www.matec.de matec machines 100 % designed to suit customer’s needs and 100 % made in Germany

Mac hines Processes Applications

No.3

EMO Novelty: Universal milling head Traveling column machining centers matec-30/40/50 HVU with universal head

Erich Unger, General Manager matec Maschinenbau GmbH

EDITORIAL Dear readers, customers and friends of matec machine tool company,

this 3rd issue of our magazine matec News is a preview of what matec will show at the EMO, which will take place in Milan, Italy, on October 5-10. You will be presented our two new machine concepts:

Exhibit Trade Fairs EMO Milan October, 5-10

EUROMOLD Frankfurt December, 2-5

Content The flexible matec machine design

The new HVU series has a universal milling head which was especially designed for matec and makes the HVU ultra flexible.

Machine concept HVU series The universal machining centers matec-30 HVU, matec-40 HVU and matec-50 HVU are based on the machining centers matec-30 HV, matec-40 HV and matec-50 HV.

Universal milling head and variable traveling paths The HVU machines have a universal milling head with 2 axes, which turns the motor spindle in a 45° diagonal position from vertical to horizontal. This allows the maching of long workpieces on four sides in connection with an integrated rotary table even on five sides. In that case 6 axes are at disposal for demanding machining tasks on a workpiece. The HVU-series is available in two versions: matec-30 HVU with taper SK40/HSK 63A and matec-40 resp. 50 HVU with taper SK50/HSK 100.

S. 2-7 Traveling column series S. 8 Fräsen und Drehen S. 9 EMO Novelty Gear cutting S. 10-11 Gantry series S. 12-13 Swivel table series S. 14-15 Special applicationt S. 16 On matec

For the HV series we have developed an module for the cutting of gears. So these machines can solve even more machining taske than before. Both machine concepts show a great flexibility and diversity. Which is quite typical for matec! In this issue we again show you interesting machines, processes and applications. Learn about customers, who are already using the matec “tailor-made” system for their benefit - in short terms:

Get to know matec!

Special features

Sincerely

Variable traveling paths Universal milling head, applicable as positioning and CNCmilling head, continuously swivelling in both axes simultaneously Option: hydraulic disconnection via M-mode

Specifications X-axis

matec-30 HVU

Erich Unger

matec-40/50 HVU

2000 - 20000 mm and more

Y-axis

1000 - 1500 mm

Z-axis

1100/1300/up to 2500 mm

Speed

up to 18000 rpm

up to 8000 rpm

Power

up to 34 kW

up to 33 kW

Torque

up to 216 Nm

up to 382 Nm

Hall 5 Stand A 22-B 13

Exhibits shown at the EMO: matec-40 HVU and matec-30 HVK with gear cutting module + + + We look forward to seeing You + + +

Machines Traveling column series

matec-30 L

matec-30 L duo

In detail:

matec-30 L

Machining of gear rims for wind turbine generators

The customer-specific variant of matec-30 L shown above is designed for the machining of gear rims for wind turbine generators. It has a twin-table working area, which allows parallel loading and unloading in the main time. 2 CNC rotary tables with face plate, Ø 2200 mm, safely hold the heavy and voluminous work parts.

Special features

Specifications Working area X

5000 mm

Working area Y

1200 mm

Working area Z

1100 mm

Spindle

HSK 63 A

Spindle speed

8000 rpm

Power

Time-saving pendulum machining: The mounting of the new work part during machining time saves 40-50 minutes of setting-up time

Torque, max. Rapid feed with linear drive

34 kW - 40% DC 190 Nm - 40 % DC 48 m/min

Tool magazine

48 pcs

The optimal solution for every machining task! We are a young and innovative CNC machining company with 42 skilled employees. We specialize in turning and milling of single parts and small series in aluminium, steel, cast iron and plastics. Our customers are the mechanical engineering industry, automotive suppliers and electronical and plastics industry. Our main focus in manufacturing is the 5-side-milling of parts with a piece weight of up to 10 tons.

Eggert GmbH CNC-Technik · Am Flugplatz 20 · D-88483 Burgrieden-Bühl · Tel. +49 (0) 73 92/16 99 20-0 · Fax +49 (0) 73 92/16 99 20-20 · [email protected] · www.eggert-cnc.de

+ Processes

Long-bed machines for single-part and series production

matec-30 LD

matec-40 L

In detail:

matec-50 L

Traveling column series

Long-bed machines

Spindle configurations L-machines

matec-30 L /40 L / 50 L

The basic machine of this series is the long-bed machine matec-30 L. This milling center is available in various configurations, e.g. with double motor spindle (matec-30 LD) or with 2 traveling columns (matec -30 L duo). Also available in taper SK 50 as matec-40 L and matec-50 L..

matec-30 LD

Machining of gear rims on matec-30 L

V-spindle

matec-30 LD

with tool length adjustment

double spindle

double spindle

The traveling column series - here the L-machines with vertical spindle - has been conceived for single-part and series production. Whether used for twin table machining with rotary table or tail stock, multiple clamping or single-part manufacturing of voluminous parts, this machine group covers nearly all fields of application. Stability, precision and high speed are characteristics of these machines. Outstanding features of the traveling column series are long traverse paths, horizontally and vertically swiveling machine spindles, easy mounting of clamping units as well as automatic loading by means of external loading systems.

The machining center matec-30 L duo is a longbed machine with two traveling columns. This concept allows various machining strategies: for one thing, the double spindle machining of identical parts with tooling correction in 2 x 3 axes; for another thing, the independent simultaneous machining of one work part by means of both spindles. Integrated turning spindles, vertical or horizontal, transform matec-30 L duo into a double spindle milling/turning center.

matec-30 L duo

2 traveling columns

For further information on the traveling column series please see www.matec.de

;F;—8HD;8Zg]8Ehmbhg8;hgmkhe’

O^e\hf^8mh8;hgmkhe8;bmr’ ;hgmkhe8;bmr8¨8rhnk8\hgmkhe8m^\agheh`r8\ZibmZe’8

:hl\a8J^qkhma89? ppp’\hgmkhe¦\bmr’\hf

3

Machines Traveling column series

matec-30 HV

In detail:

matec-30 HV with rotary table

matec-30 HV

Milling and turning in one machine

matec-30 HV, Working area for milling and turning, rotary table with direct drive, quick-change pallet system and automatic energy transmission

The customer-specific variant of the matec-30 HV shown above was designed for a great variety of different machining operations in 5 axes. It is equipped with an integrated rotary table with direct drive and a lathe spindle. Maximum work-piece weight 1500 kg. Steuerung: Rexroth INDRAMotion MTX

Special features Rotary table Ø 800 mm face plate vertical with direct drive 500 rpm Separate tool magazine for lathe tools with 24 pcs Large Z-axis Horizontal lathe spindle A11 with tailstock, speed max. 2500 rpm

Specifications Working area X

4000 mm

Working area Y

1000 mm

Working area Z

1300 mm

Spindle

HSK 63 A

Spindle speed Power Torque, max. Rapid feed with linear drive

12000 rpm 30 kW - 40% DC 100 (190) Nm - 40 % DC X-axis 80 / Y- and Z-axis 48 m/min

Werkzeugmagazin

The medium-sized company HINZ has 45 employees in two locations and manufactures machine parts with a piece weight of up to 50 tons. We deliver best quality - from thermal cutting to finished coated parts - everything from one source!

Unsere Standorte Plant 1 Daimlerstr. 3-5 D-71254 DitzingenSchöckingen Phone +49 (0)7156/9555-0 Fax +49 (0)7156/9555-11

Our service: ● ● ● ● ● ●

48 /+80 pcs

Thermal cutting Welding Thermal stress relief Sandblasting Priming/Coating CNC-Machining

Plant 2 Langwiesenstr. 14 D-74363 GüglingenFrauenzimmern Phone +49 (0)7135/97405-0 Fax +49 (0)7135/97405-25

Learn more about us: www.hinz-maschinenbauteile.de

+ Processes

HV machines - swivel head for more flexibility

Exhibit

matec-30 HVK

In detail:

matec-30 HVT

matec-30 HVTH

Traveling column series

HV-machines with swivel head

The traveling column series has been conceived for single-part and series production. Whether used for twin table machining with rotary table or tail stock, multiple clamping or single-part manufacturing of voluminous parts, this machine group covers nearly all fields of application. Stability, precision and high speed are characteristics of these machines. Outstanding features of the traveling column series are long traverse paths, horizontally and vertically swiveling machine spindles, easy mounting of clamping units as well as automatic loading by means of external loading systems. A swivel head for horizontal and vertical machining on 5 sides and 3D characterizes the HV machines. The machines are available in a variety of configurations.

Turning and milling in one machine Each HV machine can be turned into a milling/turning center for series production. If work parts are best manufactured by complete machining this can be done in max. two clampings. The swivel head provides for five-side machining during drilling and milling processes and during the turning process it allows the application of multifunctional lathe tools in all angles. matec-30 HV with lathe spindle A11 and tailstock 2500 rpm with separate tool holder for lathe tools

Spindle configurations Standard specifications

matec-30 HV duo

matec-30 HV /40 HV / 50 HV

Digital main spindle drive, motor spindle, oriented spindle stop Spindle bearing Ø 80 mm, tool clamping 12.000 N Linear guides in all axes Feed rate/rapid feed with digital AC servo motors in all axes Tool magazine traveling in X-axis (protectively installed in the traveling column) Tool position coding variable 2 traveling columns HV spindle

HV-spindle (swivel head)

Automatic lag compensation for high speed milling of contours

For further information on the traveling column series please see www.matec.de

FIRSTCLASS MACHINING The automatic loading and unloading of lathes and machining centers garanties top results for the cycle times.

쐇

햲 ILS-RBK 100/160 Automatic short bar loader Material lenghts: 1,200/1,600 + 2,200 mm

쐄

쐋

햳 ILS-RBU 110 Fast automatic workpiece loading system Material lenghts: 500/800/1,200 mm

쐏

햴 ecoPROFI/PROFImat Multichannel loading magazine Material lenghts: 3,000 until 6,000 (10,000) mm 햵 SiMag Single-channel loading magazine Material lenghts: 3,000 until 6,000 mm 햶 ILS-REX 72/100 Unloading system Workpiece lenghts: bis 6,000 mm

쐃

Kurt Breuning IRCO Maschinenbau GmbH PO Box 1134 • 71140 Steinenbronn • Germany Tel.: 0049 7157 52860 [email protected] • www.breuning-irco.de

5

Machines Traveling column series

matec-30 HVC

In detail:

matec-30 HVduo

matec-30 HV

CNC-controlled contour cutting in drilling holes

Specifications The customer-specific variant of the matec-30 HV shown above was designed for the multi-sided machining stainless steel parts. Aufgabe: Drilling of inner diameters, cutting of countours

Special features Rotary table Ø 700 mm with face plate vertical Integrated Rotary table with direct drive Ø 800 mm, 500 rpm CNC face plate lathe table, designed for automatic tool change

Working area X

3000 mm

Working area Y

800 mm

Working area Z

1100 mm

Spindle

SK 50

Spindel speed Power Torque, max. Rapid feed with linear drive

9000 rpm 30 kW - 40% DC 190 Nm - 40 % DC X- / Y- and Z-axis 48 m/min

Tool magazine

Select the machine tool that best suits your needs.

GEFA will find the suitable financing. The easy way to finance your machine tool.

Your financing and leasing partner: GEFA Gesellschaft für Absatzfinanzierung mbH, Stuttgart Tel.: +49 (0711) 21032-0 www.gefa.de

60 pcs

+ Processes

HV machines - swivel head for more flexibility

matec-40 HV

In detail:

matec-50 HV

Traveling column series

HV-machines with swivel head

The traveling column machines are ideally suited for the machining of long, bulky workpieces in one clamping. Large machine tables allow multiple clamping or twintable machining. While the traveling column is machining one or more workpieces in the first working area, raw parts can be set up in the second working area during processing time. The possibilities of the HV machines for the machining of 5 sides or 3D of any kind of work parts are almost unlimited. The long X-axis and a swivel head tilting 105° continuously to both sides, with SK or HSK tapers, in combination with a variety of CNC rotary tables make these machines infinitely flexible.

Options traveling column series Additional tool magazine with up to 200 pcs Pick-up stations for oversized tools or angle drilling and milling heads CTS with pressure 20/40/70 bar Micro lubrication system 1-axis rotary table with conventional or direct drives 2-axis tilting rotary table Lathe spindle vertical/horizontal, size A8 and A11 High speed rotary table with direct drive up to 4000 rpm (turning/positioning) Additional tool magazine only for turning tools with separate tool changer Separate fixed tool holder on the headstock for turning tools (option: with interrupted cut especially for heavy turning operations) CNC-carriage unit for tail-stock, steady rest and opposed spindle Integrated quick change pallet systems 3-D probe Tool measuring or tool breaking control matec-30 HV, integrated rotary table with direct drive nmax = 500 rpm

Loading automation / NC-gripper

For further information on the traveling column series please see www.matec.de

intelligent ntelligent manufacturing solutions lutions

powered by

The unique CAM system optimal for matec machines T T:: +49 (0) 2191 609290

E: [email protected]

W W:: www www.camtech.de .camtech.de 7

Solutions

Milling/turning centers

Milling and turning in one machine Most machining centers of the traveling column series can be additionally equipped with a lathe spindle or high-speed rotary table with direct drive. In connection with a CNC swivel head we have developed a universal milling/turning center especially for supplier companies in single-part and small-part production.

Economical manufacturing of complex parts Complex parts can be machined economically on such machines in one or two clampings in demanded tolerance and surface quality. Designed correspondingly our machines allow controlled boring of even the inner contours in slant borings. The advantage is evident: two machining processes united in one machine – the work part machined either on the face or on the perimeter and in every angular position – that saves time and costs. On the basis of the modular system matec offers a wide range of various options to satisfy every customer’s need. matec-30 HVT and matec-30 HVTH are especially designed as milling/turning centers. Rotary table with direct drive mit 6-jaw chuck and CNC face plate lathe table for the machining of inner contours

matec-30 HVT

matec-30 HVTH

matec-30 HVT is a milling/turning center for series production. If work parts are best manufactured by complete machining this can be done on the matec-30 HVT in max. two clampings.

matec-30 HVTH is a machining center with a rotary table and opposed spindle for complete machining (front and back sides) of work parts from a bar in singlepart or series production with a loading and unloading automation unit. Lathe spindles A8 or A 11.

The vertical lathe spindles (Ø 300 up to 2200 mm) are able to turn and to position depending on the machining task. Speed of lathe spindle from 100 up to 6000 rpm (depending on spindle type and turning device) The swivel head +/- 90° with serration catching in steps of 1°, option: continuously variable), provides for five-side machining during drilling and milling processes and during the turning process it allows the application of multifunctional lathe tools in all angles. The machine is equipped with a separate tool magazine for lathe tools.

matec-30 HVT: left and right working area with mounted fast-moving rotary tables with direct drive

The range of forms machined on matec-30 HVTH extends from profiles, round material, square and rectangular cross-sections up to diagonals of 120 mm. The loading of the machine erfolgt über einen bar feeder. Optionally with 2-axis saw unit to crosscut the parts from the bar. Work-piece discharge is handled by NC-gripper or a robot.

Machining of a work part at the main spindle. U-axis with counter-spindle

vibration damped... As the pioneer for vibration dampening today NIKKEN offers a tooling system that provide users outstanding performance.

For 50 years NIKKEN, Japan, is your partner, when you require advanced toolholder- and rotary table technology. Nikken Deutschland GmbH Eisenstraße 9b, D-65428 Rüsselsheim 06142-55060-0  06142-55060-60

Machines

EMO Novelty: Gear Cutting

Gear cutting on all HV-machines

Hall 5 Stand A 22-B 13

matec-30 HVK: Gear machining - gear cutting now possible on the HV-series machines

Exhibit Gear cutting on a general-purpose machine All traveling column machining centers of the HV-series can additionally be equipped with a hobbing module. This module can be used for straight and helical gearing as well as for worm-shaped gearing. The extremely rugged HV machines are perfecty fit for this kind of application. Gears up to 2 m in diameter can be manufactured in single and series production. Equipped with an integrated rotary table the HV machines are ideally suited for the machining of flat gears; for the gearing of long shafts the machines are fitted with a horizontally mounted rotary table with tailstock. The economic advantage is obvious: The HV machines can still be used for milling and turning (equipped with a rotary table with direct drive).

The universal machining center matec-30 HVK is the perfect solution for complex machining tasks in three dimensional domain and 5-side machining. The longer Z-axis extends the machinable range of work parts in the height. Work parts with a swing diameter of up to 940 mm can be loaded on the rotary table. The machine is also available as milling /turning center.

Special features

Specifications

matec-30 HVK

Working area X

1300 mm

Working area Y

600 mm

Working area Z

vertical 675 / horizontal 800 mm

Spindle Spindle speed

HSK 63 A 9000 (12000/15000/18000/24000/42000) rpm

Power

Integrated rotary table Ø 630 mm, with swing diameter max. 940 mm Direct drive in rotay table and swivel head

Torque, max. Rapid feed with linear drive Tool magazine

16 (30) kW - 40% DC 100 (190) Nm - 40 % DC 30 (48/100 with linear drive) m/min 36 (48 up to 128) pcs

9

Machines Gantry series

matec-30 P with 2-axis swivel head

matec-30 P with vertical spindle

matec-30 P with pallet changer

Standard specifications Options

Portal-Baureihe The gantry machines 30 P (Taper SK40/HSK 63A) and 50 P (Taper SK50/ HSK 100 A) were designed for single-part and series production of large and heavy work parts for tool and mould making, mechanical engineering, and structural steel engineering. Main range of application is the machining of 3D-shapes in steel and aluminium, plates, welding and steel construction. The gantry construction guarantees good accessibility from all sides in constrained space. The application of either a swivel head (± 90°) or a 2-axis CNC motor spindle milling head permits multilateral machining. A rich variety of spindle speed and spindle power possibilities for all materials is available.

Gantry design with fixed machine table Traverse path in X-axis from 3000 to 15000 mm Traverse path in Y-axis from 1600 to 5000 mm Traverse path in Z-axis from 800 to 2300 mm Prestressed roller guides in all axes Rapid feed rate with digital AC servo motor Digital main spindle drive Motor spindle, speed 9000 rpm Orientated spindle stop Tool magazine travelling in X-axis Tool position coding variable Tool life control Sister tool managing Automatic lag compensation in order to provide high speed milling of contours Chip conveyor on both sides along the X-axis Coolant system (CTS) Machine cladding (without roof) according to CE norm Control panel with all necessary operating devices Controls: Rexroth IndraMotion MTX Heidenhain iTNC 530 Siemens 840D

matec-50 P with 2-axis CNC motor spindle milling head, X= 15800 mm, Y=5000 mm, Z=1500 mm, W=800 mm

Linear drives in X- and Y-axis Motor spindle speed 9000 up to 42000 rpm Motor spindle power 16 kW up to 34/60 kW Additional tool magazine with up to 200 pcs Pick-up stations for oversized tools or angle drilling and milling heads CTS with pressure 20/40/70 bar Minimal quantity lubrication Coolant cleaning units with different filter systems Coolant temperature control Coolant tank with volume capacity 450/900/2000 l Oil suction unit Automatic doors Integrated quick change pallet system Clamping hydraulics or pneumatics 3-D probe Tool measuring or tool breaking control Tool identification system Tool control system Control panel portable or with radio signal

matec-50 P Tool magazine HSK 100 for 200 tools

Process Monitoring System ✔ ✔ ✔ ✔

Compatible with all CNC controls Easy operation Adaptive control

3 function keys

Machine data logging

Effective AND self-optimizing Monitoring

MCU GmbH & Co.KG 88316 Isny

Vertriebsniederlassung Max-Eyth-Str. 51 D-71364 Winnenden

Tel. +49 (0)7195-137538 Fax +49 (0)7195-137539 [email protected]

+ Processes

Long traverse paths for voluminous work parts

matec-50 P with 2-axis CNC swivel head

In detail:

matec-40 P with 2-axis CNC motor spindle milling head

Specifications matec-40 P Working area X

3000-5000 mm

Working area Y

2500-4000 mm

Working area Z

1300-1500 mm

Gantry clearance height

1150-1350 mm

Gantry clearance width

2800-3800 mm

Machine table width

1600-3600 mm

Spindle Speed

Special features

Power

2-Achs-Schwenkkopf CNC-gesteuert für 5-Achs-Simultanbearbeitung C-Achse (Drehachse) ± 200° · W-Achse (Schwenkachse) ± 120° Portalbalkenverstellung 800 mm für optimale Zerspanungsverhältnisse

Torque, max. Rapid feed Tool magazine

SK50 - DIN 69871 (HSK 100 A) 8000 1/min 33 kW - 40% DC 382 Nm - 40 % DC 30 m/min 40 (up to 200) pcs

Subject to technical changes

For further information on the gantry series please see www.matec.de

KESSLER ... The Specialist for Spindles and Swivelling Axes KESSLER claims to be able to supply components for all rotating axes of a machine tool. Today KESSLER is the most important supplier not only of motor spindles but also of rotary tables, swivel tables and integrated swivelling spindles. The range of products in the sector of components for the machine tool has been largely expanded.

New in the range of products! High-speed spindle line: Spindles for high-speed cutting and mold making with power ratings up to 60.000 rpm and grinding spindles with up to 180.000 rpm.

KESSLER – the Heart of the Machine!

510 employees of FRANZ KESSLER in the plant in Bad Buchau, Germany, and 70 employees in the subsidiary company GAMFIOR, Italy, provide for the excellent quality of the FRANZ KESSLER products.

Franz Kessler GmbH · Franz-Kessler-Str. 2 · D-88422 Bad Buchau · Tel. +49 (0) 7582/809-0 · Fax +49 (0) 7582/809-170 · [email protected] · www.franz-kessler.de

11

Machines Swivel table series

matec-30 SH

matec-30 S

Swivel table series

matec-30 SG

Machining inside - loading outside

The matec swivel table series has been developed for series production if high stock-removing capacity is required. Stability, precision and high speed are characteristics of these machines. A 180° swivel table is a part of every basic machine. It facilitates a quick tool change and renders high productivity. matec “tailor made” system with its comprehensive range of products implies a multitude of machine concepts which provide optimal solutions for every customer and secure a considerable competitive advantage. The basic machine matec-30 S is available in two sizes covering the whole spectrum of parts’ dimensions for series production. The SH type is an especially compact and flexible machine with little place requirement, the SD machine with double spindle is particularly suitable for machining of most challenging and voluminous work parts and the SHV design with angle head fits best for horizontal and vertical machining of 5 sides and three-dimensional machining also in the large-scale production. Handling systems, devices and automation solutions make it possible to use the swivel table series flexibly for every application.

Standard specifications

Options

Swivel table 180° Table load capacity max. 300 kg per working area Digital main spindle drive, motor spindle, oriented spindle stop Spindle bearing Ø 80 mm, tool clamping 12.000 N Feed rate/rapid traverse speed with digital AC servo motors in all axes Controls: Rexroth IndraMotion MTX Heidenhain iTNC 530 Siemens 840D

Motor spindle 9000 up to 42 000 rpm Motor spindle power 16 kW / 30 kW Motor spindle for heavy chipping 8000 1/min, 216 Nm, 34 kW Additional tool magazine with up to 160 tools Pick-up stations for oversized tools or angle drilling and milling heads CTS with pressure 20/40/70 bar Micro lubrication system

1-axis rotary table with conventional or direct drives 2-axes rotary/swivel table in various sizes Integrated quick change pallet systems Clamping hydraulics or pneumatics Rotary distributor hydraulics and pneumatics 3-D probe Tool measuring or tool breaking control Loading automation / NC-gripper

matec-30 SD

matec-30 SHV

matec-30 S

V-Spindel

Doppelspindel

HV-Spindel (Schwenkkopf)

Working area matec-30 S

Working area with mounted CNC rotary table and tailstock

Working area matec-30 SG

The best Solution for every Clamping Task !! Service ● Mechanical, pneumatic and hydraulic clamping devices ● Power operated chucks ● Knee-type chucks ● Membrane clamping chucks HSW-Schmid GmbH Tool clamping systems Autenbachstraße 12 D-73035 Göppingen Tel. +49 (0)7161 / 9 43 12-0 Fax. +49 (0)7161 / 9 43 12-20 [email protected] www.hsw-schmid.de

● Hydraulic compensative chucks ● Inclined bolt chucks ● Special clamping chucks self-centering or with centric drive ● Spring collet chucks

● ● ● ● ●

Dynamic resilience measuring Dynamic heaving Wolfram-Carbide hard laminating 3 D measuring In-house construction with ME 10 and Solid Works, other systems on demand

At our plant in Jebenhausen near Göppingen even the most complex clamping tasks are solved by clever constructions in CAD and a precise manufacturing on state-of-the-art 5-axis machines. The finished product is assembled and checked on the test bench, the results are recorded by a CNC measuring machine. From sales, development, construction, manufacturing and assembly to the after-sales service we guarantee a fast order management and processing "hand in hand". Thus even your most imaginative and highquality special clamping tools can come into being - not necessarily just for CNC machining centers.

+ Processes Stability, speed and precision

Swivel table

matec-30 SD

In detail:

matec-30 SHV

Horizontal and vertical machining

The maching center matec-30 SHV has a swivel head as special feature. It allows the drilling of inclined bores in a work part. Equipped with a CNC rotary table the machine is ideal for 5-side or 3-dimensional machining also in large-scale production.

Working area matec-30 SHV Station 1: CNC rotary table with EROWA pallet system Station 2: stationary EROWA pallet system

matec 30 SHV: Customer-specific variant for multiface machining with additional tools and pallet storage

Specifications matec-30 SHV

Special features

Working area X/Y/Z

Swivel head ± 90° for horizontal and vertical machining with serration catching in steps of 1° Option: swivel head ± 105° continuously variable as CNC-axis, indexing precision ± 3 angular sec. Linear drive in X-axis 100 m/min

2000 / 600 / 800 mm

Power

16 (30) kW - 40% DC

Speed

9000 (12000/15000/18000/24000/42000) 1/min

Torque, max.

100 (190) Nm 40% DC

Rapid feed

30 (100) m/min

Tool magazine

36 (48 up to 128) pcs

Tool diameter, max.

70 (130)

Tool length, max.

340 mm

Subject to technical changes

For further information on the swivel table series please see www.matec.de MARPOSS bietet ein vollständiges Produktprogramm für das Messen auf Werkzeugmaschinen MARPOSS OFFERS A COMPLETE PRODUCT LINE FOR VERIFICATION ON MACHINE TOOLS

02

TM line Die Produktlinie Mida™ ist dieMida Marposs Antwort für die unterMarposs has developed the of products schiedlichsten Anwendungen zur Werkzeugund Werkstückto perform part inspections, tool setting and machine kontrolle und für Überwachungssysteme, die Prozessanalysen monitoring applications on machine tools. und Werkzeuganalysen während der Bearbeitung ermöglichen. System components are designed to withstand the Alle Komponenten derinBaureihe Mida™ sind so ausgelegt, harshest conditions the machine environment, at the dass sie selbst unter widrigen Fertigungsbedingungen für same time assuring the highest measuring precision. höchstmögliche Präzision sorgen. TM systems feature various signal transmission Mida Mida™ bietet alle gängigen Übertragungssysteme, um eine options, Marposs to supply the applioptimale enabling Lösung für alle Anforderungen aufbest Werkzeugcation for all requirements on machine tools. maschinen zumeasuring liefern.

Bild 1:

Image 1: Mida Laser zur berühMidarungslosen Laser non contact und Werkzeugtool Werkzeugbruchkontrolle setting system for tool checking Bild 2:and identification Mida WRS

Image 2: Schaltmesssystem mit MidaFunkübertragung WRS Radio für universellen Einsatz Frequency Transmission Bild 3: system for touch probe Mida WRS worldwide useProduktreihe Image 3: Mida WRS product line

Marposs GmbH GmbH •· Mercedesstr. 10 ·•D-71384 Marposs Mercedesstr. 10 D-71384Weinstadt Weinstadt Tel. +49+49(0)7151/2054-0 (0) 71 51/20 54-0 · Fax +49 (0) 71 51/20 54-150 Telefon • Fax +49(0)7151/2054-150 www.marposs.com www .marposs.de 01

03

13

Industrial Our customers

Above: The operating platform is moving with the machine, so the operator is in contril of the process at all times.

Left: The 2-axis swivel head provides for high flexibility

HTK, Austria

With unusual concepts on the road to success Whatever the differences between Austrian job order supplier HTK and matec may be, they have at least one thing in common: their uncompromising customer orientation. Therefore it’s not amazing, that the two companies have developed a close supplier/customer relationship. Karl Hüttmannsberger, founder and CEO of HTK Maschinen- und Apparatebau GmbH, started his way into self-employment with a vision. The company in which he had been employed for a couple of years – his last position there was technical manager - had specialized on conventional job order production. For Karl Hüttmannsberger there was nothing to be said against this, but he didn’t really consider it promising. He was convinced, that there were other, more successful business philosophies.

Future-oriented all-round solutions His idea was to give the customer more than just „products“. His vision was a corporate concept, in which the customer was not only supplied with parts, but with all-round solutions. But the company’s management didn’t go along with his ideas, so in 1995 he decided to start his own business. Quite a risk, because in the initially rented premises he owned just a few conventional machines. He reinvested proceeds in a CNC machine. In those days – how else could it have been –when buying a machine the price was the main argument. So Hüttmannsberger settled on a machine from Taiwan, but already put the emphasis on relatively long traveling paths. His belief was then and still is: „On a large-scale machine you can machine small parts as well – it’s not possible to do it the other way round.“ With longer traveling paths he held a joker: Where bigger parts are concerned there are not only less competitiors, but also more demanding machinig tasks and here his concept of a cooperation with customers catches. In the bis parts sector customers accept the offer of a comprehensive solution from engineering to manufacturing much more readily than in the manufacturing of small parts.

Quality of products determines long-ranging success Karl Hüttmannsberger knew that he had to invest in highly productive, state-of-the-art machinery fast, in order to secure the initial success in the long run. And he went beyond that: „From the beginning we placed our emphasis on apprenticeship. Today our staff consists almost exclusively of employees which had their job training in our company. This is an invaluable advantage for us, because in the long run the competence and know-how of qualified personnel determines the quality of the products.“

Example given: „For BMW Munich we have machined doors as prototypes for the R 56 from the solid out of homogenized aluminium. For those doors neither a forging die nor any other tool or mould had existed so far, but BMW needed some basic data, in order to do some tests on a couple of operative parts.“ The company’s successful development shows in the new plant which was built in Königswiesen only recently. Karl Hüttmannsberger: „Right now we have ten machining centers and two turning machines, we work at four CAD posts and possess four CAM licenses. Furthermore we bought a state-of-the-art high-precision gantry machining center with linear drives, by aid of which we master even the most demanding machining tasks. With a spindle power of 30 kW, a spindle speed of up to 18 000 rpm, traveling paths of 10 000 x 3 500x1.500 mm in X/Y and Z and a gantry clearance of 1300 mm we can offer manufacturing solutions to our customers, which are so far unparalleled in our region. On top, by using the adapted measuring system Tritop XL we are able to optically measure even extremely voluminous work parts up to an accuracy of 0,015 mm.“ The above-mentioned gantry machine has the signet ,matec’ on it. Karl Hüttmannsberger explains his choice: „Alternatively a large-scale traveling column machining center produced by another well-known German machine tool manufacturer was under consideration, but with the gantry clamping is much more flexible and the machining on five sides allows free-form surfaces necessary in prototyping.“ And he continues: „From our point of view the matec gantry machine was absolutely the best choice. The fact, that we have won a couple of new customers solely because we have such a machine, shows how well-thought-out our decision was.“

A great variety of work parts can be machined on the matec-30 P

sectors + applications in different industrial sectors and all over the world

The matec-30 P has quite impressive dimensions. Few competitiors can provide this kind of manufacturing solutions A lot of praise for matec and CEO Erich Unger. And it comes right back to HTK: „In the job order production sector I have hardly ever come across a company, which covers such a wide range as HTK. Mostly these companies try to get similar work parts, but here the skills include everything from plain job order production to the construction of devices or free-surface machining.“ And: „It is quite fascinating to see, that HTK doesn’t offer ready-made products, but works together with the customer to find the perfect solution, thereby developing and optimizing the product.“ Karl Hüttmannsberger tells us: „Generally the engineering of our customer’s product is made by us. HTK gets all necessary information like data and specifications and so on. Based on these informations we construct a CAD model. We then test and verify this model together with our customer. If everything is fine, we get the release and start producing.“ But let’s go back to the matec 30 P. Erich Unger: „ When machining large work parts, the 30 P supplies maximal speed for high precision and stands out for high operative flexibility due to the continuous 2-axis-swivel head. Both X- and Y-axis are equipped with linear drives .“ But – typical for matec – no customary ones. Erich Unger: „When you are machining with such a large-scale gantry machine the traveling speed is not the determining factor. That’s why we demanded linear drives from our suppliers, which are not trimmed for speed, and we got them. In plain terms: if you don’t want to drive 100 m/min, but only 30 m, then you only need 30% power, and this of course has an effect on the required power supply and of course the energy consumption.“ The heavy-duty linear drives are extremely stabile and robust. The matec-30 P is equipped with two tool magazines with 48 tools each and a traveling operator platform on the righthand side. The machine table has the incredible dimensions of 10 500 x 2 600 mm.

Karl Hüttmannsberger is very proud of his matec-30 P Given the size of the matec-30 P one can easily overlook that the gantry machine is not the only matec machine HTK owns. Two recently bought machining centers are also ,Made in Köngen’: matec-30 HVK and matec-30 HV compact. The full version of this article was published in NC-Fertigung, Ed. 2/2009, Author: Helmut Angeli

15

On matec

Customers and branches

Our customers General suppliers Automobile suppliers Tool and mould industries Tanks and containers industry Aluminium machining/Foundry Machine and plant engineering Packing machines

Electric and electronics industries Plastic processing industry Medical technology Metal-working industry Aerospace industry Automobille manufacture

E20001-F250-P610-V1-7600

Impressum Published by matec Maschinenbau GmbH · Wilhelm-Maier-Str. 3 · D- 73257 Köngen Tel. +49- (0 )70 24/9 83 85-0 · Fax +49- (0 )70 24/9 83 85-30 · E-Mail: [email protected] · www.matec.de

From simple to versatile

SINUMERIK SINUMERIK® offers an open system architecture, space-saving modular design and scalable hardware and software options. This flexible approach allows operating concepts to the requirements of individual technologies and applications. It’s a secure, future-proof and innovative investment for both machine tool OEMs and end-users. And it’s easy use! www.siemens.com/sinumerik

Answers for industry. One solution with system

76753_Anz_SINUMERIK_270,5x85.indd 1

26.05.2009 16:38:02 Uhr