FLOW SOLUTIONS FOR THE CHEMICAL INDUSTRY CHEMICAL INDUSTRY | FLOW SOLUTIONS
A WORLD-CLASS CHEMICAL CAPABILITY In today’s increasingly crowded and highly competitive chemical industry, Pentair Valves & Controls can give you a vital business advantage. As one of the world’s leading manufacturers of valves, actuators and controls, we combine unrivalled sector experience with an intimate understanding of the industry’s complex challenges. We also work closely with chemical plant operators, owners and EPCs across the globe every day, to ensure they continually have the solutions they need to increase safety, improve efficiency and protect the environment.
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PENTAIR - GENERATING TRUST THROUGH FLOW CONTROL HAVING GROWN RAPIDLY FOR OVER FIFTY YEARS, THE CHEMICAL INDUSTRY TODAY IS A $5 TRILLION GLOBAL BUSINESS UNDERGOING HUGE CHANGES WORLDWIDE.
organisations operating around the world today, Pentair has a proven track record of developing valves, actuators and control solutions specifically for the chemical industry.
Developing countries such as India and China have recently emerged as significant manufacturers of chemicals, and are fast eroding the market share of the traditional manufacturing power bases in Western Europe, the US and Japan.
We understand the complex issues you face every day. Furthermore, we know what it takes to deliver solutions that enhance safety, improve performance and advance efficiency throughout the chemical production process.
Then there are the ongoing concerns of volatile energy prices, changes in feedstock availability and environmental pressures, which are making it harder for chemical plant operators to stay competitive and drive forward.
THE WORLD’S GREATEST VALVE BRANDS Anderson Greenwood Biffi Crosby FCT Keystone KTM Vanessa
PENTAIR CAN MAKE THE DIFFERENCE As OEMs face growing demands to improve the performance of their plants, success can hinge on whether you have a dynamic partner with the global resources, industry expertise and technical knowledge that will give you a vital competitive edge - a partner like Pentair Valves & Controls. THE INDUSTRY PARTNER OF CHOICE With a customer base that includes many of the largest chemical
Their names may be synonymous with the very best in valves and controls, but all these world famous brands have another vital thing in common - they’re all part of Pentair Valves & Controls. We take immense pride from knowing that our brands command huge respect across so many industries. More importantly, we’re determined to make sure they continue delivering the excellence, quality and uncompromising reliability our petrochemical partners have come to rely on. and offer huge savings on maintenance costs over the life of the valve.
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ENHANCING SAFETY EFFICIENCY & PRODUCTIVITY AS THE DRIVING FORCE BEHIND VANESSA, KTM, FCT, BIFFI, FASANI, ANDERSON GREENWOOD, CROSBY AND KEYSTONE, PENTAIR VALVES & CONTROLS CAN DRAW ON A LONG HISTORY OF DEVELOPING FLOW TECHNOLOGY FOR CHEMICAL APPLICATIONS. Our close ties with the industry has given us a unique insight into the pressures our chemical partners are under to reduce energy costs, whilst at the same time maximizing plant output, meet emissions regulations and improve productivity. Which is why Pentair’s experts never stop working to develop flow control products which are customer led, solutions driven and specifically engineered to help today’s plant operators produce chemicals more reliably and more efficiently. 4 | CHEMICAL INDUSTRY
THERE’S NO SUCH THING AS A STANDARD SOLUTION In addition to providing one of the most comprehensive ranges of standard valves, actuators and controls available, Pentair also offers specialty solutions that are tailored to suit the individual needs of each project. From aggressive chemical handling to extreme pressures and temperatures, the requirements of the chemical industry after all are varied and challenging. Our materials, for example, are continually selected for the highest levels of corrosion resistance and to minimize friction, with all components built to last, ensuring long service life, minimal maintenance and unrivalled efficiency. As such they are approved by the major chemical companies for use in critical installations such as:
• Ammonia • Methanol • Acetic Acid • Chlorine, Liquid & Gaseous • Oxygen • Solvents • Titanium Dioxide • Vinyl Chloride Pentair’s products also comply with most of the strongest emissions standards internationally, including requirements set by TA-Luft/VDI 2440 and the EPA, and are ready suited for use with a vast range of flow media.
PRODUCTS TO HELP YOU MEET THE CHALLENGE BALL VALVES A complete range of ball valves with both full and reduced bore, suitable for services and utilities throughout your chemical process. LINED BALL VALVES PFA lined, full bore, ball valve with high Kv value and bubble tight shut-off provides high corrosion resistance. TRIPLE OFFSET VALVES Metal seated triple offset valves provide bi-directional, zero leakage shut-off, suitable for a wide range of extreme pressures and temperatures. PRESSURE RELIEF VALVES Pentair ‘s overpressure protection products for critical applications include both pilot-operated and direct spring-operated pressure-relief valves.
LINED BUTTERFLY VALVES PTFE lined butterfly valve with one piece PFA lined disc stem designed for arduous chemical applications. GLOBE VALVES High performance gland type and bellows sealed globe valves specially designed for critical applications involving hazardous fluids in the Chlor Alkali industry. LINED CHECK VALVES PFA lined ball check valve suitable for back flow prevention in hazardous applications. ACTUATION PRODUCTS A comprehensive range of electric and pneumatic actuators ideal for efficient on-off or modulating control of quarter-turn valves.
RESILIENT SEATED BUTTERFLY VALVES Resilient seated butterfly valves with a choice of seats suitable for a variety of services.
NETWORK SOLUTIONS AVID network solutions provides a comprehensive range of intelligent digital devices, enabling the implementation of networked valve systems.
HIGH PERFORMANCE BUTTERFLY VALVES Metal seated butterfly valves for more demanding service conditions including both high pressures and temperatures.
INSTRUMENTATION Pentair is a global leader in instrumentation valves and manifolds for critical flow and pressure measurement installations, as well as direct level gauge measurement. FLOW SOLUTIONS | 5
ADDING VALUE THROUGH SPECIALIST SUPPORT WHEN IT COMES TO SERVICE SUPPORT, PENTAIR OFFERS YOU THE BEST OF BOTH WORLDS: LOCAL FACILITIES AND EXPERTISE BACKED UP BY A FORMIDABLE GLOBAL NETWORK.
At Pentair we can provide you with a fully integrated asset management program (eDge), that gives you the predictive and preventive maintenance information you need to improve efficiency and reduce costs.
Our local facilities also allow us to provide repair services and stock extensive inventory for same-day shipment, whilst our wide-reaching network and 24/7 accessibility give Pentair the edge in providing superior service.
SHUTDOWN MANAGEMENT We also provide a complete project management and maintenance service for turnarounds and revisions, including planning, implementation and evaluation - in close collaboration with your shutdown team. This team is based on-site and enables us to oversee the whole process, so we can have you back online within an agreed schedule.
IN-HOUSE REPAIR If a valve repair or reconstruction cannot be completed on-site, we will carry out the work in our own comprehensively equipped shops to the highest quality standards. SPARE PARTS We provide a full range of quality spare parts, and we can upgrade your existing inventories when newer and improved materials and designs are available.
CONDITION ANALYSIS Pentair’s sophisticated damage analysis service uses the latest technology to assess the condition of your valves. We can identify any potential issues that can be mitigated with preventive maintenance and early repair-be it application, product or operations related.
ASSET MANAGEMENT Planning and asset management are at the core of any effective maintenance and repair strategy.
END OF LIFE SUPPORT Our engineering expertise and product knowledge allow us to develop spare and replica parts for discontinued
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equipment based upon the condition analysis of the component when allowed. This lets you keep original and specialist equipment in service for as long as possible - or, if desired, we can help you identify replacement opportunities for discontinued Pentair and non-Pentair products. JUST LEAVE IT TO PENTAIR We can take on everything from installation and commissioning to inspections, testing and certification. helping to improve performance and efficiency. We also specialize in product upgrades and modifications, which are aligned with your specifications to improve performance and meet any new industry regulations.
CREATING A FORMULA FOR SUCCESS Pentair may deliver the world’s most innovative valve solutions, but our reputation for quality, performance and reliability also gives you something even more valuable…total peace-of-mind. Some of our industry leading brands are over 100 years old. Moreover, our global network, local presence and in depth market knowledge means we can provide specialist valve support wherever and whenever you need us most. Rest assured, Pentair’s overriding goal is to create a win-win relationship with you and provide products that will contribute to your success.
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PENTAIR VALVES & CONTROLS www.pentair.com/valves
All Pentair trademarks and logos are owned by Pentair plc. All other brand or product names are trademarks or registered marks of their respective owners. Because we are continuously improving our products and services, Pentair reserves the right to change product designs and specifications without notice. Pentair is an equal opportunity employer. © 2015 Pentair plc. All rights reserved. VCIBR-03246-EN 15/03