Miniature Sensors

Compact sensors for factory automation

Inductive mini sensors and SuperShorty 4 Inductive mini block sensors 6 Photoelectric mini sensors 8 Mini remote amplifier photoelectrics 10 Capacitive sensors 12 Magnetic cylinder sensors 14 Ultrasonic sensors 16 Magnetically coded position measurement system 18 Industrial RFID for automation systems 20 EtherNet/IP Distributed Modular I/O 22 Cables, connectors and junction blocks 24 Services 26

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Balluff Mini Sensors

Compact sensors for factory automation

For more information visit:

www.balluff.us/minis

Compact Sensors for Factory Automation

Mini design. Maxi performance! The increasing miniaturization of assemblies demands the smallest possible yet still high-performance components. Balluff mini sensors meet these requirements. With small dimensions and top performance, they offer a great degree of freedom in design and make possible considerably more applications. With mini sensors, users have greater flexibility. Miniature sensors are available from Balluff in all operating principles: as inductive, photoelectric, magnetic, capacitive and as ultrasonic sensors. Available for each sensor technology are compact inductive couplers, space-saving I/O modules and RFID in mini versions.

www.balluff.us/minis

The extensive Balluff product line includes mini sensors and compact connection technology which are ideally suited for factory automation – especially for robotics, handling and production lines. Particularly in robotics, on production lines or in handling applications, low weight is a key requirement for being able to achieve fast cycle times. Another advantage is the reduced space requirement, which increases flexibility in a tightly packed machine compartment. Balluff mini sensors guarantee high precision and reliability.

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Powerful and compact Small housing, low weight, and yet the highest switching precision – Balluff mini sensors fulfill these industrial automation requirements by means of small designs and peak performance. They offer great freedom of design and enable substantially more applications. Inductive mini sensors are characterized by an optimum price/performance ratio. They are easy to install and can be fully integrated even in narrow assemblies such as linear slides, valves and actuators. As a result, position sensing is now possible where there was never before space for a sensor. And assemblies can be further reduced in size. SuperShorty models and small designs Inductive mini sensors are available with especially small diameter: with 3 mm, 4 mm, 5 mm, and 6 mm. SuperShorties are the shortest inductive sensors on the market.

SUPERSHORTY ™ and small designs Dimensions Mounting Rated switching distance sn PNP, NO Ordering code Part number Supply voltage UB Switching frequency f Housing/sensing surface material Enclosure rating per IEC 60529 Connection

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Ø 3×27 mm flush 1 mm BES00M5 BES 516-3044-G-E4-C-S49-00,3 10...30 V DC 2 kHz Stainless steel/POM IP 67 0.3 m PUR cable with M8 connector, 3-pin

Ø 4×27 mm flush 1.5 mm BES00JJ BES 516-3007-G-E4-C-S49-00,3 10...30 V DC 3 kHz Stainless steel/PBT IP 67 0.3 m PUR cable with M8 connector, 3-pin

M5×27 mm flush 1.5 mm BES00HC BES 516-3005-G-E4-C-S49-00,3 10...30 V DC 3 kHz Stainless steel/PBT IP 67 0.3 m PUR cable with M8 connector, 3-pin

Inductive Mini Sensors Short slim housing

Inductive Mini Sensors ■■Ideal for compact applications ■■Ultra-short housing ■■Low weight (0.7 g) for extreme accelerations ■■Stainless steel housing for rugged applications

SUPERSHORTY ™

Ø 6.5×6 mm Flush 1.5 mm BES0254 BES G06E60-PSC15B-EP00,3-GS49 10...30 V DC 3 kHz Stainless steel/PBT IP 67 0.3 m PUR cable with M8 connector, 3-pin

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SUPERSHORTY ™

SUPERSHORTY ™

SUPERSHORTY ™

M8×10 mm Flush 1.5 mm BES0273 BES M08EA-PSC15B-EP00,3-GS49 10...30 V DC 3 kHz Stainless steel/PBT IP 67 0.3 m PUR cable with M8 connector, 3-pin

M12×12 mm Flush 4 mm BES0464 BES M12EA-PSC40B-EP00,3-GS04 10...30 V DC 1 kHz Stainless steel/LCP IP 67 0.3 m PUR cable with M12 connector, 3-pin

M12×17 mm Non-flush 6 mm BES047L BES M12EA-PSC60F-EP00,3-GS04 10...30 V DC 1 kHz Stainless steel/LCP IP 67 0.3 m PUR cable with M12 connector, 3-pin

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Mini block designs Dimensions Mounting Rated switching distance sn PNP, NO Supply voltage UB Switching frequency f Housing/sensing surface material Enclosure rating per IEC 60529 Connection

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Ordering code Part number

5×25×5 mm flush 1.5 mm BES03UW BES Q05AC-PSC15B-EP00,3-GS49 10...30 V DC 2 kHz Stainless steel/PBT IP 67 0.3 m PUR cable with M8 connector, 3-pin

Inductive Mini Sensors

Sensors with miniature dimensions

Inductive Mini Block Sensors ■■The most compact on the market ■■Low weight (0.7 g) for extreme accelerations ■■Robust high-quality metal housing

8×20×8 mm Flush 2 mm BES041N BES Q08MEC-PSC20B-EP00,3-GS49 10...30 V DC 3 kHz Stainless steel/PBT IP 67 0.3 m PUR cable with M8 connector, 3-pin

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8x16x4.7 mm Flush 2 mm BES048E BES R04MC-PSC20B-EP00,2-GS49 10...30 V DC 5 kHz CuZn Ni free/PBT IP 67 0.2 m PUR cable with M8 connector, 3-pin

8x16x4.7 mm Flush 2 mm BES049E BES R04MC-PSC20B-EP00,2-GS49-107 10...30 V DC 5 kHz CuZn Ni free coating/ceramic IP 67 0.2 m PUR cable/silicon tube with M8 connector, 3-pin

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Photoelectric Mini Sensors You can count on the photoelectric mini sensors if small parts need to be precisely detected in applications with limited space and if long ranges are important. They reliably detect objects from less than one millimeter to distances of up to ten meters. With their range of product variants, they are a reliable solution to all applications and offer a great degree of freedom in design. Advanced laser technology, homogeneous red light or innovative pinpoint technology provide high process accuracy. Diffuse sensors with background suppression reliably eliminate interfering influences.

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■■Long ranges of up to 10 m ■■Large range of product variants ■■Easy to operate, precise function

Photoelectric Mini Sensors

Precisely detect small parts from a distance

BOS 08M M8×57.5 mm

Model Dimensions

BOS Q08M 8×8×59 mm

BOS 5K 42.3x19.5x10.8 mm

BOS 2K 7.6×12.5×25.1 mm

5...50 mm BOS0160 BOS Q08M-PS-KF20-S49

40...200 mm BOS015U BOS 5K-PS-RH12-S49

1...30 mm BOS0106 BOS 2K-PS-RH11-00,2-S49

Range Diffuse sensor with background suppression

Ordering code Part number

Range Energetic diffuse sensor

Ordering code Part number

1...55 mm BOS0006 BOS 08M-PS-RD11-S49

1...55 mm BOS0041 BOS Q08M-PS-RD11-S49

50...200 mm BOS015N BOS 5K-PS-RD11-S49

1...55 mm BOS00ZW BOS 2KPSRD1000,2S49

Range Retroreflective sensor

Ordering code Part number

25...550 mm BOS00RC BOS 08M-PS-PR11-S49

25...550 mm BOS00U6 BOS Q08M-PS-PR11-S49

100...4000 mm BOS015E BOS 5K-PS-RR10-S49

45...800 mm BOS00ZR BOS 2K-PS-PR10-00,2-S49

Range Through-beam receiver Through-beam emitter

Ordering code Part number Ordering code Part number

0...1100 mm BOS00W9 BOS 08M-PS-RE11-S49 BOS0151 BOS 08M-X-RS11-S49

0...3000 mm BOS0199 BOS Q08M-PS-LE20-S49 BOS018K BOS Q08M-X-LS20-S49

0...10,000 mm BOS0158* (infrared) BOS 5K-PS-1X10-S49

0...1200 mm BOS0100 BOS 2K-PS-RE10-00,2-S49 BOS0109 BOS 2K-X-RS10-00,2-S49

10…30 V DC LED, red light 400 Hz IP 67 Nickel-plated brass/PMMA M8 connector, 3-pin

10…30 V DC LED, red light/laser 400 Hz IP 67 Nickel-plated brass/PMMA M8 connector, 3-pin

10…30 V DC LED, red light 500 Hz IP 67 PC/PBT M8 connector, 3-pin

10…30 V DC LED, red light (640 nm) 800 Hz IP 67 ABS/PMMA 0.2 m PUR cable with M8 connector, 3-pin

Supply voltage UB Emitter, light type Switching frequency f Enclosure rating per IEC 60529 Housing/optical surface material Connection

*emitter/receiver set

www.balluff.us/minis

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Miniature Remote Photoelectric Sensors In the tightest installation conditions

Miniature Remote Amplifer Photoelectrics If mini sensors are too large and fiber optics are not flexible enough, then the miniature remote photoelectric senors are the clear choice.

■■Smallest sensing head ■■Detect targets as small as .05 mm ■■Maximum flexibility

These sensors use an amplifier to power and control the signals from the sensing head. The sensing head cables provide extreme flexibility with virtually no limit of bending radii. Amplifiers are available in economical discrete or more advanced analog versions to solve the most difficult applications. Setup and installation is easy with a simple manual pushbutton or dynamic teach function.

Optical head Version Light exit Ordering code Part number Sensing range Light type Housing/sensing face material Temperature range Smallest part

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Ø 2.0 mm Diffuse sensor Straight BOS005P BMOA 02SM-X12-1 12 mm Infrared Stainless steel/PMMA

M3×8 mm Diffuse sensor Straight BOS0062 BMOA 03TM-X12-1 12 mm Infrared CuZn/PMMA

6x6x12 mm Diffuse sensor 90° BOS0071 BMOA 66RM-X63-R1 63 mm Red CuZn/PMMA

M6x13 mm Diffuse sensor Straight BOS006K BMOA 06TM-X63-1 63 mm Infrared CuZn/PMMA

M3x8 mm Through-beam sensor Straight BOS005Y BMOA 03TM-B200-1 200 mm Infrared NiCuZn/PMMA

-10...+55 ºC 2 mm

-10...+55 ºC 2 mm

–10...+55 °C 2 mm

–10...+55 °C 2 mm

–10...+55 °C .14 mm @ 100 mm

Series Discrete output

PNP, NO NPN, NO

Ordering code Part number Ordering code Part number Ordering code Part number

Analog output 0...10 Vdc Ordering code Part number 4...20mA Ordering code Part number Supply voltage Response time Switching frequency Sensitivity/Range adjustment Connection

High speed amplifier

Standard amplifier

BAE00AH BMO A01-I-PU-C-02 BAE00AF BMO A01-I-NU-C-02

BAE00AL BMO A01-J-PU-C-S75 BAE00AK BMO A01-J-PU-C-02 BAE00AJ BMO A01-J-NU-C-02

10...30 VDC 100 µs 5K Hz Teach-in and manual 2m PVC cable, 3x26 AWG

10...30 VDC 1 ms 500 Hz Teach-in and manual 2m PVC cable, 3x26 AWG

Advanced analog amplifier

BAE00AE BMO A01-H-V1-C-02 BAE00AC BMO A01-H-C1-C-02 15...30 VDC 1 ms 500 Hz Teach-in and manual 2m PVC cable, 4x26 AWG Sensitivity setting

+ OUT

AUT – the amplifier will determine the best setting for the application.

(DLY)

STAB. (L.ON)

L./D.ON

DLY AUT MAN

www.balluff.us/minis

MAN – this allows you to fine-tune the settings or manually adjust the sensor for difficult applications.

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Capacitive Sensors

Detect all materials – independent of dust, reflections, color or properties of an object

In difficult environments where dust, reflections, object properties, or color could influence a measurement, capacitive sensors are the right choice. Precisely monitor stack heights, detect solids and liquids through glass or plastic container walls up to 4 mm thick or in direct contact. PTFE sensing surface makes them particularly resistant. Robust stainless steel housings are designed for use under demanding conditions. The flat disc design offers a large switching distance and, at the same time, requires particularly little space. In addition, fine adjustment of the capacitive mini sensors is easily performed by means of a separate sensor amplifier.

Capacitive Sensors ■■Large switching distance ■■Difficult conditions ■■Suitable for all materials

Mini sensors with integrated electronics Size Mounting Rated switching distance sn PNP, NO Ordering code Part number Supply voltage UB Switching frequency f Enclosure rating per IEC 60529 Housing/sensing surface material Connection

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Mini sensors with separate sensor amplifier M8×1 flush 0.1…1.5 mm BCS002A BCS M08T4E2-PSM15C-S49G 11…30 V DC 100 Hz IP 65 Stainless steel/PTFE M8 connector, 3-pin

Ø 30×4 mm flush 2…15 mm BCS003A BCS D30T401-PSC15C-EP02 10…35 V DC 100 Hz IP 67 Stainless steel/PTFE 2 m cable PUR, 3×0.14 mm²

Dimensions Mounting Rated switching distance sn PNP, NO Ordering code Part number Supply voltage UB Switching frequency f Enclosure rating per IEC 60529 Housing/sensing surface material Connection

Ø 4×29 mm flush 0.1…1 mm BCS0010 BCS G04T4D-XXS10C-EP02-GZ01-002 Operation with switching amplifier 100 Hz IP 67 Stainless steel/PTFE 2 m cable PUR, 3×0.14 mm²

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M5×29 mm flush 0.1…1 mm BCS0011 BCS M05T4C-XXS10C-EP02-GZ01-002 Operation with switching amplifier 100 Hz IP 67 Stainless steel/PTFE 2 m cable PUR, 3×0.14 mm²

Ø 6.5×18 mm flush 0.1…1.5 mm BCS0012 BCS G06T4B-XXS15C-EP02-GZ01-002 Operation with switching amplifier 100 Hz IP 67 Stainless steel/PTFE 2 m cable PUR, 3×0.14 mm²

Ø 18×2.5 mm flush 0.1…3 mm BCS001A BCS D18T403-XXS30C-EP02-GZ01-002 Operation with switching amplifier 100 Hz IP 66 Stainless steel/PTFE 2 m cable PVC, 3×0.09 mm²

45×30×15 mm

BAE009E BAE SA-CS-001-PS 12…35 V DC 100 Hz IP 67 PC 2 m PUR cable, 3×0.14 mm²

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Magnetic Cylinder Sensors

For reliable, wear-free position detection on all pneumatic cylinders

Magnetic Cylinder Sensors ■■For reliable, wear-free position detection on all pneumatic cylinders ■■Universal use with a few different types ■■Increase functional reliability and improve machine availability Balluff offers ideal solutions for reliable and wear-free position detection for short-stroke cylinders and mini-grippers. Balluff mini cylinder switches are especially short and are among the shortest on the market. The sensors have a highly accurate switch point for maximum precision, even over short switching distances. Magnetic cylinder sensors increase the functional reliability and improve the availability of the machines. Electrically rugged, they feature short circuit protection, overload protection and reverse polarity protection. All are backed with Balluff’s exclusive LIFETIME warranty. Know your cylinder? Find you sensor Balluff’s exclusive, easy-to-use online Pneumatic Cylinder Sensor Resource Center is designed to help you select the best solution for specific cylinder models. The web-based interface will generate up to three sensor recommendations for each application. The Resource Center is designed to help you make a preliminary selection of products so you can download sensor datasheets and mounting bracket installation instructions. The Resource Center will reduce your design time, aid you in component standardization, and ultimately provide you with a reference guide that will help reduce downtime when a replacement sensor is needed. Visit: www.balluff.us/bmfcenter

Series PNP, Ordering code NO Part number Cable length Connector

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M8 204 C-slot BMF0006 BMF 204K-PS-C-2A-SA95-S75-00,3 0.3 m M8

Model Dimensions Properties PNP, Ordering code NO Part number Supply voltage UB Switching frequency f Enclosure rating per IEC 60529 Housing material Connection

BMF 103 16×2.8×4.9 mm Perpendicular cable exit BMF001L BMF 103K-PS-C-2A-SA2-S49-00,3 10...30 V DC 7 kHz IP 67 LCP 0.3 m PUR cable with M8 connector, 3-pin version available

Mounting brackets C-slot (Size 10 slot) C-slot (Round slot) T-slot

BMF0005 BMF 204K-PS-C-2A-SA95-S4-00,3 0.3 m M12

M8 214 C-slot BMF00A5 BMF 214K-PS-C-2A-SA95-S75-00,3 0.3 m M8

BAM01K7 BMF 103-HW-102 BAM01K6 BMF 103-HW-100 BAM00KA BMF 103-HW-43

BMF00A4 BMF 214K-PS-C-2A-SA95-S4-00,3 0.3 m M12

BMF 303 4.5×2.9×21.6 mm For all common cylinders BMF0043 BMF 303K-PS-C-2A-SA2-S49-00,3 10...30 V DC 7 kHz IP 67 LCP 0.3 m PUR cable with M8 connector, 3-pin

BAM00L1 BMF 303-HW-31 BAM01F0 BMF 303-HW-97 BAM00L2 BMF 303-HW-33

M12 235 T-slot BMF00CA BMF 235K-PS-C-2A-SA95-S75-00,3 0.3 m M8

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BMF 204 4.5×3.7×16.8 mm For the Festo C-slot 3.8 mm BMF0002 BMF 204K-PS-C-2A-SA2-S49-00,3 10...30 V DC 7 kHz IP 67 PA 12 0.3 m PUR cable with M8 connector, 3-pin

BMF 214 4.5×3.9×16.8 mm For the SMC C-slot 4.0 mm BMF00A2 BMF 214K-PS-C-2A-SA2-S49-00,3 10...30 V DC 7 kHz IP 67 PA 12 0.3 m PUR cable with M8 connector, 3-pin

BMF 235 5.5×5×23.5 mm For the T-slot

BMF243 3×3.75×24 mm For all C-slots

BMF00C4 BMF 235K-PS-C-2A-SA2-S49-00,3 10...30 V DC 3 kHz IP 67 PA 12 0.3 m PUR cable with M8 connector, 3-pin

BMF00EL BMF 243K-PS-C-2A-SA2-S49-00,3 10...30 V DC 7 kHz IP 67 PA 12 0.3 m PUR cable with M8 connector, 3-pin

Slide-in

Can be installed from above Can be installed from above

Slide-in Can be installed from above

BMF00C9 BMF 235K-PS-C-2A-SA95-S4-00,3 0.3 m M12

M12 243 C-slot BMF00ET BMF 243K-PS-C-2A-SA95-S75-00,3 0.3m M8

BMF00F9 BMF 243K-PS-C-2A-SA95-S4-00,3 0.3m M12

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Scanning range Blind zone Limiting scanning range BUS R06K switching output Resolution PNP, Ordering code Part number NO/NC contact PNP, Ordering code Part number NO/NC contact, 125 Hz BUS R06K analog output Resolution (depends on window used) 0...10 V Ordering code Part number 4...20 mA Ordering code Part number

20…70 mm 20 mm 100 mm

20…150 mm 20 mm 250 mm

0.056 mm BUS0021 BUS R06K1-PPX-02/007-S75G

0.056 mm BUS004C BUS R06K1-PPX-02/015-S75G BUS0049 BUS R06K1-PPX-02/015-S75G-F01

NPN variants can be found in the BUS Ultrasonic Sensors Brochure.

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0.056 mm BUS004K BUS R06K1-XA-02/015-S75G BUS004J BUS R06K1-XB-02/015-S75G

Ultrasonic Sensors

Sound solutions for distance measurement

Ultrasonic Sensors ■■Ideal for compact applications ■■Optional focusing attachment for small part detection ■■Discrete and analog output offerings ■■Five scanning ranges ■■Teach-in via button The small ultrasonic sensors with block housings operate with high resolution, leaving nothing to be desired in terms of accuracy. For challenging measurement tasks, BUS R06K1_ _02/007 and BUS R06K1_ _02/015 can be upgraded with a focusing attachment. This allows measurements to be performed in bore holes and openings with diameters > 5 mm. The BUS R06K1_ _02/015, with its very short response delay and high switching frequency of 125 Hz, is particularly well suited for reliably detecting fast procedures. For the simultaneous operation of up to ten sensors in a constricted space, the series is equipped with a synchronization input. The wide range of variants with switching output or with analog output in five operating scanning ranges make the sensor family suitable for nearly limitless applications.

Focusing attachment For fill-level measurement through small openings with diameters to 5 mm, the sensor with focusing attachment is positioned directly over the measurement location. The tightly bundled sound field is focused exactly on the location that is to be measured. The blind zone of the sensor lies within the focusing attachment, making measurement possible starting directly from the sound outlet. Comment: Can be used with BUS R06K1_ _-02/007-_ _ and BUS R06K1_ _-02/015-_ _ for measurement in boreholes and filling levels as well as for scanning circuit boards or highly transparent foils.

55…240 mm 55 mm 350 mm

30…250 mm 30 mm 350 mm

120…700 mm 120 mm 1000 mm

0.037 mm BUS004L BUS R06K1-PPX-05/024-S75G

0.069 mm BUS0057 BUS R06K1-PPX-03/025-S75G

0.037 mm BUS0059 BUS R06K1-PPX-12/070-S75G

0.037...0.072 mm BUS0056 BUS R06K1-XA-05/024-S75G BUS004F BUS R06K1-XB-05/024-S75G

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0.037...0.215 mm BUS005E BUS R06K1-XA-12/070-S75G BUS005C BUS R06K1-XB-12/070-S75G

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Magnetically Coded Position Measurement System ■■High system accuracy and resolution ■■Mountable lengthwise or crosswise to the tape ■■Small design in a robust metal housing

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Magnetically Coded Position and Measurement

Absolute measuring system for short strokes

Inaccuracy and tolerance shifts have a negative effect on production quality. One way to improve overall machine accuracy and production quality is to directly monitor the moving part, or load. Direct load monitoring ensures accurate, repeatable position feedback. The new BML-S1H magnetically encoded position and angle measurement

system measures highly dynamic applications exactly and absolutely. It operates contact- and wear-free. Even external factors such as dirt and temperature do not affect it. With the unbeatably small sensor head, it is ideal for linear guides, pick-and-place applications, drive feedback or vibration welding.

Sensor head Model Dimensions Output signal Max. measuring length Lengthwise Ordering code Part number approach direction Crosswise Ordering code Part number approach direction Resolution Repeat accuracy System accuracy Supply voltage Tape pole pitch Max. read distance, sensor head/tape Max. travel speed

BML-S1H... 40×14×13 mm Absolute SSI 64 mm BML0391 BML-S1H1-S6QC-M3AA-D0-KA00,3-S284 BML0392 BML-S1H2-S6QC-M3AA-D0-KA00,3-S284 1/1.024 µm per LSB ≤ 1 µm ±7 µm 5 V ±5 % 1 mm 0.35 mm (without cover strip) 5 m/s

BML-S1H... 40×14×13 mm Absolute SSI 256 mm BML0393 BML-S1H1-S6QC-M3CA-D0-KA00,3-S284 BML0394 BML-S1H2-S6QC-M3CA-D0-KA00,3-S284 1/1.024 µm per LSB ≤ 1 µm ±7 µm 5 V ±5 % 1 mm 0.35 mm (without cover strip) 5 m/s

Magnetic tape BML039J BML-M02-A33-A3-M0009-A 90 mm (64 mm) Rubber ferrite / stainless steel

Magnetic tape BML039K BML-M02-A33-A3-M0028-C 280 mm (256 mm) Rubber ferrite / stainless steel

Magnetic tape Model Ordering code Part number Length (measurement length) Tape/cover strip material

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Compact data carriers Dimensions Antenna type Ordering code Part number Capacity Working/storage temperature Enclosure rating

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Ø 10×4.5 mm round BIS004A BIS M-122-02/A 2000 bytes 0...+70 °C/–25...+85 °C IP 67

24×24×21 mm rod BIS00NZ BIS M-191-02/A 2000 bytes –30...+70 °C/–30...+85 °C IP 67

Ø 8×35 mm rod BIS00P1 BIS M-154-03/A 112 bytes –25...+50 °C/–30...+60 °C IP 67

Industrial RFID for Automation Systems Small components offer high data traceability

Industrial RFID for Automation Systems ■■Compact components ■■Flexible communication options ■■Fast, reliable data traceability

These compact BIS M Industrialized Radio Frequency Identification (RFID) systems provide reliable and secure data solutions for maximizing traceability and error proofing in any automation system, including conveyor transfer lines and automated assembly systems. Compact RFID tags, read/write antennas and remote antennas maximize mounting options in even the tightest locations. Flexibility in communication options includes IO-Link, RS232, Ethernet/IP™ and Modbus TCP™.

Subnet16 Self-contained RFID network* Dimensions Mounting Antenna type Ordering code Part number Enclosure rating per IEC 60529 Housing material Connection

Subnet16™

56×40×24 mm non-flush round BIS00W1 BIS M-410-067-001-04-S92 IP67 Polycarbonate M12 / 5-pin Subnet16

105×73x24 mm non-flush round BIS00W5 BIS M-411-067-001-04-S92 IP67 Polycarbonate M12 / 5-pin Subnet16

76×89×33 mm non-flush N/A BAE00JL BIS Z-GW-001-RS232 IP31 Stainless steel 304 M12 / 5-pin, M12 8-pin & Pwr RS232

Subnet16™

76×89×33 mm non-flush N/A BAE00JJ BIS Z-GW-001-IND IP31 Stainless steel 304 M12 / 5-pin, M12 8-pin & Pwr Ethernet/IP – Modbus TCP *see page 25 for Subnet16 cables

IO-Link flexible distributed I/O architectures Dimensions Mounting in steel Antenna type Ordering code Part number Enclosure rating per IEC 60529 Housing material Connection

25×50×10 mm non-flush round BIS00M1 BIS M-402-045-004-07-S4 IP67 ABS-GF16 M12 4-pin IO-Link

M18 non-flush round BIS00LW BIS M-402-045-002-07-S4 IP67 Nickel-plated brass M12 4-pin IO-Link

M30 non-flush rod BIS00LH BIS M-400-045-001-07-S4 IP67 Nickel-plated brass M12 4-pin IO-Link *see page 24 for other IO-Link components

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EtherNet/IP Distributed Modular I/O Utilizing IO-Link for fast, simple connections

Not only do small assemblies need mini-sensors, they also require connection technology in compact and high-performance designs. Utilizing EtherNet/IP Distributed Modular I/O, the engineer has the ability and flexibility to design compact solutions into their automation equipment. Space saving I/O hubs and valve manifold controllers connected over IO-Link allows the machine builder to integrate quickly and cost effectively. IO-Link reduces the work and expense associated with wiring, testing, and hardware using simple, unshielded, economical sensor cables for communication. Sensors and valve manifolds can be quickly installed and commissioned without a controls cabinet or timely terminations.

■■Open, vendor neutral standard ■■Communicates point-to-point, master to slave ■■Standard 4-wire M12 sensor cables for communication ■■Eases installation w/ plug and play capabilities

M8 discrete I/O hubs EtherNet/IP masters 4 IO-Link 12 Configurable 8 IO-Link 8 Configurable Network protocol Addressing

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Ordering code Part number Ordering code Part number

BNI004A BNI EIP-502-105-Z015 BNI006A BNI EIP-508-105-Z015 EtherNet/IP Display

3-wire input 4 or 8 PNP inputs 3-wire input, w/diagnostics 4 or 8 PNP inputs 4-wire input 8 or 16 PNP inputs 4-wire input w/diagnostics 16 PNP inputs Type Number of ports

Ordering code Part number Ordering code Part number Ordering code Part number Ordering code Part number

EtherNet/IP Distributed Modular I/O ■■Reduce costs per I/O point ■■Build machines simpler and faster ■■Connect valves, RFID, and smart sensors For robotics, the IO-Link non-contact connector in the compact 40x40 housing is ideal. It combines rapid tool changes, freedom of wear and great flexibility. Non-contact connectors eliminate the need for mechanical plug contacts since they transmit signals absolutely and reliably over an air gap. The IO-Link interface of the compact non-contact connector ensures the simplest installation because IO-Link is quickly wired with a 4 conductor sensor cable.

Non-contact coupler Base Remote

Ordering code Part number Ordering code Part number

Housing type Remote side, Max current Transmission range Max data transmitted

BNI00P (4 input) BNI IOL-101-000-K018 BNI001W (4 input) BNI IOL-101-S01-K018

M8 Plastic 4

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BNI0004 (8 input) BNI IOL-102-000-K019 BNI001Y (8 input) BNI IOL-102-S01-K019 BNI0021 (16 input) BNI IOL-104-000-K021 BNIOO22 (16 input) BNI IOL-104-S01-K021 M8 Plastic 8

BIC005A BIC 1I0-I2A50-Q40KFU-SM4A4A BIC005C BIC 2I0-I2A50-Q40KFU-SM4A5A 40x40 mm 500 mA 0...5 mm 3 bytes input

Valve manifold control Part number Connection type Max active current Output type Diagnostics Inputs/Outputs Housing material

Valve Manufacturer Bosch Festo SMC MAC Parker Numatics

Code VO1 VO1 or VO2 VO3 VO2 VO3 VO3 plus BCC0CKE

BNI IOL-75-V_ _-K007 D-Sub 25-pin 1.1A 24VDC outputs, 0VDC commons basic device fault events and information 16 or 24 outputs plastic

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Space-saving Junction Blocks and Cables

Connecting your sensors quickly and simply to the control

When laying out compact machine design it can be vital to have small connectivity components to help compliment the miniature sensors being used. Real estate on the machine becomes a premium as more automation is designed into a smaller space. Space-saving junction blocks allow for easy integration into the machine without taking up a large footprint. Multiple conductors and dual signal cables used in conjunction with the sensors can allow for many signals to be collected and run back to the controls cabinet with minimal fuss. Finally, this allows for easy installation and quick-connection of the sensor signals back to the machine control. ■■Flexible and industrial jackets ■■Vibration resistant ■■Wide variety of options

Cables, Connectors, and Junction Blocks M8 sensor cables* PVC 2 mio flex Straight female Single-ended Double-ended, Straight male Double-ended, Right-angle male Right angle female Single-ended Double-ended, Straight male Double-ended, Straight male *other variations available

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3-wire

4-wire

BCC M313-0000-10-001-VX43T2-_ _ _ BCC M313-M313-30-300-VX43T2-_ _ _ BCC M313-M323-30-300-VX43T2-_ _ _

BCC M314-0000-10-003-VX44T2-_ _ _ BCC M314-M314-30-304-VX44T2-_ _ _ BCC M314-M324-30-304-VX44T2-_ _ _

BCC M323-0000-10-001-VX43T2-_ _ _ BCC M323-M313-30-300-VX43T2-_ _ _ BCC M323-M323-30-300-VX43T2-_ _ _

BCC M324-0000-10-003-VX44T2-_ _ _ BCC M324-M314-30-304-VX44T2-_ _ _ BCC M324-M324-30-304-VX44T2-_ _ _

Single-ended lengths: 2m (020), 5m (050), 10m (100) Double-ended lengths: 0.3m (003), 0.6m (006), 1.0m (010), 1.5m (015), 2.0m (020), 5.0m (050)

M12 connectors for BML

Shielded

Straight female BCC M41C-0000-1A-169-PS0C08-_ _ _-C009 Lengths: 2.0m (020), 5.0m (050), 10.0m (100), 15.0m (150), 20.0m (200)

M12 connectors for sensors and IO-Link* Single-ended Straight male Right-angle male *other variations available

Straight female BCC M415-0000-1A-003-VX44T2-_ _ _ BCC M415-M414-3A-304-VX44T2-_ _ _ BCC M415-M424-3A-304-VX44T2-_ _ _

Right angle female BCC M425-0000-1A-003-VX44T2-_ _ _ BCC M425-M414-3A-304-VX44T2-_ _ _ BCC M425-M424-3A-304-VX44T2-_ _ _

Single-ended lengths: 2m (020), 5m (050), 10m (100) Double-ended lengths: 0.3m (003), 0.6m (006), 1.0m (010), 1.5m (015), 2.0m (020), 5.0m (050)

SubNet16 cables Description ThinNet drop, head connection to trunk ThinNet drop, gateway connection to trunk, 3m ThickNet trunk cable, 020=2m, 050=5m Power cable for trunk, 5m Drop T, ThickNet to ThinNet Termination resistors

Requirements 1 per head 1 of each per gateway 1 per head 1 per gateway 2 more than heads 1 of each per gateway

BDN C-D11-AC-EDD-01-_ _ _M BDN C-D11-CN-EDN-01-030M BCC A315-A315-30-330-VS85N4-_ _ _ BCC A315-0000-10-030-VS85NY-050 BDN T-DTE-AD-01 BDN R-CEA-01

BDN C-F11-CN-NDN-01

BDN R-CED-01

ThinNet lengths: 0.5m (005), 1m (010), 2m (020), 3m (030), 5m (050), 6m (060) ThickNet lengths: 0.6m (006), 1m (010), 2m (020), 3m (030), 4m (040), 5m (050), 6m (060), 7m (070), 8m (080), 9m (090), 10m (100)

M8 junction blocks

3-wire PNP LED M12 quick disconnect M12 homerun cable Cable out version 4-wire PNP LED Cable out version

4 port 4 signal BPI 4M303P-2K-00-SM48T BCC M428-0000-1A-044-PX0825-_ _ _ BPI 4M303P-2K-00-KPX60-_ _ _ 8 signal BPI 4M304P-2K-00-KPXA0-_ _ _

8 port 8 signal BPI 8M303P-2K-00-SM4CT BCC M42C-0000-1A-049-PX0C25-_ _ _ BPI 8M303P-2K-00-KPXA0-_ _ _ 16 signal BPI 8M304P-2K-00-KPXK0-_ _ _

Lengths: 3.0m (030), 5.0m (050), 10.0m (100)

www.balluff.us/minis

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Services ■■From the design and planning of your projects ■■To testing and setup on-site ■■To training and support

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Services

Customized. According to your specifications. With Balluff quality.

We give you comprehensive service over the entire life cycle of our products: including the conception and planning of your projects, testing and setup on site, and training and support. For an optimal implementation. This creates the greatest possible planning security and provides faster commissioning and an earlier start of production. This leads to maximum productivity and more cost-effectiveness. And you are relieved of day-to-day tasks, so that more time remains for your really important jobs. Explore all the services Balluff has available.

The right solutions Less time required High application dependability Significant cost reduction

Application advice through our Tech Support: Discuss your technical requirements. And take advantage of our expertise.

Real-world examples: ■■Selection of the correct identification procedure for an assembly line ■■IO-Link concept as a cost-effective alternative to conventional wiring ■■System consulting for radio frequency identification (RFID): identification in adverse environments ■■Recognizing multiple containers on a pallet in goods

Commissioning: Order expert knowledge. And benefit from a quick start of production.

Real-world examples: ■■Setting up an optical checkpoint with the BVS vision sensor ■■Consulting and support during the programming of BIS RFID systems ■■Installation and commissioning of a color detection application with the BFS color sensor

Fully customized products: Order individual versions according to your requirements: from preassembly to engineering services. And take advantage of the optimum.

Real-world examples: ■■Extending the housing of a BHS high-pressure resistant inductive sensor ■■Extra threads for the housing cover of a BTL micropulse travel sensor ■■Customer-specific holder for a RFID data carrier ■■Adaptation of the characteristics for BAW analog sensors

Workshops: Make use of well-founded manufacturer knowledge. And benefit from application security.

■■Professional sensor use: Select effective principles, install sensors professionally and secure the reliable operation of your application. ■■RFID: The right data at the right time at the right place. ■■Vision sensor: Using an image processing sensor, ensure manufacturing quality in three steps. ■■Vision sensor ident: Reliably identify data matrix codes with an image processing sensor. ■■Industrial networking with IO-Link: Manage signals intelligently and cost-effectively.

www.balluff.us/minis

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Systems and Services

Industrial Networking and Connectivity

Industrial Identification

Object Detection

Linear Position Sensing and Measurement

Fluid Sensors

Accessories

USA Balluff Inc. 8125 Holton Drive Florence, KY 41042 Phone: (859) 727-2200 Toll-free: 1-800-543-8390 Fax: (859) 727-4823 E-Mail: [email protected]

Doc. No. 895946/Mat. No. 231399 Edition 1304; Product specifications, availability, and pricing are subject to change without notice.

Canada Balluff Canada, Inc. 2840 Argentia Road, Unit #2 Mississauga, Ontario L5N 8G4 Phone: (905) 816-1494 Toll-free: 1-800-927-9654 Fax: (905) 816-1411 E-Mail: [email protected]

Mexico Balluff de México SA de CV Anillo Vial II Fray Junípero Serra No. 4416 Colonia La Vista Residencial. Querétaro, Qro. CP76232 Phone: (++52 442) 212-4882 Fax: (++52 442) 214-0536 E-Mail: [email protected]

www.balluff.com