Expertise from a single source – Media valves in factory automation

Take advantage of our know-how ... in fluid control too!

Your core field is factory automation. But in many automated manufacturing processes, fluids also need to be controlled. Why not take advantage of the know-how and expertise of Festo?

Whether it's cooling or lubricating, cleaning and washing, sterilizing or dosing, at Festo, factory automation and fluid control go hand in hand.

In our product range you will find automation solutions with media valves for your machines and systems.

Cooling and lubricating

Sterilizing

Washing and cleaning

Application: Handling of coolants and lubricants used in industrial, food grade and electronic production equipment.

Application: Control of fluids and gases used in sterilization in place (SIP) equipment for hygienic applications.

Media: Gases, raw water, lubricants, and cooling oils.

Media: Steam.

Dosing and mixing

Application: Divert and control various cleaning fluids and caustic media.

Application: Dispensing and controlling a wide range of food grade and industrial media.

Media: Caustic solutions, cleaning fluids, gases and liquids.

Media: Granulates, powders, gases and liquids.

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Plan your success strategically! With media valves and automation technology from a single source

With media valves and automation technology from Festo, you • Save time • Streamline your processes • Increase your quality • Save money In short, if you combine the two procurement channels, which are usually separate, you will greatly increase your competitiveness. And not only in your own country, because worldwide availability, our replacement service and our engineering service are central factors for successful operations globally.

Advantages in detail: Technology from a single source

Make your supply chain simpler, faster and more secure

• Our complete product range allows to you combine integrated automation, mechatronic motion solutions, process control, and all peripherals either as components or ready-to-install complete solutions. • Our engineering support and industry know-how simplify engineering and design – which saves you time. This includes engineering tools with free CAD models and extensive advice.

• You benefit from simple, secure and cost-saving procurement processes. One interface for ordering, one invoicing process, one logistics process, etc. • Benefit from the simple selection and ordering from a trusted source: for all moving and controlling components, from drives and peripherals to media valves. • Kitting and assemblies allow you to reduce the number of part numbers you deal with. • Reliable and on time: enjoy the excellent quality of our worldwide supply chain.

Robotic milking with the new Lely Astronaut A4; the natural way of milking... The new Lely Astronaut A4 milking robot guarantees the highest achievable milk quality and comfort for the cow. The robot arm is a well proven unique concept; servo controlled actuators position the arm underneath the cow and control the entire milking process. The Festo positioning solutions provide quick accurate positioning of the robotic milking heads and eliminate unnecessary arm movements, which is much gentler for the cow and allows for the fastest possible attachment for all cow types.

“Our customers run 24-hour-aday operations, where quality and dependability are not options. Festo provides this, along with automation technology, allowing our customers to free up their time to better manage their operations. Our partnership with Festo has helped bring innovative solutions to the market and has changed how things are done. The Festo personnel are professional and meet our delivery and communication expectations.” Peter Langebeeke, President of Lely North America

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Application examples of process and media valves

Cooling and lubricating Coolant and refrigerant in industrial cooling installations or production machines must do their duty reliably and supply the installations with gases, raw water, lubricants or cooling oils. Preferred media valve: VZWM

Other media and process valves: VZXF, VZQA, VAPB

Washing and cleaning In the manufacture of semi-­ conductor devices, after the ­silicon wafers are diced they require thorough cleaning. The cleaning medium, usually ­process water or ultrapure water, is conducted through the lances into the channels of the carrier beam. In these recesses, the water cleans the individual wafers evenly over the whole surface.

Application: for cleaning machines in the manufacturing process of semiconductors. Media: Wide range of cleaning fluids, gases and liquids.

Preferred media valve: 2- or 3-way ball valve drive unit VAPB Other media and process valves: VZXF, VZQA

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Application examples of process and media valves

Sterilizing Sterilization by steam is common in many different industries with hygienic requirements. This means that the media valves used must meet demanding requirements. They must withstand high temperatures and high pressures and function reliably.

Application: in sterilizers. Media: Steam.

Preferred media valve: Angle seat valve VZXF in stainless steel design.

Other media and process valves: VAPB

Dosing, mixing and filling For the control of material flows such as granulates, liquids containing solids, and highly viscous and abrasive media. Ideal, for example, for filling in relevant machines. Application: Ideal for filling applications and available with industrial or FDA compliant materials.

Media: Granulates, powders, neutral gases and liquids.

Preferred media valve: VZQA – no flow resistance, no blockages.

Other media and process valves: VZXF, VAPB

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Overview of media and process valves from Festo

Technical data

VAPB

VZSA

VZKA

VZBB

VZFA

VZQA

Type

Ball valve with actuator

Butterfly valve with actuator

Gate valve with linear actuator

Food grade ball valve with actuator

Food grade butterfly valve

Pinch valve

Function

2/2, 3/2 (L or T), NO, NC 2/2 way, NO or NC

2/2 way, NO or NC

2/2 way, NO or NC

2/2 way, NO or NC

2/2, NO

Design

2 pc, 3pc, 3 way

Wafer or Lug

Wafer or Lug

2 pc hygienic

2 pc hygienic

Pneumatic pilot

Sizes

2-way: ¼” to 4” 3-way: ¼” to 2”

1-1/2” to 24” DN40 to DN400

2 to 24” DN50 to DN400

1 to 4” DN25 to DN100

1 to 4” DN25 to DN100

1/2” DN15

Connections

NPT, G, clamp or weld

ANSI 125/150

MSS-SP-81

DIN, SMS clamp, weld

DIN, SMS clamp, weld

NPT, G, clamp

Valve housing material

316 / 1.4401 stainless

Nickel plated iron Alternatives available

Nickel plated iron Alternatives available

316L / 1.4404 stainless polished

316L / 1.4404 stainless polished

316L / 1.4435 stainless

Ball/Disc material

316 / 1.4401 stainless

Nickel plated iron Alternatives available

Nickel plated iron Alternatives available

316L / 1.4404 stainless polished

316L / 1.4404 stainless polished

—

Sealing material

PTFE/RTFE Alternatives available

NBR/EPDM Alternatives available

NBR (standard) Alternatives available

EPDM (FDA) Alternatives available

EPDM (FDA) Alternatives available

NBR (standard) EPDM (FDA)

Actuator material

Anodized Aluminum Anodized Aluminum Stainless body or epoxy Stainless body or epoxy Anodized Aluminum coated available coated available

Stainless Steel

Stainless Steel

—

Media Temp*

-20° to +420° F

-4° to +248° F

-4° to +248° F

+10° to 248° F

+10° to 248° F

+23 to +140 ° F

Media Pressure*

Up to 1,000 psi

Up to 230 psi

Up to 150 psi

Up to 150 psi

Up to 150 psi

Up to 60 psi

Available Accessories

Namur valve, indicator, sensor box, positioner

Namur valve, indicator, sensor box, positioner

Namur valve, indicator, sensor box, positioner

Available with pneumatic or ASi positioner

Available with pneumatic or ASi positioner

—

Sanitary version available with purge, FDA materials and finish

AWWA C-504-00 compliant version available

Version available for solid media. V ports available for flow control.

Marking of seals for traceability, draining holes available.

Marking of seals for traceability, draining holes available.

Notes

Soft seal design suitable to water, air, some inert gases, fluids

* Depends on media temp, pressure, seal material and valve size. Refer to technical documentation for charts

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Overview of media and process valves from Festo

Technical data

VZWM

VZWF

VZWP

VZWD

VZXF

VLX

Type

Pilot actuated solenoid diaphragm valve

Direct actuated solenoid diaphragm valve

Pilot actuated solenoid piston valve

Direct acting piston valve

Pneumatically piloted Pneumatically piloted angle seat valve diaphragm valve

Function

2/2-way valves, NC

2/2-way valve, NC

2/2-way valve, NC

2/2-way valve, NC

2/2-way valve, NC

2/2-way valve, NC

Sizes

¼” to 2”

¼” to 2”

¼” to 1”

1/8" to 1/4"

½” to 2”

¼” to 1”

Connections

NPT, G

NPT, G

NPT, G

NPT, G

NPT, G

G

316Nb / 1.4581 Valve housing material stainless or brass

316Nb / 1.4581 stainless or brass

Brass

316Nb / 1.4581 stainless or brass

316 / 1.4408 stainless or red brass

Brass

Sealing material

NBR

NBR, FPM, EPDM

NBR, FPM

FPM

PTFE (for stainless steel design), NBR (for brass design)

NBR

Media Temp*

+14° to 176° F

+14° to 176° F

+14° to 176° F

+14° to 176° F

+14° to 176° F

+14° to 176° F

Media Pressure*

7 to 140 psi

0 to 145 psi

7 to 580 psi

0 to 1,300 psi

44 to 580 psi

15 to 150 psi

Required differential pressure

8 psi

—

8 psi

—

—

—

Nominal operating voltage

24 V DC, 110 V AC, 230 V AC

24 V DC, 110 V AC, 230 V AC

24 V DC, 110 V AC, 230 V AC

24 V DC, 110 V AC, 230 V AC

—

—

Notes

—

—

—

—

PTFE available for extreme temps, adjustable stroke

—

Max. operating pressure c

>>>>>>

>>>>

* Depends on media temp, pressure, seal material and valve size. Refer to technical documentation for charts

VZWD

VZWP

VZWM Require differential pressure

VZXF

VZWF

VLX Do not require differential pressure

VZWD Directly actuated solenoid valve 0 … 90 bar VZWF Force pilot operated solenoid valve 0 … 10 bar VZWP Servo-controlled solenoid valve 0.5 … 40 bar VZWM Indirectly actuated solenoid valve 0.5 … 10 bar VZXF Piloted Angle seat valve 3 ... 40 bar VLX Piloted diaphragm valve 1 ... 10 bar

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Accessories for process control valves Solenoid Valves Solenoid Valve – VSNB (Namur)

www.festo.com/us/vsnb

• 3/2-way or 5/2-way mono or bistable • CNOMO interface for simple connection to the pilot control • Port pattern to Namur – VDI/VDE 3845 Constructional design Flow rate [l/min] Piston spool

950

Ambient temperature [°F]

Operating voltage [V]

Operating pressure [psi]

14...140

24 DC 110, 230 AC

36...116

Solenoid Valve – NVF3 (Namur)

www.festo.com/us/nvf3

• 3/2-way or 5/2-way mono or bistable • Port pattern to Namur – compliance to VDI/VDE 3845 • NEC500 Class I Div. I ATEX symbol: II 2 G c T6, II 2 D c 40°C, II 2 G EEx ia IIc T6, II 2 D Ex iaD IP65 T80°C Valve function 3/2-way or 5/2-way, single solenoid

Flow rate [l/min] 900

Ambient temperature [°F]

Operating voltage [V]

Operating pressure [psi]

23...104

12, 24, 42, 48 DC 24, 42, 48, 110, 230, 240 AC

29...145

Sensor Boxes Sensor Box – SRBF

www.festo.com/us/srbf • Limit switch attachment with two mechanical switches in painted aluminum housing • With 8-pin terminal block and yellow/red visual indicator • Mounting standard: ISO 5211, DIN EN 60947-5-1 Operating voltage [V]

Max. switching capacity

Measuring principle

Ambient temperature [°F]

Direct voltage DC

0...24

36 W

Alternating voltage AC

0...250

1,700VA

For mechanical, electrical proximity sensors

-13...176

Analog/Binary Sensor Box – SRAP/SRBP

www.festo.com/us/srap

• The analog version: - Reports the open/closed position of the semi-rotary actuator, detects the entire swivel range and reports this back to    the controller via the analog signal • The binary version: - Position sensor for semi-rotary actuator and it reports the open and closed position of the actuator - Sensors are based on reed technology • Drive interface to VDI/VDE 3845 (Namur) Output [mA]

Operating voltage [V]

Analog

4...20

15...30

Binary

up to 28.8 DC/AC

up to 28.8 DC/AC

Adjust angle [°]

Ambient temperature [°F]

0...270

-4...176

Positioners Digital Positioner - CMSX • Closed loop positioner for control of quarter turn actuators • Provides feedback signal for monitoring actual position Setpoint signal

Feedback signal

Ambient temperature [°F]

Accuracy

Protection

0-20mA, 4-20mA, 0-10V

4-20mA

23-140

± 3%

IP65

Actuators Quarter Turn Actuator – DFPB

www.festo.com/us/dfpb

• Flange hole patterns to ISO 5211 • Assembly interface to VDI/VDE 3845 • Available variant: Epoxy coating, PTFE coating and low temperature (-122°F) Function

Ambient temperature [°F]

Pressure range [psi]

Torque at 73-87psi [Lb·In]

Swivel angle [°]

Double-acting

-4...176

43.5...116

71...70,804

0...90

Single-acting

-4...176

43.5...116

133...35,403

0...90

Linear Actuator – DFPI

www.festo.com/us/dfpi • Integrated displacement encoder, valve manifold and positioner • Fast commissioning • Use to control gate valves and plug valves in outdoor and harsh environments

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Function

Operating pressure [psi]

Piston Ø [inch]

Stroke length [inches]

Force [Lb]

Double-acting

43...116

4...13

1-9/16...40

993...10,848

Customized control cabinet solutions from Festo Festo offers design, engineering and fabrication services of control cabinets tailored to the facility specifications Control cabinet solutions from Festo almost completely eliminate the complex working processes involved in the construction of a pneumatic sub-system. We construct, bolt, test and deliver preassembled control cabinets for the pneumatic actuation of your plant. You concentrate on your core business and save time and money by as much as 50 %. You will not have to plan your solution, order component parts or coordinate different suppliers.

Advantages of Festo Solution • Knowledge of industry standards and documentation • Team dedicated to efficient and compact design • Control cabinet standardization simplifies validation, training, operation, and maintenance • Centralized process control reduces initial facility capital investment and long term operation costs • Multiple design centers and UL508A facilities in US

Integrated I/O and Solenoid Valve Terminals The CPX and MPA terminals are the performance leader and the smart choice for centralized control of process valves and instrumentation Selecting and standardization on the correct valve and I/O terminal has an impact on a project through its entire life cycle. Festo terminals are designed specifically for the industry and can reduce installation footprint, cabling, installation time, and maintenance costs.

Why choose a valve and I/O platform from Festo? Exclusively and only from Festo!

Festo has the largest global installed base of pneumatic valves with integrated I/O. Partnering with Festo ensures confidence of supply, performance, quality and total value.

Example of Performance and Value: Versatile CPX/MPA with integrated I/P is able to both pilot process valves and control inert gas flow directly to reactor vessels.

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Install up to 128 solenoids on a single manifold, 4x competitor density, reducing installation footprint and fieldbus nodes

•

Integrates both standard and high flow valves on same manifold

•

Option of color coding valves and LEDs to simplify validation and troubleshooting

•

Ensures process continuity with hot swappable solenoid valves

•

Offers I/P transducer integrated on manifold

•

Supports an industry leading 13 different protocols

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Option for economical IP20 high density digital I/O for cabinet install

•

Ability to support redundant bus control with embedded controller and isolate power zones for safety

•

Includes FMT for PC based commissioning and troubleshooting with L5K export for Ethernet IP

•

Supports 5 different I/O connection technologies including economical terminal strips

•

Offers point diagnostics for both I/O and solenoids accessible from manifold or through bus connection

Ethernet

VPPM

Fieldbus

N2

FIRC FIRC

N2

or inert gas / process air

/TCP

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Customized valve assemblies

Consult with Festo process valve experts and engineers about custom valves and assemblies optimized to a specific application. Quarter-turn process valve assemblies

Custom designed and built process valve assemblies for:

• Complete valve assemblies are pre-engineered and fully tested at Festo.

• Special dosing and mixing applications

• Custom assemblies for hazardous or washdown environments, caustic media, and extreme temperatures. • Pneumatic or analog positioning possible.

• Assemblies that minimize purge volumes • Solutions to quick product change-overs • Special materials

DAPZ Sensor Box with Indicator- Explosion Proof

DAPS Stainless Steel Rotary Actuator

SRBF Sensor Box with Indicator VSNB Solenoid Valve

CMSX Digital Positioner

NVF3-Ex Solenoid Valve for Hazardous Applications

DFPB Quarter Turn Actuator

3-Piece Ball Valve

Food Grade Butterfly Valve

3-Way Ball Valve Butterfly Valve

Sanitary Ball Valve 10

Food Grade Ball Valve

Combine motion and fluid control: Fluid control and factory automation functionalities from a single source.

Cooling and lubricating, cleaning and washing, sterilizing or dosing and mixing: with Festo as your partner, you are on the safe side worldwide. And you save travel, time and money.

Combine motion and fluid control – and benefit from the advantages of a partner that has mastered both fields.

Engineering support from the start Your design processes remain as lean as possible as we support you with detailed advice and engineering support right from the start.

Integrated automation Valves, valve terminals, proportional pneumatics, servopneumatics, electronic components, safety engineering plus integrated motion control: you benefit from the comprehensive function integration with simpler, faster and more reliable processes on the unique automation platform CPX.

Fluid control from Festo Whether the media are gases, highly viscous fluids, pastes or granulates, you will find the right media and process valves for fluid engineering requirements from Festo.

Mechatronic Motion Solutions The unique platform strategy with free combination of technologies: the only platform strategy of its kind in the world. It meets your requirements for linear and rotary motion with pneumatic and electrical actuation as individual components or in a system, and for mechanical gripping and vacuum.

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Festo - Your Partner in Automation

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Festo Corporation United Chicago States Headquarters 85 W Algonquin, Suite 340 395 Moreland Road Arlington Heights, IL 60005 Hauppauge, NY 11788 Detroit 1441 West Long Lake Road Silicon Valley Troy, MI 48098 4935 Southfront Road, Suite F Livermore, CA 94550

Festo Regional Contact Center Customer Service Tel:1 800 99 FESTO (1 800 993 3786) Fax:1 800 96 FESTO (1 800 963 3786) Email: [email protected]

Appleton N922 Tower View Dr, Suite 200 Greenville, WI 54942

Charlotte 4600 Lebanon Road, Unit G Charlotte, NC 28227 Dallas 17440 Dallas Parkway, Suite 211 Dallas, TX 75287 Southern California 3183 F Airway Avenue Costa Mesa, CA 92626

Product Support Tel:1 866 GO FESTO (1 866 463 3786) Fax:1800 96 FESTO(1 800 963 3786) Email: [email protected]

Engineering and Manufacturing Excellence. Festo’s Quality Assurance, ISO 9001 Certification Festo Corporation is committed to supply all Festo products and services that will meet or exceed our customers’ requirements in product quality, delivery, customer service and satisfaction.

The Executive Management Team determines the guidelines of the Quality & Environmental Policy, keeps itself informed regarding quality and environmental performance, and supports the validity of the Quality and Environmental Management System.

Subject to change

www.festo.com/us

13102584 10.13

To meet this commitment, we strive to: • Ensure a consistent, integrated, and systematic approach to management that will meet or exceed the requirements of the ISO 9001 standard for Quality Management and the ISO 14001 standard for Environmental Management • Ensure employees are properly trained, have adequate resources, and actively participate in the Quality and Environmental Management System • Foster open and unbiased business relationships with our customers and suppliers • Use resources responsibly and as efficiently as possible to avoid negatively impacting the environment • Actively comply with all relevant legal and other requirements • Advance our quality and environmental performance • Continuously improve our Quality and Environmental Management System.