The cutting edge for solids

1 This PVD coated carbide tipped saw blade has been developed for cutting solid steel with tensile strengths between 800 - 1,600 N/mm 2 at very high production rates.

materials:

Hard solid steel with a tensile strength between 800 and 1,600 N/mm2 on high performance machines

parameters:

Suggested cutting speed: 120 - 240 m/min. Feed: 0,04 - 0,10 mm/tooth.

machines:

Kasto, FongHo, Tsune, Amada, Eisele, Behringer, Bewo, Rattunde, Sinico, Nishijimax, EVERSING, FICEP, MEGA, EXACTCUT

7 Connexxioncut 7 is a Cermet tipped saw blade dedicated to cut low to medium strength carbon steel. On some applications, blade life of 50 m 2 and more can be achieved.

materials:

Solid materials with a tensile strength up to 800 N/mm2

parameters:

Suggested cutting speed: 80-140 m/min. Feed: up to 0,10 mm/tooth.

machines:

Kasto, Nishijima, Tsune, Amada, Behringer, RSA, Rattunde, Sinico, MEGA, EXACTCUT, EVERSING

typical application Examples

(mm)

Material specs.

Tensile strength

Cutting time

Cutting speed

Tooth load

Blade life

Solid bar

160

20 MnCr5

840

27

140

0,07

80

CX 1

Solid bar

40

8620

740

4

160

0,07

75

CX 7

Solid bar

80

8620

780

12

140

0,07

80

CX 7

Solid bar

2 x 90

38 MnV 6

680

17

120

0,09

90

Blade type

Material

CX 1

(steel)

Dimensions

For more information:

www.kinkelder.com

(N/mm 2)

(s)

(m/min)

(mm)

(m 2)

High performance tube cutting

3 The Connexxioncut 3 saw blade has been developed for cutting tubes on high performance automatic sawing machines, at a higher speed than possible with HSS saw blades. It is most effective on sawing machines with accurate control of chip load and variable feed rate.

materials:

Steel tubes with a tensile strength between 600 to 1.500 N/mm2

parameters:

Suggested cutting speed: 180 - 280 m/min. Feed: 0,04 - 0,16 mm/tooth.

machines:

Rattunde, Sinico, Bewo, Plantool, Adige, OMP

5 The Connexxioncut 5 saw blade has been specifically designed to cut thin walled tubes. Because of its light cutting properties it is also very well suited for use on a wide range of automatic cut-off machines.

materials:

Thin wall high hardness tube cutting on lighter machines. High performance cutting of thin walled tubes and unstable profiles on high-end machines.

parameters:

Suggested cutting speed: 160 - 280 m/min. Feed: 0,025 - 0,12 mm/tooth.

machines:

kasto, bewo, rsa, adige, sinico, rattunde

typical application Examples Blade type

Material

Dimensions (mm)

Material specs.

Cutting time (s)

Cutting speed

Blade life

Blade life

(m/min)

(cuts)

(m 2)

CX 3

Tube

70 x 5

S355

3,5

140

7,000

7

CX 3

Tube

28 x 2,8

20 MnV 6

1,6

230

35,000

7,5

CX 5

Tube

38 x 2,3

42CrM04

2,3

180

24,000

6,2

CX 5

Tube

22 x 1,2

DP980

0,9

240

30,000

2

Cutting stainless steel tubes or solids

4 The high nickel content of austenitic stainless steel tubes makes them difficult to cut with HSS saw blades. With the agressive tooth geometry of the carbide tipped and PVD coated Connexxioncut 4 saw blade, perfect surface finish and burr-free tube ends can be achieved.

materials:

Austenitic stainless steel tubes

parameters:

Suggested cutting speed: 80 - 140 m/min. Feed: 0,06 - 0,12 mm/tooth.

machines:

Rattunde, BewO, SINICO

6 Connexxioncut 6 saw blades are carbide tipped and PVD coated for cutting solid stainless steel. With their proprietary geometry very fast cutting and good surface finish can be achieved.

materials:

Austenitic stainless steel solids

parameters:

Suggested cutting speed: 80 - 120 m/min. Feed: 0,06 - 0,12 mm/tooth.

machines:

Tsune, Amada, Mega, Kasto, Kentai, behringer, EXACTCUT, EVERSING

typical application Examples Blade type

Material

Dimensions (mm)

Material specifications

Cutting speed

Blade life

Machine

(cuts)

(m/min)

CX 4

Tube

37 x 1,5

DIN 1.4301

100

10,510

Rattunde ACS90

CX 4

Tube

88,9 x 2,0

DIN 1.4541

120

2,400

Bewo ECH 108

CX 6

Solid

130

321

100

700

Mega CS 150

CX 6

Solid

60

304

80

2,500

Amada

typical Available connexxioncut saw blades Blade type

Diameter (mm)

Kerf (mm)

Bore hole (mm)

Teeth

Machine

CX 1

250

2,0

32

60/72/80

Kasto, FongHo, Tsune

CX 1

285

2,0

40

60/72/80

Amada, Eisele, Behringer, Bewo

CX 1

350

2,8

50

100/120

Rattunde, Sinico

CX 1

360

2,6

50

60/80/100

Kasto, Nishijimax

CX 1

460

2,8

CX 3

285

2,0

32

80/100

Adige, Kentai, Mega

CX 3

315

2,0

40

80/100/120

RSA, Adige, Behringer, Eisele

CX 3

350

2,7

50

100/120/140/170

Bewo ECH, Sinico, Rattunde

CX 3

360

2,5

40/50

100/120/140/170

Kasto, Amada, Behringer, Kaltenbach

CX 4

160/230

2,3

32

80

Pfiffner, Hydromat

CX 4

250

2,2

32/40

90

Bewo, Adige, RSA, Sinico

CX 4

315

2,3

40

70/100

Bewo, Adige, RSA, Sinico

CX 4

350

2,2/2,7

32/40/50

100/120

Bewo, Adige, RSA, Sinico

CX 5

250

2,1

32

100

Kasto

CX 5

315

2,3

40

100/120

Bewo, RSA

CX 5

350

2,7

32

100/140/170

Adige, Sinico

CX 5

420

2,7

50

144

Rattunde

CX 6

285

2,0

32

60/80

Tsune, Amada, Mega, Kasto, Kentai

CX 6

315

2,3

32

60/80/100

Tsune, Amada, Mega, Kasto

CX 6

360

2,7

50

60/80/100

Nishijimax, Kasto, Amada, Kentai

CX 6

460

2,7

50

60/80/100/120

Kasto, Behringer, Tsune, Amada, Kentai

CX 7

250

2,0

32

72/80

Kasto, Nishijima, Tsune

CX 7

285

2,0

32/40

72

Kasto, Nishijima, Tsune, Amada, Bewo

CX 7

315

2,5

40

60/72/80

Bewo, Behringer, RSA

CX 7

350

2,7

50

80/100

Rattunde, Sinico

CX 7

360

2,5

50

60/80

Kasto, Nishijima, Sinico, Tsune

CX 7

460

2,7

50

60/80

Kasto, Nishijima, Tsune

For more information:

www.kinkelder.com

Nishijimax, Behringer, Tsune

Kinkelder BV Corporate Headquarters Nijverheidsstraat 2 (Industrial Area Zuidspoor) NL-6905 DL Zevenaar P.O. Box 242 NL-6900 AE Zevenaar The Netherlands T: +31 (0)316 58 22 00 F: +31 (0)316 58 22 17 [email protected] www.kinkelder.nl

www.kinkelder.com

Edge Services BV De Lier, The Netherlands T: +31 (0)174 51 80 11 www.edge-service.nl

Saws International USA Headquarters Rockford (IL), USA T: +1 (815) 965 6900 www.sawsinternational.com

Kinkelder Belgium N.V./S.A. Sint-Pieters-Leeuw, Belgium T: +32 (0)2 465 64 42 www.kinkelder.be

Kinkelder Saw Inc. Canton (MI), USA T: +1 (734) 453 1199 www.kinksaw.com

KR Saws Coventry, United Kingdom T: +44 (0)24 7661 0907 www.krsaws.co.uk

Kinkelder Cutting Solutions Inc. Louisville (KY), USA T: +1 (502) 329 8244 www.sawsinternational.com

Kinkelder France SA Orchies, France T: +33 (320) 71 02 12 www.kinkelder.com/fr

Alabama Cutting Technologies Pell City (AL), USA T: +1 (205) 884 49 71 www.alcuttingtech.com

Kinkelder France Messein, France T: +33 (383) 539713 www.kinkelder.com/fr

KTS Sägetechnik GmbH Zülpich, Germany T: +49 (2252) 835178-0 www.kts-saegetechnik.de

AMV Service Le Chambon Feugerolles, France T: +33 (477) 405229 www.amvservice.com

Grasche GmbH Remscheid, Germany T: +49 (0) 2191-5615-0 www.grasche.de

Sepio spol s.r.o. Zborovice, Czech Republic T: +420 (0)57 366 91 35 www.sepio.cz

Kinkelder Cutting Technology Co., Ltd. Suzhou City, China T: +86 (0)512 693 68 780 www.kinkelder.com/cn

V 14.01 - TCT Series - Connexxioncut