V), please consult our “Altivar 61 variable speed drives” catalogue or our website www.schneider-electric.com (2) For motors with a higher rating than 90 kW (120 hp), please consult our “Altivar 61 variable speed drives” catalogue or our website www.schneider-electric.com
5/4
bb Industrial pumps and fans bb HVAC equipment bb Compressors
1
Variable speed drives for asynchronous motors
2 IEC/EN 61800-5-1, IEC/EN 61800-3 (environments 1 and 2, categories C1 to C3), IEC/EN 61000-4-2/4-3/4-4/4-5/4-6/4-11, e, UL, CSA, DNV, C-Tick, NOM, GOST 0.1…500 Hz for the whole rangev 0.1…599 Hz up to 37 kW(up to 50 hp) in 200…240 V a and 380…480 V a
3
Sensorless flux vector control Voltage/frequency ratio (2 or 5 points) Energy saving ratio Vector control without speed feedback 120% of nominal motor torque for 60 seconds > 100 8
4
1…100 in open loop mode 2…4 6…20 1…3 0…8 2…4
5
DC choke integrated or supplied with the drive Modbus and CANopen Modbus TCP Daisy Chain, Modbus/Uni-Telway, EtherNet/IP, DeviceNet, PROFIBUS DP V0 and V1, Interbus, CC-Link, LonWorks, METASYS N2, APOGEE FLN, BACnet I/O expansion cards, Controller Inside programmable card, Altivar IMC integrated controller card, multi-pump cards, encoder interface cards (2) IP 54 or IP 65 remote display terminal
6
SoMove setup software Simple Loader and Multi-Loader configuration tools Single-phase 200…240 V
Three-phase 200…240 V (1)
0.37…630 kW (0.50…845 hp) (2)
0.37…630 kW (0.50…845 hp) (2)
0.37…630 kW (0.50…845 hp) (2)
References with integrated EMC filter, categories C1, References with integrated EMC filter References (without EMC filter) C2 or C3 (up to 7.5 W), category C2 ATV 61H075M3 ATV 61HU15M3 ATV 61HU22M3 ATV 61HU30M3 ATV 61HU40M3 ATV 61HU55M3 ATV 61HU75M3 – – – – – – – – – – – – – – – – –
– – – – – – – ATV 61H075M3 ATV 61HU15M3 ATV 61HU22M3 ATV 61HU30M3 ATV 61HU40M3 ATV 61HU55M3 ATV 61HU75M3 – – – – – – – – – –
7
– – – – – – – – – – – – – – ATV 61HD11M3X ATV 61HD15M3X ATV 61HD18M3X ATV 61HD22M3X ATV 61HD30M3X ATV 61HD37M3X ATV 61HD45M3X ATV 61HD55M3X ATV 61HD75M3X ATV 61HD90M3X
8 9 10
5/5
Associated offers
Selection guide
Altistart 01, Altistart 22 and Altistart 48 soft starters for asynchronous motors
Applications
bb Single-phase scroll or spiral refrigeration bb Compressors compressors bb Fans bb Single-phase heat pumps bb Pumps bb Fans (1)
Type of control
Controlled starting of simple machines
3
Standards and certifications
IEC/EN 60947-4-2, e, UL, CSA, C-Tick, GOST and CCC
Drive
4
Functions Number of I/O
Dialogue tools
1 1…5 s No: freewheel stop – – Integrated – – – – – –
Configuration tools Communication Integrated Available as an option
– Combined with TeSys U starter-controller:
Supply voltage Motor power for 50...60 Hz line supply (kW-HP)
Single-phase 110…230 V 0.37…2.2 kW (0.50…3 hp) (3)
230 V
References
1
Controlled starting and deceleration of simple machines
2
5 6 7 8 9 10
Number of controlled phases Adjustable starting time Adjustable deceleration time Type of control Operating cycle By-pass Analog inputs Digital inputs Analog outputs Digital outputs Relay outputs
400 V
440 V
600 V
IcL nominal current (A)
0.37 – – – 3 ATS01N103FT 0.75 – – – 6 ATS01N106FT 1.1 – – – 9 ATS01N109FT 1.5 – – – 12 ATS01N112FT 2.2 – – – 25 ATS01N125FT 0.75/1.1 - 1/1.5 2.2/3 – 2/3 6 – 1.5 - 2 4 – 5 9 – 2.2/3, 3/55 5.5 – 7.5 12 – 4/5.5, 5/7.5 7.5/11 – 10/15 22 – 7.5 -10 15 – 20 32 – 4 7.5 7.5 – 17 – 5.5 11 – – 22 – 7.5 15 15 – 32 – 9 18.5 – – 38 – 11 22 22 – 47 – 15 30 30 – 62 – 18.5 37 37 – 75 – 22 45 45 – 88 – 30 55 55 – 110 – 37 75 75 – 140 – 45 90 90 – 170 – 55 110 110 – 210 – 75 132 132 – 250 – 90 160 160 – 320 – 110 220 220 – 410 – 132 250 250 – 480 – 160 315 355 – 590 – – 355 – – 660 – 220 400 – – 790 – 250 500 – – 1000 – 355 630 – – 1200 – (1) For optimum fan control, use of a variable speed drive is recommended. (2) Other voltages available: Three-phase 208…600 V, please consult our website www.schneider-electric.com (3) For other motor ratings, please consult our website www.schneider-electric.com
5/6
2 1…10 s Yes: 1…10 s – –
3 : start, stop and startup boost
Three-phase 200…240 V 0.75…15 kW (0.50…20 hp) (3)
– – – – – ATS01N206LU ATS01N209LU ATS01N212LU ATS01N222LU ATS01N232LU – – – – – – – – – – – – – – – – – – – – –
1
Controlled starting and deceleration of simple and complex machines
2 IEC/EN 60947-4-2, EMC class A, e, UL, CSA, C-Tick, GOST, CCC
IEC/EN 60947-4-2, EMC classes A and B, e, UL, CSA, DNV, C-Tick, GOST, CCC, NOM 117, SEPRO and TCF
3
3
Configurable voltage ramp Standard Integrated 1 PTC probe 3 programmable – – 2 programmable (N/C or N/O) Integrated display terminal
TCS (Torque Control System) Standard and severe Available as an option 1 PTC probe 4 1 2 3 Integrated display terminal, optional remote display terminal
SoMove Lite software workshop
PowerSuite software workshop
Modbus –
Modbus Fipio, PROFIBUS DP, DeviceNet, Modbus TCP
Three-phase 380…415 V Three-phase 440…480 V Three-phase 230…440 V (2) 0.75…15 kW (0.50…20 hp) 0.75…15 kW (0.50…20 hp) 4…355 kW (5.4…476 hp) (3)
Three-phase 230…415 V (2) 3…630 kW (4…845 hp) (3)
– – – – – ATS01N206QN ATS01N209QN ATS01N212QN ATS01N222QN ATS01N232QN – – – – – – – – – – – – – – – – – – – – –
– – – – – – – – – – ATS48D17Q ATS48D22Q ATS48D32Q ATS48D38Q ATS48D47Q ATS48D62Q ATS48D75Q ATS48D88Q ATS48C11Q ATS48C14Q ATS48C17Q ATS48C21Q ATS48C25Q ATS48C32Q ATS48C41Q ATS48C48Q ATS48C59Q ATS48C66Q ATS48C79Q ATS48M10Q ATS48M12Q
– – – – – ATS01N206RT ATS01N209RT ATS01N212RT ATS01N222RT ATS01N232RT – – – – – – – – – – – – – – – – – – – – –
– – – – – – – – – – ATS22D17Q – ATS22D32Q – ATS22D47Q ATS22D62Q ATS22D75Q ATS22D88Q ATS22C11Q ATS22C14Q ATS22C17Q ATS22C21Q ATS22C25Q ATS22C32Q ATS22C41Q ATS22C48Q ATS22C59Q – – – –
3 4 5 6 7 8 9 10
5/7
Presentation
1
Selecting motor starting mode
Associated offers
Selecting motor starting mode
Selecting devices The starter mode is closely linked to the load carried by the motor. The table below presents several typical applications in process control, part of which are used in processes such as water treatment or cement production. The examples illustrate how the selection is made.
2 Type of actuator
3 4 5 6 7 8 9
Centrifugal Pump
Dosing pump
Screw pump
Mixer
Moving devices
Air blower and fan
Mill and crusher
10
5/8
Description/ comment
Power range
Torque
>>Centrifugal pumps are used to
1 kW to 10 Kw
Quadratic
cover a wide range of volume and pressure conditions >>The flow can be controlled by using valves on the pump discharge manifold or by changing the rotation speed >>Dosing pumps are frequently used to inject fluids that may be difficult to mix efficiently in batch-tank systems because of their low volume >>Screw pumps are also known as Archimedes’ screw >>They are used for lifting large volumes of fluid or material to a limited height >>They are driven through a speed reduction gear >>Mixers are used to give homogeneity to fluids >>Agitation is also used to speed up chemical process >>Mixing is performed by a propeller rotating in the fluid driven by a speed reduction gear >>Moving devices drive various types of mechanical systems such as: rotators, scrapers, shields, compressors, conveyors >>Air blowers or fans are used to provide air or oxygen for ventilation or aeration tank >>Flow can be adjusted using a mechanical system (fixed speed) or variable speed drive. Energy savings are possible by operating at reduced speed >>Mills and crushers are used to grind materials >>They are typically high torque
Direct On Soft starter Line (D.O.L.)
b
10kW to > 1MW Quadratic
Speed Drive
b
b
b
b
< 10 kW
Constant
b
b
1 to 50 kW
Constant
b
1 to 50 kW
Constant
1 to 10kW
Constant
10 kW to 1 MW
Quadratic or constant
b
b
50 kW to 2 MW
Variable
b
b
b
b
b
b
b
Presentation
Selecting motor starting mode
Associated offers
Selecting motor starting mode
Control starter functions Depending on needs, it is necessary to control some or all functions of a starter. The principal function groups are:
1
Motor control performance
>>Control on power, torque, speed, reversing, start time, and risk of jamming are required.. Next table summarizes the main characteristics of pumps found in process applications.
Motor protection
>>Its purpose is to avoid operating motors in abnormal conditions which could result in negative events such as: >> overheating >> premature ageing >> destruction of electrical windings >> damage to coupling or gearbox >> etc.
Motor metering and monitoring functions >>The purpose of implementing measurement devices is to ensure continuous supervision of motor operating conditions. The collected data can be used with great benefit on improving energy efficiency and extending motor lifetime >>Monitoring functions allow you to control costs, schedule maintenance operations and keep historical information for legal requirements The table on the next page presents a synthesis of different device functions.
2 3 4 5 6 7 8 9 10
5/9
Presentation
1
Associated offers
Selecting motor starting mode (continued)
Selecting motor starting mode
D.O.L. starter Motor circuit breaker + Contactor LCpD or F
Starter controller TeSys U Standard control unit
Advanced control unit
Multifunction control unit
b b b
b b b
b
b
b b b b b b
b b b b b b
b
b
b
b
>>Indication of motor load >>Current on 3 phases (rms value) >>Average current >>Thermal capacity level >>Motor temperature >>Voltages on 3 phases >>Frequency >>Active power, power factor >>Earth current >>Motor torque
b
b b b
>>Fault differentiation >>Remote or automatic thermal reset >>Local control, with I/O on product >>Local control, with HMI terminal >>Acceleration, decelerating torque control >>Linear, S, U or customized acceleration and deceleration ramps >>Bypass by contactor at starting end >>Brake sequence >>Automatic catching a spinning load, speed detection and automatic restart >>Energy saving ratio, 2-point or 5-point quadratic ratio >>Preset speed >>Adaptation of current limiting according to speed >>Noise and resonance suppression by switching frequency >>Electricity and service hours meter >>Detection of absence of fluid, detection of zero flow rate, limiting flow rate >>Sleep function, wake-up function >>Customer settings with display of physical values: bar, I/s, °C, etc. >>Safety function, integrated “power removal” SIL2 >>PI regulator and reference >>Fault statistics: counters and history per type of protection >>Motor statistics: storage of motor statistics values >>Diagnosis of faults affecting correct operation of the product >>Download and save configuration
b b
b b b b
2 Motor protection functions
3 4 5 6
>>Short circuit >>Overload >>Locked rotor >>No load running >>Earth fault >>Supply phases failure and imbalance >>Ventilation fault >>Abnormal temperature rise >>Shaft bearing seizure >>Insulation fault >>Long starting time >>Current phase reversal >>Load fluctuations (I, U, P) >>Overtorque Metering functions
Monitoring functions
7 8 9 10
5/10
b b
Presentation
Associated offers
Selecting motor starting mode
Selecting motor starting mode
D.O.L. Motor management system TeSys T
Soft starter ATS48
VSD ATV212
ATV61
1 2
Motor protection functions
>>Short circuit >>Overload >>Locked rotor >>No load running >>Earth fault >>Supply phases failure and imbalance >>Ventilation fault >>Abnormal temperature rise >>Shaft bearing seizure >>Insulation fault >>Long starting time >>Current phase reversal >>Load fluctuations (I, U, P) >>Overtorque Metering functions >>Indication of motor load >>Current on 3 phases (rms value) >>Average current >>Thermal capacity level >>Motor temperature >>Voltages on 3 phases >>Frequency
>>Active power, power factor >>Earth current >>Motor torque
Monitoring functions >>Fault differentiation >>Remote or automatic thermal reset >>Local control, with I/O on product >>Local control, with HMI terminal >>Acceleration, decelerating torque control >>Linear, S, U or customized acceleration and deceleration ramps >>Bypass by contactor at starting end >>Brake sequence >>Automatic catching a spinning load, speed detection and automatic restart >>Energy saving ratio, 2-point or 5-point quadratic ratio >>Preset speed >>Adaptation of current limiting according to speed >>Noise and resonance suppression by switching frequency >>Electricity and service hours meter >>Detection of absence of fluid, detection of zero flow rate, limiting flow rate >>Sleep function, wake-up function >>Customer settings with display of physical values: bar, I/s, °C, etc. >>Safety function, integrated “power removal” SIL2 >>PI regulator and reference >>Fault statistics: counters and history per type of protection >>Motor statistics: storage of motor statistics values >>Diagnosis of faults affecting correct operation of the product >>Download and save configuration
b b b b b b b b b b b b
b b b b b b b b b
by upstream CB
b b b
b b b b
b b b b b
b b b b
b b
b
b
b b
b
b
b
b b b b b b b
4 5
b b b b b
b b b b b b
b b b b b b
b b
b
b b b b b b b b b b b b
b b b
b b b
b b b b
b b b b
3
6
b b b
b b b b b
b b b b b b b b b b b b b
7 8 9 10
b With external probes
5/11
Associated offers
Selection guide
Applications
TeSys Contactors
Equipment based on standard contactors
Equipment requiring low consumption contactors which can be switched directly from solid state outputs
1 2
tion Protec ing to d r o c c a d 47-2 an 9 0 6 IEC 8 UL50
AC-3
6A
6..0.16 A
9…150 A
115…800 A
750…1800 A
6...12 A
9…25 A
AC-1
12 A
20 A
25…200 A
200…2100 A
800…2750 A
20 A
20…40 A
Rated operational voltage
690 V
690 V
690 V
1000 V
1000 V
690 V
690 V
Number of poles
2 or 3
3 or 4
3 or 4
2, 3 or 4
1…4
3 or 4
3
Contactor type references
LC1 SK LP1 SK
LC1 K LC7 K LP1 K
LC1 D
LC1 F
LC1 B
LP4 K
LC1 D
More information
Details and technical datasheets available on www.schneider-electric.com
3 4 5 6
Rated operational current
7 8 9 10
5/12
Associated offers
Selection guide
Applications
TeSys protection components: Thermal-magnetic motor circuit-breakers
Protection of motors against short-circuits and overloads
1 tion Protec ing to d r o c c a d 47-2 an 9 0 6 IEC 8 UL50
2 3
Tripping threshold on short-circuit
13 In
Standard motor power ratings in AC-3, 415 V
Up to 15 kW (up to 20 hp)
Up to 30 kW (up to 40 hp)
37 kW (up to 50 hp)
7.5…110 kW (10…147 hp)
Operational current at 415 V
0.1…32 A
9…65 A
56…80 A
12…220 A
Breaking capacity at 415 V (Icu) to IEC 60947-2
10…100 kA
35…100 kA
50…100 kA
15 kA
35 and 36 kA
Door interlock mechanism
Without
With
With
Without
With
Circuit-breaker type
GV2 ME
GV2 P
GV3 P
GV3 ME80
GV7 RE
More information
Details and technical datasheets available on www.schneider-electric.com
4 5 6 7 8 9 10
5/13
Selection guide
Applications
1 2
TeSys protection components Protection relays and controllers
Motor protection Thermal motor protection
tion Protec ing to d r acco d 47-2 an 9 0 6 C IE UL508
3 Protection
- Motor overload - Stalling - Phase failure
Tripping class
Class 10 A
Communication
–
Used with contactor type
4 5 6 7
Classes 10 A and 20
Classes 10 and 20
LC1 K, LP1 K
LC1 D
LC1 F
Motor current (In)
0.11…16 A
0.1…150 A
30…630 A
Relay or controller type
LR2 K
LRD, LR2 D and LR9 D
LR9 F
More information
Details and technical datasheets available on www.schneider-electric.com
8 9 10
5/14
Protection of resistors, bearings, capacitors
Machine protection
Motor and machine protection
Specific motor protection
Protection and control
1 2 3
- Thermal overload - Phase imbalance and phase failure - Motor stalling - Long starting times - Earth fault
- Thermal overload - Phase imbalance and phase failure - Locked rotor - Long starting times - Phase reversal - Earth fault
–
Classes 5 to 30
Classes 5 to 30
–
Modbus, CANopen, DeviceNet, Profibus DP, Advantys STB, AS-Interface
Modbus, CANopen, DeviceNet, Profibus DP, Ethernet TCP/IP
- Frequent starting - Harsh environments
- Overtorque - Mechanical shocks - Locked rotor - Phase failure
- Overtorque - Mechanical shocks
4 5 6
All contactors Unlimited
0.3…38 A
0.3…60 A
0.35…800 A
0.4…810 A
LT3 S
LR97D
LT47
LUTM p0BL
LTM R
7
Details and technical datasheets available on www.schneider-electric.com
8 9 10
5/15
Associated offers
Presentation
1
Feeder protection and circuit disconnection
Feeder protection and circuit disconnection tion Protec ing to d r o c c a 47-2 9 0 6 IEC 489 L and U
PowerPact multistandard molded case circuit breakers Proven performance
>>Industry-leading circuit breaker innovation and protection for heavy-duty commercial and industrial applications
Flexible >>Full range of molded case circuit breakers from 15 A to 3,000 A deliver the ratings, configurations, and operations for your unique application Simple >>Common catalogue numbers, standardized ratings, and a full-range of fieldinstallable accessories make product selection, installation, and maintenance easier than ever
2
Direct access to energy efficiency
>>Micrologic™ electronic trip units enable power and energy management
3
Powerpact HD
HG
HJ
JD
JG
JJ
LD
LG
LJ
4 Number of poles Current range
5
Interrupting ratings UL/CSA/NOM rating (kA RMS) (50/60 Hz AC)
240 VAC 480Y/277 VAC 480 VAC 600 Y/347 VAC 600 VAC
6
DC ratings
250 VDC 500 VDC
IEC 60947-2 kA RMS (50/60 Hz AC) Icu/Ics
220/240 VAC 380/415 VAC
3 3 3 3 3 3 3 3 3 15-150 15-150 15-250 60-250 60-250 60-250 250-600 250-600 250-600 25 – 18 – 14 20 – 25/25 18/18
65 – 35 – 18 20 – 65/65 35/35
100 – 65 – 25 20 – 100/100 65/65
25 – 18 – 14 20 – 25/25 18/18
65 – 35 – 18 20 20 65/65 35/35
100 – 65 – 25 20 – 100/100 65/65
25 – 18 – 14 – – 25/25 18/18
65 – 35 – 18 – – 65/65 35/35
100 – 65 – 25 – – 100/100 65/65
–
–
–
Accessories Shunt Trip
7
Undervoltage Trip Auxiliary Switches Handle Operators Mechanical Interlocks Handle Padlock Attachment
8
Trip system type Thermal magnetic Electronic Enclosure Dimensions
(3-pole unit mount)
Height mm (in.) Width mm (in.) Depht mm (in.)
9
163 (6.4) 104 (4.1) 111 (4.4)
191 (7.5) 104 (4.1) 127 (5.0)
340 (13.38) 140 (5.51) 168 (6.61)
TeSys Vario load break switch according to IEC947-3 / UL508
10
>>This switch is marked ‘‘Suitable as Motor Disconnect’’ allowing installation on
the load side of the motor branch circuit, short-circuit, and ground-fault protection >>TeSys Vario rotary switch disconnectors from 10 to 115 A UL (12 to 175 A IEC) are suitable for the on-load making and breaking of resistive or mixed resistive and inductive circuits where frequent operation is required 5/16
Associated offers
Presentation
Branch circuit and control circuit protection
Branch circuit and control circuit protection tion Protec ing to d r o c c a 47-2, 9 0 6 IEC and 9 UL 4 8 7 UL107
Multi 9TM miniature circuit breakers
>>In addition to the PowerPact molded case circuit breakers offer, IEC 947-2/
UL 489 miniature circuit breakers and UL 248 fuses should be used to protect loads like power transformers, the power supply, appliances, and heating and lighting >>Multi 9™ C60 miniature circuit breakers are the first extensive range of DIN rail-mounted miniature circuit breakers to be UL 489 listed for branch circuit protection >>Other Multi 9 devices are UL recognized as supplementary protectors suitable for applications where branch circuit protection is already provided or not required. Multi 9 C60 products also have IEC ratings. Other IEC-rated products complement the UL line up to 125 A at up to 440 VAC
Breaker type
Number of poles Current range
Interrupting ratings UL/CSA rating (kA RMS) (50/60 Hz AC)
DC ratings
IEC 60947-2 (50/60 Hz AC)
120 VAC 240 VAC 277 VAC 480Y/277 VAC 48 VDC 60 VDC 65 VDC 125 VDC 250 VDC 500 VDC 240 V 415 V 440 V
Accessories Shunt Trip Undervoltage Trip Auxiliary Switches Handle Operators Handle Padlock Attachment GF Protection (GFP) Enclosure Dimensions Height mm (in.) (3-pole unit mount) Width mm (in.) Depht mm (in.)
UL489 C60
UL489 C60
(120/240 V)
(480Y 277 Vac)
1
2
3
1
2
UL 1077 C60N
3
1
2
3.4
UL 1077
– 10 – – – 10 – 10 – – 20 10 6
– 10 – – – – – – – – 20 10 6
10 10 10 – – – – – – – 10 10 –
– 10 10 10 – – – – – – 10 10 6
– 10 10 10 – – – – – – 10 10 6
10 10 5 – – – 10 – – – 10 3 –
– 10 – 5 – – – 10 – – 20 10 6
– 10 – 5 – – – – – – 20 10 6
2
C60H-DC
3
1
4
0.5-35 0.5-35 0.5-35 0.5-20 1-20 0.5-20 0.5-63 0.5-63 0.5-63 0.5-40 10 10 – – – 10 – – – – 10 10 –
1
– – – – 5 5 5 5 5 – 15 4 –
2 0.5-40 – – – – 5 5 5 5 5 5 30 15 10
5 6 7
107 (4.21) (box lug) 54 (2.13) 76 (3.00)
141 (5.55) 54 (2.13) 76 (3.00)
81.02 (3.19) 54 (2.13) 76 (3.00)
81 (3.19) 18 (.71) 36 (1.42) 65 (2.56)
8
TeSys DF fuse holders according to IEC947- 3 / UL248 TeSys DF10
UL512 IEC
UL (UL recognized)
TeSys DFCC
IEC UL (UL listed)
TeSys DF14
IEC UL (UL recognized)
TeSys DF22
IEC UL (UL recognized)
9
>>These devices are rated 690 Volts AC, maximum: >> 32 amperes >> 200 kA current withstand
>>These devices are rated 600 Volts AC, maximum: >> 30 amperes >> 200 kA current withstand
>>These devices are rated 690 Volts AC, maximum:
10
>> 50 amperes >> 200 kA current withstand
>>These devices are rated 690 Volts AC, maximum: >> 125 amperes >> 200 kA current withstand
5/17
Panorama
Associated offers
Power & Energy - Monitoring & Control
Basic Monitoring
Advanced Monitoring
1 Power Logic System
2
3
Name
AMP / VLT
DM6000 / DM6200
Function
Ammete r, Voltmeter
Digital panel Meter
Panel instrumentation
I/U
I, V, F, PF
4 5 6
Integrated in Compact NSX circuit breaker
Name
Micrologic A trip unit
Function
Ammeter, Voltmeter
Panel instrumentation
I/U
7 8
•• Reading easiness •• Essential parameters •• Single-phase
Common accessories
9 10
•• “all-in-one” informations •• U and I (three-phase) •• Panel Front
Name
CT
CMA / CMV
Function
Current Transformers
Ammeter & Voltmeter selector
5/18
Power & Energy Monitoring
Energy Management & Control
Monitoring software
1 2
PM9 PM1000 IEM3110 / PM700 / PM1200
PM750 PM3210 / PM820
PowerView
Power Meter
Power Meter
Power Monitoring
I, U, F, P, Q, S, PF, E
I, U, F, P, Q, S, PF, E, THD, v (Min/Max, I/O, alarm) and remote monitoring
•• Real time viewing
3
of data
•• Historical tabular
data into Microsoft Excel •• Historical trending •• Reporting
4 5
Micrologic E trip unit
6
Power Meter I, U, F, P, Q, S, PF, E
•• U and I (three-phase) •• Energy values •• Back-up
•• U and I (three-phase) •• Energy values •• Communication with supervision systems
Remote Monitoring •• Remote monitoring software
•• Remote Monitoring (control, loading/
7 8
unloading, alarms and alerts)
9 10
5/19
Associated offers
Presentation
Spacial enclosures
Steel enclosures
1
3
Wall-mounting
2
Description
Most common pumping architectures can be protected by Wall Mounting enclosures Spacial S3D, especially in indoor applications.
Dimensions
From 300 x 200 mm to 1400 x 1000 mm
Ingress protection rating Up to IP66
Mechanical protection rating Up to IK10 S3D Wall-mounting enclosures S3DEX Potentially explosive atmospheres S3DM Distribution modular enclosures
Options
Large choice of enclosure versions and accessories.
Why should I choose it?
Durable, with high UV resistance, coated hinges, aluminium hinge pins and folded gutters that avoids the entry of water, oil and other liquids .
4
8 9
Floor-standing
Dimensions
From 500 x 500 mm to 2200 x 1800 mm
Ingress protection rating IP55
Mechanical protection rating Up to IK10
Options
Large choice of enclosure versions and accessories.
Thermal management
7
For more equipment and heavy loads, pumping solutions can be installed in robust sheet metal compact enclosures (Spacial SM) or modular enclosures (Spacial SF). Up to 600 different possible configurations. Spacial SF is also available in kit version.
Why should I choose it?
SM Floor-standing compact SF Floor-standing modular
ClimaSys
6
Accessories
5
Description
High level of modularity and flexibility. Save up 25 % of time in assembly.
CV-CA Ventilation/Airing
Mounting
CE Exchangers
Power distribution
Project & Services
10
Configured offer Adapted services: cut-outs, painting, assemblies…
5/20
Specific offer The co-development service tailor-made for you
CU Cooling Units
Cable management
Associated offers
Presentation
Thalassa enclosures
Insulating material enclosures
Details and technical datasheets available on www.schneider-electric.com
1
Description
Wall-mounting Thalassa insulating enclosures are made v of Polyester which avoids any electrical contact risks. v They resist to harsh conditions and outdoor environments (corrosion-free).
Offline software
2
Dimensions
From 430 x 330 mm to 1050 x 850 mm
Ingress protection rating Up to IP66
PLM Wall-mounting polyester PLMEX Potentially explosive atmospheres
Mechanical protection rating Up to IK10
Options:
Plinths, cable entries, mounting accessories and thermal management devices, as for other enclosures.
3
Why should I choose it?
Thalassa PLM are suitable for indoor or outdoor use and ensure a long-life lasting without maintenance.
Spacial.prov Graphic configurator
4
Description
Thalassa PLA are floor-standing enclosures with a large choice of dimensions and combinations, for pumping solution in harsh environments where corrosion has to be taken in account.
Dimensions
Digital Rules Enclosures selector
From 500 x 500 mm to 1500 x 1250 mm
Ingress protection rating Up to IP65
Mechanical protection rating
PLA Floor-standing polyester enclosures PLD Floor-standing DIN polyester enclosures
Up to IK10
Options
5
A variety of versions (completely sealed, open bottom, v with or without canopy), mounting accessories and thermal management devices.
Why should I choose it?
6
Thalassa PLA protect large and heavy control equipment in harsh and corrosive environments for indoors and outdoors.
Spacial.conf Services configurator
CR Resistance Heaters
7
ProClima Thermal calculation software
CC Thermal Control
8 Lighting v & sockets
Door v accessories
Earthing
9 Spare Parts
10 Cable gland plate
Doors
Door accessories
Fixing hardware
Roof accessories
5/21
Associated offers
Selection guide
Control and signalling units
Applications
Pilot lights
Pushbuttons, selector switches and pilot lights
Biometric switches
Description of range
b LED pilot lights
b Pushbuttons b Multiple-headed pushbuttons b Emergency Stop buttons b Emergency switching off pushbuttons b Selector switches and key switches b Illuminated pushbuttons b Pilot lights
Fingerprint readers biometric switches 24V c
Features
Products
Monolithic, compact, low consumption
Complete units or sub-assemblies (body + head)
Monolithic
Bezel
Double insulated
Shape of head
Circular
Drilling or cut-out for mounting
Degree of protection
v
1 2 3 4 5 6 7 8
Conforming to IEC 60529
Cabling
9 10
Mounting
Panel thickness
Metal, chromium plated or black
Double insulated
Double insulated, dark grey
Circular, square v or rectangular
Circular
Circular or square
–
Ø 8 mm v (Ø 0.315 in.) v and Ø 12 mm (Ø 0.472 in.)
Ø 16 (Ø 0.630 in.)
Ø 22 mm (Ø 0.866 in.)
IP 40 IP 65 with seal
IP 65
IP 66
IP 65
Tags for 2.8 x 0.5 mm (0.110 x 0.020 in.) connectors, v or threaded connector
Faston connectors Solder pins for printed circuit boards
Spring clamp terminal connections Screw clamp terminal connections Faston connectors Connector With adaptor for printed circuit board
Cable or connectors
XB4
XB5S
1…8 mm 1…6 mm (0.039… 0.315 in.) (0.039… 0.236 in.)
Type references
XVLA
XB6
Pages
Please consult our web site www.schneider-electric.com
(1) Wireless and batteryless pushbutton and receiver ready-paired at the factory.
5/22
XB5
v v
Wireless and batteryless Pushbuttons, selector pushbuttons switches and pilot lights
Joystick controllers
Pushbuttons, selector switches and pilot lights
Cam switches
1
2 3 4 Wireless and batteryless and pushbuttons 24 V c or 24... 240 V a / c
b Pushbuttons b Emergency switching off pushbuttons b Selector switches and key switches b Illuminated pushbuttons b Pilot lights
b 2 or 4 direction b Stay put or spring return
Monolithic
b Pushbuttons b Emergency Stop buttons b Emergency switching off pushbuttons b Selector switches and key switches b Illuminated pushbuttons b Pilot lights
b Switches b Stepping switches b Reversing and changeover switches b Ammeter switches b Voltmeter switches b Reversing switches b Star-delta and reversing star-delta switches b Pole change switches
Complete units or sub-assemblies (body + head with lever)
Complete units or sub-assembliesv (body + head)
Complete units or subassemblies (body + front panel + head)
Metal, chromium plated or Double insulated, black double insulated, black
Metal, chromium plated
Metal, chromium plated or double insulated, black
Transmitter with circular head
Circular
Ready-to-use packs (1) and “components” range
Circular
Double insulated, black
Ø 22 mm (Ø 0.866 in.)
IP 66
IP 65
Hexagonal
Square
Ø 30 mm (Ø 1.181 in.)
Ø 16 mm (Ø 0.630 in.) or Ø 22 mm (Ø 0.866 in.) : series K10 Ø 22 mm (Ø 0.866 in.) and multifixing: series K1/K2 4 holes, 48 or 68 centres: series K30…K150
IP 65
IP 65: series K10 IP 40, IP 65 with seal: series K1/ K2 IP 40: series K30…K150
IP 65
IP 65 (pushbuttons, pilot lights, IP 65 selector switches) IP 54 (Emergency switching off pushbuttons)
Wireless (transmitter) Through cable (receiver)
Screw and captive clamp Screw and captive clamp terminal connections terminal connections Forked U type tag connections Faston clip connections (pilot lights)
1…6 mm (0.039… 0.236 in.)
XB5R, XB4R
XD4PA XD2GA XD5PA 9001K,9001SK
6 7 8 9
0.5…6 mm 1…6 mm (0.020… 0.236 in.) Depending on model
XB7
5
K10, K1, K2, K30, K50, K63, K115, K150
Please consult our web site www.schneider-electric.com
5/23
10
Selection guide
1
Associated offers
Control stations and enclosures
Type of applications
All applications
Enclosures
Plastic
Glass-reinforced polyester
Complete stations and separate components for customer assembly
Empty insulated enclosures
Main feature
Pre-drilled control stations
Pre-drilled or undrilled enclosures
Associated control and signalling units
Harmony XB5 with plastic bezel
Harmony XB7, monolithic, plastic
Harmony XB4 with metal bezel Harmony XB5 with plastic bezel
Number of cut-outs for Ø 22 mm (Ø 0.866 in.) control and signalling units
1, 2, 3, 4 or 5
1, 2 or 3
1, 2, 4, 8 or 16
Material
Polycarbonate
ABS
Glass-reinforced polyester
Colour
Yellow lid Light grey base
Degree of protection
IP 66
IP 54
Function
Emergency Stop push Start or Stop button Start-Stop with pilot light Movement control
According to equipment fitted: vv Start or Stop vv Start-Stop with pilot light vv Movement control vv Emergency stop push button
Cable entries
Knock-outs
Type references
XAL K
Page(s)
Please consult our web site www.schneider-electric.com
2 3 4 5 6 7 8 9 10
5/24
1, 2 or 3 (complete stations) 1, 2, 3, 4 or 5 (empty enclosures)
Dark grey lid Light grey base
Light grey or yellow lid Coloured grey Light grey base throughout
IP 65
Tapped for cable gland
XAL D
XAL E
XAP A
Specific applications Metal
Metal front plate, insulated protective rear cover
Plastic
Empty enclosures
Empty, flush mounting enclosures: front plate + rear cover
Control stations for severe environments
1
Metal
Lift inspection stations
Key operated control stations
2
3 4 Pre-drilled enclosures
Pre-drilled or undrilled enclosures
Pre-drilled front plates & rear covers
Harmony XB4 with metal bezel Harmony XB5 with plastic bezel
8, 16, 24, 30 or 40
1, 2, 3, 4, 6, 8 or 12
Aluminium alloy or sheet Zinc or aluminium alloy steel
Blue lid and base
XAP M: Blue lid Blue base XAP J: Yellow lid Blue base
IP 54
IP 65
Pre-drilled empty control Pre-drilled empty enclosures or stations fitted stations
XB2 SL
XAP M, XAP J
5
Harmony XB5 with plastic bezel
Harmony XB5 or XB7 with plastic With key lock bezel
1, 2, 3, 4 or 5
1, 2, 3, 4 or 5
1, 2, 3, 4, 5 or 6 with or without power socket
–
Front plate: brushed aluminium Rear cover:polystyrene
Mineral reinforced polyamide
Polycarbonate
Zinc alloy
Unpainted aluminium
Black lid Black base
Yellow lid Light grey base
Grey
7
IP 66 IP 69K
IP 44, IP 55 or IP 66 depending on IP 54 model
8
According to equipment fitted: vv Start or Stop vv Start-Stop with pilot light vv Movement control vv Emergency stop push button Drilled
Fitted stations
6
Start-Stop
Knock-outs
ISO 20
Knock-outs
Tapped for cable gland
XAP E
XAL G
XAL F
XAP S
9
Please consult our web site www.schneider-electric.com
10
5/25
Selection guide
Associated offers Power supplies Phaseo
Regulated switch mode power supplies
Power supplies
Regulated switch mode power supplies ABL 8MEM, ABL 7RM: 7 to 60 W - Rail mounting ABL 8REM, ABL 7RP: 60 to 144 W - Rail mounting
1 2 Nominal input voltage
3
Connection to worldwide line supplies
4 5 6
a 100...240 V c 120...250 V United States - 120 V (phase-to-neutral) - 240 V (phase-to-phase)
Single-phase (N-L1) connection or 2-phase (L1-L2) connection
Europe - 230 V (phase-to-neutral) - 400 V (phase-to-phase)
Single-phase (N-L1) connection
United States - 277 V (phase-to-neutral) - 480 V (phase-to-phase)
–
Undervoltage control
Yes
Protection against overloads and short-circuits
Yes, voltage detection. Automatic reset on elimination of the fault
Diagnostics relay
–
Compatibility with function modules
–
Power reserve (Boost)
1.25 to 1.4 In for 1 minute, depending on model (for ABL 8MEM)
No
Output voltage
c5V
c 48 V
Output current
c 24 V
0.3 A
ABL8MEM24003
0.6 A
ABL8MEM24006
1.2 A
ABL8MEM24012 ABL8MEM12020
2A
7
c 12 V
2.5 A
ABL7RM24025
3A
ABL8REM24030
3.5 A 4A
8
5A
ABL8MEM05040 ABL7RP1205
ABL8REM24050
6A 10 A 20 A
9
30 A 40 A Pages
10
5/26
Please consult our web site www.schneider-electric.com
ABL7RP4803
ABL4: 85 to 960 W - Compact - Rail mounting
Function modules ABL 8DCC: converters c/c
1 2
a 100…230 V
a 120 V or a 230 V
a 400…500 V
c 24 V
Single-phase (N-L1) v connection v
Single-phase (N-L1) v connection v or 2-phase (L1-L2) connection
–
–
–
Single-phase (N-L1) v connection v
3-phase (L1-L2-L3) v connection
–
–
–
3-phase (L1-L2-L3) v connection
–
No
No
No
–
Yes, current limitation Automatic reset on elimination of the fault Yes
Yes
3 4
Yes, current limitation Yes
Yes, depending on model
5
Yes with buffer module, battery and battery check modules, redundancy module and discriminating downstream protection module Depending on model: 1.5 to 1.7 In for 5 to 30 seconds
No
c 24 V
c5V
c 7...12 V
6 ABL8DCC12020 (1)
7 ABL4RSM24035
8
ABL4RSM24050 ABL8DCC05060 (1) ABL4RSM24100 ABL4RSM24200
ABL4WSR24200
9
ABL4WSR24300 ABL4WSR24400 Please consult our web site www.schneider-electric.com (2) (1) Converter module c/c, must be used with a Phaseo power supply. (2) Certain offers can not be marketed in certain countries, please consult your “Customer Care Centre”.
10
5/27
Selection guide
Associated offers
Operator dialogue terminals MagelisTM Small Panels
1
Applications
Display of graphic pages
Type of terminal
Small Panels with touch screen
2 3
Display
4
Type
Monochrome STN LCD (200 x 80 pixels), backlit - Green, orange and red, or - White, pink and red
Colour QVGA TFT LCD (320 x 240 pixels)
Capacity
3.4" (monochrome)
3.5" (colour)
Data entry
5
Application
16 MB Flash
Expansion
–
Functions
Maximum number of pages
Limited by internal FLASH EPROM memory capacity
7 Communication
8 9
Via touch screen
Memory capacity
6
Variables per page
Unlimited
Representation of variables
Alphanumeric, bitmap, bargraph, gauge, curves, buttons, LEDs
Recipes
32 groups of 64 recipes
Curves
Yes, with log
Alarm logs
Yes
Real-time clock
Access to the PLC real-time clock
Alarm relay
–
Buzzer
Yes
Asynchronous serial link
RS 232C/RS 485 (1) RS 232C using Zelio protocol (2)
Downloadable protocols
Uni-TE, Modbus and for PLC brands: Allen-Bradley, Omron, Mitsubishi, Siemens
Printer link
USB for serial or parallel printer
USB ports
1 host type A and 1 device type mini-B
Networks
1 Ethernet TCP/IP port (10BASE-T/100BASE-TX) (3)
RS 232C/RS 485
1 Ethernet TCP/IP port (10BASE-T/100BASE-TX)
Development software
Vijeo Designer (on Windows XP, Windows Vista and Windows 7)
Operating system
Magelis
References
HMI STO 5pp
Page
Please consult our web site www.schneider-electric.com (1) Only HMI STO 511/512. (2) Only HMI STO 501. (3) Only HMI STO 531/532.
10
5/28
5.7" (colour)
HMI STU 655
HMI STU 855
Display of text messages and/or semi-graphic pages
Display of text messages and/or semi-graphic pages Control and configuration of data
Small Panels with keypad
Small Panels with keypad
1
Small Panels with touch screen and keypad
2
Green backlit monochrome LCD,v height 5.5 mm (0.217 in.)v orv Green, orange or red backlit monochrome LCD, height 4.34…17.36 mm (0.171…0.683 in.)
Green, orange or red backlit monochrome LCD,v height 4.34…17.36 mm (0.171…0.683 in.)
Green, orange or red backlit monochrome matrix LCD (198 x 80 pixels),v height 4…16 mm (0.157…0.630 in.)
2 lines of 20 characters or v 1 to 4 lines of 5 to 20 characters (monochrome)
1 to 4 lines of 5 to 20 characters (monochrome)
2 to 10 lines of 5 to 33 characters (monochrome)
Via keypad withv 8 keys (4 customizable)
Via keypad with bb 12 function keys or numeric entry v (depending on context) bb 8 service keys
Via keypad with bb 4 function keys bb 8 service keys
512 KB Flash
Via touch screen and keypad with bb 10 function keys bb 2 service keys
512 KB Flash EPROM
3 4 5
– 128/200 application pages 256 alarm pages
128/200 application pagesv 256 alarm pages
40…50
40…50, bargraph, buttons, LEDs
Alphanumeric
200 application pagesv 256 alarm pages
6
50 Alphanumeric, bargraph, buttons, LEDs
– Yes Yes (5)
Yes
Access to the PLC real-time clock
Access to the PLC real-time clock
7
– –
Yes (4)
RS 232C/RS 485 Uni-TE, Modbus and for PLC brands: Allen-Bradley, Omron, Mitsubishi, Siemens
8
RS 232C serial link (5) – – Vijeo Designer Lite (on Windows 2000, Windows XP and Windows Vista)
9
Magelis
XBT N pppp
XBT R ppp
XBT RT ppp
Please consult our web site www.schneider-electric.com (4) Only XBT RT511. (5) Depending on model.
10
5/29
Selection guide
Associated offers
Operator dialogue terminals MagelisTM GT Advanced Panels
1
Applications
Display of text messages, graphic objects and synoptic views Control and configuration of data
Type of terminal
Touch screen Advanced Panels
2 3
Display
Type
Capacity
Backlit monochrome (amber or Backlit monochrome or colour red mode) STN LCD v STN LCD or backlit colour (320 x 240 pixels) or TFT LCD TFT LCD (320 x 240 pixels) or (640 x 480 pixels) (3) 3.8" (monochrome or colour) 5.7" (monochrome or colour)
Static function keys
Via touch screen –
Dynamic function keys
–
Data entry
4 Memory capacity
Service keys
–
Alphanumeric keys
–
Applications
32 MB Flash EPROM –
Expansion
5
Functions
Maximum number of pages Variables per page Representation of variables
6 7
Communication
8 9
Backlit colour STN LCD or colour TFT LCD (640 x 480 pixels) 7.5" (colour)
16 MB Flash EPROM (3) 32 MB Flash EPROM By means of 128, 256, 512 MB, 1, 2 or 4 GB CF card (except XBT GT2110)
Limited by internal Flash Limited by capacity of internal Flash EPROM memory or CF EPROM memory capacity card memory Unlimited (8000 variables max.)
Recipes
Alphanumeric, bitmap, bargraph, gauge, tank, tank level indicator, curves, polygon, button, LED 32 groups of 64 recipes comprising 1024 ingredients max.
Curves
Yes, with log
Alarm logs
Yes
Real-time clock
Built-in
Discrete I/O
–
Multimedia I/O
–
Downloadable protocols Asynchronous serial link
Uni-TE (2), Modbus, Modbus TCP/IP (1) and for PLC brands: Mitsubishi, Omron, Allen-Bradley and Siemens RS 232C/485 (COM1) RS 232C/RS 422/485 (COM1) and RS 485 (COM2)
USB ports
1
Bus and networks
–
Modbus Plus and Fipway with USB gateway, PROFIBUS DP and Device Net with optional card Ethernet TCP/IP (10BASE-T/100BASE-TX) (1)
Printer link
USB port for parallel printer
(3)
1 (3)
1 input (reset) and 3 outputs (alarm, buzzer, run) 1 audio input (microphone), 1 composite video input (digital or analogue video camera), 1 audio output (loudspeaker) (1)
1
RS 232C (COM1) serial link, USB port for parallel printer
Development software
Vijeo Designer (on Windows XP, Windows Vista and Windows 7)
Operating system
Magelis (200 MHz RISC CPU)
Magelis v (133 MHz RISC CPU) (3)
Magelis (266 MHz RIS CPU)
Type of terminal
XBT GT11/13
XBT GT21/22/23/24/29
XBT GT42/43
Page
Please consult our web site www.schneider-electric.com (1) Depending on model. (2) Uni-TE version V2 for Twido controller and TSX Micro/Premium platform. (3) For XBTGT 2430, 32 MB Flash EPROM, 1 sound output, 2 USB ports, 266 MHz RISC CPU. (4) For XBT GT 5430.
10
5/30
Display of text messages, graphic objects and synoptic views Control and configuration of data
1
Touch screen Advanced Panels
2 Backlit colour STN LCD or colour TFT LCD (640 x 480 pixels or 800 x 600 pixels) (4)
Backlit colour TFT LCD (800 x 600 pixels)
Backlit colour TFT LCD (1024 x 768 pixels)
10.4" (colour)
12.1" (colour)
15" (colour)
3
Via touch screen –
4
– – – 32 MB Flash EPROM By means of 128, 256, 512 MB, 1, 2 or 4 GB CF card
5
Limited by capacity of internal Flash EPROM memory or CF card memory Unlimited (8000 variables max.) Alphanumeric, bitmap, bargraph, gauge, tank, tank level indicator, curves, polygon, button, LED 32 groups of 64 recipes comprising 1024 ingredients max. Yes, with log
6
Yes Built-in 1 input (reset) and 3 outputs (alarm, buzzer, run) 1 audio input (microphone), 1 composite video input (digital or analogue video camera), 1 audio output (loudspeaker) (1)
7
Uni-TE (2), Modbus, Modbus TCP/IP (1) and for PLC brands: Mitsubishi, Omron, Allen-Bradley and Siemens RS 232C/RS 422/485 (COM1) and RS 485 (COM2) 2 Modbus Plus with USB gateway
8
Ethernet TCP/IP (10BASE-T/100BASE-TX) RS 232C (COM1) serial link, USB port for parallel printer Vijeo Designer (on Windows XP, Windows Vista and Windows 7) Magelis (266 MHz RIS CPU)
XBT GT52/53/54
XBT GT63
9
XBT GT73
Please consult our web site www.schneider-electric.com
10
5/31
Selection guide (continued)
Associated offers
Operator dialogue terminals
MagelisTM GK, GH and GTW Advanced Panels
1
Applications
Display of text messages, graphic objects and synoptic views Control and configuration of data
Type of terminal
Advanced Panels with keypad
2 3
Display
Type
Colour TFT LCDv (320 x 240 pixels) or monochrome STN
Colour TFT LCD (640 x 480 pixels)
Capacity
5.7" (monochrome or colour)
10.4" (colour)
Data entry
4 Memory capacity
5
Functions
6 Communication
7
Via keypad and/or touch screen (configurable) and/or by industrial pointer Static function keys
10
12
Dynamic function keys
14
18
Service keys
8
Alphanumeric keys
12
Application
16 MB Flash EPROM
Expansion
By means of 128, 256, 512 MB, 1, 2 or 4 GB CF card
32 MB Flash EPROM
Maximum number of pages
Limited by capacity of internal Flash EPROM memory or CF card memory
Variables per page
Unlimited (8000 variables max.)
Representation of variables Recipes
Alphanumeric, bitmap, bargraph, gauge, tank, tank level indicator, curves, polygon, button, LED 32 groups of 64 recipes comprising 1024 ingredients max.
Curves
Yes, with log
Alarm logs
Yes
Real-time clock
Built-in
Discrete I/O
–
1 input - 3 outputs
Multimedia I/O
–
–
Downloadable protocols
Uni-TE (2), Modbus, Modbus TCP/IP (1) and for PLC brands: Mitsubishi, Omron, Allen-Bradley and Siemens
Asynchronous serial link
RS 232C/RS 422/485 (COM1) RS 485 (COM2)
USB ports
1
Bus and networks
Modbus Plus, Fipway with USB gateway, PROFIBUS DP and Device Net with optional card
2
Ethernet TCP/IP (10BASE-T/100BASE-TX)
8 9
Printer link
RS 232C (COM1) serial link, USB port for parallel printer
Development software
Vijeo Designer (on Windows XP, Windows Vista and Windows 7)
Operating system
Magelis (CPU 266 MHz RISC)
Type of terminal
XBT GK 21/23
Page
XBT GK 53
Please consult our web site www.schneider-electric.com (1) Depending on model. (2) Uni-TE version V2 for Twido controller and TSX Micro/Premium platform.
10
5/32
Display of text messages, graphic objects and synoptic views Control and configuration of data Portable Advanced Panels
1
Open touch screen Advanced Panels
2 Colour TFT LCDv (640 x 480 pixels)
Colour TFT LCDv (800 x 600 pixels)
Colour TFT LCDv (800 x 600 pixels)
Colour TFT LCDv (1024 x 768 pixels)
5.7" (colour)
8.4" (colour)
12" (colour)
15" (colour)
Via touch screen
Via touch screen
11
–
–
–
–
–
–
–
32 MB Flash EPROM
1 GB CF system card included with terminal, expandable to 4 GB
3 4
2 GB CF system card included with terminal, expandable to 4 GB
By means of 128, 256, 512 MB, 1, 2 or 4 GB CF card
5
Limited by capacity of internal Flash EPROM memory or CF card memory Unlimited (8000 variables max.) Alphanumeric, bitmap, bargraph, gauge, tank, tank level indicator, curves, polygon, button, LED 32 groups of 64 recipes comprising 1024 ingredients max. Yes, with log Yes
6
Built-in – 1 audio output Uni-TE (2), Modbus, Modbus TCP/IP and for PLC brands: Mitsubishi, Omron, Rockwell Automation and Siemens
Uni-TE (2), Modbus, Modbus TCP/IP (1) and for PLC brands: Mitsubishi, Omron, Allen-Bradley and Siemens
RS 232C/RS 422-485 (COM1)
RS 232C (COM1) RS 232C (COM2)
RS 232C (COM1)
1
4
4 + 1 on front
–
Modbus Plus with USB gateway
1 Ethernet port (10BASE-T/100BASETX)
1 TCP/IP Ethernet port (10BASE-T/100BASE-TX) and 1 Ethernet port (10BASE-T/100BASE-TX/1 GB)
–
RS 232C (COM1 or COM2) serial link, USB port for parallel printer
7
RS 232C (COM1) RS 232C (COM2)
8
Vijeo Designer (on Windows XP, Windows Vista and Windows 7) Magelis (266 MHz RISC CPU)
Windows XP Embedded
XBT GH 2460
XBT GTW 450
XBT GTW 652
HMI GTW 7353
9
Please consult our web site www.schneider-electric.com (1) Depending on model. (2) Uni-TE version V2 for Twido controller and TSX Micro/Premium platform.
10
5/33
Presentation
Associated offers
Operator dialogue terminals
MagelisTM GTO Optimum Advanced Panels
1
MagelisTM GTO Optimum Advanced Panels
The new operator terminal standard for Machine Builders
State of the art display
2
>>The 5 screen size range consists a 65 Kcolour
TFT screen and provides a better visualisation
>>The design of the panel, with its LED backlight,
allows energy saving and dimming functionality
3 4 5 >>The 7” wide screen
6
provides a 40% increase in the available screen area. >>The external keypad, also available with the 3,5” screen, allows the screen area to provide maximum information.
7
Optimized communication
>>Magelis GTO offers remote control access and embedded Ethernet provides easy integration in your IT structure >>The up to date peripheral links enable easy operating use as well as an easy maintenance
8 9 10
5/34
Presentation
Associated offers
Operator dialogue terminals
MagelisTM GTO Optimum Advanced Panels
1 Easy to install and sustainable offer
2
With Magelis GTO, you can rely on a long term investment
>>The existing cut-out is the same size for the
new range, enabling you an immediate installation when your current panel needs to be replaced >>The configuration tool (Vijeo Designer software) is also the same to enable an immediate restart of the operations
3 4
The installation is made easy with:
>>only 4 installation fasteners for the whole range >>unique fast connection power plug for the whole range
>>the connectors located in the same place on the panel for a better wiring
5 6 7 Magelis GTO is part of Machine solution
>>Included in SoMachine V3.1
8 9 10 Selection guide: see page 5/42
5/35
Selection guide
Associated offers
Operator dialogue terminals
MagelisTM GTO Optimum Advanced Panels
1
Applications
Display of text messages, graphic objects and synoptic views Control and configuration of data
Type of terminal
Optimum Advanced Panels, touch screen
Degree of protection (according to IEC 60529)
IP 65 (IP 67 with addition of a cover)
Display
Type
Colour TFT LCD, backlit 320 x 240 pixels (QVGA)
Capacity
3.5”
2 3 4
Data entry
Memory capacity Functions
6 7 8 9
Communication
5.7” Via touch screen
Via touch screen
–
Dynamic function keys
6 function keys (static or dynamic)
8 function keys v (static or dynamic)
Service keys
–
–
–
Alphanumeric keys
–
–
–
–
Applications
64/96 MB Flash EPROM (1)
Expansion
–
By 4 GB SD card (except HMI GTO2300)
96 MB Flash EPROM
Maximum number of pages
Limited by internal Flash EPROM memory capacity
Limited by capacity of internal Flash EPROM memory v or of SD card
Variables per page
Unlimited (8000 variables max.)
Representation of variables
Alphanumeric, bitmap, bargraph, gauge, tank, tank level indicator, curves, polygon, button, LED
Recipes
32 groups of 64 recipes comprising 1024 ingredients max.
Curves
Yes, with log
Alarm logs
Yes
Real-time clock
Built-in
Discrete I/O
–
Multimedia I/O
–
Downloadable protocols
Uni-TE (2), Modbus, Modbus TCP/IP (1) and for PLC brands: Mitsubishi, Omron, Allen-Bradley and Siemens
Asynchronous serial link
RS 232C (COM1) and RS 485 (COM2) except HMI GTO1310: RS 232C/485 (COM1)
USB ports
1 type A host connector + 1 mini-B connector
Buses and networks
Ethernet TCP/IP (10BASE-T/100BASE-TX) (3), Modbus Plus and Fipway via USB gateway
Printer link
RS 232C (COM1) serial link (4) and USB port for parallel printer
Development software
Vijeo Designer (on Windows XP and Windows 7)
Operating system
Magelis (333 MHz RISC CPU)
Type of terminal
HMI GTO1300 HMI GTO1310
Page
Please consult our web site www.schneider-electric.com
(1) Depending on model. (2) Uni-TE version V2 for Twido controller and TSX Micro/Premium platform. (3) Except HMI GTO1300 and GTO2300 (Modbus Plus and Fipway via USB gateway only). (4) Except HMI GTO1310 (USB port for parallel printer only).
10
5/36
7.0 Wide
Via touch screen Static function keys
5
Colour TFT LCD, backlit 800 x 480 pixels (WVGA)
HMI GTO2300 HMI GTO2310
HMI GTO3510
Display of text messages, graphic objects and synoptic views Control and configuration of data Optimum Advanced Panels, touch screen
Optimum Advanced Panels, touch screen, “Stainless Steel” version
IP 65 (IP 67 with addition of a cover)
IP 66K (Front panel with stainless steel frame) for food & beverage environment
1 2 3
Colour TFT LCD, backlit 640 x 480 pixels (VGA)
Colour TFT LCD, backlit 640 x 480 pixels (VGA)
Colour TFT LCD, backlit 800 x 600 pixels (SVGA)
Colour TFT LCD, Colour TFT LCD, backlit backlit 320 x 240 pixels (QVGA) 640 x 480 pixels (VGA)
Colour TFT LCD, backlit 800 x 600 pixels (SVGA)
7.5”
10.4”
12.1”
5.7”
12.1”
10.4”
4
Via touch screen – – – –
5
96 MB Flash EPROM By 4 GB SD card Limited by capacity of internal Flash EPROM memory or of SD card Unlimited (8000 variables max.)
6
Alphanumeric, bitmap, bargraph, gauge, tank, tank level indicator, curves, polygon, button, LED 32 groups of 64 recipes comprising 1024 ingredients max. Yes, with log Yes Built-in –
7
– Uni-TE (2), Modbus, Modbus TCP/IP (1) and for PLC brands: Mitsubishi, Omron, Allen-Bradley and Siemens RS 232C (COM1) and RS 485 (COM2) 1 type A host connector + 1 mini-B connector Ethernet TCP/IP (10BASE-T/100BASE-TX), Modbus Plus and Fipway via USB gateway
8
RS 232C (COM1) serial link and USB port for parallel printer Vijeo Designer (on Windows XP and Windows 7) Magelis (333 MHz RISC CPU)
HMI GTO4310
HMI GTO5310
HMI GTO6310
HMI GTO2315
HMI GTO5315
HMI GTO6315
9
Please consult our web site www.schneider-electric.com
10
5/37
Presentation
Associated offers
OsiSense™ for pumping applications OsiSense XM pressure sensors
OsiSense XM pressure sensors
1
Select OsiSense XM sensor in terms of pumping applications
>>Medium duty from 0 to 25 bar
2 Electronic pressure transmitters for control circuit type XMLA, with fixed differential: detection of a single threshold
3
Electronic pressure transmitters for control circuit type XMLB with adjustable differential: regulation between 2 thresholds
Electromechanical pressure switches for control circuit type XMX
Electromechanical pressure switches for control circuit type XMA
>>Over 25 bar & high end
4 Electronic pressure transmitters for control circuit type XMLK
5
Electronic pressure transmitters for control circuit type XMLP
>>Light duty from 0 to 8 bar: Small pumps up to 3 HP
6 Electromechanical pressure switches for power circuit type FTG with fixed differential: detection of a single threshold
7
Electromechanical pressure switches for power circuit type FSG with adjustable differential: regulation between 2 thresholds
>>Medium duty from 0 to 25 bar : Mid-power pumps up to 4 HP
8 Electromechanical pressure switches for power circuit type FYG with adjustable differential: regulation between 2 thresholds, 2 contacts
9 10
5/38
Electromechanical pressure switches for power circuit type XMP with adjustable differential: regulation between 2 thresholds, 2 or 3 contacts
Presentation
Associated offers
OsiSense™ for pumping applications OsiSense XM pressure sensors
How to choose a pressure sensor in 4 steps? 1
2 3 4
Choose a product line according to application >>Need to follow a pressure: electronic product with analogue output (0-10v / 4-20mA / 0,5-4,5v) >>Need to manage threshold with quick response time: electronic product with solid state output >>Need to manage threshold without constraint of response time: electromechanical product with contact is a good choice
1 2
Choose a product according to the pressure
>>6, 10, 16 or 25 bar are common for water booster, more for fire booster Choose the fluid connection according habits (geographical use)
>>¼ BSP, ¼ NPT, G ¼ A, …
3
Choose the electrical connection according habits
>>Cable, connector (M12, DIN, Packard, …), screw clamp terminals OsiSense XMLK optimum pressure transmitter for pumps
>>Complete pressure solution with bar/psi and with XMX, XMP or
FSG power pressure switches >> International range >> 6, 10, 16 bar >> ¼ gaz fluid connection >> DIN43650A, M12 & Metripack electrical connections >> 4…20 mA or 0…10 V analog output >> 56 new references in catalog >> EAC customization capabilities >>Advanced control solution with ATV32 and ATV61 variable speed drives, M238 and M258 Modicon controllers
OsiSense XMLP optimum pressure transmitter for Hydraulics & HVAC
>>Compact full metal pressure transmitter for hydraulic and HVAC
machinery >> 0…600 bar product range >> M12, DIN, GDS207 electrical connections >> G1/4A, 7/16-20 UNF-2A, 7/16-20 UNF-2B pressure connections >> 4-20 mA, 0-10 V, 0-5 V, 0.5-4.5 V outputs >> - 30…+100 °C (-22…+ 212 °F) temperature range
4 5 6 7 8
Connect with the experts >>A dedicated Sales team: trained and
experienced sales professionals are available to help you with any sensing application. >>Telemecanique Sensors teams: v are available for pre and post sales support. We become an extension of your team and we share our expertise with you.
http://www.tesensors.com 5/39
9 10
Selection guide
Associated offers
Measurement & control relays - Zelio Control Modular and industrial relays
1
Application
Control of 3-phase supplies
Functions
- Phase sequence - Phase failure - Asymmetry
- Phase sequence - Phase failure - Undervoltage
- Phase sequence - Phase failure - Asymmetry - Overvoltage and undervoltage
- Phase sequence - Phase failure - Motor temperature
Values controlled
a 208…480 V a 208…440 V
a 208…480 V
a 208…480 V a 220…480 V
a 208…480 V
Output
1 or 2 C/O contacts
1 C/O
1 or 2 C/O contacts
2 N/O contacts
Size
17.5 mm
17.5 mm
17.5 or 35 mm
35 mm
Modular relay type
TGp0 RM17 TT00 RM17 TA00
RM17 TU00
RM17 TE00 RM35 TF30
RM35 TMp50 MW
More information
Please consult on our web site www.schneider-electric.com
2 Modular type
(17.5 or 35 mm width)
3 4 5 6 7
Industrial type
(22.5 ou 45 width)
8 9 10
Values controlled
a 220…440 V a 220…240 V a 380…440 V
a 220…440 V a 220…240 V a 380…440 V
–
–
Output
1 or 2 C/O contacts
1 or 2 C/O contacts
–
–
Size
22.5 mm
22.5 mm
–
–
Industrial relay type
RM4 TG20 RM4 TApp
RM4 TUpp RM4 TRpp
–
–
More information
Please consult on our web site www.schneider-electric.com
More technical information on www.schneider-electric.com . . . please consult the end pages of this catalogue 5/40
Voltage control
3-phase - Overvoltage and undervoltage between phases - Overvoltage and undervoltage between phases and neutral - Absence ofv neutral / phase
Current control
Single-phase and d.c. - Overvoltage or undervoltage - Self-powered
- Overvoltage and undervoltage in window mode - Self-powered
- Overvoltage or undervoltage
Integrated current transformer
–
- Overcurrent
- Overcurrent or undercurrent
1 2 3 4
a 220…480 V a 208…480 V a 120…277 V
c 9…15 V a/c 20…80 V a/c 65…260 V
a/c 20…80 V a/c 65…260 V
a/c 0.05…5 V a/c 1…100 V a/c 15…600 V
2…20 A
2…500 mA 0,15…15 A
1 C/O contact or 1 C/O contact + 1 C/O contact
1 C/O contact
1 C/O contact
2 C/O contacts
1 C/O contact
2 C/O contacts
17.5 or 35 mm
17.5 mm
17.5 mm
35 mm
17.5 mm
35 mm
RM17 UB310 RM35 UB3ppp
RM17 UAS1p
RM17 UBE1p
RM35 UA1pMW
RM17 JC00MW
RM35 JA3pMW
5 6
Please consult on our web site www.schneider-electric.com
7 8 –
–
a/c 80…220 V a/c 160…300 V
0.05…5 V 1…100 V 30…500 V
–
3 mA...1 A 0.3…15 A
–
–
2 C/O contacts
2 C/O contacts
–
1 or 2 C/O contacts
–
–
22.5 mm
22.5 mm
–
22.5 or 45 mm
–
–
RM4 UB3p
RM4 UA3p RM4 UA1p
–
RM4 JA01 RM4 JA3p
9 10
Please consult on our web site www.schneider-electric.com
5/41
Selection guide
Associated offers
Measurement & control relays - Zelio Control Modular and industrial relays
1
Application
Level control
Pump control
Functions
By resistive probes
By discrete sensor
3-phase and single-phase
- Empty or fill
- Empty or fill - Input for discrete sensor AON: Contact/PNP/NPN
- Overcurrent and undercurrent - Phase sequence on 3-phase supply - Phase failure on 3-phase supply
Values controlled
0.25…5 kW 5…100 kW 0.05…1 MW
–
Current: 1…10 A 3-phase a 208…480 V Single-phase a 230 V
Output
2 C/O contacts
1 C/O contact
1 C/O contact
Size
35 mm
35 mm
35 mm
Modular relay type
RM35 LM33MW
RM35 LV14MW
RM35 BA10
More information
Please consult on our web site www.schneider-electric.com
2 Modular type
(17.5 or 35 mm width)
3 4 5 6
Industrial type
(22.5 or 45 mm width)
Industrial type
Values controlled
2,5…50 kW 5…100 kW 25…500 kW
5…100 kW
–
Output
1 or 2 C/O contacts
1 or 2 C/O contacts
–
Size
22.5 mm
39 mm (plug-in 8 or 11-pin)
–
Industrial relay type
RM4 L
RM84
–
More information
Please consult on our web site www.schneider-electric.com
7 8 9 10
More technical information on www.schneider-electric.com . . . please consult the end pages of this catalogue 5/42
Frequency control
Speed control
Temperature control for elevator machine rooms and 3-phase supplies
- Over-frequency and under-frequency
- Over or under operating rate / speed
- Machine room temperature
- Machine room temperature - Phase failure and phase sequence
1 2 3
Mains supply: 50 or 60 Hz High threshold: - 2…+ 10 Hz Low threshold: - 10…+ 2 Hz
Time controlled between pulses: 0.05…0.5 s, 0.1…1 s, 0.5…5 s, 1…10 s 0.1…1 min, 0.5…5 min,1…10 min
Temperature Low threshold: - 1…11 °C High threshold: 34…46 °C
Temperature Low threshold: - 1…11 °C High threshold: 34…46 °C 3-phase supplies a 208…480 V
1 C/O contact + 1 C/O contact
1 C/O contact
1 C/O contact or 2 N/O contacts
2 N/O contacts
35 mm
35 mm
35 mm
35 mm
RM35 HZ21FM
RM35 S0MW
RM35 ATL0MW RM35 ATR5MW
RM35 ATW5MW
4 5 6
Please consult on our web site www.schneider-electric.com
7
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
8 9 10
5/43
Appendices
Index
Product reference index
490
1 2 3
ATS01N232RT
5/7
ATV61HD15M3X
5/5
LTMR
490NTC00005
4/7
ATS22C11Q
5/7
ATV61HD18M3X
5/5
LU9GC3
490NTC00005U
4/7
ATS22C14Q
5/7
ATV61HD22M3X
5/5
LUFP7
3/21
490NTC00015
4/7
ATS22C17Q
5/7
ATV61HD30M3X
5/5
LUFP9
3/21
490NTC00040
4/7
ATS22C21Q
5/7
ATV61HD37M3X
5/5
LUTMp0BL
5/15
490NTC00040U
4/7
ATS22C25Q
5/7
ATV61HD45M3X
5/5
490NTC00080
4/7
ATS22C32Q
5/7
ATV61HD55M3X
5/5
Micrologic A trip unit
490NTC00080U
4/7
ATS22C41Q
5/7
ATV61HD75M3X
5/5
490NTW00002
4/7
ATS22C48Q
5/7
ATV61HD90M3X
5/5
490NTW00002U
4/7
ATS22C59Q
5/7
ATV61HU15M3
5/5
490NTW00005
4/7
ATS22D17Q
5/7
ATV61HU15M3
5/5
490NTW00005U
4/7
ATS22D32Q
5/7
ATV61HU22M3
5/5
490NTW00012
4/7
ATS22D47Q
5/7
ATV61HU22M3
5/5
490NTW00012U
4/7
ATS22D62Q
5/7
ATV61HU30M3
5/5
490NTW00040
4/7
ATS22D75Q
5/7
ATV61HU30M3
5/5
490NTW00040U
4/7
ATS22D88Q
5/7
ATV61HU40M3
5/5
490NTW00080
4/7
ATS48C11Q
5/7
ATV61HU40M3
5/5
490NTW00080U
4/7
ATS48C14Q
5/7
ATV61HU55M3
5/5
ATS48C17Q
5/7
ATV61HU55M3
5/5
499
4
7 8 9 10
RM84
5/42
S SR2MOD03
3/21
T TCSECL1M3M10S2
4/7
TCSECL1M3M1S2
4/7
5/18
TCSECL1M3M25S2
4/7
Micrologic E trip unit
5/18
TCSECL1M3M3S2
4/7
Modicon OTB interface modules
3/34
TCSECL1M3M40S2
4/7
Modicon TM2 analog module
3/34
TCSECL1M3M5S2
4/7
TCSECN300R2
4/6
Modicon TM2 digital module
3/34
TCSEK1MDRS
4/6
TCSEK3MDS
4/6
Modicon TM5 analog module
3/35
TCSESM043F1CS0
4/7
TCSESM043F1CU0
4/7
Modicon TM5 compact block
3/35
TCSESM043F2CS0
4/7
Modicon TM5 digital module
3/35
TCSESM043F2CU0
4/7
TCSESM083F1CS0
4/7
Modicon TM7 analog block
3/35
TCSESM083F1CU0
4/7
TCSESM083F23F0
4/7
Modicon TM7 digital block
3/35
TCSESM083F2CS0
4/7
MSDCHLLMUV31S0 Single
2/5
TCSESM083F2CU0
4/7
TCSESU033FN0
4/7
MSDCHLLMTV31S0 Team
2/5
TCSESU043FN0
4/7
TCSESU051F0
4/7
MSDCHLLMFV31S0 Facility
2/5
M
4/7
ATS48C21Q
5/7
ATV61HU75M3
5/5
499NES18100
4/7
ATS48C25Q
5/7
ATV61HU75M3
5/5
499NMS25101
4/7
ATS48C32Q
5/7
499NMS25102
4/7
ATS48C41Q
5/7
DM6000
5/18
499NSS25101
4/7
ATS48C48Q
5/7
DM6200
5/18
499NSS25102
4/7
ATS48C59Q
5/7
499TWD01100
4/9
ATS48C66Q
5/7
GV2ME
5/13
ATS48C79Q
5/7
GV2P
5/13
ATS48D17Q
5/7
GV3ME80
5/13
ATS48D22Q
5/7
GV3P
5/13
PM1200
5/19
TCSMCN3M4F3C2
4/5
GV7RE
5/13
PM3210
5/19
TCSMCN3M4M3S2
3/21 3/33
9001K, 9001SK
6
4/4
499NEH10410
9001
5
5/15
5/23
A
D
G
P
TCSESU053FN0
4/7
TCSMCN3M4F3C2
3/21
TCSMCN3M4F3C2
3/33
ABL4RSM24035
5/27
ATS48D32Q
5/7
ABL4RSM24050
5/27
ATS48D38Q
5/7
PM700
5/19
TCSMCN3M4M3S2
ABL4RSM24100
5/27
ATS48D47Q
5/7
HMIGTO1300
5/36
PM750
5/19
TCSMCN3M4M3S2
4/5
ABL4RSM24200
5/27
ATS48D62Q
5/7
HMIGTO1310
5/36
PM820
5/19
TCSXCNAMUM3P
3/21
ABL4WSR24200
5/27
ATS48D75Q
5/7
HMIGTO2300
5/36
PM9
5/19
TCSXCNAMUM3P
3/33
ABL4WSR24300
5/27
ATS48D88Q
5/7
HMIGTO2310
5/36
PM1000
5/19
TCSXCNAMUM3P
ABL4WSR24400
5/27
ATS48M10Q
5/7
HMIGTO2315
5/36
PowerView
5/19
TGp0
5/40
ABL7RM24025
5/26
ATS48M12Q
5/7
HMIGTO3510
5/36
TM200RSRCEMC
3/21
ABL7RP1205
5/26
ATV212H075M3X
5/4
HMIGTO4310
5/37
RM17JC00MW
5/41
TM238CNTLSCT
3/22
ABL7RP4803
5/26
ATV212H075N4
5/4
HMIGTO5310
5/37
RM17TA00
5/40
TM238LFAC24DRS0
3/21
ABL8DCC05060
5/27
ATV212HD11M3X
5/4
HMIGTO5315
5/37
RM17TE00
5/40
TM238LFDC24DTS0
3/21
ABL8DCC12020
5/27
ATV212HD11N4
5/4
HMIGTO6310
5/37
RM17TT00
5/40
TM238RSSCT
3/22
ABL8MEM05040
5/26
ATV212HD15M3X
5/4
HMIGTO6315
5/37
RM17TU00
5/40
TM238RSSPT
3/21
ABL8MEM12020
5/26
ATV212HD15N4
5/4
HMIGTW7353
5/33
RM17UAS1p
5/41
TM258LF42DTS0
3/32
ABL8MEM24003
5/26
ATV212HD18M3X
5/4
HMISTO5pp
5/28
RM17UB310
5/41
TM258LF42DT4LS0
3/32
ABL8MEM24006
5/26
ATV212HD18N4
5/4
HMISTU655
5/28
RM17UBE1p
5/41
TM258LF42DRS0
3/32
ABL8MEM24012
5/26
ATV212HD22M3X
5/4
HMISTU855
5/28
RM35ATL0MW
5/43
TM258LF66DT4LS0
3/32
ABL8REM24030
5/26
ATV212HD22N4
5/4
HMIZSUSBB
3/22
RM35ATR5MW
5/43
TM2USBABDEV1
3/22
ABL8REM24050
5/26
ATV212HD30M3X
5/4
RM35ATW5MW
5/43
TM5ACLITB1
3/33
AMP
5/18
ATV212HD30N4
5/4
RM35BA10
5/42
TM5ACLITR1
3/33
ATS01N103FT
5/5
ATV212HD37N4
5/4
RM35HZ21FM
5/43
TM5ACLITW1
3/33
ATS01N106FT
5/5
ATV212HD45N4
5/4
RM35JA3pMW
5/41
TM5ACLT1
3/33
ATS01N109FT
5/5
ATV212HD55N4
5/4
RM35LM33MW
5/42
TM5ACTCH100
3/33
ATS01N112FT
5/5
ATV212HD75N4
5/4
RM35LV14MW
5/42
TM5ACTLC100
3/33
ATS01N125FT
5/5
ATV212HU15M3X
5/4
3/33
ATS01N206LU
5/5
ATV212HU15N4
5/4
ATS01N206QN
5/6
ATV212HU22M3X
5/4
ATS01N206RT
5/6
ATV212HU22N4
5/4
ATS01N209LU
5/6
ATV212HU30M3X
5/4
ATS01N209QN
5/6
ATV212HU30N4
5/4
ATS01N209RT
5/6
ATV212HU40M3X
5/4
ATS01N212LU
5/5
ATV212HU40N4
5/4
ATS01N212QN
5/6
ATV212HU55M3X
5/4
ATS01N212RT
5/6
ATV212HU55N4
5/4
ATS01N222LU
5/5
ATV212HU75M3X
5/4
ATS01N222QN
5/6
ATV212HU75N4
5/4
ATS01N222RT
5/6
ATV61H075M3
5/5
ATS01N232LU
5/5
ATV61H075M3
5/5
ATS01N232QN
5/6
ATV61HD11M3X
5/5
5/44
H
I IEM3110
5/19
K K1, K2, K10, K30, K50, K63, K115, K150
5/23
L
R
3/7
LC1B
5/12
5/43
LC1D
RM35S0MW
5/12
TM5ACTLS100
5/40
LC1F
RM35TF30
5/12
TM5PCRS2
4/3
5/40
LC1K
RM35TMp50MW
5/12
TM5PCRS4
4/3
5/41
LC1SK
RM35UA1pMW
5/12
TSXCSA100
4/5
5/41
LC7K
RM35UB3ppp
5/12
TSXCSA200
4/5
5/41
LP1K
RM4JA01
5/12
TSXCSA500
4/5
5/41
LP1SK
RM4JA3p
5/12
TSXCX100
4/5
5/42
LP4K
RM4L
5/12
TSXPLP01
3/21
RM4TApp
5/40
LR2K
5/14
TSXPLP101
3/21
5/40
LR9F
RM4TG20
5/14
TSXSCA50
4/4
5/40
LR97D
RM4TRpp
5/14
TWDXCARJ003
4/5
5/40
LRD, LR2D, LR9D
RM4TUpp
5/14
TWDXCARJ010
4/5
5/41
LT3S
RM4UA1p
5/15
TWDXCARJ030
4/5
5/41
LT47
RM4UA3p
5/15
TWDXCARJP03
4/5
RM4UB3p
5/41
TWDXCARJP03P
4/5
Appendices
Index
Product reference index
TWDXCAFD010
4/5
XBTZG935
3/14
TWDXCAFJ010
4/5
XBTZGCCAN
3/14
TWDXCAISO
4/4
XBTZGCHOK
3/14
TWDXCAT3RJ
4/4
XBTZGCLP2
3/14
XBTZGCLP4
3/14
V 5/18
XBTZGDIO1
3/14
VW3A8306D30
4/5
XBTZGDIO2
3/14
VW3A8306R03
4/5
XBTZGFIX
3/14
VW3A8306R10
4/5
XBTZGPWS1
3/14
VW3A8306R30
4/5
XBTZGUSB
3/14
VW3A8306RC
4/5
XBTZGUSBB
3/14
VW3A3521S0
3/7
XD2GA
5/23
VW3A3201
3/7
XD4PA
5/23
VW3A3202
3/7
XD5PA
5/23
VW3A8306TF03
4/4
XGSZ24
VW3A8306TF10
4/4
XVLA
VW3A8306R03
3/21
VW3A8306R10
3/21
VW3A8306R30
3/21
VLT
1 2
4/4
3
5/22
X XALE
5/24
XALF
5/25
XALG
5/25
XALD
5/24
XALK
5/24
XAPA
5/25
XAPE
5/25
XAPJ
5/25
XAPM
5/25
XAPS
5/25
XB2SL
5/25
XB4
5/22
XB5R,XB4R
5/22
XB5S
5/22
XB5
5/22
XB6
5/22
XB7
5/23
XBTZ9008
4/5
XBTZ938
4/5
XBTZ9980
4/5
XBTZG60
3/14
XBT9980
3/33
XBTGC1100T
3/14
XBTGC1100U
3/14
XBTGC2120T
3/14
XBTGC2120U
3/14
XBTGC2230T
3/14
XBTGC2230U
3/14
XBTGH2460
5/33
XBTGK21/23
5/32
XBTGK53
5/32
XBTGT11/13
5/30
XBTGT21/22/23/24/29
5/30
XBTGT42/43
5/30
XBTGT52/53/54
5/31
XBTGT63
5/31
XBTGT73
5/31
XBTGTW450
5/32
XBTGTW652
5/32
XBTNpppp
5/29
XBTRppp
5/29
XBTRTppp
5/29
XBTZ938
3/33
XBTZ9980
4/9
XBTZ9980
3/21
XBTZG51
3/14
XBTZG52
3/14
XBTZG62
3/14
4 5 6 7 8 9 10
5/45
Head Office 35, rue Joseph Monier F-92500 Rueil-Malmaison France
www.schneider-electric.com/pumping The information provided in this documentation contains general descriptions and/or technical characteristics of the performance of the products contained herein. This documentation is not intended as a substitute for and is not to be used for determining suitability or reliability of these products for specific user applications. It is the duty of any such user or integrator to perform the appropriate and complete risk analysis, evaluation and testing of the products with respect to the relevant specific application or use thereof. Neither Schneider Electric nor any of its affiliates or subsidiaries shall be responsible or liable for misuse of the information contained herein. Design: Schneider Electric Photos: Schneider Electric Printed by:
ART. 057170
November 2012
MKTED2121001EN
Schneider Electric Industries SAS
