15”-18”Chucker Horizontal Turning Center

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HWACHEON CATALOG : Hi-TECH 550

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Horizontal Turning Centers

15”-18” CHUCKER HORIZONTAL TURNING CENTER High Performance Mid-size 15”–18" Horizontal Turning Center Hi-TECH 550 is equipped with the extra rigid tool post of highest durability to deliver the most stable, precision machining performance even at hard turning.

1 Spindle Housing/Machine Tool Industry/SM45C

2 Motor Housing/Machine Tool Industry/SM45C

3 Valve Body/Industrial Material/CF8M 4 Spindle Shaft/Machine Tool Industry/SNCM420

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HWACHEON CATALOG : Hi-TECH 550

HEAVY DUTY CUTTING WITH BOX WAY & GEAR BOX TYPE Hwacheon's Hi-TECH 550 incorporates tough box way design which makes it an ideal turning center for heavy duty hard turning. It's equipped with a long bed for extra-length workpieces, and with the programmable tailstock and steady rest for stability and precision. Machining precision is enhanced even further because all of the Hi-TECH 550's axes can be installed with highly accurate linear scales; and the fast turret indexing time of 0.2 seconds per step will increase your productivity.

Horizontal Turning Centers

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Hand-Scraped to Perfection The guide-ways are hand-scraped and polished to the highest precision based on Hwacheon‘s 60 years craftmanship experience, this to reduce vibration and allows precision feed during heavy operations.

High Performance Spindle

Box Way Design

Hwacheon's unique spindle technology

Hi-TECH 550's box way guide design improves rigidity and precesion after many hours of

delivers quality and precesion at high

continued operation.

speed cutting.

High Torque Transmission (Option) The gear-driven transmission provides power and versatility. It provides high torque at low speeds without compromising high-speed operation and performance. The transmission assembly and the spindle motor have been designed away from the spindle to limit heat and vibration transfer.

Horizontal Turning Centers

Tough, Rapid Indexing Turret The turret in Hi-TECH 550 with a powerful clamping force offers an index time of 0.2sec/step for faster, more stable machining.

Programmable Tailstock (Standard) The tailstock can be programmed to position itself in semi-auto, and it provides firm support for extra-long workpieces to guarantee machining precision. The tail spindle can be operated either by the foot switch or by programming, while providing firm, stable oilpressure chucking.

Steady Rest (Option) Add the Steady rest when working with extra-long workpieces to raise machining precision.

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Heavy Duty Cutting With Box Way & Gear Box Type

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HWACHEON CATALOG : Hi-TECH 550

USER FRIENDLY DESIGN, A WIDE RANGE OF OPTIONAL FEATURES Hi-TECH 550 is designed to be user friendly, so you can concentrate on what you do best: creating quality products—without losing your valuable time to the worries of machine failure and safety. A wide variety of performance upgrade options are available for faster, more precise machining.

Tool Presetter (Option)

Linear Scale (Option)

The tool presetter employs a highly accurate sensor with

To determine the coordinates with the highest of

the repeatability of 5µm or less to precisely compute for

accuracy, and to correct the axis coordinate error caused

the coordinate settings in less than 15 seconds per tool.

by thermal displacement, the magnetic absolute output

Different tool shapes and their tolerance values are

linear scales can be installed on all axes.

entered automatically for the coordinate calculations.

L-HTLD: Hwacheon Lathe Tool Load Detect System (Option) The Hwacheon Lathe Tool Load Detect System constantly detects and diagnoses the tool load under a process to prevent tool wear and damage, and to keep your machine and tools in optimal shape.

Load Detection Limit 1

Load Detection Limit 2

Alarm + Feed Hold

Alarm + Machine Stop

> When the LIMIT 1 Alarm sounds,

> When the LIMIT 2 Alarm sounds,

the system holds the feed and the

the system stops the machine,

machine goes into standby.

and must be reset to operate it.

Product Data

Product Data

* Unit: mm(inch)

L : Long Bed XL : Extra Long Bed

4,590(180.71”)[L: 5,590 (220.08”), XL: 6,890(271.26")]

836(32.91") [(XL: 1,085(42.72)]

4,300(169.29”)[L: 5,300 (208.66”), XL: 6,600(259.84")] 1,282(50.47”) [XL: 1,237(48.7")]

2,100(82.68”) [XL : 2,180(85.83"]

810(32.28”)

1,134(44.65”)

(Spindle Center)

400(15.75”)

1,028(40.47”) [L : 2,028 (79.84”), XL: 3,374(132.83")]

1,700(66.93”)

2,400(94.49”) [L: 2,450(96.46"), XL: 2,660(104.72)]

1,590(62.60”)

506(19.92”) [XL: 660(25.98)]

2,450(96.46”) [XL: 2,600(102.36")]

Left Side

Front

Spindle Power-Torque Diagram Standard

Option(with Z.F Gear Box) High Speed[With 15”chuck(0~2,000rpm)]

High Speed[With 15”chuck(0~2,000rpm)] Low Speed(0~600rpm)

Electric power conversion

2000

40

2000

Low: 1,608.7 Nm (30min)

Low: 2,492.6 Nm (Cont.)

30

13

500

10

Torque(Nm)

22 20 18.5

High: 631.2 Nm (Cont.)

2000

0

178

445 500

40

30 29.4 22 20 18.5

1000

High: 558.9 Nm (30min)

10

High: 453.7 Nm (Cont.)

333 0

37 kW (30min) 30 kW (Cont.)

22 kW (Cont.)

Low: 993.1 Nm (Cont.) 1000 High: 859.9 Nm (30min)

Power(kW)

Torque(Nm)

3000

30 kW (30min)

1500

50

Low: 3,071 Nm (30min)

668

1000

1333

Spindle Speed(rpm)

0 1500

2000

632

0 0

115

350

600 500

1000 Spindle Speed(rpm)

1500

0 1923 2000

Power(kW)

Low Speed(0~668rpm)

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10 HWACHEON CATALOG : Hi-TECH 550

Tool Interference Diagram

※Unit : mm(inch)

STD 10 Station

ø760(29.92”) ø670(26.38”)

2 1 10

5

6

7

ø34 8(13 .70”)

9 8

ø

”) 24 5. 1 7( 38

ø381(15”) 50(1.97”)

295(11.61”) X-Axis Stroke: 345(13.58”)

40(1.57”) 290(11.41”) 290(11.41”) 580(22.82”)

ø5 90 (2 3. 23 ”)

4 3

ø60(2.36”)

625(24.61”)

ø760(29.92”)

12 Station

ø660(25.98”)

2 1 12

) 6” 1.0 1(1 8 ø2

11 10 9

8 7

ø60(2.36”)

Dia .ø 59 0(2 3.2 3” )

6

ø31 7(12 .48”)

Ma x. C utt ing

5 4 3

ø670(26.38”)

ø381(15”)

40(1.57”)

X-Axis Stroke: 290(11.41”) 290(11.41”) 345(13.58”) 580(22.82”) 625(24.61”)

50(1.97”)

MC

40(1.57”)

e ok Str ) xis .58” X-A 5(13 34

ø60(2.36”) ø740(29.13”)

M ax .C ) ut (18” ø457 tin g ) di ” a: .83 ø5 10 90 5( 7 (2 ø2 3.2 3” )

8 7 6 9

10

2 1 12

5 4 3

ø640(25.20”)

80(3.15”)

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X-Axis Stroke 345(13.58”)

210(8.27”)

120(4.72”) X-Axis Stroke 345(13.58”) 625(24.61”) 210(8.27”)

420(16.54”)

ø3 81 (1 5” )

X-Axis Stroke 345(13.58”)

20(0.79”)

50(1.97”)

Tool Interference Diagram & Moving Range 11

Moving Range

※Unit : mm(inch)

15”Chuck 35(1.38”) 50(1.97”) Quill Stroke : 150(5.9”)

25.1(0.99”)

55(2.17”)

25(0.98”)

45(1.77”)

40(1.57”)

285(11.22”)

50(1.97”)

X-Axis Stroke : 345(13.58")

Z-Axis Stroke : 1,150(49.28”) [L : 2,150(84.65”),XL :3,250(127,95"]

X-Axis Stroke : 345(13.6")

ø60(2.36”)

STD

38(1.5”)

Tailstock Stroke : 980(38.85") [L : 1,980(77.95"),XL:3,080(121,26")]

35(1.38”) Boring Bar over Hang

230(9.06”)

110(4.33”)

44.5(1.75”)

40(1.57”)

35(1.33”) 310(12.2”)

X-Axis Stroke : 345(13.58") 15”Chuck

40(1.57”)

Z-Axis Stroke : 1,150(49.28”) [L : 2,150(84.65”),XL :3,250(127,95"]

O.D Holder

X-Axis Stroke : 345(13.6")

ø60(2.36”)

MC

40(1.57”) Quill Stroke : 150(5.9”)

Tailstock Stroke : 980(38.85") [L : 1,980(77.95"),XL:3,080(121,26")]

21(0.82”)

230(9.06”)

Boring Bar over Hang

X-Axis Stroke : 345(13.58")

ø26(1.02")

Z-Axis Stroke : 1,150(49.28”) [L : 2,150(84.65”),XL :3,250(127,95"]

125(4.92")

105(4.13")

15”Chuck

Quill Stroke : 150(5.9”)

66.5(2.61”)

Angular Turnmill Holder

15.5(0.61”)

Tailstock Stroke : 980(38.85") [L : 1,980(77.95"),XL:3,080(121,26")]

230(9.06”)

80(3.14”)

Z-Axis Stroke : 1,150(49.28”) [L : 2,150(84.65”),XL :3,250(127,95"]

Straight Turnmill Holder

1,080(42.51”) Quill Stroke : 150(5.9”) 230(9.06”)

230(9.05”)

Tailstock Stroke : 980(38.85") [L : 1,980(77.95"),XL:3,080(121,26")]

42(1.65”)

15”Chuck

90(3.54”)

X-Axis Stroke : 345(13.58")

ø26(1.02")

70(2.75”)

21(0.82”)

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Product Configuration

Each product can be configured to fit your application.

Hi-TECH 550

Ref.

Hi-TECH 550A 550A/MC 550AL 550AL/MC 550AXL 550AXL/MC

1) Std.: Tailstock 2) MC: Turnmill (C-axis, 0.001˚) 3) L: Long Bed 4) XL: Extra Long Bed

A-series

B-series

Chuck 15”

Chuck 18”

Std.

Std.

MC

MC

L

L

LMC

LMC

XL

XL

XLMC

XLMC

Hi-TECH 550B 550B/MC 550BL 550BL/MC 550BXL 550BXL/MC

Machine Specifications Hi-TECH 550 SERIES

ITEM Capacity Swing over Bed Max. Cutting Diameter Standard Cutting Diameter

Max. Cutting Length Chuck Size Spindle Type of Spindle Nose Max. Spindle Speed Through Spindle Hole Diameter Max. Bar Size Spindle Bearing Inner Diameter Spindle Motor Turret Number of Tool Station Tool Size Turret Indexing Time Feed rates Rapid Speed (X/Z)

550A / AMC mm (inch) mm (inch) mm (inch) mm (inch) inch

550AL / ALMC

550AXL / AXLMC

550B / BMC

550BL / BLMC

550BXL / BXLMC

2,100 (82.68”)

3,200 (125.98”)

Ø800 (Ø31.50”) Ø590 (Ø23.23”) Std.:Ø387 (Ø15.23”), MC: Ø275 (Ø10.83") 1,100 (43.31”)

2,100 (82.68”)

3,200 (125.98”)

1,100 (43.31”)

15”

ASA rpm

18” A2-11

2,000

1,800

mm (inch)

Ø132 (Ø5.20”)

mm (inch)

Ø116 (Ø4.57”)

mm (inch)

Ø180 (Ø7.09”)

kW (HP)

30 / 22 (40 / 30)

ea mm (inch) sec / step

◻32 x Ø60 (◻1.25” x Ø2.5”)

Std.:10 (Opt.: 12),MC:12 0.2

m/min

20 / 24

20 / 20

20 / 10

20 / 24

20 / 20

20 / 10

Max. Stroke (X/Z)

mm (inch)

345 / 1,150 (13.58” / 45.28”)

345 / 2,150 (13.58” / 84.65”)

345 / 3,250 (13.58” / 127.9”)

345 / 1,150 (13.58” / 45.28”)

345 / 2,150 (13.58” / 84.65”)

345 / 3,250 (13.58” / 127.9”)

Feed Motor (X/Z)

kW (HP)

4 / 4 (5.5 / 5.5)

4 / 7 (5.5 / 9.5)

4 / 4 (5.5 / 5.5)

4 / 7 (5.5 / 9.5)

Tail Stock

Quill Dia. Quill Stroke Quill Taper Turnmill (MC) Spindle Motor Max. Spindle Speed Max. Drill/Tap Size Min. Index Angle Tank Lubrication Hydraulic Coolant Power Sources Electrical Power Supply Dimension Height

mm (inch) mm (inch) MT

Ø120 (Ø4.72”)

kW (HP) rpm mm º(deg)

7.5/5.5(10/7.5)

mm (inch)

2,400 (94.49")

2,450 (96.46")

Floor Space (L×W)

mm (inch)

4,590 x 2,450 (180.71” x 96.46”)

5,590 x 2,450 (220.08” x 96.46”)

kgf (lbf)

Std.:9,500 (20.944) MC:10,000 (22,046)

Std.:12,000 (26.455) MC:12,500 (27,558)

Std.:15,500 (34.172) MC:16,000 (35,274)

Weight NC Controller

ℓ(gal) ℓ(gal) ℓ(gal)

150 (5.91”) #5

4,000 Ø32(Ø1.26")/M20 0.001 12 (3.17) 50 (13.21) 250 (60)

380 (100)

580 (153)

250 (60)

380 (100)

580 (153)

2,660 (104.72")

2,400 (94.49")

2,450 (96.46")

2,660 (104.72")

6,890 x 2,600 (271.26” x 102.36”)

4,590 x 2,450 (180.71” x 96.46”)

5,590 x 2,450 (220.08” x 96.46”)

6,890 x 2,600 (271.26” x 102.36”)

Std.:12,200 (26.896) MC:12,700 (27,999)

Std.:15,700 (34.613) MC:16,200 (35,714)

kVA

65

Std.:9,700 (21.385) MC:10,200 (22,487)

Fanuc 0i-TD

Machine Specifications 13

Standard and Optional Product Components Standard Accessories Coolant System Door Interlock Foot Switch Hydraulic Chuck - Hollow - Hi-TECH 550A: 15” - Hi-TECH 550B: 18” • Hydraulic Unit (40kg/cm²) • Leveling Bolt & Plate

Optional Accessories

• Signal Lamp with 2 Colors (R, G) • Tailstock (MT#5) - Tailstock Body Program - Tailstock Quill Program • Tooling System • Tool Kit & Box • Work Light • 10.4” Colors LCD

• • • •

• • • • • • • •

Air Blower Air Gun Auto Door Bar Feeder Interface Chip Conveyor & Box (Side Type) Chuck Dual Pressure System Chuck Pressure Check Switch Chuck Pressure Compensation

• Manual Guide i

• Coolant Gun

• Multiple Repetitive Cycle 2 • Operation Manual & Part List • Set of Soft Jaws

• High Pressure Coolant System, 6bar / 15bar • L-HTLD

Part Catcher Set of Hard Jaw Signal Lamp with 3 Colors (R, G, Y) Spindle Motor Upgrade 37/30kW with Gear Box • Steady Rest • Steady Rest Base • Tool Presetter (Automatic type) • • • •

• Tool & Work Counter, External / Internal

• • • (Lathe-Hwacheon Tool Load Detect) • • Linear Scale (X / Z) • • NC Cooler

NC Specifications [Fanuc 0i-TD] ITEM

SPECIFICATION

Simultaneously controlled axes

Std.

MC

2-Axes 2-Axes

2-Axes 2-Axes

3-Axes 3-Axes

0.001 mm, 0.001 deg, 0.0001 inch

S

S

Least input increment 1/10

0.0001 mm, 0.0001 deg, 0.00001 inch

O

O

S S S S

S S S S

S S S S S S

S S S S S S

S S S S S S S S S S S S O

S S S S S S S S S S S S S S O

S S S

S S S

S

S

0-150% 0-1,260 mm/min

S S

S S

T4-digits 64pairs

S S S S O

S S S S O

O

O

O

O

S

S

Automatic tool offset Direct input tool offset value measured B Others Display unit

Turnmill Holder (Axial / Radial) U-Drill Holder

ITEM

SPECIFICATION

Std.

MC

S S S S S S S S S

S S S S S S S S S

Program input

Least input increment

inch/metric conversion Stored stroke check 1, 2, 3 Chamfering on/off Backlash compensation Operation Automatic & MDI operation Program number search Sequence number search Dry run, single block Manual handle feed Manual handle feed rate Interpolation function Positioning Linear interpolation Circular interpolation Dwell (Per seconds) Polar coordinate interpolation Cylindrical interpolation Threading Multiple threading Threading retract Continuous threading Variable lead threading Reference position return 1st Reference position return check 2,3,4th reference position return Arbitrary speed threading Feed function Rapid traverse override Feed per minute (mm/min) Feed per revolution (mm/rev) Rapid traverse bell-shaped acceleration/deceleration Feedrate override Jog feed override Tool function / compensation Tool function Tool offset pairs Tool nose radius compensation Tool geometry/wear compensation Tool life management

Turnmill Spindle Motor Upgrade, 11/7.5kW

※ - : Not available S : Standard O : Option

Controlled axis Controlled axis (Cs axis)

Transformer Turnmill Function Including C-Axis (0.001˚)

G20, G21

1Unit x1, x10, x100 G00 G01 G02, G03 G04 G12.1 / G13.1 G7.1 G32

G34 G28 G27 G30

F0, F25, F50, F100 G98 G99

Tool presetter option is required Tool presetter option is required 10.4" Color LCD

Tape code Optional block skip Program number Sequence number

EIA RS244 / ISO840 1ea O4-Digits N5-Digits

Decimal point programming Coordinate system setting

Coordinate system shift Workpiece coordinate system Workpiece coordinate system preset Direct drawing dimension programming G code system Programmable data input Sub program call Custom macro B Addition of custom macro common variables Canned cycles Multiple repetitive cycle Multiple repetitive cycle ll Canned cycles for drilling Small-hole peck drilling cycle Manual guide i Spindle speed function Constant surface speed control Spindle override Spindle orientation Rigid tapping Spindle synchronous control Editing operation Part program storage length Number of register able programs Background editing Extended part program editing Play back Clock function Self-diagnosis function / Alarm history display Help function Run hour and parts count display Graphic function Dynamic graphic display

Multi-language display

G50 G54-G59 G92.1

S

S

A G10 10 folds nested

S S S S

S S S S

#100-#199, #500-#999

S

S

S S S S S S

S S S S S S

G96 / G97 50 - 120 %

S S S O -

S S S S -

1,280m (512kB) 400ea

S S S S S S

S S S S S S

S

S

S S S -

S S S -

S

S

S S S S S

S S S S S

English, German, French, Italian, Chinese, Spanish, Korean, Portuguese, Polish, Hungarian, Swedish,Russia

Data input/output Reader/Puncher interface CH1 Reader/Puncher interface CH2

Ethernet interface Memory card interface USB card interface

RS232C RS232C Embeded Ethemet

Hwacheon Global Network Hwacheon Headquarter

Hwacheon America

Hwacheon Europe

Hwacheon Asia

Please call us for product inquiries.

www.hwacheon.com The product design and specifications may change without prior notice. Read the operation manual carefully and thoroughly before operating the product, and always follow the safety instructions and warnings labels attached on the surfaces of the machines.

HEAD OFFICE

USA

GERMANY

HWACHEON MACHINE TOOL CO., LTD

HWACHEON MACHINERY AMERICA, INC.

HWACHEON MACHINERY EUROPE GMBH

976-1, JANGDEOK-DONG GWANGSAN-GU, GWANGJU, KOREA

555 BOND STREET, LINCOLNSHIRE, ILLINOIS, 60069, USA

JOSEF-BAUMANN STR. 25, 44805, BOCHUM, GERMANY

TEL: +82-62-951-5111

TEL: +1-847-573-0100

TEL: +49-2349-128160

FAX: +82-62-951-0086

SEOUL OFFICE

FAX: +1-847-573-9900

SINGAPORE

1022-7, BANGBAE-DONG, SEOCHO, SEOUL, KOREA

HWACHEON ASIA PACIFIC PTE. LTD.

TEL: +82-2-523-7766

21 BUKIT BATOK CRESCENT, #08-79 WCEGA TOWER SINGAPORE 658065

FAX: +82-2-523-2867

TEL: +65-6515-4357

HC-T115-R3.6-201412

FAX: +65-6515-4358

FAX: +49-2349-1281660