YASKAWA SOLUTIONS FOR TEXTILE INDUSTRY

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QUALITY SYSTEM

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Certified for ISO9001 and ISO14001

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0.4 kW to 630 kW

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ENVIRONMENTAL SYSTEM

JQA-0422 JQA-EM0498

Contents  02

About YASKAWA

 03

YASKAWA Solutions for Textile Industry

 04

Why YASKAWA for Textile Application

 05

YASKAWA Products

 06

Ring Frame Solution

 07

Ring Frame Drive Features & Benifits

 08

YASKAWA Contacts

About YASKAWA Since being founded in 1915, YASKAWA has set “electric motors and their applications” as its business domain and supported the leading-edge industries of the age. Our standard products, as well as our tailored solutions are well known for their outstanding quality and reliability. YASKAWA is the leading global manufacturer of inverter drives, servo drives, machine controllers, medium voltage inverters and industrial robots. We have always been a pioneer in motion control and drive technology, launching product innovations, which optimise the productivity and efficiency of both Machines and systems. YASKAWA is probably the biggest inverter manufacturer in the world - we produce more than 1.9 million inverters per year. Furthermore, with a yearly production of more than 1 million servo motors and 25,000 robots we offer a wide range of products for drive automation processes across various industrial applications.

Drives Systems for Textile Industry Complete power range from 0.1 kW to 630 kW is available with standard and specific functionality to cover the application requirements of the textile machine industry. The A1000 Inverter Series and the Sigma-7 Servo Series from YASKAWA have been developed with a focus on reliable operation, easy handling and overall cost saving aspects. Controllers and I/OSystems are our portfolio for the textile industry. Textile machinery demands robustness and reliability of its components. Harsh ambient conditions such as high air humidity, dust and fibres require application specific cooling concepts and solutions – Our products are designed to meet these specific demands.

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Solutions for the Textile Industry Processes Fiber Preparation Combing Draw Frame Winding

Requirements Resistance to Fibers and Dust Energy Saving Functions Deceleration of high inertia Loads

Carding Spinning Weaving

Control Accuracy

Synchronisation

Knitting Texturing

Printing Smooting

Cold Plate Drives to adapt to Heat Sinks suitable for Textiles

Speed Synchronisation as Standard

Power Loss Ride Through Function

Speed Accuracy

Sliver Production Refining

YASKAWA Solutions

High Torque at Zero Speed Chemical Agressive Environments

Washing, Dying, Bleaching

Resistance to Power Supply Outage

Extruding

Multi Axis Synchronisation

Textile Specific Drive Design

24h non-stop Operation

PCB Coating

Weft Knitting Finishing

High Torque

EXPERTISE AND EXPERIENCE: Fiber Preparation>> Combing>> Draw Frame>> Winding>> Carding>> Spinning>> Weaving>> Knitting>> Texturing>> Sliver Production>> Refining>> Printing>> Smoothing>> Washing, Dyeing, Bleaching>> Extruding Weft Knitting Finishing.

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WHY YASKAWA WEAVING MACHINE

Yaskawa Drives in weaving process support Fast weaving speed, maximum efficiency, reduced damages in warp and weft motions of threads are interlaced to form a fabric. •• Energy Saving (Sensor less IPM Motor drive) •• Wide range of communication options •• Rapid acceleration / deceleration, Inching Characteristics •• Compact size •• Reduction in production and maintenance cost •• Low mechanical maintenance such as Belts, bearings and yarn breakages

YASKAWA Drives in knitting machine process the fabric into multiple Stitch patterns for various patterns or design •• Cutting edge Torque for High Inertia load start •• Smooth stop to protect the needle bed. •• High Speed regulation •• Energy saving •• Maintenance monitor •• Variety of Braking functions

DRAW FRAME MACHINE

In Draw frame machine YASKAWA drives are best suitable to maintain uniformity without any drafting irregularities and to avoid drop in yarn strength/yarn elongation during brake. •• Varnish coating for Harsh Environment/Oil Environment •• Low harmonic – Low surge, Low noise •• Easy and rapid change of the delivery speed •• Low energy consumption

YASKAWA drives deliver required torque by maintaining uniform tension on all different lengths of fabrics. •• Minimizing mechanical impact on the fabric •• Maintain the dyeing textile material clean and smooth •• Precise process control will certainly improve production •• Safety function is compiled to SIL3 •• Easy Maintenance •• Power loss counter measures

HUMIDIFICATION

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KNITTING MACHINE

DYEING MACHINE

•• The material properties of the yarn is perfectly maintained with the maintenance of the Room temperature and Relative humidity of the plant •• Room Temperature and RH is controlled with single drive module. •• Elimination of external PLC •• Internal Drive PIDs provide the smooth variance of the process Control. •• Power Saving

HIGH PERFORMANCE AND SMOOTH OPERATION WITH A1000 & V1000 HIGH PERFORMANCE VECTOR CONTROL AC DRIVE A1000 AND COMPACT DRIVE SERIES V1000 HAVE SOFTWARE FEATURES WHICH MAKE DRIVE SUITABLE FOR SPECIFIC NEEDS OF THE TEXTILE INDUSTRY. FEATURES •• Conformal PCB Coating to withstand harsh environments. •• Power loss ride-through function (KEB) – safe operation status at all times, including for synchronised drives with Common DC Bus •• Pulse Train speed reference and Pulse Train Output – for easy and effective synchonised line speed. •• Traverse function - for optimised yarn winding •• High precision open and closed loop control of induction and permanent magnet motors. •• Major Communication Protocols Support - Profibus, Modbus (TCP/IP,RS485) Ethernet, CanOpen, Devicenet, CC-link, Mechatrolink, Profinet, Ethercat, Powerlink. •• Temperature - 60o C Ambient with derating. •• Temperature 60o C Ambient with derating.

0.4 kW to 630kW

0.1kW to 18.5 kW

LOW HARMONIC AND ENERGY SAVING SOLUTION WITH U1000 U1000 IS A MATRIX CONVERTER DESIGNED FOR LOW HARMONICS AND ENERGY SAVINGS SOLUTIONS. FEATURES •• Low Harmonics ( 0.98 •• Enhanced Efficiency and life due to absence of Main capacitor •• Energy Saving by means of Power Regeneration •• Compact size; simple 3-wire input and output •• Low Noise – Low Surge even with longer cable length. •• 3 Level switching output voltage – reduces the motor bearing current. •• Temperature 60o C Ambient. Rating: 2.2 kW to 400kW

POSITIONING AND SYNCHRONISATION WITH MP CONTROLLER & SERVO PRODUCT With the highest stability and best response (1.6 kHz) in its class, YASKAWA‘s AC servo drive and MP controller (Motion Pack) enable high-frequency & high-precision positioning. Excellent machine performance even at high speed of 6000 RPM with a combination of motor and drive. FEATURES •• Up to 256 controlled axes •• Position control, synchronized phase control, speed control, torque control, •• Electronic CAM/Shaft •• New advanced auto-tuning for maximum machine performance •• Quickened response for reduced settling time for positioning •• High-resolution encoder for high-precision positioning and micro fabrication (Resolution: 1,048,576 pulses/revolution) •• Enforced functions to suppress influence of vibration and friction

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Rating: 2.2 kW to 400kW

YASKAWA DRIVE WITH INBUILT RING FRAME SOFTWARE IS DESIGNED FOR ENHANCED OPERATION OF SPINNING MACHINE

Built-in software

Textile terminology

Smooth speed & length profile

Centralized monitoring system Low cost system - No External PLC

No Sensors – Reduced Maintanence

Provides the smooth operation of the yarn winding in spinning mills and reduce the yarn breakages. 4% to10% energysaving depending upon mills process and speed pattern setting.

On-line Controlling and monitoring of parameters & trends of the Textile production parameters Production data such as Spindle Speed, TPI, Delivery speed,Hank , completed length are displayed 24 steps doff cycles provides smooth speed & length profile improves the productivity. Smooth start during power failure or maintanance job with less breakages of the yarn.

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CUSTOMIZED SOFTWARE’s FEATURES & BENEFITS Monitor Machine Run time and down time

Machine control and Interlock with Pneumafil Motor control

Graphical view of the energy comsumtion data & production data

Energy saving & production data can be monitored for each shift wise, day wise & weekly.

Password protection to prevent unauthorised access

Shift time setting and autoshift changing facilility

YASKAWA OFFERS WITH IPM (IE4) – SUPER PREMIUM EFFICIENCY MOTOR Energy Savings with PM Motor - Reduced Carbon Footprint and Running Costs

The SPRiPM package is a plug-and-play combination of an inverter drive teamed up with a permanent magnet motor that exceeds IE4 efficiency requirements and provides premium efficiency even in partial load conditions. Thus SPRiPM opens new potential for saving energy in pump, fan, or other variable torque applications that still commonly use IE1 and IE2 motors.

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Amritsar

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Ludhiana

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Delhi

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Gurgaon

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Ahmedabad

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Vadodara

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Surat

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Mumbai

3

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Pune

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Authorized Service Centers

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Aligarh

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Nagpur

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Hyderabad

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Guwahati

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Jamshedpur

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Kolkata

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Bhubaneswar

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Bangalore

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Chennai

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Tirupur

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Erode

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Coimbatore

Authorized Business Partners

YASKAWA India Pvt. Ltd. #1st Floor, Tower B, The Parinee Crescenzo, Opposite MCA, G-Block, Bandra – Kurla Complex, Mumbai 400051

KOLKATA Contact: 9836427272

Phone: 9769622006

RAIPUR Contact: 9424100164

YASKAWA India Pvt. Ltd. #426, Udyog Vihar - 4 Gurgoan – 122016, Haryana

Noida

AHMEDABAD Contact: 7874033433

For AC Drives Division Sales: [email protected] Service: [email protected] TOLL Free number: 1800-200-3699

For Robotic Division Sales: [email protected] Sales Number: +91 96541 71707

Phone: 9867647114

Regd. & Corporate Office: YASKAWA India Private Limited,

#17/A, 2nd Main, Electronic City Phase - I, Hosur Road, Bangalore - 560 100 Tel : +91 80 4244 1900 | Fax : +91 80 4244 1901 Website: www.yaskawaindia.in | Email: [email protected]

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