IPTE Factory Automation

EXPERTS IN FACTORY AUTOMATION IPTE Factory Automation WWW.IPTE.COM Release: 19-Jan-16 - 1 © IPTE 2016 19 January About IPTE Integrated Producti...
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EXPERTS IN FACTORY AUTOMATION

IPTE Factory Automation

WWW.IPTE.COM Release: 19-Jan-16 - 1

© IPTE 2016 19 January

About IPTE

Integrated

Production Test

Engineering

    

1992: Founded as private business Headquarter in Genk (Belgium) 2000-2009 IPTE listed public company 2009, October 1st: back in private business 2014: 105 M€ Turnover, 620 Employees

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© IPTE 2016 19 January

Mission Statement

To be the leading independent global factory automation partner to the manufacturing industry

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© IPTE 2016 19 January

Map

Production and Service Factory Automation

Additional Service

• • • • • •

• • • • •

Genk, Belgium Beernem, Belgium Heroldsberg, Germany Dachau, Germany Oradea, Romania Carlepont, France

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• • • • • •

Ovar, Portugal Shanghai, China Malville, France Reus, Spain Tallinn, Estonia Guadalajara, Mexico

Atlanta, USA Dallas, USA Singapore, Asia Campinas, Sao Paulo, Brazil Shenzhen, China

© IPTE 2016 19 January

Engineering/Production Facilities

Genk

Heroldsberg

Dachau

Ovar

Oradea

Tallinn

Carlepont

Shanghai

Malville

Malville

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           

Genk

Belgium

Total 9.500 m²

Beernem

Belgium

400 m²

50 m²

350 m²

Heroldsberg Germany

5.050 m²

1.550 m²

3.500 m²

Dachau

Germany

2.500 m²

600 m²

1.900 m²

Carlepont

France

6.000 m²

2.500 m²

3.500 m²

Malville

France

1.500 m²

500 m²

1.000 m²

Ovar

Portugal

3.680 m²

1.000 m²

2.680 m²

Oradea

Romania

560 m²

120 m²

440 m²

Tallinn

Estonia

1.400 m²

400 m²

1.000 m²

Shanghai

China

2.000 m²

800 m²

1.200 m²

Reus

Spain

1.850 m²

730 m²

1.120 m²

1.700 m²

300 m²

1.400 m²

Guadalajara Mexico

Guadalajara

Beernem

Offices 3.000 m²

Production 6.500 m²

Reus

© IPTE 2016 19 January

Strategy  Tailor made solutions for manufacturing and testing of  electronic products  mechanical assemblies

 Own designed systems

Turn key projects

 Third party equipment  Application of hardware & software

 Integration of the above

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Markets

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© IPTE 2016 19 January

Millions

Orders / Turnover 140

120

117

100

100

80

82

79 68

60 105 91 40

77

78

2011

2012

57 20

0 2010

Turnover

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2013

2014

Order Entry

© IPTE 2016 19 January

Employees 700

600

60

500

400

300

475

507

540

580

560

2013

2014

200

100

0 2010

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2011

2012

© IPTE 2016 19 January

Employees 2014

8%

3%

8%

2%

After Sales

6%

Engineering 43%

Labor

Quality Sales

30%

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Logistics

Managem ent

© IPTE 2016 19 January

Orders split by regions 2014

0,4%

2,2%

4,1% 14,0%

Am ericas

2,7%

Benelux Dach Eastern Europe

9,1%

Far East France 44,6%

Iberia

Nordic

13,8%

UK Mexico 5,3%

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3,8%

© IPTE 2016 19 January

Orders split by markets 2014

1,5% 1,9% 4,8% 9,3%

Autom otive 0,5%

3,7%

Com m unications Consum er Industrial Integrator/Partner Medical 78,3%

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Other

© IPTE 2016 19 January

Automotive Electronics Audio & Telematics

Body

Passenger Safety

Interior

Wheels & Tires

Electronics

Exhaust

Steering

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© IPTE 2016 19 January

Automotive Mechanics Engine

Body

Passenger Safety

Body & Structural

Fuel System

Wheels & Tires

Climate Control & Engine Cooling

Exhaust

Transmission

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Suspension

Braking

Axles, Drive shafts & Components

© IPTE 2016 19 January

Factory Automation  IPTE designs and develops production and test solutions for the electronics industry, going from standard products to turn-key production lines  PCB & End-of-line test equipment  PCB assembly equipment  Final assembly systems

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Factory Automation  Competences TEST

SYSTEMS

ASSEMBLY

PROJECTS

 Full Service Concept • • • •

Problem analysis Co-engineering Facility planning Technical design

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• • • •

Execution Line assembly Line installation Trial run

   

Training After Sales Service Maintenance / Repair Updates

© IPTE 2016 19 January

Examples Production machines and lines  SMD/Electronic Manufacturing Line Loading

Marking

Paste

SMD

Odd-Form

Work

Assembly

Placement

station

Reflow Oven

Test

Depaneling

Unloading

Dispensing

Unloading

 Electronic/ Mechatronics Line Loading

Assembly 1

Assembly 2

Assembly …

Test

Marking

Packing

Inspection

Calibration

 Mechanical Assembly Projects Welding Loading

Glueing

Pressing

(laser, resistance)



Heat Stacking

TEST SYSTEMS ASSEMBLY

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Test (typical customer products)

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Test  In-Circuit Test  Functional Test      

   

EOL Vision Test Temperature Test Acoustic Test Haptic Test …

Flash / Programming ICT & Functional Test-Adapter Test Applications Test Programs

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© IPTE 2016 19 January

Test  Manual  Single/Double Testing  Test Adapters  Test Program

 Semi Automatic    

Drawer Turntables Test Adapters Test Program

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© IPTE 2016 19 January

Test  Automatic  Test Handlers • • • • •

ETH MFT 19“ MTH MFT Bridge IHT MFT 19” Test Handler

MTH: MultiTest Handler

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MFT Bridge Handler

ETH: Easy Test Handler

IHT: In-Line Hot Tester

© IPTE 2016 19 January

Test  Automatic  Examples In-Line PCB Test

Final Functional Test

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© IPTE 2016 19 January

Test  Test Adapters

 ICT Adapter 

Agilent, Teradyne, Aeroflex

 Manual Adapter 

ICT, EOL, Flash,…

 In-Line Adapter 

ICT, EOL, Flash,…

 Funktional Test Adapter 

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Final, RF, …

© IPTE 2016 19 January

Systems (typical customer products)

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© IPTE 2016 19 January

Systems      

Conveying Laser Marking Odd-form Placement Transfer Systems Depaneling Soldering

Depaneling

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PCB Assembly Line

Odd-Form Placement

Laser Marking

Soldering

© IPTE 2016 19 January

Systems  PCB Transport Systems        

Loading Unloading Buffer Turn Flip Shuttle Transport Lift

SBU: Single Buffer Unit

MGU: Manual Gate Unit

MLL VI: Multi Magazine Line Loader

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FLU: Flip Unit

MBU I: Single Magazine Buffer

© IPTE 2016 19 January

Systems  Marking  Laser • • • •

EasyMarker FlexMarker FlexMarker II SP-Marker

 Label • FlexLabeler

 Inkjet • FlexInkjet

CO2 laser YAG Laser UV Laser Fiber Laser FlexLabeler FlexInkjet FlexMarker II

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EasyMarker SP-Marker

© IPTE 2016 19 January

Systems  Depaneling  In-Line • SpeedRouter • FlexRouter II

 Off-Line • TopRouter • EasyRouter • 1D-Router

SpeedRouterTM

 Applications

FlexRouter II

• Cleaning • Tray Loader • …

TopRouter

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EasyRouter

1D-Router

© IPTE 2016 19 January

Systems  Component Placement  Odd-Form • EasyMounter

EasyMounter

 Contacts • HSP II

 Pins • EasyPresser • FlexPresser

HSP II

FlexPresser EasyPresser

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© IPTE 2016 19 January

Systems  Soldering  Selective Wire Soldering

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© IPTE 2016 19 January

Systems  Component Feeding     

Axial Feeder - ATF Radial Feeder - RTF Stick Feeder - MSF Tray Feeder …

Tray Feeder

ATF

RTF

Stick Feeder Stick Feeder for SMD Assembly

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Assembly (typical customer products)

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Assembly    

Flexible Transport Systems Flexible Transfer Systems Round Table Integration Lean-Line Solutions

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© IPTE 2016 19 January

ASSEMBLY  Manual Projects    

Workstations Lean-Line Solutions Turn Table Solutions Process Integration •

Screwing, Glueing, Welding, ...

 ...

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© IPTE 2016 19 January

ASSEMBLY  Semi-Automatic / Automatic Assembly  Flexible Transportsystems • A3D • AFP

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ASSEMBLY  Automatic Projects

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© IPTE 2016 19 January

Service  Service • On site (at first opportunity) (without service contract)

• Agreed reaction time (with service contract)

 Contracts • Service • Maintenance • Consignment stock

 Spare Parts • • • •

Wear parts First-Aid Kits Recommended Spare Parts Full Spare Part Kit

 Commissioning  Training • • • •

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Operator Training Maintenance Training Advanced Training On Site

• • • •

Production start up Produktion supportung Relocation Support Extension/Upgrade Support

© IPTE 2016 19 January

Service World-Wide  Europa +32 (0)89 623 100 [email protected] [email protected]

 America +1 678 807 007 +1 888 483 2722 [email protected]

 Asia Shanghai +86 21 3350 4702 (day time) +86 137 8890 5875 (night time) [email protected]

 Availability • 24 Hours • 7 Days

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© IPTE 2016 19 January

Subset Customer List

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© IPTE 2016 19 January

Do not miss any news – bookmark this site!

www.ipte.com [email protected]

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© IPTE 2016 19 January

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