EXPERTS IN FACTORY AUTOMATION
IPTE Factory Automation
WWW.IPTE.COM Release: 19-Jan-16 - 1
© IPTE 2016 19 January
About IPTE
Integrated
Production Test
Engineering
1992: Founded as private business Headquarter in Genk (Belgium) 2000-2009 IPTE listed public company 2009, October 1st: back in private business 2014: 105 M€ Turnover, 620 Employees
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© IPTE 2016 19 January
Mission Statement
To be the leading independent global factory automation partner to the manufacturing industry
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Map
Production and Service Factory Automation
Additional Service
• • • • • •
• • • • •
Genk, Belgium Beernem, Belgium Heroldsberg, Germany Dachau, Germany Oradea, Romania Carlepont, France
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• • • • • •
Ovar, Portugal Shanghai, China Malville, France Reus, Spain Tallinn, Estonia Guadalajara, Mexico
Atlanta, USA Dallas, USA Singapore, Asia Campinas, Sao Paulo, Brazil Shenzhen, China
© IPTE 2016 19 January
Engineering/Production Facilities
Genk
Heroldsberg
Dachau
Ovar
Oradea
Tallinn
Carlepont
Shanghai
Malville
Malville
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Genk
Belgium
Total 9.500 m²
Beernem
Belgium
400 m²
50 m²
350 m²
Heroldsberg Germany
5.050 m²
1.550 m²
3.500 m²
Dachau
Germany
2.500 m²
600 m²
1.900 m²
Carlepont
France
6.000 m²
2.500 m²
3.500 m²
Malville
France
1.500 m²
500 m²
1.000 m²
Ovar
Portugal
3.680 m²
1.000 m²
2.680 m²
Oradea
Romania
560 m²
120 m²
440 m²
Tallinn
Estonia
1.400 m²
400 m²
1.000 m²
Shanghai
China
2.000 m²
800 m²
1.200 m²
Reus
Spain
1.850 m²
730 m²
1.120 m²
1.700 m²
300 m²
1.400 m²
Guadalajara Mexico
Guadalajara
Beernem
Offices 3.000 m²
Production 6.500 m²
Reus
© IPTE 2016 19 January
Strategy Tailor made solutions for manufacturing and testing of electronic products mechanical assemblies
Own designed systems
Turn key projects
Third party equipment Application of hardware & software
Integration of the above
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Markets
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Millions
Orders / Turnover 140
120
117
100
100
80
82
79 68
60 105 91 40
77
78
2011
2012
57 20
0 2010
Turnover
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2013
2014
Order Entry
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Employees 700
600
60
500
400
300
475
507
540
580
560
2013
2014
200
100
0 2010
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2011
2012
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Employees 2014
8%
3%
8%
2%
After Sales
6%
Engineering 43%
Labor
Quality Sales
30%
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Logistics
Managem ent
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Orders split by regions 2014
0,4%
2,2%
4,1% 14,0%
Am ericas
2,7%
Benelux Dach Eastern Europe
9,1%
Far East France 44,6%
Iberia
Nordic
13,8%
UK Mexico 5,3%
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3,8%
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Orders split by markets 2014
1,5% 1,9% 4,8% 9,3%
Autom otive 0,5%
3,7%
Com m unications Consum er Industrial Integrator/Partner Medical 78,3%
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Other
© IPTE 2016 19 January
Automotive Electronics Audio & Telematics
Body
Passenger Safety
Interior
Wheels & Tires
Electronics
Exhaust
Steering
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Automotive Mechanics Engine
Body
Passenger Safety
Body & Structural
Fuel System
Wheels & Tires
Climate Control & Engine Cooling
Exhaust
Transmission
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Suspension
Braking
Axles, Drive shafts & Components
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Factory Automation IPTE designs and develops production and test solutions for the electronics industry, going from standard products to turn-key production lines PCB & End-of-line test equipment PCB assembly equipment Final assembly systems
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Factory Automation Competences TEST
SYSTEMS
ASSEMBLY
PROJECTS
Full Service Concept • • • •
Problem analysis Co-engineering Facility planning Technical design
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• • • •
Execution Line assembly Line installation Trial run
Training After Sales Service Maintenance / Repair Updates
© IPTE 2016 19 January
Examples Production machines and lines SMD/Electronic Manufacturing Line Loading
Marking
Paste
SMD
Odd-Form
Work
Assembly
Placement
station
Reflow Oven
Test
Depaneling
Unloading
Dispensing
Unloading
Electronic/ Mechatronics Line Loading
Assembly 1
Assembly 2
Assembly …
Test
Marking
Packing
Inspection
Calibration
Mechanical Assembly Projects Welding Loading
Glueing
Pressing
(laser, resistance)
…
Heat Stacking
TEST SYSTEMS ASSEMBLY
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Test (typical customer products)
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Test In-Circuit Test Functional Test
EOL Vision Test Temperature Test Acoustic Test Haptic Test …
Flash / Programming ICT & Functional Test-Adapter Test Applications Test Programs
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Test Manual Single/Double Testing Test Adapters Test Program
Semi Automatic
Drawer Turntables Test Adapters Test Program
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Test Automatic Test Handlers • • • • •
ETH MFT 19“ MTH MFT Bridge IHT MFT 19” Test Handler
MTH: MultiTest Handler
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MFT Bridge Handler
ETH: Easy Test Handler
IHT: In-Line Hot Tester
© IPTE 2016 19 January
Test Automatic Examples In-Line PCB Test
Final Functional Test
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Test Test Adapters
ICT Adapter
Agilent, Teradyne, Aeroflex
Manual Adapter
ICT, EOL, Flash,…
In-Line Adapter
ICT, EOL, Flash,…
Funktional Test Adapter
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Final, RF, …
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Systems (typical customer products)
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Systems
Conveying Laser Marking Odd-form Placement Transfer Systems Depaneling Soldering
Depaneling
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PCB Assembly Line
Odd-Form Placement
Laser Marking
Soldering
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Systems PCB Transport Systems
Loading Unloading Buffer Turn Flip Shuttle Transport Lift
SBU: Single Buffer Unit
MGU: Manual Gate Unit
MLL VI: Multi Magazine Line Loader
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FLU: Flip Unit
MBU I: Single Magazine Buffer
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Systems Marking Laser • • • •
EasyMarker FlexMarker FlexMarker II SP-Marker
Label • FlexLabeler
Inkjet • FlexInkjet
CO2 laser YAG Laser UV Laser Fiber Laser FlexLabeler FlexInkjet FlexMarker II
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EasyMarker SP-Marker
© IPTE 2016 19 January
Systems Depaneling In-Line • SpeedRouter • FlexRouter II
Off-Line • TopRouter • EasyRouter • 1D-Router
SpeedRouterTM
Applications
FlexRouter II
• Cleaning • Tray Loader • …
TopRouter
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EasyRouter
1D-Router
© IPTE 2016 19 January
Systems Component Placement Odd-Form • EasyMounter
EasyMounter
Contacts • HSP II
Pins • EasyPresser • FlexPresser
HSP II
FlexPresser EasyPresser
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© IPTE 2016 19 January
Systems Soldering Selective Wire Soldering
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Systems Component Feeding
Axial Feeder - ATF Radial Feeder - RTF Stick Feeder - MSF Tray Feeder …
Tray Feeder
ATF
RTF
Stick Feeder Stick Feeder for SMD Assembly
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Assembly (typical customer products)
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Assembly
Flexible Transport Systems Flexible Transfer Systems Round Table Integration Lean-Line Solutions
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ASSEMBLY Manual Projects
Workstations Lean-Line Solutions Turn Table Solutions Process Integration •
Screwing, Glueing, Welding, ...
...
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ASSEMBLY Semi-Automatic / Automatic Assembly Flexible Transportsystems • A3D • AFP
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ASSEMBLY Automatic Projects
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Service Service • On site (at first opportunity) (without service contract)
• Agreed reaction time (with service contract)
Contracts • Service • Maintenance • Consignment stock
Spare Parts • • • •
Wear parts First-Aid Kits Recommended Spare Parts Full Spare Part Kit
Commissioning Training • • • •
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Operator Training Maintenance Training Advanced Training On Site
• • • •
Production start up Produktion supportung Relocation Support Extension/Upgrade Support
© IPTE 2016 19 January
Service World-Wide Europa +32 (0)89 623 100
[email protected] [email protected]
America +1 678 807 007 +1 888 483 2722
[email protected]
Asia Shanghai +86 21 3350 4702 (day time) +86 137 8890 5875 (night time)
[email protected]
Availability • 24 Hours • 7 Days
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Subset Customer List
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www.ipte.com
[email protected]
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