TIPO B Flexible CNC center for punching, marking, drilling, boring, milling, tapping and high definition thermal cutting of large plates

Today the TIPO B system is the most innovative solution for fabrication of plates for many varied industries. For these reasons, FICEP, the worldwide leader in the manufacturing of machine tools for steel fabrication, has realised the benefit of the integrated CNC work cell for plates mod. TIPO B. The CNC line model TIPO B has been designed with the aim of integrating all the functions which are required in plate fabrication. The ability to start with raw material and end with the finished part after completion of all the necessary operations such as drilling, milling, punching, marking, scribing and cutting the part to the desired size and shape is what makes the TIPO B truly unique.

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TIPO B

TIPO B 254 Flexible CNC center for punching, marking, drilling, boring, milling, tapping and high definition thermal cutting of large plates

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The CNC line model TIPO B consists of a closed bridge press frame that includes a punching head, drilling head, tool changer, marking unit, plasma cutting unit and an oxyfuel cutting unit that is capable of processing plates from 6 mm to 100 mm in thickness and 2540 mm in width. The infeed and outfeed conveyor can be configured with additional sections of conveyor in order to achieve the desired length of plate to be processed starting from the standard length of 6 metres. The plate positioning is accomplished with a lateral powered material clamping device that positions the material to precise tolerances regardless of any irregularities in the plate edge condition from the rolling process or from the removal of prior piece parts that were generated from the stock plate. A two/three gripper system with a very precise linear rack and pinion device is used to position the plate and measure its actual location.

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TIPO B

TIPO B 254 Flexible CNC center for punching, marking, drilling, boring, milling, tapping and high definition thermal cutting of large plates

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The TIPO B can be equipped with an 80 kN capacity marking unit having a disc with 38 alphanumeric characters, whose selection is obtained thanks to the disc rotation through a CNC controlled servomotor.

The marking head can quickly generate part identification marks that are deep enough to remain readable, even after painting or galvanizing. The approach of the marking disc to the plate takes advantage of the Y-axis.

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TIPO B

TIPO B 254 Flexible CNC center for punching, marking, drilling, boring, milling, tapping and high definition thermal cutting of large plates

A 1000 kN hydraulic punching head is typically utilized to generate holes in plates up to 25 mm thick. Quick punching is perfectly integrated with the thermal cutting to grant maximum productivity. The plate and the punching head are rapidly transferred to the programmed position through rack and pinion and brushless motors.

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A high performance machining spindle capable of up to 3000 RPM with a ball screw feed can be furnished to add significant perforating capabilities to the TIPO B. A tool-changer with 5 positions can be combined with the drilling head to allow the automatic processing of parts within a nest that require the production of different operations or hole sizes. The robust drill head of the TIPO B includes a spindle with an ISO 45 tool holder which is suitable for lateral and frontal milling operations and has a 19 kW motor. This combination of power and speed takes full advantage of not only high speed steel drills with internal/external lubrication, but also high performance insert tools such as carbide. 8

TIPO B

TIPO B 254 Flexible CNC center for punching, marking, drilling, boring, milling, tapping and high definition thermal cutting of large plates

Drilling automatic tool changer of 4 positions

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Carriage with pincher for longitudinal positioning of the profile, controlled by CNC. The carriage is made up of a mobile table moved by a precision gear reduction, no. 2 strong hydraulic pinchers suitable to clamp the plate, the tools-storage with 4 positions for punching tools.

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TIPO B

TIPO B 254 Flexible CNC center for punching, marking, drilling, boring, milling, tapping and high definition thermal cutting of large plates

The system is provided with a Hypertherm 260A torch for processing plates up to 38 mm in thickness. More powerful plasma units are available optionally.

Ficep proprietary software monitors the power to the torch and adjusts its height position accordingly to provide the highest cut quality.

The plasma torch is utilised to contour a cutting operation of the parts from the nested stock plate. During the plasma cutting process algorithms in the

By drilling a starter hole, it is possible to use the plasma to cut up to a thickness of 58 mm and higher with more powerful plasma units. 11

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TIPO B

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HARDWARE & SOFTWARE

PEGASO SYSTEM Pegaso is the new generation CNC for Ficep machines. PC, CNC and PLC are integrated on a single board, to have the maximum reliability. Pegaso is based on field bus technology: CanBus and EtherCAT, with up to 32 axes controlled. The CNC is positioned on a mobile control panel, so the operator can have a complete view of the machine. The most of input / output interface devices and brushless motors drives are located on the machine. Programming • • • • • •

Simplified data input with graphical direct preview 3D piece view Diameter programming with automatic tool assignment Linear, matrix and flange patterns Programming with millimeters or inches (also fractions) Linear nesting

PC characteristics • • • • • • • • • •

Processing • Automatic tool assignment • Unit offset automatic summing • Automatic grouping and ordering of operations • Setup modification lines generation • Rototraslation of executing program to follow sheet orientation Execution • • • • • • • •

Automatic cycle stop for tool setup modification Probing capability to adjust program quotes to actual material position Automatic software to prevent machine unit collisions Automatic software to prevent tool collisions against material Tool management with operating parameters and tool life management Messages and alarm notifications to the operator using customer language with history log Graphic screens to display machine pieces handling tables Production times recording

 

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CPU AMD Ontario 1.6 GHz Dual Core Ram 2 Gb Disk Compact Flash 8 Gb USB 6 High Speed 2.0 (one on the front) LAN Ethernet 10/100/100 Mbit Keyboard Industrial PS2 Display LCD Led technology 15 “ with touch screen Industrial panel with 42 push buttons Op. Sys. Windows 7 Embedded with EWF filter Teleservice software for remote diagnostics

TIPO B

Main technical specifications

Models

TIPO B 164

TIPO B 254

3000

6000

Plate specifications on infeed side: max. mm

Length

min. mm

2500

2500

max. mm

1600

2540

min. mm

500

500

Length

min. mm

200

200

Width

min. mm

150

150

kN

1000

1000

Width Work piece specifications on outfeed  side:

Punching Capacities (on 400N/mm² plates) Punching force Maximum stripping force

kN

100

100

Maximum hole diameter in punching

mm

100

100

Max. punching diameter on 20 mm thickness

mm

38

38

Spindle dimension

ISO

45

45

Stroke to suit the gauge line

mm

from 10 to 25/30

from 10 to 25/30

Drilling Capacities (OPTIONAL)

Spindle motor power (S6 50%)

kW

20.1

20.1

Spindle rotation speed that can be adjusted by the CNC

RPM

from 180 to 4000

from 180 to 4000

Drilling diameter min.

mm

5

5

Drilling diameter max.

mm

40

40

from M6 to M33

from M6 to M33

mm

5

5

mm

40

40

Tapping operations Boring operations min.

Boring operations max. Other specifications Minimum plate thickness

mm

6

5

Maximum plate thickness (punching operations)

mm

25

25

Max thickness of the plate for HT2000 thermal cutting operation Production cutting max thickness (max thickness with edge start)

mm

25 (50)

25 (50)

Maximum plate thickness (drilling operations – with optional device)

mm

100

100

kg

5000

5000

Maximum positioning weight

kg/mt

750

750

Maximum longitudinal transfer speed

Maximum linear weight of the plate

mt/min.

30

30

Cross positioning speed

mt/min.

40

40

mm

1100

1100

Working level’s height 15

Advanced Agency 10/2012

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