COMPANY PRESENTATION
A LEADING SUPPLIER OF CRITICAL MAINTENANCE SERVICES
Business overview
Key figures
• Beerenberg is a leading supplier of maintenance services to the oil and gas industry on the Norwegian Continental Shelf (NCS)
• Founded in 1977
• Market leader within the areas of insulation, surface treatment and scaffolding (ISS)
• Number of employees: 1600
• Has developed a range of innovative products and services to supplement its core service offering • Beerenberg operates both nationally and internationally and its key customers are oil companies and maintenance, modification and operations (MMO) contractors • Due to its long experience within its field, Beerenberg has become one of the most respected and innovative companies within maintenance in the oil and gas industry
• Owner: Segulah and management
• Revenue 2014: MNOK 2300 • ISO certified • ISO 9001
• ISO 14001 • OHSAS 18001
• The company has its main office at Kokstad in Bergen, with branch office in Stavanger.
STRATEGIC POSITION
Vision/values Vision
Position
Competitive advantages
”Beyond Expectations” Inclusive, Innovative, Responsible Beerenberg is a technology provider of industrial solutions, that protect values and promotes safe and efficient operations
HSEQ, Efficiency and Predictability
BEYOND EXPECTATIONS Our vision commits the corporation and all of its employees to seek solutions that exeed the expectations of the wider world
BUILDING COMPETITIVE ADVANTAGES The customer value we always shall provide
Competitive advantages Beerenberg have established and will continue to develop
SAFE Continuously reduced HSE risk and risk for asset failure
• HSE initiator seeking new technologies and approaches • Market leading HSE management system, risk control, HSE management and compliance
EFFICIENT Maximum maintenance within cost and capacity limits. Improved LCC from invested work and solutions.
• Operation philosophy setting the industry standard • Development and utilization of leading maintenance technology
• Documented efficiency and LCC proven solutions
PREDICTABLE Predictable maintenance cost and quality assured execution
• Standardized and continuously improved work processes
• Fixed Prices • Close client integration and cooperation on all levels
• Industry leading quality • Proven flexibility to customer specific needs and changes
• Leading development of management, engineering and craft competences in our field
INCLUSIVE INNOVATIVE RESPONSIBLE The company shall be inclusive towards individuals, other companies and society as a whole. An open and accommodating attitude shall prevail throughout the group. The company´s ability to be innovative will help safeguard our own future, improve conditions for the local enviroment and generally help create positive social development. A responsible attitude shall prevail at the company at all levels and in all contexts.
HSE ABSOLUTE ZERO TOLERANCE AS REGARD DAMAGE TO PEOPLE, ENVIRONMENT, MATERIAL AND REPUTATION
We shall be an industry leader within HSE, quality and risk management through ensuring standardization, competence and compliance. ”Preventing work related illness and injuries is one of Beerenberg’s most important priority areas. In order to attain this goal, Beerenberg is striving to improve management of risks relating to factors such as noise, vibrations, ergonomics, and chemical health hazards. Through focusing on barriers and robust working practices, we shall reduce work related illness and injuries.”
In 2014 our TRIF ended on 5,2 We still do have a strong focus on our employees and educating them in a way that we operate with absolute zero tolerance for injuries to people, damage to the environment, to materiel or to our reputation.
HSE STATISICS
SERVICES
Engineering
Insulation
Architect
Scaffolding
Habitat Solutions
Surface Treatment
Rope Access Techniques (RAT)
Passive Fire Protection
Cold Cutting
Technical Cleaning
Benarx
Subsea Insulation
CLIENTS & REFERENCES Oil • • • •
ConocoPhillips DETNORSKE Shell Statoil
MMO • Aibel • Aker Solutions • Kværner • Reinertsen • WorleyParsons
Yards • Daewoo • Hyundai • Samsung • SMOE
ORGANISATIONAL STRUCTURE
BUSINESS AREAS
ENGINEERING Description
Engineering is integrated in all business areas and currently consists of approx. 140 engineers and inspectors mainly located in the Bergen and Stavanger offices The majority are staffed on projects onsite, whereas the remaining are supporting projects with planning, specifications, modeling, technical drawing and laboratory work
Engineering services provided by the division ranges from preparation of specifications, modeling, technical drawing to full engineering responsibility working on EPC contracts Projects are usually executed in connection with other ISS projects The department also has two direct business streams: 1. ISS engineer placement at MMO contractors 2. ISS inspection software offer
Beerenberg design of fire protection (Benarx F-product) for risers at Snorre
ENGINEERING Services and engineering tools
For design, calculations, visualization we use advanced engineering tools as:
ANSYS MathCAD Inventor AutoCAD
Micro station WebTiv – Web based maintenance and planning system
We can calculate complex conditions within static loads, explosion ( blast and drag ), fire, wave loads, fatigue, mechanical parts etc.
Typical ANSYS calculation reports
ISS SERVICES Business segment overview
• Beerenberg’s core competences are management of medium to long term projects within the disciplines of surface treatment, scaffolding and insulation • Beerenberg is equipped to take on projects throughout their lifecycle, including the construction, maintenance and modification phases
Insulation • All types of industrial insulation for onand offshore oil and gas industry, including hot, cold and acoustic insulation Scaffolding • Beerenberg manages the full process; from calculations to project plans, project management, and finally the construction of the scaffolding
Surface treatment • Leading expert in corrosive preventive surface treatment • A high quality surface treatment is the single most important factor contributing to prolong the life expectancy of an installation
ARCHITECT Description
Beerenberg has it’s focus on maintenance and modification projects on offshore installations. Our portfolio of projects includes a wide range of projects, from minor modifications to more extensive large scale projects. Typical services and products are; Noise and acoustics Vibrations Lighting Furniture/Furnishing Signs Ergonomics Technical solutions Functionality Transport and logistics
Typical design and engineering tools are; Archicad Autocad Microstation Inventor
Typical projects
ROPE ACCESS TECHNIQUES Description
Rope Access Techniques (RAT) is a method whereby ropes and climbing techniques are used in connection with work at heights RAT is increasingly applied as an alternative to traditional larger physical scaffolding installation Ensures that maintenance work can be carried out at the least accessible places Using RAT can often provide a more cost-effective, safer alternative in complex access situations
Beerenberg has approximately 140 rope access technicians, including 37 safety managers
COLD WORK CONCEPTS Technological concepts for cold work •
Consists of the technologydriven services Hot work Habitat (Sveisolat) and ColdCutting.
•
Our technology enables work in areas of hydrocarbons, where the production otherwise would have been shut down. Our equipment, certified personnel and procedures allow the assignment in a safe and costefficient way.
•
Since Beerenberg established services Sveisolat (2002) and ColdCutting (2006), we have not experienced any significant events.
•
Certified methods and tools: ATEX / EX / CE
•
Our multiskilled technicians have expertise in both Sveisolat and ColdCutting. For this reason, the Cold Work Concepts contributes to reduce offshore staffing.
•
Cold Work Concepts is an active partner throughout the process from planning to execution.
SVEISOLAT® - HABITAT SOLUTIONS Description
A habitat solution can facilitate “hot work” within all zones on offshore installations, oil and gas terminals and petrochemical plants The solutions enables offshore operators to perform welding and cutting torch in safe working environment during production
The concept is highly cost-saving since downtime is reduced and in many cases eliminated
Sveisolat®, first launched in 2002, is Beerenberg’s own registered trademark for a system consisting of a habitat, mobile gas detectors and control unit manned by certified operators Capacity within the Sveisolat division consists of approx. 40 certified technicians and 45 MGD control units
Tailor made solutions
• Thanks to its flexible construction, Sveisolat can be used everywhere, offshore and onshore, e.g. in pipe gates and single pipes, on beams and T-pipes with multiple branches
• The Sveisolat is constructed in the form and dimensions most suited to the purpose in each case and providing the greatest possible level of safety
COLD CUTTING Description
Beerenberg has developed unique methods and tools for surgical cutting and mobile machining
Tools
• Beerenberg uses a wide range of specialized tools for on site cutting and machining such as:
The technology is based on using synthetic diamonds in removal of steel and concrete
- Mobile diamond wire saws
One of Beerenberg’s clear advantages are the combination of their services
- Range of various hand tools
The combination of RAT and mobile machining tools leads to a substantial decrease in offshore hours needed – the main cost driver in most offshore projects
The Company’s first international projects (SBM Nigeria and Semco Denmark) have been successful
- Mobile milling machines - Cutting and bevelling equipment for most pipe dimensions
BENARX – BEERENBERG’S DEVELOPED INSULATION PRODUCT Description
Illustrations and Lloyds certificates
Benarx is Beerenberg’s self-developed insulation products and solutions for passive fire protection as well as acoustic and thermal insulation Product development is implemented in close collaboration with institutions such as SINTEF, DNV, the National Institute of Technology and GexCon
The solutions are space-saving, weight-reducing, efficiency-enhancing, logistics-reducing and with unique thermal and acoustic properties
Proven technology, already installed on several installations; e.g. Snøhvit Hammerfest (Statoil), Ormen Lange (Statoil), Gjøa (Statoil), Gudrun (Statoil), Ekofisk (ConocoPhillips), Terra Nova (Petro Canada), Snorre (Statoil), and many more License production agreements entered into with partners in UK, Kazakhstan and Brazil
www.benarx.com 20
SUBSEA INSULATION Description
Typical structures
• Beerenberg provide application of insulation on subsea structures to protect from hydration formation with following potential loss of flow during cool down cycles in deep waters
• Typical structures are manifolds, pig loops, trees, connectors, flow meters, separator modules and pumping modules • Two different main application methods, injection moulding and application by hand
Novolastic
Ty-mar
• Beerenberg is a preferred partner of FMC Technologies within subsea insulation and is one of only two applicators worldwide who are certified for their product Novolastic • Subsea activities are carried out in close cooperation with the engineering division; performing risk analyses and project planning ContraTherm
Polibrid
«BEYOND EXPECTATIONS»