Marking lasers:
Characters of
light
Machine Tools / Power Tools Laser Technology / Electronics Medical Technology
The most
versatile
tool
in the world.
Contents Page 4
What TruMark is known for.
Page 26
TruMark Series 3000
Page 6
TruServices: We are at your service.
Page 30
TruMark Station 7000
Page 8
Designed in fine detail.
Page 34 TruMark Station 5000
Page 10
Fast, flexible and integration-friendly.
Page 38 TruMark Station 1000
Page 11
Triumphant options.
Page 42
Options for flexible application.
Page 14
TruMark Series 6000
Page 44
Software TruTops Mark
Page 18
TruMark Series 6000 Dual Head System
Page 46 Environmentally friendly and sustainable.
Page 22
TruMark Series 5000
2
Our head start is your head start.
Marking at the speed of light.
TRUMPF is a high-tech company focusing on production and
More than a decade ago, we were the first to introduce
medical technology. For many years we have been recognized
industrial diode-end-pumped marking lasers to the market.
as the technological market leader for industrial lasers and laser
This made laser marking fast, economical and reliable. Day by
systems on a global scale. Our products set the standards.
day, TRUMPF lasers are marking countless ICs, pacemakers,
Highest demands on quality and reliable customer support
apples, bathroom fittings, cell phones, solar cells, watches,
characterize our basic tenets. Our hallmarks are highly efficient
perfume bottles and sunglasses in thousands of install bases on
processes, outstanding products and innovative solutions. This
all continents. Not to forget all the components for automobile
is why we are prepared to continuously examine our products
and aircraft manufacture that need to be uniquely marked for
and processes, to question and develop further. Unless we
traceability. TruMark lasers produce functional, technical
ourselves are fully convinced, none of our products leaves
marking here and delicate creative patterns on the most noble
the production line. Herein lies our competitive advantage
of surfaces there. Do you know of any other tool using light to
– and yours.
make such marks?
3
What
TruMark
is known for.
Made by TRUMPF.
Standard configuration: Quality.
In laser production, quality assurance is not a trivial task since
To TRUMPF, quality stands for satisfied customers seeing their
the products are highly complex and the tolerances are tight.
expectations fully confirmed. This is based on firmly rooted
In this we have the competitive edge, however, because the
quality awareness of our staff and on a healthy, creative
corpus of the value chain in TruMark manufacturing is in-house:
working environment. Optics, electronics, system and software
possible potentials for improvement are visible and thus
engineers work hand in glove, rendering TruMark synonymous
unlockable. With the combination of comprehensive testing of
with perfectly balanced instruments for laser marking. Each
the few supplied assemblies and long-term supplier relations,
component harmonizes with the next. Hardware and software
we are in a position to offer a product that is reliable down to
are parts of the same entity. Using comprehensive, time-
the smallest detail. This renders your production processes
consuming tests, each piece of equipment is put through its
extremely reliable.
paces and accurately calibrated in the configuration for which it has been designed. TRUMPF quality is certified to DIN EN ISO 9001 and VDA 6.4.
4
Perfect marking. Perfection is our standard. Our service started even before
We immediately get down to work and present you with a
you decided on a TruMark laser. Our application laboratories
choice of options, including associated processing times. You
across the world are staffed by highly qualified engineers
can then compare all the options at your leisure and select
and are fully equipped with our complete product range.
the most suitable combination to meet your requirements.
All you need to do is send us a sample of your material and
As soon as you are satisfied, we will offer you a marking
let us know your requirements and how much time you have
solution tailor-made to your needs.
for the process.
5
TruServices:
We are
at your service. 70/50/30 – Quality expressed in percentages.
All-round support.
We are convinced that we are selling you our best – and invite
We support you with customized service over the complete
you to participate. TRUMPF cushions your risk even after the
life cycle of your plant. We ensure that your new marking
end of the regular warranty period, with the 70/50/30 exchange
laser is ready for operation and productive in the shortest time
concept. Because we replace main components of our laser
possible. We service the machine and retrofit new options as
systems at reduced prices after regular warranty period ended.
required. We offer training to you and your staff to empower
This applies to the most important parts, whether laser head
you to use your marking laser to its full potential. Our technicians
scanning optics, industrial PC or the cooling system. Your
will optimize machine parameters on site and help you to reduce
discount on the cost of your parts is 70 %, 50 % and 30 % in
the cost of parts, also increasing the speed and quality of your
the first, second and third year respectively, after your guarantee
production.
period has expired. This comes standard with all laser marking systems and is our service. Without surcharge. And, of course, material warranty is renewed on replaced parts.
6
No matter where. Or when.
Finances under control.
TRUMPF offers you a global service network, including time-
We can assist in planning your investment through various
saving remote diagnosis. All the lasers can be serviced remotely:
financing and leasing options. Leasing preserves your liquidity,
On your request, our customer service experts can log into
investment related taxes do not apply. Leasing is also balance
your system and support you with your questions or problems.
sheet neutral: Your financial performance figures, an important
Thereby reducing downtime and saving service costs. And
Basel II criterion, are not affected.
if you should at any time need a spare part, we are at your service 24/7.
7
Designed in fine
detail.
Modularity
Air cooling
Our entire TruMark product range is characterized by strict
Although water cooling is effective, it requires considerable
modularity. The supply units of all TruMark series reflect that
space. When designing the TruMark Series 3000 our credo
in both, the outer (hardware) and inner system architecture
was to build a compact laser with at least the performance
(control and firmware). To be able to offer the optimal laser
of its preceding generation. By relocating the main source of
solution for your project, we have designed standard modules
heat, the pump module, from the laser head to the supply unit
for fundamental functionalities as needed in every marking
and by developing a new, space-saving air cooling system,
system, as well as modules with special features for exceptional
we succeeded in reducing the size of the complete processing
tasks. This concept enables us to offer you cost-efficient and
unit to one quarter and its weight to a third. The laser head is
service-friendly marking lasers that can be upgraded at any
now cooled by a radial fan module which pumps ambient air
time. The extensive range of models and accessories makes
through its symmetrical longitudinal bores. The processing unit
TruMark lasers appear as tailor-made for your specific marking
can therefore be mounted facing in any direction.
purposes.
8
2
3
1 4
5
Internal focal point adjustment mechanism. The optical focal point adjustment [1] enables marking of different height levels
Focal point adjustment
on the work piece without physically moving the laser head or the work piece. The laser beam passes the focal point adjustment mechanism and is adjusted to
Do you want to mark work pieces of different heights fast and
the work piece surface. Behind it, the two movable mirrors [2, 3] deflect the
with high quality in one process? To do this, the work piece
beam in the X and Y directions. The lens [4] finally focuses the beam on the work
surface must always be in correct position, either exactly in
piece [5] for processing.
focus or for some applications selectively defocused. For this reason, TruMark lasers are equipped with an internal focal point adjustment, capable of moving the focus position vertically by up to +/- 60 mm. At every stage of marking, this highly dynamic optical component ensures optimal energy input in any marking position, to produce homogenous laser marking.
9
Fast, flexible and
integrationfriendly.
Plug-and-Produce Transporting power and water respectively power and laser
Our TruMark Series 5000 fiber lasers are unique. They excel
light using a single cable requires a great deal of know-
thanks to MOFPA (Master Oscillator Fiber Power Amplifier)
how and really good reasons. We have both. As the first
technology which allows to adjust the form and duration of
manufacturer of industrial laser systems, we use hybrid cables
the laser pulses in order to optimize the laser light for your
with plug connections to supply the processing units of our
application down to the smallest detail. The laser light
marking lasers. Integration, start-up and maintenance are
is guided from the beam source to the processing head via
idle times - which we intend to keep to a minimum. The plug
a separate optical cable protected by a sheath. As with the
connections lock in place and your laser is ready-to-use. To
other TruMark series this fiber protection tube is easily
you the integration of a TruMark laser is thus a matter of a few
plugged in or out. An intelligent connector system renders
minutes.
calibration at the installation site superfluous. All you have to do is to line up the markings on the plug-in coupling and your fiber laser is ready-to-go.
10
Triumphant
Options.
NAVIGATOR test marking for simple and fast setup finding.
NAVIGATOR A deep understanding of laser technology is required to
Even users with no prior experience are able to make the
create good laser markings. We have suspended this rule
suitable laser adjustments for diverse materials, fast and easily.
with our NAVIGATOR software module, since we have
The entire process takes less than two minutes and even laser
integrated the experience we have in application develop-
novices have no problem with it.
ment into our lasers. The NAVIGATOR guides you to quality marking in only three steps.
11
2009
2014
Laser Power Calibration
Segmentation
TruMark lasers come with a pump reserve that can be used
Thanks to the wide range of lenses TruMark lasers allow you to
to compensate for possible degeneration of the pump diodes
use marking areas of various sizes. Using long focal distances
a couple of times. During this procedure, the actual laser
areas of up to 290 mm x 290 mm can be marked in a single
performance is compared to the target performance (each at
step. Even bigger work pieces can be easily marked by dividing
100% laser power) set at production time. If the two values
a large marking area into several smaller areas for sequential
differ by more than 3%, the diode current is increased and
laser marking. The segmentation function also enables marking
the laser power is restored to the original value. Individual
of work piece series: Many individual parts can be marked
laser power settings you have chosen for your applications
simultaneously in a single marking process. You decide whether
will stay unaffected. Thus, even after years your markings will
they should all be identical or if you want to utilize the flexibility
appear as on day one.
of vector marking for customization or serial numbering. In combination with a rotary axis, segmentation assists you with circumferential marking as well.
12
The marking laser applies markings by overlaying the scanner deflection with the robotic movement.
Marking On The Fly Fast production means: keeping the products moving – whenever possible. With TruMark, you have the power to mark your products on the fly. The transport speed of
Batch production labels are marked whilst on the move.
continuous work pieces, such as cables and tubes or of conveyors with individual work pieces, is detected and processed by the marking laser to enable distortion-free marking on the fly. Thanks to the robust design of the TruMark Series 3000, we adapted the principle of marking on the fly for robotic applications as well. Such a system allows you to mark large free-forms functionally and decoratively.
13
TruMark Series
6000
14
TruMark 6020 / 6030
TruMark 6130 / 6140
TruMark 6230
TruMark 6330
Wavelength Pulse repetition frequency Max. marking field size1 Min. focus diameter² Max. focal point adjustment Laser medium Beam quality M2 | Intensity allocation Calibration accuracy scanner
1064 nm cw, 1 – 120 kHz 290 x 290 mm f = 420 mm 28 µm / 26 μm
1064 nm cw, 1 – 120 kHz 290 x 290 mm f = 420 mm 28 µm / 26 μm
532 nm 1 – 120 kHz 230 x 230 mm f = 330 mm 13 µm
355 nm 1 – 120 kHz 170 x 170 mm f = 260 mm 16 µm
Connection and installation Electrical connection 230 | 115 V 50 | 60 Hz 16 A Protection type processing unit and power supply unit IP 54
± 51,5 mm Nd:YAG
± 51,5 mm Nd:YVO4
± 31 mm Nd:YVO4
± 18 mm Nd:YVO4
