PV n°79_12
Test Report TYPE TEST REPORT Mechanical test – Tensile test ACCC AMSTERDAM IEC 61284 Clause 11.5.1
I Product reference Project:
Cable ACCC AMSTERDAM
Cable:
Cable ACCC AMSTERDAM Ø 23.55mm, RTS 122.8
Designation and reference of the product: ‐ ‐
Compression dead‐end: Compression mid‐span joint:
CCTC ACCC AMSTERDAM JXFK ACCC AMSTERDAM
Drawing reference: ‐ ‐
Compression dead‐end: Compression mid‐span joint:
CCTC ACCC AMSTERDAM‐a JXFK ACCC AMSTERDAM‐a
II Test purpose Type test are intended to prove conformance of fittings to applicable standards and/or specific requirements‐technical specifications. ‐
Mechanical tensile test to validate mechanical properties of fittings.
III Standard reference ‐ ‐
IEC 61284 (1997‐09): Standard ‐ Overhead Line ‐ Requirements and tests for fittings WI‐750‐031: Specification for Qualifying ACCC Accessory Manufacturers
IV Conclusion The test results are satisfactory and meet the requirements of the applicable standard and technical specification for all the fittings mentioned previously. Tensile test results: the failure occurs at 122.1kN, 99.4% of the RTS (above 95% of the RTS)
Performed by :
Signature of approving officer:
Date :
A.BOINON
04/12/2012
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PV n°79_12
Test Report
V Test procedures 1. Characteristic of the sample Characteristic: ACCC AMSTERDAM, Ø23.55, RTS 122.8kN, 15m. Ambient temperature: 22°C
2. Measuring device Tensile test machine 1000kN, checked 05/06/2012, with report n°1204166‐6
3. Mechanical tensile test - IEC 61284 Clause 11.5.1 Guarantee:
Breakage above 95% of the RTS
Comment: The sample is installed in the tensile test machine, the load shall be raised gradually until 20% of the RTS of the conductor, and a mark is made on the conductor to detect the movement. Then the load is raised gradually until 60% of the RTS. And finally the load shall be increases until failure occurs.
VI Results Installation of the sample in the tensile test machine. The load is raised until 20% of the RTS, and a mark is made on the conductor to detect the movement.
Compression Dead‐end
Compression Mid‐span
Performed by :
Signature of approving officer:
Date :
A.BOINON
04/12/2012
Page n°2/ 5
PV n°79_12
Test Report
The load is raised until 60% of the RTS, no slippage occurs.
The load is raised until the failure which occurs at 122.1kN (99.4% of the RTS). Breaking of the composite core, between the dead end and the Mid‐span, in the middle of the conductor.
Performed by :
Signature of approving officer:
Date :
A.BOINON
04/12/2012
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PV n°79_12
Test Report
ANNEX
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Signature of approving officer:
Date :
A.BOINON
04/12/2012
Page n°4/ 5
PV n°79_12
Test Report
1. Mechanical tensile test
Performed by :
Signature of approving officer:
Date :
A.BOINON
04/12/2012
Page n°5/ 5
Alliage alu
Stranding
Jonc rond
Overall Diameter
Total Aera
AMSTERDAM 23.55 mm 418.47 mm²
Courant permanent admissible maxi Ampacity maxi
Core round
Alu Alloy Conductor Name
Résistance Mécanique
Nb
Dia eq Nb
Dia
8 12
4.86T 4.87T
7.75
Ultimate Strength
LB 03/10/2012 Par Date
Composition
1405 A
Température maxi
180 °C 1
2
3
Temperature maxi
4
5
6
56.5
1
122.8 KN
Matrice à utiliser Die to use
50
50.5
790
95%
du conducteur of the conductor
20
Résistance U.T.S.
Les manchons sont livrés avec pot de graisse. Dead end clamps are delivered with grease. Grease PROXALU HT MELT POINT >300° Marquage Marking
6 1 5 1 4 1 3 1 2 1 1 1 Rep. Qty
DERVAUX ACCC AMSTERDAM H50.5U PROXALUHT
CABLE FOURRURE PLAGE HOUSING & COLLET TUBE CHAPE Désignation
CABLE INNER SLEEVE PAD HOUSING & COLLET OUTER SLEEVE CLEVIS BOLT Description
b a Création du plan. Rev Modification
Section Total
26.0
Diamètre extérieur
34.0
Référence Conducteur
MANCHON DEAD END D'ANCRAGE CLAMP C CTC ACCC AMSTERDAM ALLIAGE ALUMINIUM ALLIAGE ALUMINIUM
ALUMINIUM ALLOY ALUMINIUM ALLOY
ALLIAGE ALUMINIUM ACIER FORGE GALVA Matière
ALUMINIUM ALLOY FORGED GALVA STEEL Material
THIS DOCUMENT INCLUDING ALL INTELLECTUAL PROPERTY RIGHTS CONNECTED THEREWITH ARE OUR OWNERSHIP. IT IS GIVEN TO YOU ON A CONFIDENTIAL BASIS AND CANNOT BE USED, REPRODUCED, COMMUNICATED AND/OR MODIFIED (etc.) WITHOUT OUR PRIOR WRITTEN APPROVAL. EXECUTED BY : L B MODIFY BY : ORIGINE LAYOUT Allee Ampere Z.I. Le Bec - 42501 LE CHAMBON FEUGEROLLES
SCALE :
DATE : 03/10/2012 DATE : CHECKED BY :
ALL DIMENSIONS IN MM
CCTCACCCAMSTERDAM
a
Diamètre extérieur
Section Total
Composition Alliage alu Alu Alloy
Conductor Name
Overall Diameter
Total Aera
AMSTERDAM 23.55 mm 418.47 mm²
Stranding
Jonc rond
Résistance Mécanique
Courant permanent admissible maxi Ampacity maxi
Core round
Nb
Dia eq Nb
Dia
8 12
4.86T 4.87T
7.75
Ultimate Strength
LB 03/10/2012 Par Date
Référence Conducteur
1405 A
Température maxi
180 °C 1
122.8 KN
Temperature maxi
6
1
b a Création du plan. Rev Modification
2
26
3
56.5
4
34
1435
Matrice à utiliser Die to use Résistance U.T.S.
95%
du conducteur of the conductor
Marquage Marking
6 1 4 1 3 1 2 1 1 1 Rep. Qty
50.5
Les manchons sont livrés avec pot de graisse. Dead end clamps are delivered with grease.
DERVAUX ACCC AMSTERDAM H50.5U PROXALUHT
CABLE HOUSING+COUPLER ASSEMBLY HOUSING & COLLET TUBE FOURRURE Désignation
CABLE HOUSING+COUPLER ASSEMBLY HOUSING & COLLET OUTER SLEEVE ALLIAGE ALUMINIUM INNER SLEEVE ALLIAGE ALUMINIUM Matière Description
MANCHON DE MIDSPAN JONCTION JOINT JXFKACCCAMSTERDAM THIS DOCUMENT INCLUDING ALL INTELLECTUAL PROPERTY RIGHTS CONNECTED THEREWITH ARE OUR OWNERSHIP. IT IS GIVEN TO YOU ON A CONFIDENTIAL BASIS AND CANNOT BE USED, REPRODUCED, COMMUNICATED AND/OR MODIFIED (etc.) WITHOUT OUR PRIOR WRITTEN APPROVAL. EXECUTED BY : L B MODIFY BY :
ALUMINIUM ALLOY ALUMINIUM ALLOY Material
ORIGINE LAYOUT Allee Ampere Z.I. Le Bec - 42501 LE CHAMBON FEUGEROLLES
SCALE :
DATE : 03/10/2012 DATE : CHECKED BY :
ALL DIMENSIONS IN MM
JXFKACCCAMSTERDAM
a
DATA SHEET: AMSTERDAM Version 1, 10/10/'08 Conductor Type
LF ACCC 380
Code Name
AMSTERDAM
Conductor values: Nominal aluminium equivalent area
mm²
384
Nominal Cross-sectional area of aluminium
mm²
371,3
Nominal Cross-sectional area of Core
mm²
47,2
Number, diameter and type of Core
#, mm
1
7,75
R
CC
Number, (eq.) diameter and type of wire in layer 1
#, mm
8
4,86
T
Al
Number, (eq.) diameter and type of wire in layer 2
#, mm
12 4,87
T
Al
Minimum filling factor of the aluminium cross section
%
Lay ratio of inner layer(s)
93 10-16
Lay ratio of outer layer
10-14
Overall diameter
mm
Diameter of Core
mm
7,75
Diameter tolerance of Core
mm
± 0,06
23,55
Rated Tensile Strength of Conductor (RTS as per ASTM B 857) *
kN
122,8
Extreme Load Safety Strength of Conductor (with 40% of the aluminium strength) **
kN
110,6
Rated Tensile Strength of Core
kN
101,9
Nominal Mass per unit length - Total
kg/km
1113,0
Nominal Mass per unit length - Aluminium
kg/km
1026,0
Nominal Mass per unit length - Core
kg/km
87,0
DC resistance at 20 °C (nominal)
Ohm/km
0,0754
DC resistance at 20 °C (maximum)
Ohm/km
0,0769
DC current rating at maximum continuous surface Operating Temperature *** (calculated with maximum DC resistance at 20°C)
A, °C
1405
175
Maximum allowable continuous operating temperature (surface)
°C
Maximum allowable continuous operating temperature (core)
°C
180
Coefficient of linear expansion above thermal kneepoint
/K
0,00000161
Coefficient of linear expansion below thermal kneepoint
/K
0,0000185
Modulus of elasticity above thermal kneepoint
GPa
118,6
Modulus of elasticity below thermal kneepoint
GPa
63,6
nohmm
27,35
MPa
58,6
175
Individual wires: Resistivity of aluminium at 20 °C (maximum) Minimum tensile strength, aluminium wire Standard applied for conductor manufacturer: EN50182 * Note ASTM calculates aluminium strength at 96% of the minimum Tensile Strength of the aluminium wire ** This safety strength is recommended where sustained loads of over 80% of the RTS are expected for prolonged periods. For further information, please see the ACCC Conductor Technical Note TN-750-001. *** Conditions: Wind : 0,6m/s; emissivity=abs.Coef.=0,5; sun radiation : 1000W/m²; Ambient temperature: 25°C
