Horizontal Machining Center SPACE CENTER MA-800HB

Horizontal Machining Center SPACE CENTER Big, fast, and accurate — Horizontal Machining Center. Okuma’s MA-800HB maximizes the cost/performance ratio...
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Horizontal Machining Center SPACE CENTER

Big, fast, and accurate — Horizontal Machining Center. Okuma’s MA-800HB maximizes the cost/performance ratio. Meeting tough user demands for a high-production, big HMC.

What are the major advantages from Okuma?

MA-800HB

SPACE CENTER MA-800HB

SPACE CENTER MA-800HB

Oil-air lubrication – to extend spindle service life High-torque spindle (std)

6,000 min-1 30/22 kW (10 min/cont) 606 N-m

Spindle speed Max output Max torque

12,000 min-1 37/26 kW (10 min/cont) 284 N-m

Fast table indexing

Using roller guides (linear guideways) Box-in-box construction

Indexing times

Lightweight moving components (faster rapids)

Rapids

For heavy-duty cutting of steel or efficient machining of light aluminum alloys, Okuma has the right spindle to meet your application.

Rapid accel/decel

Spindle construction High-torque spindle (Std: 6,000 min-1 )

High-range spindle (12,000 min-1 )

Front roller bearings used for power cutting

Angular bearings for high-speed applications

Roller bearings

90゜ 180゜ 1.8 sec 2.5 sec 2.5 sec 3.3 sec

1゜indexing: 0.001゜indexing: (Optional)

X: 50 m/min (1969 ipm) Y: 50 m/min (1969 ipm) Z: 50 m/min (1969 ipm) X: 0.7 G Y: 0.7 G Z: 0.7 G

Speed & Accuracy

Superb Productivity

High-range spindle

Spindle speed Max output Max torque

Rapid traverse

Angular bearings

3

4

NT 50 NT 50

VAC motor

VAC motor

Quick ATC

Speedy APC

An NC-ATC, for less non-cutting time and higher reliability

A reliable automatic pallet changer that facilitates workpiece transfers and handling – easy, smooth, and fast.

Tool change*1

T-T: 2.0 sec C-C: 5.5 sec Tool storage 40 tools (Opt: 60, 100, 150, 200, 240, 320, 400 tools)

Spindle power diagrams High-torque spindle (Std: 6,000 min-1 )

1000 (738)

50 (67.5)

500 (369)

30 kW (10 min) 22 kW (cont)

200 (148)

20 (27)

100 (74)

10 (14) 26 kW (10 min)

50 (37)

5 (6.8)

15 kW (cont)

2000

6000 10000

26 kW (cont) 20 (27)

194 N・m (cont)

5 (6.8)

2 (2.7)

10 (7.4)

740 50

100

200

500

1 (1.4) 1000 2000 4000

min-1

Spindle speed min-1(rpm)

50 (67.5)

12000 37 kW (10 min)

50 (37)

1 (1.4) 1000

1200

10 (14)

10 (7.4) 500

15 kW (cont)

100 (74)

20 (15)

200

22 kW (10 min)

284 N・m (10 min)

2 (2.7)

100

100 (135)

200 (148)

20 (15)

50

kW

Spindle speed min-1(rpm)

10000

min-1

Motor output (kW) (hp)

349 N・m(cont)

100 (135)

Spindle torque (N·m) (ft-lbf)

2800

Motor output (kW) (hp)

410 830 950 606 N・m(10 min)

500 (369) Spindle torque (N·m) (ft-lbf)

N・m

kW

1000 (738)

15 sec 2,000 kg (4,400 lb)

High-range spindle (12,000 min-1 ) *1. JIS-based Okuma measurements

N・m

Pallet change*2 Max load

*2. MAS-based Okuma measurements

SPACE CENTER MA-800HB

SPACE CENTER MA-800HB

Big machine built for high accuracy

Easy to operate

Motor cooling for feed axis drives

Thermal-Friendly Concept, for the MA-800H

To control thermal deformation from motor heat

Thermally stable construction with “box build” frames and building block design

All axes with double ball-screws

Open/close ceiling door [open width: 980 mm (38.59 in.)]

Easy to mount workpieces on the pallet inside the machine

Carrier traverse system provides for superb access to workpiece and spindle

Daily maintenance operations placed near the operator station

Open/close ceiling door assists direct workpiece load/unload

Eco-Friendly Equipment

Accurate & Compact

Standard equipped with ball-screw cooling

Thermo-Friendly Concept

Easier and closer access to workpiece

Pneumatic and lube panels conveniently located here

Complete chip disposal

5

Compact – small footprint Width x depth x height: 4,745 x 6,465 x 3,460 mm

Drum filter lift-up chip conveyor – handles various types of chips (Optional)

Center trough design (wide chip catch directly below spindle) Central chip conveyor

Designed to eliminate chip piles Chips disposed of right away Terminal

Without offset

Trough below APC

In-machine chip conveyor

315 mm (12.4 in.)

2-pallet rotary shuttle APC with offset swivel center

Chips fall straight down from the spindle, so hot chips discharged right away

Coolant tank

Bed

4,745 mm (186.81 in.)

Pallet bottom washing

6,465 mm (254.53 in.)

Pallet bottom washing is linked to the machine start signal to perform a flush out.

124 mm (4.88 in.)

Coolant washes below the pallet during an APC to keep the four positioning cones free of chips.

6

SPACE CENTER MA-800HB

SPACE CENTER MA-800HB

Pallet dimensions

Expansive working ranges

80 (3.15) 160 (6.3)

Travels

Travel

160 160 (6.3) 800 (6.3) (31.5)

0° plane

X axis 1,400 (55.12)

Z axis 1,250 (49.21)

100 (3.94)

160 160 (6.3) 800 (6.3) (31.5)

160 (6.3)

Area B

80 (3.15)

Edge locator (option)

Center hole detail

ATC

310 (12.2) φ18 (0.71)

15.5 (0.61)

Bolt hole detail (workpiece pull)

[ ] : Pallet with metric T-slots < > : Pallet with inch T-slots Operate the machine with reference to the following interference ranges. Part A : Spindlehead interference range Part B : Interference range applied when the max workpiece diameter is in the range from ø1000 (39.37) to 1,400 (55.12).

Y-axis (spindlehead ver)

mm (in.)

1,250 (49.21)

ATC tool storage capacity

1

40 tools

Z-axis (table front-back)

mm (in.)

1,250 (49.21)

Spindlehead cooling unit

1

Spindle center to pallet surface

mm (in.)

50 to 1,300 (1.97 to 51.18)

Ball screw cooling unit

1

Spindle nose to pallet center

mm (in.)

100 to 1,350 (3.94 to 53.15)

Auto lube oiler

1

With oil level alarm and pressure alarm

Size

mm (in.)

800 x 800 (31.50 x 31.50) Coolant system

1

Tank capacity: 840 L (221.93 gal) (effective: 500 L (132.1 gal)) Pump: 390/620 W (50/60Hz) Floor type

kg (lb)

2,000 (4,400)

Min indexing angle

degree

1 [0.001]

Internal chip conveyor

1

Max workpiece size

mm (in.)

ø1,400 x 1,450 (ø55.12 x 57.09)

ATC air blower

1

50~6,000 [50~12,000]

Chip air blower

1

NT50 [HSK-A100]

Air filter and oiler

1

ø100 (ø3.94) [ø100 (ø3.94)]

min-1

mm (in.)

Telescoping cover

1

Rapid traverse (X-Y-Z)

mm/min(ipm) 50,000 (1969)

Hydraulic unit

1

Cutting feedrate (X-Y-Z)

mm/min(ipm) 1 to 50,000 (0.04 to 1969)

Auto 1° indexing table

1

X, Y, Z-axes

Nozzle type

Spindle drive (10 min/cont.)

kW (hp)

30/22 (40/30) [37/26 (50/35)]

2-pallet rotary APC

1

2 pallets with M16 tapped holes

Axis feed (X/Y/Z)

kW (hp)

4.6 x 2 (6.1 x 2)

Full-enclosure shielding

1

For 2-pallet rotary-shuttle APC

Table index

kW (hp)

4.6 (6.1)

Operation panel

1

Tool shank

MAS403 BT50 [HSK-A100]

ATC manual operation panel

1

Pull stud

MAS type 2

Ventilation fan

1

40 [60,100,150,200,240,320,400]

Work lamp

2

Fluorescent Signal tower Red (alarm), Yellow (operation end), Green (NC running)

tools

Max tool dia (w/adjacent tools)

mm (in.)

ø140 (5.51)

Max tool dia (w/o adjacent tools)

mm (in.)

ø240 (9.45)

3-level status indicator

1

Max tool length

mm (in.)

600 (23.62)

Foundation washers, jack bolts

1

Max tool weight

kg (lb)

25 (55)

Tool release lever

1

Memory random*

Tapered bore cleaning bar

1

mm (in.)

3,460 (136.22)

Hand tools

1

mm (in.)

4,745 x 6,465 (186.81 x 254.53)

Tool box

1

Tool selection method Height

Machine Required floor space (W x D) Size Weight

kg (lb)

Control cabinet

8

33,600 (73,920)

* Fixed address for 100 tools or more

Maximum workpiece size

Type, Size 6,000 min-1 30/22 kW (40/30 hp) [10 min/cont]

Tool storage capacity

Pallet center

30 (1.18)

φ26 (1.02) φ50H7 (1.97)

85 (3.35)

Tapped hole detail (24 plcs)

[115] [4.53] 〈120〉 〈4.72〉

M16

φ55 (2.17)

Area A

30 (1.18) 40 (1.57)

0.5 (0.02)

118° φ20 (0.79)

Motors

Qty 1

Bore taper

Feedrate

24×M16

50 (1.97)

160 (6.3)

Name Spindle speed

Spindle bearing ID

[20] [0.79] 〈15〉 〈0.59〉

80 (3.15)

Spindle

MA-800HB 1,400 (55.12)

Spindle speed

Y axis 1,250 (49.21)

80 (3.15)

200 (7.87)

Unit mm (in.)

Max workpiece weight

Pallet

160 (6.3)

Column side

14.5 (0.57)

[

]: Optional

Machining capacity Optional Specifications & Accessories S45C (Machine: 6,000 min-1, 30/22 kw) Tool

Max dia :φ1,400 (55.12)* Max dia at Z-axis negative limit :(φ1,000)(39.37) Max height 1,450 (57.09) [1,420] 〈1,415〉 [55.91] 〈55.71〉

φ160 face mill 5 blade*

φ50 end mill, 2 blade (carbide porcupine) Side Groove

Interference area with telescopic covers

Qty

Type, Size

Name

Qty

Type, Size

1

12,000 min-1, 37/26 kW (50/35 hp) [10 min/cont]

Chip air blower

1

Adaptor

min-1 (rpm)

400

890

640

Cutting speed

m/min (fpm)

200 (656)

140 (459)

100 (39.37)

ATC magazine capacity

1

60 tools (chain) 100, 150, 200, 240, 320, 400 tools (multi-magazine)

Lift-up chip conveyor

1

MOSNIC RDF (hinge + scraper + drum filter)

1,100 (43.31)

490 (19.29)

450 (17.72)

ABSO SCALE linear encoder

1

X, Y, Z axes

Chip bucket for above

1

Heights: 700, 1,000 mm (27.55, 39.37 in.)

112 (4.41)

25 (0.98)

50 (1.97)

Auto 0.001- indexing table

1

Built-in NC table

Hydraulic oil cooler

1

Multi-pallet APC

1

6, 10 pallets, FMS

Coolant cooler

1

Pallet top face special

1

T-slot specs, inch tap specs

Tool breakage detection

1

With auto tool length offset (touch sensor)

Spare pallets

1

Auto zero offset

1

With auto gauging (touch probe)

Edge locator

1

Tool life management

1

Time accumulation, etc.

Through-tool coolant

1

1.5 MPa (217.7 psi)

Overload monitor

1

With feed adaptive control

Pull stud special

1

MAS I, CAT, DIN, JIS

1

1.5, 7.0 MPa (217.7, 1015.7 psi) Large flow type: 1.5, 7.0 MPa (217.7, 1015.7 psi)

Pull stud bolt

1

MAS II, MAS I, CAT, DIN, JIS

10 nozzles

Standard angle plate

1

Cutting feedrate mm/min (ipm) Cutting width

mm (in.)

Cutting depth

mm (in.)

Chip volume

cm3/min (in3./min)

6 (0.24)

50 (1.97)

25 (0.98)

740 (45.14)

615 (37.52)

560 (34.16)

AL5052 (Machine: 12,000 min-1, 37/26 kw) Tool Cutting conditions Spindle speed Cutting speed

* : When performing APC operation in the Z-axis negative limit, ensure that the max workpiece diameter is ø1,000 (39.37) to avoid interference with the X/Y telescopic cover. * Edge locator : option [ ] : Pallet with metric T-slots < > : Pallet with inch T-slots The spindle interferes with the pallet if located in a position where both Zaxis and Y-axis are in their negative limits.

Name Spindle speed

Spindle speed

*cermet [20] [0.79] 〈15〉 〈0.59〉

Y-axis travel 1,250 (49.21)

Cutting conditions

50 (1.97)

7

Item X-axis (carrier hor)

min-1 (rpm) m/min (fpm)

Cutting feedrate mm/min (ipm)

φ63 face mill 2 blade** 12,000

φ30 end mill (carbide 2 flute) Side Groove 12,000

Through-spindle coolant

12,000 1

2,375 (7,790)

1,130 (3,706)

1,130 (3,706)

Shower coolant

16,500 (649.6)

3,700 (145.67)

4,000 (157.48)

Work wash gun

1

Standard T-column fixture

1

Oil mist lubricator

1

Standard square-column fixture

1

Cutting width

mm (in.)

45 (1.77)

15 (0.59)

30 (1.18)

Cutting depth

mm (in.)

4 (0.16)

45 (1.77)

15 (0.59)

Chip volume

cm3/min (in3./min)

2,970 (181)

2,500 (153)

1,800 (110)

**carbide

Specifications

Outstanding Machining Performance

Huge machining area accepts a variety of workpieces X axis: 1,400 mm (55.12 in.) Y axis: 1,250 mm (49.21 in.) Z axis: 1,250 mm (49.21 in.)

Standard Specifications & Accessories

Machine Specifications

MA-800HB

(Max tool iength) 600 (23.62)

(Z-axis travel) 1250 (49.21)

100 (3.937)

6465 (254.52)

762.5 (30.02)

762.5 905 (36.62) (30.02)

350 (13.78)

1300 (51.18)

1250 (49.21) 1300 50 (1.97) (51.18) (Y-axis travel) 3220 (126.77)

(Max workpiece length) 1450 (57.09)

1400 (55.12) (X-axis travel)

3460 (136.22)

(Max workpiece diameter) φ1400 (55.12)

240 (9.45)

Dimensional Drawing

843 (33.19)

3902 (153.62) 4745 (186.81)

200 (7.87)

4745 (186.81)

3550 (139.76)

1440 (56.69) 2431 (95.71) 6465 (254.53) 7145 (281.30)

Margin 500

Margin

3475 (136.81)

2100 (82.68)

995 (39.17)

R9 (38.4 77 6)

559 (22)

2110 (83.07)

R634 (24.96 )

680 (26.77) Margin 50 (1.97)

1538 (60.55) (Door open width)

2 R69 4) .2 (27

890 (35.04)

1372 (54.02)

1440 (56.69)

200 (7.87)

980 (38.58) (Door open width)

Margin 500 (19.69)

Installation Drawing

(19.69)

When using Okuma products, always read the safety precautions mentioned in the instruction manual and attached to the product. This product is subject to the Japanese government Foreign Exchange and Foreign Trade Control Act with regard to security controlled items; whereby Okuma Corporation should be notified prior to its shipment to another country.

OKUMA Corporation, OGUCHI-CHO, NIWA-GUN, AICHI 480-0193, JAPAN • TEL (0587) 95-7825 • FAX (0587) 95-6074

The specifications, illustrations, and descriptions in this brochure vary in different markets and are subject to change without notice. Consult your local Okuma representative for specific end-user requirements. Pub No. MA-800HB-(7)-100 (Oct 09) Printed in Japan

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