TruServices
Software
Machine Tools / Power Tools Laser Technology / Electronics Medical Technology
Everything from a single source.
Contents
With TRUMPF software products you benefit from ideal interaction between machine, control system, and production
Everything from a single source.
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software – because nobody knows TRUMPF machines and
TRUMPF Software.
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technology as well as we do. We have been developing
Overview Design.
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software for programming and production for sheet metal
SheetAdvisor
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processing since 1979.
TruTops Unfold
6 – 7
TruTops CAD TruTops Convert
We can provide you with software products for every step
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along the sheet metal processing chain. From these building
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blocks you can put together your own individual package.
TruTops Laser
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Whichever you choose, each product incorporates a wide
TruTops Punch
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range of functions to save you time and money.
Overview Programming Systems.
TruTops Bend
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TruTops Tube
14
TruTops Cell
15
Overview Production Control.
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TruTops Calculate
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TruTops Monitor
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TruTops Message
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TruTops Fab
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20 – 25
Custom Development.
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TruServices
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TRUMPF Software.
TRUMPF software products and solutions provide ideal support for all of your sheet metal work. In addition to solu-
TRUMPF Software: Benefits at a glance.
tions for sheet metal design, programming systems and proposals for complete production control, we can offer you custom products.
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Unique mix of productivity and process reliability.
2
Optimal machine function support.
3
Software solutions for all sheet-metal-related processes.
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Flexibility through modular design.
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Worldwide support and reliability from the market leader.
TRUMPF software modules. Design
Programming Systems
Production Control
Custom Development
SheetAdvisor
TruTops Laser
TruTops Calculate
System integration
TruTops Unfold
TruTops Punch
TruTops Monitor
Workflow automation
TruTops CAD
TruTops Bend
TruTops Message
Tailor-made solutions
TruTops Convert
TruTops Tube
TruTops Fab
TruTops Cell
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Overview Design.
Sheet metal design engineering. Our design software products will enable you to quickly and conveniently produce part drawings for sheet metal work.
duction. All of the design software solutions harmonize
In the background you will be supported by the wealth of
perfectly with TRUMPF programming systems. Whether you
knowledge available at TRUMPF, for example the bending
do your own design engineering or use finished engineering
factors that run behind the scenes. To supplement our prod-
drawings – we have the right solution for you.
ucts for 2D and 3D sheet metal design you can import and
Design: Benefits at a glance.
4
convert different file formats and unfold 3D designs for pro-
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Time-saving through numerous functions geared to sheet metal processing.
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Precise production through integration of the TRUMPF bending factors.
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Optimal preparation for high-quality programming of part processing operations.
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Modular principle: the right product for every situation.
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Perfectly matched to TruTops programming systems.
SheetAdvisor
Production-ready 3D sheet metal designs. Three-dimensional design ideas can be quickly translated into
With its special sheet metal functionalities, SheetAdvisor
reality with the SheetAdvisor. You will be able to design
helps you to create realistic and practical sheet metal designs
fishplates, stamped parts, punched parts, Z bends and 180°
minimizing rework and scrap. The system also makes it easier
bends quickly and easily.
to produce variant designs. In addition, it supports a database containing TRUMPF’s expertise on materials, tools, shapes and sizes. You are able to use proper production values with a photorealistic 3D view.
Complex sheet metal parts easily designed in 3D.
SheetAdvisor: Benefits at a glance.
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Quick design through sheet-metal-oriented functions.
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Highest production accuracy with TRUMPF bending factors.
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Less rework and fewer errors thanks to practical check.
4
Efficient parametric design of variants.
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Work is simplified with the 3D view.
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TruTops Unfold
Unfolds 3D data for production. With TruTops Unfold you can produce 2D blanks in seconds
Before unfolding, the program selects the ideal tool combi
from 3D sheet metal designs and process them as a GEO file.
nation and takes the resulting production radii into account.
The file already contains the technology information needed
Cut-outs such as corners, circles and notched triangles can
for production thanks to the stored reduction factors and
be included during the unfolding process. TruTops Unfold
punching tool data. Even imprecise models are not a problem.
even generates bumping bends for large radii quickly and
If the sheet metal thickness varies, for example, you simply
conveniently. An unfold log indicates possible problems
increase the tolerance parameters.
and ensures that everything runs smoothly.
TruTops Unfold: Benefits at a glance.
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Easy processing of all formats thanks to numerous 3D interfaces.
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Parts are unfolded quickly and are ready for production.
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Reduction values and tool data from TruTops Bend and TruTops Punch.
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Blank obtained quickly, even from complex parts. From 3D part to
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No 3D expertise required.
blank – quickly.
TruTops Unfold supports the following file formats: SolidWorks Part:
*.sldprt
ProE Part:
*.prt; *.prt*; *.xpr
SolidWorks Assembly:
*.sldasm
ProE Assembly:
*.asm; *.asm*; *.xas
Parasolid:
*.x_t; *.x_b; *.xmt_txt; *.xmt_bin
UGII:
*.prt
Inventor Part:
*.ipt
IGES:
*.igs; *.iges
Solid Edge Part:
*.par; *.psm
STEP AP 203/214:
*.step; *.stp
Solid Edge Assembly:
*.asm
ACIS:
*.sat
CADKEY:
*.prt; *.ckd
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TruTops CAD
Design drawings for sheet metal processing. You can draw 2D sheet metal designs quickly and easily in
The “Variants” option enables you to instantly change draw-
TruTops CAD. This is ensured by an automatic comparison of
ings with similar basic designs, but with varying dimensions.
drawings and by dimensioning. Data for production is add-
Examples include doors and extractor hoods.
ed during drawing: When defining the bending lines you utilize the reduction values of TruTops Bend. Profiles are quickly
Image files and paper drawings can be vectorized in TruTops
generated and automatically unfolded.
CAD and processed as CAD files.
TruTops CAD: Benefits at a glance.
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Design sheet metal parts quickly and easily.
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Sheet metal functions and technology orientation simplify your work.
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Profiles conveniently generated and unfolded with the profile editor.
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Images and sketched drawings quickly converted into CAD data.
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Simple data exchange via DXF, DWG, MI, IGES and DSTV.
TruTops Convert
Automatic CAD file conversion. TruTops Convert converts data into the format of your choice. At the same time the data processed is ready for production, for example by closing open contours. You only use the information actually required for your target format which reduces the data volume. In addition, automated batch operation, for example overnight, saves valuable processing time. Supported data formats: GEO, DXF, IGES, GRA, MI/GRA+, DSTV, DWG are converted into GEO or DXF formats.
TruTops Convert: Benefits at a glance.
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Time saved by automatic conversion.
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Reduced data volume.
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Increased data quality.
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Not restricted by choice of CAD system.
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Processing time reduced by automatic conversion in batch operation.
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Overview Programming Systems.
User-friendly and technology-oriented. Our programming systems are just what you need to prepare production programs. They enable you e.g. to define how
as Pathfinder permit rapid processing of NC codes. At the
parts can be best arranged and processed on blanks or which
same time, the programming systems ensure highest process
bend should be made first. TRUMPF knowledge on all tech-
reliability, avoiding follow-up costs and idle time. Automated
nologies stored in sets of rules ensures that you achieve the
routines and assistants facilitate speedy programming, which
best results and that your machines are optimally utilized.
you carry out in parallel to production at the workstation.
Programming Systems: Benefits at a glance.
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NC programs are easily generated. In addition, functions such
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Optimal mix of productivity and process reliability.
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Complete control of parts processing.
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Integration in TRUMPF total concept – from design to production planning.
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Seamless, modern operating concept focusing on ergonomics and efficiency.
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Product data management including versioning.
TruTops Laser
Efficient and process-reliable NC programs. TruTops Laser enables you to program your TruLaser machines
You will be able to optimize your material usage thanks to
easily and reliably. Even at a high level of productivity your
built-in residual sheet management and efficient algorithms
machine will run at its best. An efficient nesting module and
for utilizing common separation cuts. In addition, the laser
various setting options will ideally arrange and place different
power is individually adapted to each task and deployed as
parts on the metal sheet. The program also makes sure that
cost-efficiently as possible. This saves you real money.
workpieces do not tilt and collisions are ruled out.
TruTops Laser: Benefits at a glance.
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Fast NC programs and the highest process reliability.
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Programming time reduced by numerous automated routines.
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Highly efficient nesting module with many setting options for best results.
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Large scope for direct optimization of part quality.
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Efficient utilization of laser power.
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TruTops Punch
Perfect support for punching and combination processing. Punching technology offers many different processing options.
to produce even complex NC codes very quickly. Visual
Combined with laser cutting, the range of processing is even
support enables you to conveniently program automated
wider. TruTops Punch helps you to use all of these possibilities.
machines.
The integrated nesting processor places individual parts so that
You can optimize part quality at many points, for example to
minimal material is wasted and money is saved. Functions
avoid nibble marks. The simulation illustrates how processing
such as automatic repositioning and trimming make it possible
will proceed, and you will quickly see any need for adaptation.
TruTops Punch: Benefits at a glance.
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Fast-running NC programs and high process reliability.
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Programming time saved by numerous automated routines.
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Wide-ranging simulation.
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Highly efficient nesting module with many options for best results.
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Part quality can be directly influenced.
TruTops Bend
Bending machines programmed parallel to production – and automatically. TruTops Bend makes your production even more productive:
and guarantee high process reliability. You can also program
You can do the programming while your bending machine is
the BendMaster or other robot systems with TruTops Bend –
running. The built-in TRUMPF bending expertise, in the form
in the same environment.
of reduction factors and algorithms for tool selection and for calculating bending sequences, ensures perfect quality right from the very first part.
The Autorun option prepares your bending programs automatically, for example overnight, and ensures that as few tool adjustments as possible are necessary. As a result, you save
A detailed setup plan lets you know which tools are required
valuable set-up time and costs.
for the parts to be produced and also provides information on subsequent palletizing. Simulation options prevent collisions
TruTops Bend: Benefits at a glance.
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High productivity through parallel to production programming.
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Integrated expertise ensures best bending results.
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Autorun saves programming time.
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One programming system for bending machines and bending automation.
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BendCalculation simplifies offer calculation.
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TruTops Tube
Your entry into tube processing and 3D tube design. With TruTops Tube you can quickly produce process-reliable
Numerous automated routines, for example for cutting tubes,
programs for your 3D tube cutting machine as well as for the
simplify design engineering and programming. Thanks to 3D
RotoLas function of your 2D laser cutting system.
tube design and simulation options you can immediately see any need for changes – before you start production.
Discover new areas of application: You can design bent tube connections, for example, very easily with TruTops Tube. As a result, you can cut complex tube designs from a single tube and assemble them with the help of the intelligent joining technology.
TruTops Tube: Benefits at a glance.
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1
Productive and process-reliable programming for TruLaser Tube and RotoLas.
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Efficient programming through numerous automated routines for standard cases.
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Best part quality even with difficult material and complex contours.
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New areas of application thanks to smart design solutions.
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Scrap and rework avoided by realistic 3D display.
TruTops Cell
Makes complex processing jobs easy. TruTops Cell eases your way into the world of 3D laser process-
You can also change programs directly on the machine and
ing. Whether laser cutting, welding or metal depositioning,
read them back in the office – production knowledge from
the program is ideal for 3D laser machines with up to five axes
the shop floor and efficient office programming are perfectly
plus tube axis, as well as for robots.
combined.
Integrated technological expertise minimizes programming
You can conveniently design fixtures for clamping production
effort. Macros, for producing standard contours, make you
parts. Machine movements are automatically worked out. The
more productive. Machining simulations in 3D and collision
flow action protects your machine.
checks make for high process reliability.
TruTops Cell: Benefits at a glance.
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All around productivity: laser cutting, welding and metal deposition in 3D.
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Integrated technology and processing knowledge for high quality and productivity.
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Flexible thanks to support from numerous technologies.
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Advantages of office and machine programming can be conveniently combined.
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Automatic processing of CAD data as it is read in.
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Overview Production Control.
Control your entire production process with TRUMPF. Everything under control: TRUMPF software for production control covers the entire production process and delivers the right answers to your questions. The software products support your commercial processes, such as quote preparation and invoicing as well as materials logistics. Modules for planning production orders and for monitoring and controlling automated equipment round off the portfolio. The modular design of the portfolio means that you can adapt the software products to accommodate to your needs.
Production Control: Benefits at a glance.
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1
Constant overview of production.
2
Rapid response to interruptions in production.
3
Optimization of production sequences and processes.
4
Cost control.
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Control of all processes related to sheet metal.
TruTops Calculate
Reliably calculating time and cost. To operate efficiently, your business needs precise production
Costs are presented with excellent clarity as a tree diagram
times and costs. With TruTops Calculate you have them all
to facilitate speedy analysis. The detailed calculation record
under control: Hourly machine rate, overhead charges, em-
simplifies discussions with customers. A further advantage:
ployee qualifications, average consumption and technology
TruTops Calculate supports various currencies, at the touch of
data are taken into account – for calculating individual parts
a button you get the exchange rate you need.
or complete assemblies. And, you don’t need programming knowledge. On the basis of design engineering files or paper drawings you quickly have all the information you need.
TruTops Calculate: Benefits at a glance.
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Fast, precise and realistic calculation and planning.
2
Uses technology data for TRUMPF machines.
3
Targeted optimization of production on the basis of cost calculations.
4
Once set up, the program runs automatically, also in batch operation.
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Enables you to provide sound pricing information in response to telephone inquiries.
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TruTops Monitor
Complete production overview. TruTops Monitor records and analyzes machine data from all
All data is stored in a database. Evaluation and visualization of
of the workstations in your production area, including down-
the data can be configured individually and retrieved at the
times, error reports, fault diagnosis, employee breaks and
touch of a button. You can use the collected data immediately
maintenance work. As a result, you have a complete overview
to make improvements to production. Various data export
of your entire production and if a problem arises you can
features simplify further processing in other systems.
react quickly. This improves cost-efficiency in the planning and use of machine time.
TruTops Monitor: Benefits at a glance.
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1
Complete recording and evaluation of all machine data.
2
Wide range of data evaluation options.
3
Simplified planning of valuable machine time.
4
Rapid fault diagnosis by webcam.
5
Intelligent fault statistics to improve processes.
TruTops Message
Minimizing downtime. TruTops Message minimizes downtime, because it informs you immediately of any problems: by text message, fax or e-mail – worldwide. This system is ideal for automated operation. You can react quickly and reduce downtime and delays in delivery. In addition, the program enables you to output all messages so that you can make your own evaluations and optimize your processes.
TruTops Message: Benefits at a glance.
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Downtime is minimized.
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All messages can be output in order to make process improvements.
3
Supports the optimization of automated production.
4
Prevents the need for control runs, thus saving time and money.
5
Messages can go directly to TRUMPF’s technical service department.
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Overview TruTops Fab.
TruTops Fab: Benefits at a glance.
Control the entire production process with ease.
1
TruTops Fab is the complete modular solution for your produc-
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Modular system can be tailored to specific needs.
tion. Whether you choose individual modules to optimize your infrastructure or the complete package, TruTops Fab will meet your requirements.
Individual operator guidance. With the individual software modules you can cover all of your company’s processes – production, commercial and logistics.
3
TruTops programming systems can be integrated without difficulty.
TruTops Fab is geared to the needs of practical operations in sheet metal processing and gives you an unrivalled competitive advantage.
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Direct communication with machine controls.
5
Easy exchange with ERP/PPS system via interfaces.
Overview of TruTops Fab modules.
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Quickjob
Production
Storage
Customer
Calculation
Purchasing
Controls, monitors and administers production orders for laser, punching and combination machines.
Controls and administers assemblies and organizes production operations.
Connects and controls manual or automatic storage systems.
Processes and administers customer orders.
Estimates production times as well as costs and subsequently calculates the actual figures.
Processes and administers purchase orders.
TruTops Fab Quickjob module
Quickjob. The basis for success. The central module for controlling and administering produc-
generate NC programs and transfer the production orders
tion orders offers a decisive advantage: It makes your work
to machines. At the same time, you always have a complete
easier. Quickjob saves time and material and optimizes your
overview of your production – including machine and order
production across the various processes.
status as well as delivery dates.
Quickjob makes it easy for you to read in production orders.
Quickjob automatically gives you the part cycle and material
On the capacity display you immediately see whether the de-
consumption for each production order. Manual data entry is
sired date can be met based on the availability of the indi
reduced, so you gain time and reliability.
vidual production stations. It also enables you to automatically
Quickjob: Benefits at a glance.
1
Order status and capacity utilization are always up-to-date.
2
Optimal nesting reduces material consumption.
3
Cost transparency through order-related, automatic feedback.
4
Improved workplace utilization.
5
Automatic data transfer saves time.
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TruTops Fab Production module
Production. Complete processing. The Production module expands your Quickjob installation
The Production module effortlessly administers assemblies and
and enables you to control all operations in your production
ensures that you have an overview of the individual compo-
process, including additional workstations and manual pro-
nents at all times. In addition, the program organizes your pro-
cessing. In conjunction with Quickjob, the Production module
duction chain from the sequence of events on the job plans.
covers all operations from programming, laser cutting, bend-
As a result, you avoid bottlenecks and expensive downtime.
ing, welding, and assembly right through to quality assurance.
With individually adjustable standard forms it also ensures that everyone knows what needs to be done.
Production: Benefits at a glance.
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1
Controls the entire production process.
2
Administers complex assemblies.
3
Ensures that processes are ideally coordinated.
4
Avoids delays and downtime.
5
Optimizes material consumption.
TruTops Fab Storage module
Storage. Your individual system. With the Storage module you can administer manual storage
ment you can reduce your capital commitment. Storage auto-
areas as well as automatic raw material and warehouse systems.
matically makes order suggestions on the basis of specified
You can use it to supply your warehouse-linked machines
batch sizes, minimum order quantities and optimal delivery
with material and to place residual sheets, semi- and finished
dates. You can obtain inventory lists and standard evalua-
products into stock for further processing at another time.
tions in seconds. The program enables you to reliably control
As a result, your material flow is optimized.
batches. If your requirements change over time, the module can be easily adapted.
At the touch of a button the program will provide you with material master data, goods inward and outward information or the current total stock level. By evaluating stock move-
Storage: Benefits at a glance.
1
Flexible, expandable storage administration.
2
One system administers several automatic stores.
3
Efficient residual sheet handling saves material and costs.
4
Automatic ordering suggestions at the touch of a button.
5
Reliable batch administration.
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TruTops Fab Customer module
Customer. A complete overview. In the Customer module you administer and process customer orders. Scheduling problems and bottlenecks are taken into account and avoided when the quote is prepared. Close linkage with the Quickjob and Production modules provides you with the status of customer orders at a glance. Print templates for offers, delivery papers and invoices can be adapted to meet your specific requirements. Documents can be administered for specific orders.
Customer: Benefits at a glance.
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1
Preparation of all customer transactions from quote to payment.
2
Accounting interface reduces work.
3
Speedy quote preparation, status is always viewable.
4
Quote statistics show success rate.
5
Documents e-mailed at the touch of a button.
TruTops Fab Calculation and Purchasing modules
Calculation. Fast and reliable.
Purchasing. Complete control of the purchasing process.
With the Calculation module you can quickly and easily pro-
Prepare and administer your orders easily and efficiently with
duce cost estimates. You will always be one step ahead of
the Purchasing module. The entire process is supported by
your competitors, and the first to issue a sound quote. Using
the software: from enquiry, ordering and goods receipt to
Quickjob you can obtain detailed cost information after the
payment transaction. Suggestions for ordering can be gener
order is completed and immediately learn the actual job costs.
ated automatically on the basis of minimum stock levels and delivery dates.
Calculation: Benefits at a glance.
Purchasing: Benefits at a glance.
1
Fast, precise and realistic cost calculation and time planning.
1
Conveniently administers the entire purchasing process.
2
Uses technology data for TRUMPF machines.
2
Fast, thanks to automated purchase orders and efficient procedures.
3
Optimizes production through targeted post-completion cost evaluation.
3
Purchasing analysis optimizes costs.
4
Once set up, the program runs automatically, also in batch operation.
4
Integrated supplier administration simplifies orders.
5
Enables you to provide sound pricing information in response to telephone inquiries.
5
Can be connected to ERP systems.
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Custom Development.
We are continually optimizing our software products. In addition, we can develop tailor-made solutions for you to achieve your own competitive advantages. For example, we produce automated routines, which save time when performing repetitive operations. If you would like to integrate TRUMPF software solutions into your existing software landscape, we will ensure best-possible system communication. What ideas would you like us to implement for you?
Customized software solutions: Benefits at a glance.
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1
Achieve competitive advantages.
2
Higher productivity in your area of activity.
3
Tailor-made solutions save time and money.
4
System integration without duplicated work or loss of data.
5
Automatic cost savings thanks to efficient procedures.
TruServices:
Service like no other.
Throughout the lifecycle of your machine. Pre-owned Machines
Finance
Software
Consulting
Customer Training
Punching Tools
Product Enhancements
Bending Tools
Service Agreements
Spare Parts Technical Service
Regardless of the TRUMPF technology you use, you will
Should your requirements change, we have flexible upgrading
always get the best service. And, thanks to TRUMPF’s award-
options and technical innovations that will make your machine
winning spare parts logistics, all parts can be shipped to you
even better. Our broad range of training courses with experi-
in the shortest time possible. TRUMPF Leasing offers you indi-
enced trainers and hands-on practice will also give you a head
vidual financing solutions quickly and without a lot of paper-
start in understanding and operating your machine.
work. Our service technicians are highly trained and always available when you need them. A Service Agreement is the
You can find out more about our services at
ideal way of ensuring the best usability of your machine.
www.trumpf-machines.com/Services
The TRUMPF Group ranks among the world’s leading manufacturers of production technology and industrial lasers. Technical and efficient solutions for our customers have been our focus since 1923. As a leading technology supplier, TRUMPF is a one-stop shop for all of your technology needs: machines, automation, storage technology and services.
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TRUMPF is certified according to ISO 9001 : 2008
Ident no. 0374182-30-02-10-F – subject to change
(further informations see www.trumpf.com/en/company/quality)
TRUMPF Werkzeugmaschinen GmbH + Co. KG · P.O. Box · 71252 Ditzingen · Germany Phone +49 (0) 7156 303-0 · Fax +49 (0) 7156 303-30309 E-mail
[email protected] · Homepage www.trumpf.com
