THE CUTTING EDGE Solutions for peak performance
Stuttgart 16.-20. Sept. 2014
Boring. Reaming. Threading. Milling.
KOMET GROUP welcomes you to AMB 2014 in Stuttgart The KOMET GROUP will be showcasing its wide range of tool innovations at the AMB trade fair in Stuttgart under the slogan „THE CUTTING EDGE – Solutions for best performance“. In this interview, company executives Dr Christof Bönsch and Matthias Heinz reveal the meaning behind this slogan and what new products visitors can look forward to. Your slogan for the trade fair is “THE CUTTING EDGE” – what exactly does this mean? Dr Christof Bönsch: “The cutting edge” has a double meaning. On the one hand, it refers to the physical cutting edges of the milling cutters that we will be presenting at the trade fair. On the other, it implies the competitive advantage that our tools provide for customers. We want to live up to our role as a technological leader and provide our customers with a competitive advantage through our product solutions. The best of the best – for us, this is both a challenge and a promise to our customers. What new products can visitors look forward to at AMB? Dr Christof Bönsch: This year, we will again be introducing innovative products which will provide our customers with
great new potential in the areas of performance, productivity and efficiency. The KOMET GROUP is well-known as a leading innovator for high-precision drilling, reaming and threading, but we now also have a wide range of high-performance milling cutters. In particular, this includes the completely new range of indexable insert milling tools, which contains over 80 new products. In future, will KOMET be concentrating more on milling? Matthias Heinz: In the last few years, we have successfully expanded our range of products and services and consistently tailored them to market and customer requirements. We will continue further down this road. By expanding our expertise in milling, we want to become the single-source provider for all our customers’ needs.
Leading. Along new paths.
The strategy. For more performance.
Only leaders progress beyond boundaries and set new standards. With clear and effi cient ideas, we have established ourselves as the innovation leader. With an eye to the future, universal skills and experience in high-precision machining, our technological lead shortens the path from A to Z; from the defi nition of the task to the fi nished machining solution.
Performance potentials are theoretical fi gures in any form of production until someone comes along who has the ambition to exploit them. We think in processes, we command all disciplines, we fi nd the best solutions. Optimizing the performance potential of your machines and your employees – this is what drives us.
Full of ideas. For greater effi ciency.
Dedicated. Always and everywhere.
Continual effectiveness is the order of the day, so there is hardly enough time for experiments. But we take the time to be creative in our processes, products and services; in drilling, thread milling and reaming. We are a creator of greater effi ciency in the μ-range – an art which our customers appreciate.
We maintain our objective and offer more by maximizing benefits in terms of products and support through genuine added value. With TOOLS PLUS IDEAS, we support your lead, always and everywhere. A lead achieved and maintained by our employees worldwide – a total of 1,350 locations that offer you experience, knowledge and dedication.
THE CUTTING EDGE
Boring
Reaming
Threading
Milling
KOMET KUB ® Drillmax VA
KOMET KUB Centron ® Powerline
Ideal for machining stainless steels
Continuous Drilling to drilling depths of up to 9×D
KOMET DIHART ® Fullmax
KOMET DIHART REAMAX ® TS
Universal highperformance solid carbide reaming tool
Modular Reaming System
KOMET JEL ® MGF HPC
KOMET JEL ® MKG
Process reliability and quick machining
Thread milling tool with deburring edge
KOMET ® hi.apQ
KOMET ® hi.aeQ
Multi-talent for milling
Process reliability when face milling
MACHINING DEMONSTRATION AMB 2014, Stuttgart See for yourself the best solutions for high performance in drilling, reaming, threading and milling. As a single-source supplier to all machining sectors, we offer tools that are at the pinnacle of technological expertise. We can bring the perfection and experience of successful specialist tool design to your series cutting. We combine solid carbide and a special coating with the appropriate drilling geometries to ensure excellent hole tolerances in steel and iron with the same cutting edge. In addition, the high-grade coating on our high-performance PCD tools ensures long tool life for machining aluminium.
Machine: Holder: Tools: Monitoring:
GROB G350 Lang clamping system 34 tools in use KOMET BRINKHAUS ToolScope
Demo workpiece „GG25“
Demo workpiece „steel“
Demo workpiece „aluminium“
th < 7 min
th < 8 min
th < 1,5 min
TOOL DEMO – GG25 1
2
14 12
3
13
11 9
10
7 6
8
5 4
14
15
OP
Description
Tool
Adapter
Parameter
1
face milling with 2 runs; 50 mm ae
F51 14060
HSK63-FA22
vc = 300 m/min n = 1515 min-1 ap = 4-5 mm f = 1,6 mm/U fz = 0,2 mm vf = 2425 mm/min th = 12 s
2
Boring + chamfers drilling depth: 20 mm
U10 71950 KUB Quatron® Ø 19,5 mm
HSK63-ABS 50
vc = 350 m/min n = 5720 min-1 f = 0,2 mm/U vf = 1143 mm/min th = 10 s / 4 hole
3
2 thread M22x1,5 + chamfers
80842006001150 GWF 16x25xM1,5 TiCN
HSK63-FWD
vc = 130 m/min n = 2594 min-1 fz = 0,12 mm vf = 1557 mm/min th = 5 s / hole
4
Reaming reaming depth: 20 mm
Reamax® Ø 20 H7
Reamax Halter kurz; HSK63 Hydro
vc = 120 m/min n = 1900 min-1 f = 1,2 mm/U fz = 0,2 mm vf = 2290 mm/min th = 1 s / hole
5
Trimming with ae 5 mm – 24 mm, feed control by KOMET ToolScope
F51 40320 Walzenstirnfräser Ø 25 mm
HSK63-HWD
vc = 180 m/min n = 2292 min-1 ap = 2,5 mm f = 0,5 mm/U fz = 0,25 mm vf = 1146 mm/min th = 20 s
6
Boring core hole M8 (4x) + chamfers drilling depth: 20 mm
V0306800.112730 KUB® Drillmax solid carbide drill 5xD Ø 6,8 mm
A06 33510; HSK-Hydrod.
vc = 140 m/min n = 6556 min-1 fz = 0,2 mm vf = 1639 mm/min th = 1,5 s / hole vf = 2622 mm/min
7
Tapping M8 (4x)
Tap HSS-E M8
Synchro HSK63, ER collet chuck Ø 8 mm
vc = 20 m/min n = 800 min-1 f = 1,25 mm/U th = 5 s / hole
8
Chamfers and sinks of edges and holes
Solid carbide chamfer milling cutter 90° Z=4
HSK 63 vc = 200 m/min Ø 12 mm Hydro. n = 9345 min-1 ap = 1 mm f = 0,4 mm/U fz = 0,1 mm vf = 3740 mm/min
9
Boring/thread milling M8 with BGF (4x)
BGF M8 NZ4 GG 2xD
HSK- Hydrod. Ø 10 mm
vc = 120 m/min n = 5659 min-1 fb = 0,18 mm/U vf = 1018 mm/min fz = 0,07 mm vf = 1584 mm/min th = 4,7 s / hole
10
Solid Drilling with Indexable insert drill
KUB Quatron® Ø 37,0 mm, 2xD
HSK63-ABS 50
vc = 180 m/min n = 1550 min-1 f = 0,25 mm/U th = 9 s / hole
11
Enlarging from Ø 37 mm to Ø 45,5 mm
G01 71021 TwinKom® ABS 32 Ø 45,5 mm
HSK63-ABS32
vc = 160 m/min n = 980 min-1 f = 0,4 mm/U fz = 0,2 mm vf = 390 mm/min th = 3 s / hole
12
Enlarging / Reaming Ø 46 H8
PreciKom Ø 46 H8
HSK-63 DAH 81
vc = 180 m/min n = 1250 min-1 a = 4,5 mm f = 0,6 mm/U fz = 0,15 mm th = 3,5 s
13
Reaming Ø 46,0 H7
VF 0000065 DAH81 Duomax Reamer Ø 46,0 H7
HSK-63 DAH 81
vc = 180 m/min n = 1250 min-1 ae = 0,25 mm f = 1,2 mm/U fz = 0,2 mm vf = 1500 mm/min th = 2,5 s
14
Solid Drilling with KUB Pentron® into solid material with interruption
KUB Pentron® Ø 18,0 mm, 5xD
HSK63-HWD Ø 25 mm
vc = 220 m/min n = 3890 min-1 fz1 = 0,2 mm fz2 = 0,1 mm th = 6,5 s
15
Solid Drilling Ø 23 mm, drilling depth: 195 mm; 8xD
KUB Centron® Powerline
HSK63-ABS50
vc = 200 m/min n = 2215 min-1 f = 0,3 mm/U fz = 0,15 mm th = 16 s
TOOL DEMO – STEEL 7
9
8
5
10 4
12 11
6 13 3 14
2 1
OP
Description
Tool
Adapter
Parameter
1
Trimming with ae 2.5 mm F51 40320 Milling cutter Ø 25 mm
HSK63-HWD Ø 25
vc = 180 m/min n = 2292 min-1 ap = 26 mm ae = 2,5 mm vf = 1146 mm/min fz = 0,25 mm th = 5 s
2
Trochoidal milling ae = 30 mm
F51 40320 Milling cutter Ø 25 mm
HSK63-HWD Ø 25
vc = 180 m/min n = 2292 min-1 ap = 26 mm ae = 2 mm fz = 0,08 mm vf = 1030 mm/min th = 55 s
3
Full-slot milling 1xD
F51 5Z3 Q3624 Milling cutter Ø 25 mm
HSK63-HWD Ø 25
vc = 180 m/min n = 2292 min-1 ap = 9 mm ae = 26 mm vf = 480 mm/min fz = 0,07 mm th = 25 s
4
Slot milling ae = 7 mm, depth: 40 mm
F51 01210 Quatron hi.feed Ø 32 mm
HSK 63-M16
vc = 180 m/min n = 1790 min-1 ap = 32 mm ae = 7 mm f = 0,48 mm/U fz = 0,12 mm th = 42 s
5
Face milling
F51 01210 Quatron hi.feed Ø 32 mm
HSK 63-M16
vc = 180 m/min n = 1790 min-1 ap = 0,88 mm ae = 30-25 mm vf = 10024 mm/min fz = 1,4 mm th = 35 s
6
Slot milling with „ramp down“, Ramping angle approx. 3°
Solid carbide HPC shank milling cutter range Ø 16 mm
HSK63-FWD Ø 16
vc = 100 m/min n = 1990 min-1 ae = 16 mm vf = 557 mm/min fz = 0,07 mm th = 45 s
7
Finishing
Solid carbide HPC shank milling cutter range Ø 16 mm
HSK63-HWD Ø 12 mm
vc = 100 m/min fz = 0,15 mm hm = 0,08 mm ≙ fz = 0,4 mm ap = 30 mm ae = 1,0 mm vf = 1200 mm/min th = 8 s
8
Drilling and chamfers core hole M12, Ø 10,2 mm drilling depth: 30 mm
KUB K2® Easy 3xD Replaceable head drill with chamfering blades
HSK63-HWD Ø 12 mm
vc = 100 m/min n = 3180 min-1 f = 0,2 mm/U th = 3 s / hole
9
Thread milling M12
Thread milling cutter MGF HPC M12, 2xD
HSK63-Hydr. Ø 20 mm Ø 14 mm
vc = 80 m/min n = 2900 min-1 fb = 0,25 mm/U fz = 0,05 mm th = 3,9 s / hole
10
Solid Drilling Ø 23 mm, Through hole, drilling depth 195 mm; 8xD
KUB Centron® Powerline
HSK63-ABS50
vc = 160 m/min n = 2215 min-1 f = 0,2 mm/U th = 26 s
11
Solid Drilling with KUB Pentron® into solid material with interruption
KUB Pentron® Ø 18,0 mm, 5xD
HSK63-HWD Ø 25 mm
vc = 220 m/min n = 3890 min-1 fz1 = 0,14 mm fz2 = 0,05 mm th = 10 s / hole
12
Solid Drilling Ø 15,7 mm, 5xD (4x)
KUB K2® Replaceable head drill
HSK63-HWD Ø 16
vc = 100 m/min n = 2030 min-1 f = 0,3 mm/U th = 10 s / hole
13
Chamfers and sinks of edges and holes
Solid carbide chamfer milling cutter 90° Z=4
HSK 63 vc = 140 m/min Ø 12 mm Hydro. n = 14000 min-1 ap = 1 mm ae = 1 mm f = 0,4 mm/U fz = 0,12 mm vf = 5600 mm/min
14
Reaming Ø 16 H7 with ASG 3000 for blind hole Reaming depth: 50 mm
Monomax® Ø 16 H7 IKZ
HSK63 Hydro. Adjustable
vc = 150 m/min n = 2985 min-1 f = 0,6 mm/U fz = 0,15 mm vf = 2687 mm/min th = 1,5 s / hole
TOOL DEMO – ALUMINIUM
(Al Mg Cu 1.5)
5
6 3
7
8
OP
Description
Tool
Adapter
Parameter
1
Face milling
PCD face mill 100 NZ 18 IK
HSK-A63
vc = 1500 m/min n = 4775 min-1 ae = 95 mm ap = 0,5 mm f = 1,44 mm/U fz = 0,08 mm vf = 6876 mm/min th = 3 s
2
Face milling with slot milling cutter
PKD-BNF 16,0 NZ3 2xD
Hydro.; HSK 63 Ø 20 mm; 20/16 reducing sleeve
vc = 780 m/min n = 15500 min-1 ap = 10 mm ae = 5-16 mm f = 0,24 mm/U fz = 0,08 mm vf = 3720 mm/min th = 8 s
3
Trimming with slot milling cutter
PKD-BNF 16,0 NZ3 2xD
Hydro.; HSK 63 Ø 20 mm; 20/16 reducing sleeve
vc = 780 m/min n = 15500 min-1 ap = 25 mm ae = 5-10 mm f = 0,24 mm/U fz = 0,08 mm th = 3,5 s
4
Slot milling with slot milling cutter
PKD-BNF 16,0 NZ3 2xD
Hydro.; HSK 63 Ø 20 mm; 20/16 reducing sleeve
vc = 780 m/min n = 15500 min-1 ap = 32 mm ae = 16 mm f = 0,24 mm/U fz = 0,08 mm th = 6 s
5
Face milling angle 25°
PCD face mill 100 NZ 18 IK
HSK 63
vc = 1500 m/min n = 4775 min-1 ap = 5 mm ae = 20 mm f = 1,44 mm/U fz = 0,08 mm t h = 5 s
1 2
10
4
9
6
Thread milling M12 (4x) thread depth: 2,5xD
M-BGF M12 2,5xD
HSK 63-FWD 14
vc = 400 m/min n = 10600 min-1 fb = 0,15 mm/U vf = 1590 m/min fz = 0,1 mm vf = 2120 mm/min th = 6,5 s / hole
7
Drill reamer Ø 12 H7 mm (4x) depth: 30 mm
DREAMMAX 4xD, VHM
Hydro. HSK 63 Ø 12 mm
vc = 120 m/min n = 3185 min-1 f = 0,3 mm/U fz = 0,15 mm uf = 955 mm/min th < 2 s / hole
8
Thread milling M5 (4x)
Thread milling tool M-BGF M5 2xD
HSK63-FWD 6
vc = 200 m/min n = 15000 min-1 fb = 0,2 mm/U vf = 3000 mm/min fz = 0,05 mm vf = 1500 m/min th = 3,1 s / hole
9
Milling with slot milling cutter
PKD-BNF 16,0 NZ3 2xD Hydro. HSK 63 Ø 20 mm
20/16 reducing sleeve
vc = 800 m/min n = 16000 min-1 ap = 5 mm ae = 5-16 mm f = 0,24 mm/U fz = 0,08 mm t h = 5 s
10
Chamfers and sinks of edges and holes
Solid carbide milling cutter, NZ4
Hydro.; HSK 63 Ø 12 mm
vc = 400 m/min n = 15000 min-1 ap = 1 mm ae = 1 mm f = 0,4 mm/U vf = 6000 mm/min fz = 0,1 mm
KOMET GROUP GmbH Zeppelinstr. 3 · D-74354 Besigheim Phone +49(0)7143.373-0 Fax +49(0)7143.373-233 Mail:
[email protected] www.kometgroup.com
