TruBend:
More
bending freedom
Machine Tools / Power Tools Laser Technology / Electronics Medical Technology
The TRUMPF Group is one of the world’s leading manufacturers of production technology. Technical solutions for our customers
Precise bending.
More flexible than ever before.
have been our focus since 1923. Our innovations lead the way with machine and power tools for sheet metal fabrication as well as in the laser and medical industries. The Automatically Controlled Bending (ACB) angle measuring system and the patented four-cylinder drive technology, which TRUMPF initially presented in 1997 and 2004 respectively, were milestones in the field of bending.
Contents: Page 4
Why TruBend press brakes are so convincing.
Page 6
Bending taken a step further.
Page 8
As flexible as your applications.
Page 10
TruBend Series 3000
Page 16
TruBend Series 5000
Page 22 Automation: Two versions to meet your needs. Page 24
TruServices: Programmed for success with TruTops.
Page 26
TruServices: We are there for you.
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Not only does TRUMPF continually develop new processes and more efficient machines, we also consistently produce operator-oriented innovations. Our corporate image is characterized by the highest level of quality and reliability in customer care. Our comprehensive service package assists you from the planning of your produc tion plant to optimizing your workflow. You can rely on us for every project. Even if you only wish to learn about a new tool – we speak your language.
Why TruBend
press brakes
are so convincing.
Precise individuals. TruBend press brakes combine a variety of advantages. The machines are flexible enough to manage the widest range of applications. Whether you produce large or small, complex or simple components – our patented technology will ensure the bending angles are correct from the very start. Our auxilary equipment enables you to build a machine that precisely meets your requirements.
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Two processes. One machine. Air bending or bottom bending? Both have their advantages and
bending process. Fluctuations in the sheet thickness are virtually
you have the choice. The highlight of air bending is the ability to
irrelevant, and the bottom profile has less spring-back. In contrast
bend angles between 30° and 180° without having to change
to air bending, bottom bending requires a new tool setup for
tools. Extremely small leg lengths can be bent using the bottom
each new angle.
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Bending taken a
step further.
Four cylinders, many advantages.
Deviations excluded.
To ensure that your components are manufactured with ideal
TruBend press brakes give you effortless precision. Integrated
quality, we have developed a new drive concept for the TruBend
crowning provides the parallel between the beam and the table,
Series 5000 and the TruBend Series 3000. Where previously two
ensuring that exactly the same angle is bent over the entire
cylinders applied the pressure, today four cylinders improve the
length of the machine. The CNC crowning is fully automated,
bending quality. With this patented concept, the press force is
eliminating operator intervention.
applied quickly, precisely, and, most importantly, with even distribution on the beam which significantly reduces buckling. Minimal camber is required. The flat design of the front cover panel provides additional advantages. There is more edge clearance enabling even large, components with multiple bends to be manufactured without restrictions.
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Why inclined is good.
Solid construction and accessible.
When bending, the automated beam inclination ensures that the
A stable machine frame is a prerequisite for precision com-
combination of crowning and beam inclination remains perfect
ponents. It eliminates deviations during processing. The open
at all times with a positioning accuracy of up to 0.0002 inches
design of our C frames makes both the machines and the
For comparison: a piece of computer paper is approximately
workpiece easily accessible. You have plenty of clearance to
0.004 inches “thick”.
bend your parts.
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As flexible as your
applications.
Tools with a system. The more flexible your production, the faster you can react to
Our tools are the best thing that can happen to your TruBend.
new demands. That is why TruBend press brakes enable you
They are laser-hardened and therefore, especially durable and
to choose from a variety of flexible and simple backgauge
wear-resistant. Our range of TRUMPF manufactured tools
systems, depending on your needs. In all cases, the backgauge
includes everything you require for bending, bottom bending,
concept offers extremely large edge clearance. This enables
or folding. If you are unable to find what you need, we also
even large parts to be manufactured easily. In addition, the
manufacture custom tools. The programming data is included in
tool clamp provides clearance. You can choose from various
the shipment so that new tooling can be installed in only a
clamping systems.
few minutes.
TRUMPF upper tools are laser-hardened and wear-resistant.
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Faster and safer. When you are producing at full capacity, you do not have the
It is secured to the beam and can be easily pushed upwards to
time to spend on safety issues. Our optional BendGuard
change the upper tool. Of course, we also offer other options for
operates on a simple principle: Two laser beams, which extend
safeguarding your work area. We would be pleased to provide
from the upper tool, secure the potentially dangerous area
you with additional information.
between the upper and lower tool. Should the laser beam be broken by an obstruction the machine will stop immediately. Handling the BendGuard is also very practical.
The BendGuard safeguards the hazard area.
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TruBend Series
3000
TruBend 3066 | 3120 | 3180
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TruBend 3066
TruBend 3120
TruBend 3180
Press force Bending length Width between columns Maximum installation height Effective installation height Throat Operating height 1 Inclination of beam
73 tons 82 in. 69 in. 17 in. 14 in. 16.5 in 39 in. ± 0.12 in.
132 tons 122 in. 106 in. 17 in. 14 in. 16.5 in. 39 in. ± 0.12 in.
198 tons 161 in. 145 in. 17 in. 14 in. 16.5 in. 39 in. ± 0.12 in.
Max. Speeds 2 Y rapid traverse Y working Y return traverse X axis R axis Z axis
472 ipm 47 ipm 425 ipm 1181 ipm 803 ipm 2362 ipm
472 ipm 42 ipm 425 ipm 1181 ipm 803 ipm 2362 ipm
472 ipm 35 ipm 425 ipm 1181 ipm 803 ipm 2362 ipm
Precision Y axis position accuracy X axis position accuracy R axis position accuracy
0.0004 in. 0.002 in. 0.004 in.
0.0004 in. 0.002 in. 0.004 in.
0.0004 in. 0.002 in. 0.004 in.
TruBend 3066
TruBend 3120
TruBend 3180
Working range Stroke Travel path X axis Max. gauge area in X Travel path R axis
8 in. 23.5 in. 34.5 in. 13 in.
8 in. 23.5 in. 34.5 in. 13 in.
8 in. 23.5 in. 34.5 in. 13 in.
Control
T 3000
T 3000
T 3000
Connection values Connected load Oil capacity (approx.)
11 kVA 26 gal.
18,5 kVA 53 gal.
18,5 kVA 66 gal.
Dimensions and weight Length x Width Height Weight
102 x 69 in. 92 in. 11,900 lbs.
142 x 69 in. 92 in. 18,298 lbs.
181 x 79 in. 92 in. 29,100 lbs.
For 4 in. die. Speeds individually programmable.
1 2
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Starting out or ramping up. The TruBend Series 3000 can either be your entry into precision bending with TRUMPF technology or an expansion of your high-end machinery. The TruBend Series 3000 offers many great features at an excellent cost-benefit ratio. It is easy to operate, complies with the highest safety standards, and delivers precise results.
The edge clearance offers ample space.
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Impressively uncomplicated. The T3000 controls are easy to operate and its abilities are astounding. For example, it ensures angles and flanges are accurate. It sounds so simple and clear-cut, but there’s a great deal of knowledge behind it all. The T3000 calculates the depth of the press beam based on the material, die width and sheet metal gauge. However, a correctly programmed depth will only ensure that the angle is accurate. In order to ensure that the flange is equally as precise, the press brake has to consider the fact that the material is shortened once it is bent. The T3000 holds a comprehensive database of all the shortening values and offers the ideal conditions for accurate part bending.
Processing on the machine is as easy as operating the controls.
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With the T3000, you have all machine functions under control.
If you change the calculated depth or the position of the backgauge, these values will be entered into the database and will automatically be recommended for use the next time you program. The large storage capacity of the control system can hold up to 10,000 bending programs. In addition, the control system is comprised of up to 99 upper and lower dies and a maximum of 99 materials of your choice.
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TruBend Series
5000
TruBend 5050 | 5085 | 5130 | 5170 | 5230 | 5320
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TruBend 5050
TruBend 5085
TruBend 5130
TruBend 5170
TruBend 5230
TruBend 5320
Press force 55 tons Bending length 50 in. Width between columns 41 in. Effective installation height 15 in. Throat 16.5 in. Operating height 2 43.5 in. Inclination of beam ± 0.4 in.
94 tons 87/1071 in. 69/89 1 in. 15/241 in. 16.5 in. 43.5 in. ± 0.4 in.
141 tons 127 in. 106 in. 15/241 in. 16.5 in. 43.5 in. ± 0.4 in.
187 tons 127/1671 in. 106/1451 in. 24 in. 16.5 in. 43.5 in. ± 0.4 in.
253 tons 127/1671 in. 106/1451 in. 24 in. 16.5 in. 43.5 in ± 0.4 in.
353 tons 174 in. 145 in. 24 in. 16.5 in. 44.5 in. ± 0.4 in.
Max. Speeds 3 Y rapid traverse Y working Y return traverse X axis R axis Z axis
520 ipm 23.5 ipm 520 ipm 2362 ipm 780 ipm 2362 ipm
520 ipm 23.5 ipm 520 ipm 2362 ipm 780 ipm 2362 ipm
520 ipm 23.5 ipm 520 ipm 2362 ipm 780 ipm 2362 ipm
520 ipm 23.5 ipm 520 ipm 2362 ipm 780 ipm 2362 ipm
520 ipm 23.5 ipm 520 ipm 2362 ipm 780 ipm 2362 ipm
520 ipm 23.5 ipm 520 ipm 2362 ipm 780 ipm 2362 ipm
1
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Values apply to larger model (options).
2
For 4 inch die. Value depends on wedge size.
TruBend 5050
TruBend 5085
TruBend 5130
TruBend 5170
TruBend 5230
TruBend 5320
Precision Y axis position accuracy X axis position accuracy R axis position accuracy
0.0002 in. 0.0015 in. 0.003 in.
0.0002 in. 0.0015 in. 0.003 in.
0.0002 in. 0.0015 in. 0.003 in.
0.0002 in. 0.0015 in. 0.003 in.
0.0002 in. 0.0015 in. 0.003 in.
0.0002 in. 0.0015 in. 0.003 in.
Working range Y axis stroke Travel path X axis Max. gauge area in X Travel path R axis
8.5 in. 23.5 in. 34 in. 10 in.
8.5 / 17.51 in. 23.5 in. 34 in. 10 in.
8.5 / 17.51 in. 23.5 in. 34 in. 10 in.
17.5 in. 23.5 in. 34 in. 10 in.
17.5 in. 23.5 in. 34 in. 10 in.
17.5 in. 23.5 in. 34 in. 10 in.
Control
TASC 6000
TASC 6000
TASC 6000
TASC 6000
TASC 6000
TASC 6000
Connection values Connected load Oil capacity (approx.)
12 kVA 24 gal.
19 kVA 32 gal.
27 kVA 58 gal.
32 kVA 58 gal.
45 kVA 87 gal.
50 kVA 111 gal.
167 x 73 in. 2061 x 73 in. 118 in. 26,856/35,2741 lbs
168 x 77 in. 209 x 77 in. 2071 x 73 in. 126 in. 126 in. 36,156/42,3291 lbs 50,265 lbs
Dimensions and weight Length x Width 86 x 69 in. Height 94 in. Weight 10,803 lbs. 3
122 x 69 in. 160 x 69 in. 1421 x 69 in. 94 / 1121 in. 94 / 1121 in. 16,314/16,9751 lbs 22,487/24,030 1 lbs 18,077/18,960 1 lbs
Speeds individually programmable.
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Six-axis backgauge solutions are available.
One for all. Whether for volume production or small lot sizes, you will find
Backgauge solutions with two to six axes are also available,
the appropriate product for your needs within the TruBend
depending on the complexity and geometry of the parts to be
Series 5000. Press force in our product group ranges from 50
manufactured.
tons up to 320 tons with bending lengths from 47 inches to 173 inches.
The edge clearance offers ample space.
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The ACB tool ensures exact angles.
It is a question of the correct angle.
Follow the light.
The TruBend Series 5000 simplifies bending with ACB (Auto-
The optical set-up and positioning aid is a red LED bar that is
matically Controlled Bending). What may sound complicated is
installed in the cover of the upper tool holder. It shows, to the
actually quite simple. When you start a new production run, the
nearest millimeter, where bending tools have to be set up. This
very first part is accurate. This saves cumbersome down-time and
means the tools can be installed without a setup plan and will fit
reduces scrap when starting production. In addition, lead time is
perfectly. The same applies to multiple station bending. The part
improved because parts do not need to be measured and rewor-
can be easily positioned with the assistance of the indicator
ked. If the tolerances are exceeded, up to eight angle measuring
lights. Checking the control unit is unnecessary and unproduc-
systems jump into action and correct the angle immediately.
tive time is reduced. In addition, the ergonimc work environment increases productivity.
The optical positioning aid guides you from station to station.
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The Mobile Control unit contains the most important functions for machine control.
Success is controllable. A TruBend Series 5000 press brake does exactly what you want
The optional Mobile Control unit is a remote control for the
it to do. All you need is the TRUMPF TASC 6000 touch screen
machine. With this unit, the operator has the important func-
control which guides you through clear, interactive interfaces
tions under control without having to move from place to place.
offering a variety of possibilities. These include user authoriza-
The integrated online support answers your questions right
tion, tool management, programs, and material, as well as setup
away. Should the need arise, our Teleservice can connect directly
plans which are drawn in minutes and bending programs with
to your machine (with your approval) through the integrated
3D simulations of the bending process.
modem and solve the issue quickly and without complications.
The bending aid assists the operator with handling difficult parts.
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Automation: Two versions
to meet
your needs.
Bendmaster
up to 132 lbs bearing load
up to 330 lbs bearing load
Max. weight of plate Min. sheet thickness Max. format for components Max. profile for parts Max. length floor track Max. number pallet spaces
88 lbs. 0.03 in. 80 x 40 in. 120 x 40 in. 46 ft. 24 1
220 lbs. 0.03 in. 120 x 60 in. 160 x 20 in. 52.5 ft. 26 2
1 2
For TruBend 5085 with 46 foot track length. For TruBend 5130 with 52.5 foot track length.
For small parts, use the mechanical gripper.
Used with the BendMaster, TruBend Series 5000 press brakes operate more productively and almost by themselves. Together, both continue to produce even when the operator takes a break, or, if needed, they can operate extra shifts. The BendMaster processes stacks of sheet metal precisely and according to schedule. It feeds the machine blanks as well as sorts and stacks the finished parts. The TRUMPF bending robot is available in two versions. In the version with a maximum bearing load of 330 pounds, the BendMaster positions sheets with a weight of up to 220 pounds. The BendMaster with a bearing load of up to 132 pounds can handle small to large
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Material-handling technology enables parallel processing during production.
components weighing up to 88 pounds with a combination of mechanical and vacuum grippers. The TruBend Series 5000 and the BendMaster are operated with just one control, and both are programmed offline with TruTops Bend. The BendMaster’s integrated sheet sensor ensures that the exact position of the sheet metal stack is detected and the single sheets are input correctly. An additional positioning station is not required. With the modular construction of the BendMaster’s floor tracks, the tracks can be extended up to 52.5 feet. The integ rat ion of various material handling technologies and customized bending cell solutions are also possible.
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TruServices:
Programmed
for success with TruTops.
Operator-friendly. With the TruTops Bend software, safe bending processes can be easily programmed while your press brake is in use. From the initial idea to the completed part, this software is based on TRUMPF expertise, and takes into consideration automation components such as the BendMaster. Its concise structure makes it intuitive to use.
TruTops Bend will suggest the required tools.
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The complete bending process is simulated in order to prevent a collision.
Three steps to the NC program. The system establishes the bending order and the assembly
The only requirement is a standard PC with Windows ®.
plan according to your guidelines. It will then simulate the
The software can be easily integrated into your in-house
bending process and deliver the most efficient processing
network. An online connection to the TruBend machine is
routines. 3D animation advises you of potential collisions. As
not a problem.
soon as a trouble-free procedure is guaranteed, TruTops Bend configures the NC program with your machine’s processing sequence and defines all necessary work steps. As a final step, the completed NC program is automatically generated and transferred to your machine.
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TruServices:
We are
there for you.
Guidance right from the start.
Money matters.
In addition to bending tools and software, we offer a variety
TRUMPF offers our customers various financing and leasing
of machine related services. Our service begins even before
options. If you require financing for your TruBend product, our
you decide on a TruBend. We provide comprehensive consulting
finance group will work with you to determine which option will
to determine which machine you really need. And we can also
best fit your needs.
help you dispose of your old machine, on request.
It’s a go. After delivery, your TruBend is up and running in very little time. Because the machine, programming, and tools all come from a single source, there are no interface problems to worry about.
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Comprehensive support. TRUMPF supports you throughout the entire life cycle of your
If necess ary, our service specialists can link directly to your
machine with customized services. We maintain the machine
machine through a modem, with your permission, and access
and can upgrade it with new options. We train you and your
the control system – keeping downtime and technician visits
employees so that you can take advantage of the full potential
to a minimum.
of your TruBend machine. When needed, we optimize the machine parameters on site and help you improve part cost, production speed, and quality.
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ID no. 0372730-10-08-09 – Subject to change
TRUMPF is certified according to DIN EN ISO 9001 and VDA 6.4
TRUMPF Inc. · Farmington Industrial Park · Farmington · CT 06032 Phone 860 255 6000 · Fax 860 255 6421 · E-mail:
[email protected] · Homepage www.us.trumpf.com
