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Laser systems: Up to the challenge. Machine Tools / Power Tools Laser Technology / Electronics Medical Technology Giving you the edge in laser tec...
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Laser systems:

Up to the challenge.

Machine Tools / Power Tools Laser Technology / Electronics Medical Technology

Giving you the edge in laser technology.

Contents Giving you the edge in laser technology. 

The TRUMPF Group ranks among the world’s leading  2

­manufacturers of laser and production technology. Our innovations set the standard – in lasers and laser

Why TRUMPF laser systems

systems, machine tools, power tools and medical

are ­captivating. 

 4

technology.

TruLaser Cell Series 8000 

 6

Our customers have relied on the superior quality of our ­technical solutions since 1923. The first 5-axis machine

TruLaser Cell Series 7000 

 12

in 1986 and the combination of laser and robot technology in the 1990s were milestones in laser processing.

TruLaser Robot Series 5000 

 18 Today, TRUMPF is a global and technological leader in

TruLaser Cell Series 3000 

 24

­industrial lasers and laser systems. Through continuous ­research we build on this foundation for our customers.

TruLaser Cell Series 1000 

 30

TruLaser Station Series 3000 

 34

TruServices: Service like no other. 

2

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TruLaser Cell Series 8000 The compact 3D laser cutting machine for maximum productivity and ­minimum costs per part, ideally suited to the cutting of hot-formed components.

TruLaser Cell Series 7000 High-end laser machines for cutting, welding and deposition welding of large 3D components with CO2 or solid-state lasers.

TruLaser Robot Series 5000 Robot systems with solid-state lasers for welding, cutting and soldering of complex geometries for mass production as well as small batches.

TruLaser Cell Series 3000 Universal solid-state laser machines for cutting, welding, and creating ­detailed contours in small and medium-sized 2D and 3D components.

TruLaser Cell Series 1000 Variable beam guidance systems with CO2 and solid-state lasers for ­continuous welding of coils, tubes or profiles – easy to integrate.

TruLaser Station Series 3000 Ergonomic, compact laser welding workstations for the manufacture of small components and short-run batches.

3

Why TRUMPF laser systems are ­captivating.

The most versatile tool in the world.

Always the right laser.

Laser cutting, laser welding and surface processing – there

At TRUMPF, you will find the exact beam source that you

are few tools as versatile as the laser. For this reason, TRUMPF

need. From 20 W solid-state lasers to 20 kW CO2 units,

­laser technology is used in many different industries. What­

fast flow or diffusion cooled, pulsed or not, for high-speed

ever your processing needs or application, our lasers always

­cutting, laser deposition welding or microprocessing.

provide stable parameters and reliable process results. The

With so much to choose from, our experts can help you

contact-free and effortless processing eliminates wear and

­determine exactly what will best support your applications.

tear. Your automated production line will benefit from high system availability and, when processing short-run batches, you will have the advantage of minimal tooling and programming times.

Reliable processes, high quality. With TRUMPF, you benefit from decades of experience in all laser-related areas. As machine tool builders, we have extensive knowledge about integrating beam sources with systems – whether this involves complex laser processing centers or simple beam guidance systems. In addition to all of the hardware, we also develop the software for our laser systems. ­Everything works hand-in-hand and very smoothly.

TruDisk solid-state laser.

4

TruFlow CO2 laser.

Perfect coordination of lasers and systems.

Everything for automation.

TRUMPF laser systems have a modular design so your machine

Select a product that makes your work easier from our com-

is perfectly tailored to your applications. This feature and

prehensive range of automation components. You will find

a broad array of focusing optics give you a wide processing

a variety of processing tables as linear or rotary changers for

scope.

automated production and two-station modes for parallel loading while processing.

The TRUMPF LaserNetwork offers special benefits. You can use it to intelligently network multiple solid-state lasers and

The seam sensor system SeamLine detects workpiece toler­

several processing stations. This allows you to better utilize

ances and helps to compensate them. And FocusLine auto-

an individual laser and increase your machine capacity. The

matically adjusts the focal position to the material type

TRUMPF LaserNetwork’s power-splitting or time-sharing

and thickness. In addition, you can equip most TRUMPF laser

­function gives you greater flexibility even with CO2 lasers.

­s ystems with the DepositionLine technology package for laser deposition welding. Just tell us your goals and we will help you determine the standard TRUMPF components ­required for your system’s specific configuration.

We strive to work cost-efficiently and responsibly through our sensible use of resources. High-speed processing of thin sheets reduces cutting gas consumption. Our TruDisk, TruFiber and TruDiode continuous-wave solid-state lasers are designed for maximum efficiency. Utilization of lasers and machines is optimized by linking them in a TRUMPF LaserNetwork. You can find out more about efficiency+ at www.trumpf.com/en/efficiencyplus

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TruLaser Cell ­Series 8000

TruLaser Cell Series 8000: Benefits at a glance.

1

Compact footprint.

the laser cutting of hot-formed 3D components, but also ­easily lends itself to other cutting applications. Designed to

2

Maximum productivity.

3

Extremely high availability.

4

Innovations to increase process reliability.

5

The TruLaser Cell Series 8000 was developed specifically for

meet the challenges of a high-productivity manufacturing ­environment, it offers many unique advantages. Compared with systems employing CO2 lasers, the integrated solid-state laser reduces overhead costs and increases the productivity of your production line. The machine is equipped with numerous built-in features, such as the optimized fume extractor, which make it very robust and enhance its availability. The system sets new ergonomic standards with its rotary changer, which

Improved ergonomics.

is accessible from three sides, a convenient layout that minimizes walking distances for the operator, and optimized scrap removal.

Compact footprint. The TruLaser Cell Series 8000 takes up less than 50 m2 of floor space. The electrical control units are integrated in the body of the machine and the overall design guarantees a rapid startup. A simple initialization process enables you to quickly ­integrate the new machine in your existing manufacturing ­environment and start working with it immediately.

Maximum yield in a minimum of floor space.

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TruLaser Cell ­Series 8000

Maximum productivity.

Extremely high availability.

Improved control sequences help to reduce unproductive time

The large quantity of contaminating particles generated when

and increase the overall efficiency of your system. The dynamic

cutting hot-formed components places significant strain on

rotary changer – a standard item of equipment in this series

any machine. To solve this problem, the TruLaser Cell Series

of machines – is a decisive advantage in this ­respect. Its high-

8000 is equipped with a three-stage system that reduces the

speed rotating platform boosts productivity and minimizes

concentration of dust particles inside and outside the machine,

costs per part. The low-maintenance Wavebelt waste conveyor

extending its service life. Newly developed bellows with an

has a wide belt capable of removing large scrap items – as a

optimized operating gradient prevent the deposition of con-

result, there is no need for additional cuts to reduce their size

taminating particles on the guideways. Numerous machine

and the entire cycle time is shortened.

components, including the bearings and lubrication system, have been optimized to increase service life and availability, resulting in a highly robust machine.

The dynamic rotary changer reduces unproductive time to just 5 seconds.

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FocusLine – automatic adaption of the focal position.

Innovations to increase process reliability.

Improved ergonomics.

Patented inventions such as the ObserveLine visual slug detec-

In addition to being extremely compact, the layout of the

tion function help to increase part quality and the reliability of

­TruLaser Cell Series 8000 is also extremely user-friendly and

your production process. The sensors act so quickly that their

­ergonomic. For example, the rotary changer can be accessed

impact on the duration of the cutting cycle is negligible. Other

from the front and from both sides. The well thought-out

useful functions such as FocusLine or FastLine Cell are inte-

­logistics concept enables the implementation of a flexible parts

grated as standard in the TruLaser Cell 8000 Series. FocusLine

management system that minimizes the walking ­distance

is an automatic focal position adjustment solution that enables

­required to load and unload parts.

you to cut workpieces of different thicknesses and materials without compromising on quality. FastLine Cell permits on-thefly piercing, a technique that reduces unproductive time and guarantees maximum process reliability.

ObserveLine visual slug detection sensors.

Optimized logistics and walking distances for operators.

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TruLaser Cell ­Series 8000 TruLaser Cell 8030 Working range X | Y | Z axis

3000 | 1300 | 600 mm

B axis

± 135°

C axis

n x 360°

Dynamic cutting optics

± 10 mm

Axis speed Simultaneous

173 m / min

X | Y | Z linear axis

100 m / min

B | C axis

540° / s

Axis acceleration Simultaneous



X | Y | Z linear axis

0.9 g | 1.0 g | 1.0 g

B | C axis Dynamic cutting optics

16 m / s² 200 | 100 rad / s²



4g



0.03 mm

Positioning range[1] Linear axes X | Y | Z Rotating axes B | C

0.005°

Positioning deviation[1] Linear axes X | Y | Z



0.08 mm

Rotating axes B | C

0.015°

TRUMPF lasers Available lasers

TruDisk 3001 to 4001

Laser power

3000 – 4000 W

Rotary changer Diameter

4000 mm

Max. weight supported on each side

350 kg

Time to completely rotate the tool changer



2.3 s

Total unproductive time[2]



5.0 s

[1]

Pure mechanical precision without control compensation, measured in accordance with VDI 3441 through the total length of axis travel.

[2]

Transition from beam focus on part 1 to beam focus on part 2.

11

TruLaser Cell ­Series 7000

TruLaser Cell Series 7000: Benefits at a glance.

1

12

Modular design and customized retrofit options.

With a flexible laser system from the TruLaser Cell Series 7000, you have everything you need – regardless of whether you want to process two- or three-dimensional components or

2

Flexible processing options.

3

The best processing quality.

4

Cost-efficient manufacturing.

5

Easy, ergonomic operation.

tubes. This applies to manufacturing prototypes as well as high-volume serial production. You can cut or weld thin and thick metal components, or even specifically change surfaces with deposition welding. Virtually any type of metal can be processed including mild steel, galvanized sheet metal, aluminum, or even stainless steel.

Modular design and customized retrofit options. The TruLaser Cell Series 7000 gives entrylevel users easy and

Numerous automation modules increase productivity. To set

lowcost access to laser processing. Different components

up and produce simultaneously, the right choice is a two-­

can be combined according to a modular principle and easily

station operation with a partition that divides the workspace

upgraded when needs change. You can be sure to find the

into two areas. The perfectly attuned safety concept allows

machine you need and the appropriate laser in the TRUMPF

you to implement a two-station solution, even when using

product portfolio – its configuration depends on your spe­

solid-state lasers which require greater safety precautions.

cific application, for example, if your application would be best

The linear changer’s movable worktables make it easy to ex-

served with a CO2 or solid-state laser. In addition, you can

change parts. The rotary changer is particularly well suited

choose from different working ranges and adapt the modular

for high quantities and simplifies component handling in the

welding optics to the widest variety of tasks.

loading and unloading stations. If requested, robots can ­handle component loading and unloading.

Two-station operation: loading and unloading while processing.

Two-station operation with a solid-state laser: highly reflective side panels and an absorbent canopy.

13

TruLaser Cell ­Series 7000

Flexible processing options. The TruLaser Cell Series 7000 can be used for cutting, welding and deposition welding. The 2in1 fiber solution for solid-state lasers enables the same optical cable to be used for both welding and cutting operations. The innovative fiber consists of an inner core and an outer ring. For cutting applications, the laser beam is ­coupled into the fiber core, whereas in welding applications it is coupled into the outer ring. In each case, the appropriate depth of field and the optimum beam focal diameter are guaranteed. To switch from cutting to welding or vice versa, it is merely necessary to replace the processing optics – the system controls will automatically adjust the output. In this way, you not only achieve the optimum processing results, but also benefit from owning a system that is easy to operate and can be used in a wider range of applications.

The best processing quality. Uniform processing results are guaranteed by the automatic raw beam adjustment of CO2 lasers across the entire operating range. Additionally, all of TRUMPF’s laser expertise is stored in the technology tables so you can quickly modify your machines to different materials and sheet thicknesses for cutting and welding. All mirrors are water-cooled to guarantee stable processes and constant optical conditions. Top and below: Automatic switching of optical parameters using the 2in1 fiber.

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Cost-efficient manufacturing. The TRUMPF TruLaser Cell Series 7000 sets new standards in terms of speed and production efficiency. A major contributing factor is unrivaled positioning speeds and axis acceleration rates. On-the-fly piercing when cutting with the FastLine Cell reduces unproductive time by up to 40%. The dynamic cutting optics ­allow very high acceleration rates and ensure a constant distance between the nozzle and the workpiece. The magnetic coupling on the working head reduces downtime by cutting the contact between the optics and the Z axis in the event of collisions, triggering a safety shutdown. A simple manual intervention is all that is needed to reestablish a precise connection. The LensLine function monitors the focusing lens and disconnects the laser before it emits any contaminating vapor, preventing soiling of the beam guidance system and increasing availability.

Easy, ergonomic operation. A number of innovations make operating a TruLaser Cell Series 7000 extremely comfortable. The ergonomic control panel is ­suspended from the machine enclosure saving space. It can be ­rotated, operated from the enclosure or, as an option, moved to the ideal position along the front side of the machine. The 6D mouse makes it easy to run-in, teach-in and move the axes quickly. Using the TruTops Cell Basic software, programs can be adjusted quickly and easily directly on the machine – without ­making changes to the offline programming system. The control unit itself detects which processing optics is installed. The optics can be exchanged as quickly and without errors.

Top photo: Always in the right location: the movable control panel. Center photo: Rapid run-in and teach-in using the 6D mouse. Bottom photo: Change programs on the machine using TruTops Cell Basic software.

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TruLaser Cell ­Series 7000 TruLaser Cell 7040

TruLaser Cell 7020

TruLaser Cell 7006

Working range X axis

4000 mm

2000 mm

650 mm

Y axis

1500 mm / 2000 mm

1500 mm / 2000 mm

1500 mm / 2000 mm

Z axis



B axis



± 135°

C axis Dynamic cutting optics

750 mm

± 10 mm

750 mm

± 135°

n x 360°

750 mm

± 135°

n x 360°

± 10 mm

n x 360°

± 10 mm

Axis speed Simultaneous

173 m / min

X | Y | Z linear axis B | C axis

173 m / min

100 m / min

173 m / min

100 m / min

100 m / min



90 min-1



90 min-1



90 min-1



1.6 g



1.6 g



1.6 g

Axis acceleration Simultaneous X | Y | Z linear axis B | C axis Dynamic cutting optics

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0.9 g | 1.0 g | 1.0 g

0.9 g | 1.0 g | 1.0 g

0.9 g | 1.0 g | 1.0 g

200 | 100 rad / s2

200 | 100 rad / s2

200 | 100 rad / s2

4g



4g



4g

TRUMPF laser Max. output of TruFlow CO2 laser



15000 W

Max. output of TruDisk solid-state laser



6600 W

Precision

[1]

Lowest programmable path measurement

0.001 mm

Max. repeatability [2] Linear axes X | Y | Z



Rotation axes B | C Max. position deviation

0.005° [2]

Linear axes X | Y | Z Rotation axes B | C [1]

0.03 mm



0.08 mm 0.015°

T he achievable accuracy in the workpiece depends on the type of workpiece, its pretreatment, sheet size, material type, and position in the working area among other things. Due to the modular program of the TruLaser Cell Series 7000, the technical data is based on a variety of components which result from the options selected.

[2]

Pure mechanical precision without control compensation, measured in accordance with VDI 3441 through the total length of axis travel.

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TruLaser Robot Series 5000

TruLaser Robot Series 5000: Benefits at a glance.

Works easily and with flexibility. Regardless of whether you want to weld, cut or solder: a laser

1

High flexibility.

robot system from the TruLaser Robot Series 5000 can handle any of these tasks. This includes operations of any scale, from low-volume to high-volume, and for components of any size

2

Economical – even with small batch sizes.

3

Turnkey and modular.

4

User-friendly control unit and software.

and geometry. We offer a range of technology packages for cutting, welding, deposition welding and remote welding, each of which can be quickly adapted to the needs of your specific application.

Economical – even with small batch sizes. The TruLaser Robot Series 5000 product line guarantees ­cost-efficient manufacturing of even low-volume production batches and are ideally suited to the machining of complex geometries. An additional advantage: You can easily integrate the TruLaser Robot into a TRUMPF LaserNetwork and intelligently network with other systems. Take advantage of the connected laser device. Using the TeachLine option, you can considerably increase ­machine capacity. This optical seam sensor automatically ­corrects workpiece and fixture tolerances. This enables you to shorten programming times, reduce set-up costs and achieve better and more stable processes.

Focusing optics with TeachLine, optical seam sensor system.

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Laser welding: the perfect solution to complete the sheet metal processing chain.

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TruLaser Robot Series 5000

Turnkey and modular. With the TruLaser Robot you acquire a modular turnkey ­s ystem from a single source. The main components are the ­robot, l­aser, processing optics, safety enclosure, and posi­ tioning units. To achieve optimal results, we assemble your customized machine according to your requirements, using proven standard components. We also provide support with auxiliary devices. Our experienced engineers can help you to adapt the design of your components to laser processing and optimize all elements of your production line from 2D cutting and bending to laser welding. We will also supply the appropriate TruDisk or TruDiode laser for your system. A camera system with cross hairs, TeachLine sensor, collision protection, motorized focusing, and the forming gas nozzle are available as options. Take advantage of our long-term ­experience with lasers and laser systems to ensure the highest availability throughout your entire system.

TruLaser Robot with manual rotary table.

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User-friendly control unit and software. The robot in the TruLaser Robot has a standard control that we have upgraded with user-friendly software components. The robot, positioning unit, laser, and processing optics can be controlled using a manual control unit or computer. The control unit for the safety circuit is also integrated. If requested, our TruTops Cell programming system provides support, ­enabling you to import and work with traditional 3D CAD data and automatically generate robot programs.

External programming with TruTops Cell.

Laser-welded cover.

Laser-welded heat exchanger.

Laser-welded wedge cut.

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TruLaser Robot 5020 Workpiece positioner Rotate/tip positioner Number of axes

2

Rotating axis Tipping axis

± 190°

Operating mode

± 90° automatic

Working height

850 mm

Load



400 kg

Repetition accuracy with radius of 500 mm



± 0.1 mm

Manual rotary table Number of axes

1

Rotation range

± 178°

Working height Load per side Operating mode

800 mm

250 kg semiautomatic, pneumatic support

Robot Number of axes

6

Repeat accuracy

< ± 0.05 mm

Bearing load

30 kg

TRUMPF laser Available lasers Maximum output of the solid-state laser

TruDisk, TruDiode 16000 W

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TruLaser Cell ­Series 3000

TruLaser Cell Series 3000: Benefits at a glance.

1

Customized to meet your individual needs.

2

Dynamic and highly precise.

3

Universal control and operation.

4

Compact and very accessible.

5

Many options, many benefits. The focusing optics can be quickly interchanged on the swivel axis.

Customized to meet your individual needs. The TruLaser Cell Series 3000 enables you to weld and cut small and medium-sized 2D and 3D components with flexibility, from prototype to serial production. Typical application fields include medical technology, precision engineering and the electronics ­industry – wherever the highest precision, quality and reliability are required. Choose between individual machine types with a variety of processing optics and axes. Tell us what you need and we will configure the perfect machine for you. And, we will equip it with the best laser for your application, whether TruDisk, TruFiber, TruDiode, or TruPulse.

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TruLaser Cell 3010 The universal laser machine for 3D processing. With up to six axes it is ideal for processing medium-sized workpieces. Cuts or welds prototypes as well as small and medium batches economically and precisely.

TruLaser Cell 3008 The laser machine with multiple expansion options. Tailor-made for 2D and 3D processing of high workpieces. Thanks to the extension arm design, automation components, like the transfer system, can be integrated.

TruLaser Cell 3004 The compact laser machine for small workpieces. Rapid 2D processing using up to four axes for small and rotation-symmetrical components.

TruLaser Cell 3309 The laser machine with integrated rotary changer. Ideal for semiautomatic ­production. While the workpieces are being processed inside of the machine, the other side is open and accessible for loading and unloading.

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TruLaser Cell ­Series 3000

Dynamic and highly precise. The best-tuned drive technology and the direct path measurement systems make your machine highly dynamic and precise while providing the best contour accuracy. As an axis drive, we use maintenance-free, digitally coupled servomotors that guarantee a high level of path accuracy. Glass scales in the axes make it possible to produce absolutely precise contours. With up to six axes, you can create complicated workpiece geometries. Thanks to the stable parameters, processing tasks can be reproduced at any time.

Universal control, operation and rapid ­retrofitting. You can program the machine and the laser using one ­computer and our user-friendly TruTops Cell programming ­software. A video system with CCD camera for positioning, teach-in, process observation, and results review is part of the standard delivery. Individual workpieces can be produced without a previous sample. All processing data is stored in the machine and can be retrieved at any time.

Top photo: Highly precise: laser-cut stator sheet. Center photo: Laser-welded junction box. Bottom photo: 3D laser cutting on the head of a bone reamer.

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Compact and very accessible. The TruLaser Cell has a compact design. If necessary, machine and laser can be set up separately. The machines can be integrated into the TRUMPF LaserNetwork and can share a laser with other laser systems. Excellent accessibility makes set-up easy for the user, all machines can be easily loaded using the large working door.

Many options, many benefits. Numerous functions can be retrofitted at any time on your TruLaser Cell Series 3000. These include interchangeable processing optics, some of which are swivel-mounted, as well as rotary or swivel axes for the workpiece. Pneumatic and manual clamping systems are just as easy to integrate as simple clamping functions. Prototypes or small batch runs of precision punching parts can be cut on a cutting device quickly and easily.

Top photo: Optics with swivel axis. Center photo: Vertical rotating axis. Bottom photo: Cutting device.

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TruLaser Cell ­Series 3000 TruLaser Cell 3010

TruLaser Cell 3008

X axis

1000 mm

800 mm

Y axis

  500 mm

500 mm

Z axis

  400 mm

400 mm

± 135°

± 120°

Working range

B swivel axis optics C rotating axis

n x 360°

Position tolerance Tp [1] X | Y



0.015 mm

n x 360°

0.03 mm

Max. axis speed X | Y | Z

50 | 50 | 50 m/min

30 | 30 | 30 m/min

Max. rotation speed B | C | C2

120 | 700 | 96 min-1

120 | 700 | 96 min-1

Width

1600 mm

2010 mm[2]

Depth

1570 mm

2455 mm[2]

Height

2375 mm

2530 mm[2]

Dimensions machine

TRUMPF laser Available lasers Max. laser output

TruPulse, TruFiber, TruDisk, TruDiode [3]



6600 W



TruLaser Cell 3004

6600 W TruLaser Cell 3309

Working range X axis

  400 mm

500 mm

Y axis

  400 mm

800 mm

Z axis

  300 mm

400 mm

B swivel axis optics C rotating axis

± 120°

± 120°

n x 360°

n x 360°

Rotation changer



Position tolerance Tp[1] X | Y



0.02 mm

Ø 900 mm

0.03 mm

Max. axis speed X | Y | Z

30 | 30 | 30 m/min

30 | 30 | 30 m/min

Max. rotation speed B | C | C2

120 | 700 | 96 min-1

120 | 700 | 96 min-1

Width

1060 mm

1815 mm[2]

Depth

1200 mm

2710 mm[2]

Height

2200 mm

2645 mm[2]

Dimensions machine

TRUMPF laser Available lasers Max. laser output

TruPulse, TruFiber, TruDisk, TruDiode [3]



4000 W

[1]

Precision according to VDI/DGQ 3441.

[2]

W ith a laterally mounted switch cabinet.

[3]

W ith partially active safety enclosure, beam time limit and aspect ratio < 2:1.



6600 W

29

TruLaser Cell ­Series 1000

Continuous welding of tubes and profiles.

TruLaser Cell Series 1000: Benefits at a glance.

Perfect for coils, tubes and profiles. The TruLaser Cell Series 1100 is a flexible beam guidance

1

Robust and easy to integrate.

­s ystem that can be easily integrated into a production line. It is designed to continuously weld all seam geometries for strips, tubes or profiles and to process axially symmetric parts.

2

Can be configured to meet individual needs.

3

Twice as economical with two processing heads.

You can use it to weld mild steel, stainless steel, aluminum and non-ferrous heavy metals, in thicknesses ranging from a tenth of a millimeter to several millimeters. Depending on the application and the material, you can achieve welding speeds of up to 100 m/min. With the encapsulated beam guidance and the water-cooled copper mirror, the systems are particularly robust and reliable.

30

Customized. The system is individually configured to meet your requirements in terms of strokes or linear axes, working height or travel area. You can even use it as a mobile system. It features CO2 lasers from the TruFlow Series and solid-state lasers from the TruDisk Series as the laser beam source. The beam can be positioned either parallel or ­perpendicular to the processing direction, depending on the application. The specific application is optimized with additional adjustable axes for the optics. Flexibility and quality are increased by a wide range of welding optics with linear or swivel axes and sensor systems for finding and tracking weld seams, such as the SeamLine system. The TruLaser Cell 1100 for processing profiles.

Twice as economical. The system with two processing optics is particularly flexible. In conjunction with power-splitting or time-sharing beam management, you can weld two seams at the same time. The seams are continuous with the power-splitting function, whereas the seams are stitched with the time-sharing function. In this case one beam source serves several workstations – you can’t get any more economical. If the system ­features an integrated TRUMPF marking laser, you can mark the components “on the fly”. A wide variety of profiles can be continuously welded.

Laser-welded short profiles.

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TruLaser Cell ­Series 1000 TruLaser Cell 1100 [1] Axis travel X axis Q axis (additional axis)

300 / 500 mm

Z axis

50 mm 300 / 500 mm

Positioning accuracy X axis



0.1 mm

Q axis (additional axis)



0.05 mm

Z axis



0.1 mm

Simultaneous



42 m / min

Axes X | Z



30 m / min

Travel speed

Control

B+R Soft SPS

Dimensions Length

2700 mm

Width

1200 mm

Height

2800 mm

TRUMPF laser Max. output of TruFlow CO2 laser



12000 W

Max. output of TruDisk solid-state laser



8000 W

[1]

Technical data version Tube Compact with CO2 laser.

33

TruLaser Station Series 3000

TruLaser Station Series 3000: Benefits at a glance.

The flexible laser workstation. Wherever small batch runs require flexible handling, a ­TruLaser

1

Ideal for a wide variety of tasks.

Station Series 3000 is the right choice. It gives you everything you need for a wide variety of welding tasks – whether in medical technology, electronics or precision engineering. The

2

Ergonomic and compact.

3

Simple to operate.

operating concept is simple and can be learned quickly. You work efficiently right from the first part.

For small batches and quick changes. The TruLaser Station 3002 is ideal for economical production of frequently changing small batches. Three linear axes ensure this laser station delivers precise results. As a result of an automatic swing door, it is easy to operate, parts can be quickly loaded and unloaded – all of which keeps unproductive time to a minimum. The version with a rotary table is ideal for semiautomatic production.

Laser-welded CCD endocam.

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Opto-electric housing, laser-welded.

Laser-welded, clean visible edge.

TruLaser Station 3002.

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TruLaser Station Series 3000

Impressive variety. The TruLaser Station 3003 is particularly impressive in processing small and medium-sized batches with flexibility and ­economically. Depending on the application, the laser station can work in combination with pulsed lasers, disk lasers, fiber lasers or diode lasers with a laser power of up to 1,000 W. Thanks to its PFO 20 or PFO 33 integrated programmable scanner optics, neither the workpiece nor the optics need to be moved during processing – considerably reducing processing times. The station combines compact dimensions with a truly generous workspace which can be expanded with optional linear axes. The swiveling monitor arm and the height-adjustable footrest make this station extremely ergonomic.

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TruLaser Station Series 3000 TruLaser Station 3003

TruLaser Station 3002

Working range X axis



300 mm[1]



250 mm

Y axis



300 mm[1]



250 mm

Z axis



500 mm



300 mm

Ø A axis

65 or 150 mm

C rotating axis

n x 360°

Max. axis speed X | Y | Z Max. rotation speed C



[1, 2]

n x 360°

6 | 6 | 3.75 m / min

Max. controllable servoaxes

80 min-1

10 m / min

3

750 min-1 3

Dimensions Width



860 mm



1500 mm

Depth



1310 mm



1600 mm

Height



2000 mm



2200 mm



1000 W

TRUMPF laser Available lasers Max. laser output [1]

O ptional.

[2]

O ption: manual swivel unit for A axis 150 mm (0 – 9 0°).

TruPulse, TruFiber, TruDisk, TruDiode

1000 W

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TruServices:

Service like no other.

Service from the very start.

Support around the clock.

Our around-the-clock service ranges from planning your

We will support you during the entire life cycle of your system

configuration to optimizing your workflow. And, it begins even

with our customized services. We will maintain the machine

before you decide on a TRUMPF laser system. We have estab-

and upgrade it with the options you choose. Training is pro-

lished our Laser Application Centers in all major world markets

vided for you and your employees so that you can use your

where we test the feasibility of your desired applications and

laser system to its fullest potential. Our service even includes

show you what our laser systems can do for your production

optimizing the parameters of your machines on-site.

process. We keep downtime and service calls to a minimum because our specialists, with your approval, can access your system

Let’s go.

online by using remote diagnostics through our Telepresence. Even the award-winning TRUMPF spare parts and logistics

Your laser system is ready for operation almost immediately

are available to you around the clock. Parts are usually deliv-

upon delivery. There are no interface problems because the

ered to you within 24 hours.

laser, beam guidance, processing optics, programming, control, and automation components are all developed by TRUMPF.

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Throughout the life cycle of your laser system.

Pre-owned Machines

Leasing

Consulting

Software

Customer Training

Punching Tools

Bending Tools

Product Enhancements

Service Agreements

Spare Parts

Technical Service

Regardless of the TRUMPF technology you use, you will al-

we have flexible upgrade options and technical innovations

ways get the best service. TRUMPF Leasing offers you individual

that will make your system even better. Our broad range of

financing solutions quickly and without a lot of paperwork.

training courses with experienced trainers and hands-on prac-

A service agreement is the ideal way of ensuring the best avail-

tice will give you a head start in understanding and operating

ability of your laser system. Should your requirements change,

your system. You can find out more about our services at www.trumpf-laser.com/en/services

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TRUMPF is certified according to ISO 9001:2008

Document reference 0376231-40-04-12-St – Specifications subject to change

(for further information see www.trumpf.com/en/company/quality)

TRUMPF Laser- und Systemtechnik GmbH Johann-Maus-Strasse 2 · 71254 Ditzingen · Phone +49 (0) 7156 303-30862 · Fax +49 (0) 7156 303-930862 E-Mail [email protected] · Homepage www.trumpf-laser.com