SURAT ENGINEERING VIKAS ASSOCIATION (SEVA)

SEPA

A ASS OCIAT IO

N

T ENGINE RA ER SU

FE PRO SSION

' LS

G IN

Promoted by SURAT ENGINEERING PROFESSIONALS’ ASSOCIATION (SEPA)

SURAT ENGINEERING VIKAS ASSOCIATION (SEVA) INDEX Sr. No

Description

Slide No

01

Back Ground of the Promoter (SEPA)

03

02

Targeted Cluster

04 - 08

03

Difficulties faced by cluster units

09 - 10

04

Factors necessitating technological intervention

11

05

Objectives of the cluster development project

12

06

Location & Details of the proposed development project

07

Advantages - expected outcome of the development project

08

The SPC (SEVA)

09

Cost of project and means of finance

20

10

Projected Revenue Generation

21

11

Work Plan / Time Schedule

22

12

Beneficiary sector

13 - 16 17 18 - 19

23 - 31

SURAT ENGINEERING VIKAS ASSOCIATION (SEVA) THE PROMOTER SEPA Background of SEPA The journey of SEPA (Surat Engineering Professionals’ Association) began with the idea for a platform, providing knowledge and information, in the field of Engineering. SEPA is a team of young, energetic yet experienced professionals have been doing useful activities, programmes and seminars for industry either alone or with other organisation.

OBJECTIVES AND ACTIVITIES OF SEPA • • • • • •

To make the members aware of the latest developments / trends in the field of Engineering thru’ seminars, visits, circulars To organize seminars, symposia, workshops, conferences to promote and evolve technologies and develop business and management skills To be an effective link between technical institute and engineering industry To assist members in their profession related problems To develop business center providing technical database To develop technical library

SURAT ENGINEERING VIKAS ASSOCIATION (SEVA) CLUSTER TARGETED BY SEVA 1. 2.

Textile Machinery Manufacturers Cluster General Engineering Goods Manufacturers Cluster which includes the following two categories : A. Original Equipments Manufacturers making machineries and equipments B. Replacement Segments making components / spares for replacement.

LOOKING THE CLUSTER, OTHER WAY Apparently two micro clusters are being targeted but virtually two large industrial cluster are being served. MICRO CLUSTER A-1 Textile Machinery B-1 General Engineering Machinery Mfg.

A -2 B -2

MACRO CLUSTER Textile Industry General & Heavy Engineering Ind.

SURAT ENGINEERING VIKAS ASSOCIATION (SEVA) A-1 TEXTILE MACHINERY MANUFACTURERS (MICRO / APPARENT CLUSTER)

The Range of Textile Machinery manufactured & used (A) Pre-weaving machines like twisting, crimping, texturizing, crepe twisters, covering machines, wrapping machines, sizing machines. (B) Weaving machines like power looms/shuttle change looms, water jet/air jet/rapier looms, needle looms, knitting machines. (C) Post weaving machines like jet dyeing, spin dryer, stenter, loop ager, fabric printing machines. (D) Fabric value addition machines like embroidery machine, crushing machine, flock printing, dew drop printing, fabric laminations, fabric coating machine

SURAT ENGINEERING VIKAS ASSOCIATION (SEVA) A-2 TEXTILE INDUSTRY CLUSTER OF SURAT (MACRO / REAL TARGET CLUSTER)

In Surat, there are more than; 9 Lacs Power Looms, 450 plus Process houses, 50,000 Plus value added embroidery machines 5 million twisting spindles and its auxiliary machines. Texturisers Spinning units

SURAT ENGINEERING VIKAS ASSOCIATION (SEVA) B-1 GENERAL ENGINEERING MACHINERY MANUFACTURERS CLUSTER

• • • • • • • •

Electric Motors Manufacturers Machinery structure fabricators Engineering workshops Gear Manufacturers Valve Manufacturers Die & Tool Makers Casting Foundries Plastic Component Manufacturers

SURAT ENGINEERING VIKAS ASSOCIATION (SEVA) B-2 GENERAL ENGINEERING INDUSTRY (MACRO / REAL CLUSTER)

Surat has also equally big Engineering, Chemical and Petro-chemical industrial base. Hazira belt alone has almost 1350 billion rupees investment which is likely to be doubled in next five years. Some of the major units are : ABG. DGVCL ESSAR GAIL GSEG GSPCL GUJ. GAS IOC KRIBHCO NIKO NTPC ONGC RELIANCE SHELL TORRENT

SURAT ENGINEERING VIKAS ASSOCIATION (SEVA) DIFFICULTIES FACED BY CLUSTER UNITS •

• • • •

• • • • • • •

The products manufactured in the units need appropriate inspection and quality control system at every stage of production in order to improve productivity and quality. Lack of awareness of the method and procedures for inspection of raw material. The entrepreneurs do not have drawings, designs of their products and other various technical parameters. The entrepreneurs adopt production process as per in-house facilities available instead of appropriate process resulting in inferior quality or costlier products. The user industries has no support from local engineering units for requirements for their spars which result in to huge outflow of foreign exchange and production losses due to breakdown. Low level of modernization & technology and No R & D Facilities. Low level of productivity due to inadequate formal training Owners do not have sufficient entrepreneurship skill Horizontal growth of textile engineering industries Insufficient exposure to export markets Inadequate product diversification and value addition Low quality and market compliances for international market, poor quality and workmanship of product

SURAT ENGINEERING VIKAS ASSOCIATION (SEVA) DIFFICULTIES FACED BY CLUSTER UNITS • • • • • • • • • •

Most entrepreneurs are in low/medium product range targeting local market only High price fluctuations in market realization Non-sharing of experiences with each other Lack of proper record keeping required for MIS and finance purpose. Most entrepreneurs are in low product range. Low value product against huge outflow on initial import and for replacement parts & exorbitant charges for parts. Not in position to support local textile units against large production loss due to non availability of parts. E.g. - All CNC machines needs servo motors which is not manufactured in our country. Brushless D.C. motors/Switch reluctance motors are not produced in the country. Large Engineering industrial units are not backed by Small And Medium Engineering Industries Base of required standards

SURAT ENGINEERING VIKAS ASSOCIATION (SEVA) FACTORS NECESSITATING TECHNOLOGICAL INTERVENTION (SOME ILLUSTRATIVE POINTS)

• •

• •

The magnitude of Import is very large which is evident from the fact that more than 50,000 embroidery machines have been installed in Surat alone in last few years costing more than 3000 crores. Huge foreign exchange outflow due to replacement of shuttle machines to water jet machine and rapier machine and yet large number of machines required which may result into increase in Import upto Rs. 50000 crore if such machines are not developed in country. Frequent and substantial production loss due to breakdowns. Large and unreasonable amounts charged for Spares and components of Imported machinery by original suppliers which results into outflow of huge foreign exchange.

SURAT ENGINEERING VIKAS ASSOCIATION (SEVA)

OBJECTIVES OF THE CLUSTER DEVELOPMENT PROJECT

• • • • • • • •

Up grading machinery manufacturing capacity up to international standard with the help of Prototype Development. Providing facilities, not available in local area. CAD – CAM Centre. Spare parts (import substitution) availability at lower cost. Quick availability of parts of Imported Machinery indigenously, to reduce production losses and breakdown. To upgrade the quality of ancillary units catering to the demand of Hazira belt Industries. Man Power Training Unit R & D activities related to cluster development

SURAT ENGINEERING VIKAS ASSOCIATION (SEVA) LOCATION OF COMMON UTILITY CENTER SEVA is intending to start a “Common Utility Centre” at Plot No.160, GIDC Pandesara, Dist. Surat, which will provide

DETAILS OF THE PROPOSED CLUSTER DEVELOPMENT PROJECT • • • • • • •

Training Center Design Boutique Prototype Development Unit Heat Treatment Unit Testing cum Calibration Lab Laboratory Publication Activity`

SURAT ENGINEERING VIKAS ASSOCIATION (SEVA) PROPOSED DEVELOPMENT {INTERVENTION}

•

(A) Training Unit • • • •

Software Training on world class modules Man power / Workmen Training, Training for Quality Certification. Vocational Training

14

SURAT ENGINEERING VIKAS ASSOCIATION (SEVA) PROPOSED DEVELOPMENT {INTERVENTION}

(B) DESIGN BOUTIQUE / PROTOTYPE DEVELOPMENT UNIT : • Product Development • Reverse Engineering • 3-D modeling • Mould Design with analysis • Press Tools Design, Progressive Die Design • with material behavior analysis • Jigs and Fixtures, • Precision Components 15

SURAT ENGINEERING VIKAS ASSOCIATION (SEVA) PROPOSED DEVELOPMENT {INTERVENTION}

(C) Heat Treatment Shop (D) Material Testing Laboratory (E) Instrument Calibration Laboratory (F) Publication Unit: • 1. Seminar & Work Shop Activity • 2. Technical Bulletin • 3. Technical Library

16

SURAT ENGINEERING VIKAS ASSOCIATION (SEVA) ADVANTAGES - EXPECTED OUTCOME OF THE CLUSTER DEVELOPMENT PROJECT • Indigenous production of advance machinery would take place against imported machinery. • Development and availability parts of imported machinery will result in less production loss-breakdown, lower cost of spares. • Premature disposal of usable imported machineries, before residual life, (due to discontinuation of spare supply by OEM) can be avoided. • Upgrade the quality of products and manpower skill. • Employment generation by machinery manufacturing units will increase. • Overall reduction in cost resulting in to benefit of Industry at large. • Initially machinery spare parts replacement requirement and subsequently need of entire modern machinery will be solved.

SURAT ENGINEERING VIKAS ASSOCIATION (SEVA) THE SPV (SEVA)

BACK GROUND OF THE ASSOCIATION • • •

SEVA (Surat Engineering Vikas Association) is Special Purpose Vehicle (SPV) promoted by Surat Engineering Professional Association (SEPA) The constitution of SEVA is Society cum Trust. SEVA has been floated by Enterprising Entrepreneurs and Engineering Professionals to take up basic developments to support local industry by developing a cluster and to start a “Common Utility Centre”.

SURAT ENGINEERING VIKAS ASSOCIATION (SEVA) DETAILS OF REGISTRATION / APPROVALS OF SEVA SEVA is registered as “Public Trust” under The Mumbai Trust Act,1950 having Trust Regi.No.F/1463/Surat dated 29-02-08 SEVA is registered as “Society” under The Society Registration Act,1860 SEVA has applied for Registration Under Section 12 A of The Indian Income Tax Act and has also applied for Registration Under Section 80 G and 35 AC. SEVA is registered under Tax Deduction Account Number (TAN) as per Income Tax Act1961 – The Number is SRTS08698E

SURAT ENGINEERING VIKAS ASSOCIATION (SEVA) COST OF PROJECT AND MEANS OF FINANCE

COST OF PROJECT

RS.IN LACS

MEANS OF FINANCE

RS.IN LACS

Plant & Machineries

950

Owners Share Capital

220

State Contribution

475

Central Govt. Contribution

285

TOTAL

980

Working Capital Margin

TOTAL

30

980

SURAT ENGINEERING VIKAS ASSOCIATION (SEVA) DETAILS OF REVENUE TO BE GENERATED FROM THE PROJECT IN NEXT FIVE YEARS

Particular

09-10

10-11

11-12

12-13

13-14

Project Income Other TOTAL Expenses G.P. Admn. Ex. Net Profit

240.00 6.00 246.00 216.47 29.53 20.00 9.53

288.00 7.20 295.20 228.62 66.58 21.00 45.58

312.00 7.80 319.80 234.70 85.10 21.50 63.60

336.00 8.40 344.40 240.78 103.62 22.00 81.62

360.00 9.00 369.00 246.85 122.15 22.50 99.65

SURAT ENGINEERING VIKAS ASSOCIATION (SEVA) DURATION OF THE PROJECT WITH WORK PLAN /TIME SCHEDULE

General Activity : Land, Building: Utilities: Training Activity: Design Development Activity: Proto type Development Centre: Delivery of Equip: R & D:

Acquired on lease Available Can be started From November 2009 Can be started From November 2009 Order Placement : Within 1 month from sanction Within 3 ~ 12 month from sanction Erection, Testing, Commissioning Within 1 month from supply On commission of equipments

SURAT ENGINEERING VIKAS ASSOCIATION (SEVA) BENEFICIARY SECTOR

Textile & General Engineering Workshops

13%

Electric Motor Manufacturer

4%

Gear Manufacturer 10% Engineering Fabricators 54% Plastic Engineering Valve Manufacturer Misc Engineering

7% 4% 8%

SURAT ENGINEERING VIKAS ASSOCIATION (SEVA) LIST OF BENEFICIARY UNITS Sr. No.

Name of Person

Name of Unit

Approximate Investment

Activity

Certification

Special feature if any

1

Rajnikant Bachkaniwala

Himson Textile Engineering

Above Two Crore

Textile Machineries Manufacture

ISO 9001 2000

Specialized textile Machines

2

Chandrakant Gondalia

Alidhra Texspin Engineering P. Ltd

Above Two Crore

Textile Machineries Manufacture

ISO 9001 2000

Specialized textile Machines

ISO 9001 2000

Energy Efficient Electric Motors

3

Hetal Mehta

Happy Engineering

Below 25 Lakhs

Manufacturing Electric Motors

4

Mayank Dalal

Calomax

Below 25 Lakhs

Thermal Machine Mfgr.

Certified Energy Auditor

5

Rajendra Kalyani

Rajdeep Industrial Products

Below 25 Lakhs

Textile Machineries Manufacture

Engg. Consultant

6

Mayur Kosambia

Mayur Engineering Works

Below 25 Lakhs

Engineering Mechanical Fabrication

Precision Fabricator

7

Bhagubhai Patel

Julbhavi Engineering Works

Below 25 Lakhs

Gear Manufacturing

Precision Gears

8

Chirag Gandhi

Precesion Grinders & Engineers

Below 25 Lakhs

Precision Machine Parts

9

Pankaj Trivedi

Hydro Pneumetics Techniques

Below 25 Lakhs

Manufg. Hydrolic utility machines

ISO 9001 2000

Hydro - Pneumatic Products

SURAT ENGINEERING VIKAS ASSOCIATION (SEVA) LIST OF BENEFICIARY UNITS Sr. No.

Name of Person

Name of Unit

Approximate Investment

Activity

10

Kamal Saraiya

K.S. Electricals

Below 25 Lakhs

Electric and electronic panels

11

Himanshu Parvadia

Shree Ram Electricals

Below 25 Lakhs

Manufacturing Electric Motors Manufacturing Electric Motors

Certification

Special feature if any

For Diamond Industries

12

Kirti Waghel

Sumit Engineering

Below 25 Lakhs

13

Bavin Mistry

Bright Electricals

Below 25 Lakhs

Manufacturing Electric Motors

14

Ashish Gujarati

Aditya Textile Engineering

Below 25 Lakhs

Textile Machineries Manufacture

15

Mansukh Vaghasia

Olympic Rotor Diecast

Below 25 Lakhs

Allu. Rotor diecasting

16

Kuvarji Kondia

Fauji Industries

Below One Crore

Air compresor machines

17

Kishore Mahadevwala

J.C. Engineering

Above Two Crore

Textile Machineries Manufacture

ISO 9001 2000

18

Harish Mistry

Arun Textile Engineering P. Ltd

Below One Crore

Textile Machineries Manufacture

ISO 9001 2000

Specialized textile Machines

SURAT ENGINEERING VIKAS ASSOCIATION (SEVA) LIST OF BENEFICIARY UNITS Sr. No .

Name of Person

19

Ramesh Gondalia

Name of Unit

Approximate Investment

Activity

Certification

Alidhra Texpro Engineers P. Ltd.

Above Two Crore

Textile Machineries Manufacture

ISO 9001 2000

20

Babubhai Bhagat

Alidhra Machines P. Ltd.

Above Two Crore

Textile Machineries Manufacture

ISO 9001 2000

21

Batuk Asodia

Mahashiv Textile Industries

Below One Crore

Textile Machineries Manufacture

22

Ashish Amin

Premier Engineering P. Ltd.

Above Two Crore

Textile Machineries Manufacture

ISO 9001 2000

23

Jayendra Patel

Gayatri Heals Manufactures Co.

Below 25 Lakhs

Wire heals

ISO 9001 2000

24

Mustan Kalawadwala

Blue moon Engineering

Below One Crore

Textile Machineries Manufacture

ISO 9001 2000

25

Jayesh Wankawala

Jaymetal Tech.

Above Two Crore

S.G. iron Castings

ISO 9001 2000

26

Dilip Vakil

Ashok Trasfermer

Below One Crore

Industrial Transformers

ISO 9001 2000

27

Praful Bhatt

Flexicon Bushes

Below 25 Lakhs

Industrial Bushes

Special feature if any

Auto claves and Boiler

SURAT ENGINEERING VIKAS ASSOCIATION (SEVA) LIST OF BENEFICIARY UNITS Sr. No.

Name of Person

Name of Unit

Approximate Investment

Activity

Unnati Engineering Works

Below 25 Lakhs

Textile Machineries Manufacture

38

Techno Precision Engineers

Hemant Rajjoshi

Below 25 Lakhs

Textile Machineries Manufacture

39

Riddhish Desai

Ayushi Tex Mech.

Below 25 Lakhs

Textile Machineries Manufacture

40

Maqsood Jariwala

Unico Industries

Below 25 Lakhs

Selecon steel Stampings

41

Sanjay Saproo

Saproo Machines

Above One Crore

Textile Machineries Manufacture

42

Munjal Engineers

Textile Engineers

Below 25 Lakhs

Textile Machineries Manufacture Plastic moulds

37

Nitin Panchal

43

Josheph

Lunar Engineers

Below One Crore

44

Josh

Noble Plastics

Below One Crore

Plastic moulds

Ora Cables Pvt. Ltd.

Below 25 Lakhs

industrial cables

45

H. Goriawala

Certification

Special feature if any

SURAT ENGINEERING VIKAS ASSOCIATION (SEVA) LIST OF BENEFICIARY UNITS Sr. No .

Approximate Investment

Activity

Certification

Name of Person

Name of Unit

28

Harish Panchal

Devchand Welding Works

Below One Crore

Heavy Fabrications

29

Amar Doshi

Moti Industries

Below 25 Lakhs

Electric Swiches and MCB

30

Rajendra Chokhawala

Chokhawala Textile Engineering

Below One Crore

Textile Machineries Manufacture

ISO 9001 2000

31

Hetav Panwala

Pan Ciramics

Above One Crore

Industrial Ceramics

ISO 9001 2000

32

Harish

Rundra Pattern Works

Below 25 Lakhs

Patterns and moulds

33

Jayesh Jariwala

Prakash Engineering Works

Below 25 Lakhs

Textile Machineries Manufacture

34

Lalji Bhai

Avinash Engineering Works

Below 25 Lakhs

Textile Machineries Manufacture

35

Vasudev Bardolia

Shree Jagdamba Tex

Below 25 Lakhs

Textile Machineries Manufacture

36

Amit Patodawala

Devashish Corporation

Below 25 Lakhs

Textile Machineries Manufacture

Special feature if any

Moti brand switch

SURAT ENGINEERING VIKAS ASSOCIATION (SEVA) LIST OF BENEFICIARY UNITS

Sr. No.

Name of Person

Name of Unit

Approximate Investment

Activity

46

Upen Patel

Décor Tools & Moulds

Below One Crore

Plastic moulds

47

Rajesh Bapaiya

Specrum Solution

Below 25 Lakhs

Textile machineris Automization Textile machineris Automization

48

Chetan Naik

Digitronics

Below 25 Lakhs

49

Soman

Plas - mould Engineers

Below 25 Lakhs

Plastic moulds

50

Dhirubhai Vaghasia

Pooja Textile Engineers

Below 25 Lakhs

Textile Machineries Manufacture

51

K.R. Dixit

K.K. Engineers

Below One Crore

CNC machineries

52

Dhiru Bhai

Aakash Textile Engineers

Below One Crore

Textile Machineries Manufacture Textile Machineries Manufacture Textile Machineries Manufacture

53

Aanag Desai

Bhargesh Engineers

Below One Crore

54

Vijay Nehalani

T.V. Machines

Below 25 Lakhs

Certification

Special feature if any

SURAT ENGINEERING VIKAS ASSOCIATION (SEVA) LIST OF BENEFICIARY UNITS Sr. No.

Name of Person

Name of Unit

Approximate Investment

Activity

55

Vasudev Doriwala

Shivam Engg. & Fab. Works

Below 25 Lakhs

Textile Machineries Manufacture

56

Vijay Pandya

Divyesh Polymers

Below One Crore

Plastic moulds Engg. Press parts

57

Pankaj Doshi

Ajanta Electricals

Below 25 Lakhs

58

Nimesh Doshi

Gautam Industries

Below 25 Lakhs

Plastic moulds

59

Premal Shah

Premal Plastics

Below 25 Lakhs

Plastic moulds

60

Rohit Mistry

Rubitex Engineers

Below 25 Lakhs

Precision Machine Parts

61

Ram Patel

Sai Fabricators

Below 25 Lakhs

Medical Equipments

62

Kamlesh Waghel

Shree Umiya Engineering P. ltd.

Below 25 Lakhs

Electric Motors

63

Bharat Patel

Jai shree Vishwakarma Engg.

Below 25 Lakhs

Textile Machineries Manufacture

Certification

Special feature if any

SURAT ENGINEERING VIKAS ASSOCIATION (SEVA) LIST OF BENEFICIARY UNITS Sr. No. 64

Name of Person

Aslam Mistry

Name of Unit

Approximate Investment

Activity

Ajanta Textile Engineerign Works

Below 25 Lakhs

Plastic and Allu. Moulds Manufacturing Electric Motors

65

Badru

Nelson Electricals

Below 25 Lakhs

66

Manoj Kansara

R.G. Mechenic Works

Below 25 Lakhs

Manufacturing Electric Motors

67

Jitendra Kansara

Laxmi Industrial Corporation

Below 25 Lakhs

Manufacturing Electric Motors

68

Manubhai Patel

Kiran Electricals

Below 25 Lakhs

Manufacturing Electric Motors

69

Salim Ansari

Master Electric Motors

Below 25 Lakhs

Manufacturing Electric Motors

70

Himanshu Patel

H. M. Engineers

Below One Crore

Plastic Mould and Dies

71

Mayank Choksi

Sharda Foundry

Below 25 Lakhs

Cast Iron Castings

72

Dharmesh Keriwala

Dharmesh Electricals

Below 25 Lakhs

Electric Panel Building and wiring

73

Bhavin Patel

Divya Sai Pipies

Below 25 Lakhs

Stainless steel Pipe Manufacturing

Certification

Special feature if any

Need assessment Study of

Surat Engineering Vikaas Association, Surat

Report by Design Edge, Ahmedabad

Acknowledgements

Introduction

Need assessment Study

Cluster Background SURAT ENGINEERING VIKAS ASSOCIATION (SEVA) THE PROMOTER SEPA

The journey of SEPA (Surat Engineering Professionals’ Association) began with the idea for a platform, providing knowledge and information, in the field of Engineering. SEPA is a team of young, energetic yet experienced professionals have been doing useful activities, programmes and seminars for industry either alone or with other organisation.

OBJECTIVES AND ACTIVITIES OF SEPA • • • • • •

To make the members aware of the latest developments / trends in the field of Engineering thru’ seminars, visits, circulars To organize seminars, symposia, workshops, conferences to promote and evolve technologies and develop business and management skills To be an effective link between technical institute and engineering industry To assist members in their profession related problems To develop business center providing technical database To develop technical library

Cluster Location

Market

1. 2.

Textile Machinery Manufacturers Cluster General Engineering Goods Manufacturers Cluster which includes the following two categories : A. Original Equipments Manufacturers making machineries and equipments B. Replacement Segments making components / spares for replacement.

LOOKING THE CLUSTER, OTHER WAY Apparently two micro clusters are being targeted but virtually two large industrial cluster are being served. MICRO CLUSTER A-1 Textile Machinery B-1 General Engineering Machinery Mfg. Ind.

MACRO CLUSTER A -2 Textile Industry B -2 General & Heavy Engineering

Market A-1 TEXTILE MACHINERY MANUFACTURERS (MICRO / APPARENT CLUSTER)

The Range of Textile Machinery manufactured & used (A) Pre-weaving machines like twisting, crimping, texturizing, crepe twisters, covering machines, wrapping machines, sizing machines. (B) Weaving machines like power looms/shuttle change looms, water jet/air jet/rapier looms, needle looms, knitting machines. (C) Post weaving machines like jet dyeing, spin dryer, stenter, loop ager, fabric printing machines. (D) Fabric value addition machines like embroidery machine, crushing machine, flock printing, dew drop printing, fabric laminations, fabric coating machine

Market

A-2 TEXTILE INDUSTRY CLUSTER OF SURAT (MACRO / REAL TARGET CLUSTER) In Surat, there are more than; 9 Lacs Power Looms, 450 plus Process houses, 50,000 Plus value added embroidery machines 5 million twisting spindles and its auxiliary machines. Texturisers Spinning units

Market B-1 GENERAL ENGINEERING MACHINERY MANUFACTURERS CLUSTER

• • • • • • • •

Electric Motors Manufacturers Machinery structure fabricators Engineering workshops Gear Manufacturers Valve Manufacturers Die & Tool Makers Casting Foundries Plastic Component Manufacturers

Market B-2 GENERAL ENGINEERING INDUSTRY (MACRO / REAL CLUSTER)

Surat has also equally big Engineering, Chemical and Petro-chemical industrial base. Hazira belt alone has almost 1350 billion rupees investment which is likely to be doubled in next five years. Some of the major units are : ABG. DGVCL ESSAR GAIL GSEG GSPCL GUJ. GAS IOC KRIBHCO NIKO NTPC ONGC RELIANCE SHELL TORRENT

Difficulties faced by Cluster units

•

The products manufactured in the units need appropriate inspection and quality control system at every stage of production in order to improve productivity and quality.

•

Lack of awareness of the method and procedures for inspection of raw material.

•

The entrepreneurs do not have drawings, designs of their products and other various technical parameters.

•

The entrepreneurs adopt production process as per in-house facilities available instead of appropriate process resulting in inferior quality or costlier products.

•

The user industries has no support from local engineering units for requirements for their spares which result in to huge outflow of foreign exchange and production losses due to breakdown.

Difficulties faced by Cluster units •Low level of modernization & technology and No R & D Facilities. •Low level of productivity due to inadequate formal training •Owners do not have sufficient entrepreneurship skill •Horizontal growth of textile engineering industries •Insufficient exposure to export markets •Inadequate product diversification and value addition •Low quality and market compliances for international market, poor quality and workmanship of product

Difficulties faced by Cluster units

• • • • • • • • • •

Most entrepreneurs are in low/medium product range targeting local market only High price fluctuations in market realization Non-sharing of experiences with each other Lack of proper record keeping required for MIS and finance purpose. Most entrepreneurs are in low product range. Low value product against huge outflow on initial import and for replacement parts & exorbitant charges for parts. Not in position to support local textile units against large production loss due to non availability of parts. E.g. - All CNC machines needs servo motors which is not manufactured in our country. Brushless D.C. motors/Switch reluctance motors are not produced in the country. Large Engineering industrial units are not backed by Small And Medium Engineering Industries Base of required standards

Factors Necessitating Technological Intervention

•

The magnitude of Import is very large which is evident from the fact that more than 50,000 embroidery machines have been installed in Surat alone in last few years costing more than 3000 crores.

•

Huge foreign exchange outflow due to replacement of shuttle machines to water jet machine and rapier machine and yet large number of machines required which may result into increase in Import upto Rs. 50000 crore if such machines are not developed in country.

•

Frequent and substantial production loss due to breakdowns.

•

Large and unreasonable amounts charged for Spares and components of Imported machinery by original suppliers which results into outflow of huge foreign exchange.

Cluster development • Up grading machinery manufacturing capacity up to international standard with the help of Prototype Development. • CAD – CAM Centre. • Spare parts (import substitution) availability at lower cost. • Quick availability of parts of Imported Machinery indigenously, to reduce production losses and breakdown. • To upgrade the quality of ancillary units catering to the demand of Hazira belt Industries. • Man Power Training Unit • Design and R & D activities related to cluster development to be incorporated

HIPOT Hydro Pneumatic Techniks, Surat Address: Warehouse No. 4, Road No. 6, T.V. Compound Rd., Functional Est.,Udyognagar, Udhna, Surat - 394 210. Gujarat, India. Phone No.:+91 261 2277306 Mobile No.:+91 825136807 Website:www.hydraulic-elevator.com

Proprietor – Mr. Pankaj Trivedi

HIPOT Hydro Pneumatic Techniks, Surat

PRODUCT RANGE

Hydraulic components and systems - Power packs, Cylinders, Presses and SPMs ( Special Purpose Machines) Major 4 verticals -Elevator Hydraulics - Industrial Hydraulics - Earthmoving Hydraulics - Special Purpose Hydraulics -New product -Hydraulic lifts for the domestic retail market

HIPOT Hydro Pneumatic Techniks, Surat Elevator Hydraulics Cylinder

Bottom Mounted Jointed Flange Mounted Telescopic Cylinder Basic Elevator Control Valves Extra Facilities Pumps

Power Pack

Lift Power Pack Immersed Lift Power Pack T.E.F.C Components

PRODUCT RANGE

HIPOT Hydro Pneumatic Techniks, Surat

Improvements

1. Safety frame can be made to protect the solenoid valve and the motor from heavy objects. 2. The triangular lid cover for viewing the liquid can be hinged for making the maintenance easier. 3. The bottom frame can be made by c channel which will make it easy to handle and better looking. The hollow ends of the pipe looks unprofessional. 4. The logo HIPOT to be better placed with proper background. 5. The data plate and the other information can be made more aesthetically pleasing to give a decent look.

HIPOT Hydro Pneumatic Techniks, Surat

Improvements

HIPOT Hydro Pneumatic Techniks, Surat Industrial Hydraulics Hydraulic Cylinders Hydraulic Press Special Purpose Machine Hydraulic Power Packs Pumps, Jacks, Valves Accessories, Motors

PRODUCT RANGE

HIPOT Hydro Pneumatic Techniks, Surat

PRODUCT RANGE

Earthmoving Hydraulics Various equipment are used in earth moving purposes such as excavators and backhoes and more. These are commonly being used by contractors for various construction projects where large amounts of materials, earth and other items must be moved.

Special Purpose Hydraulics Hydraulic machines are basically the equipments which are powered by fluids to perform work. The fluid, specifically water, is highly pressurized and transmitted to perform actions. Hence, quite obviously, the most important component of the hydraulic machine is the fluid. Fluid is transmitted throughout the machine to various hydraulic motors and hydraulic cylinders thereby, generating power which is then dispensed to perform work. Hydraulic machinery has today become a part of our day-to-day lives.

HIPOT Hydro Pneumatic Techniks, Surat New product -Hydraulic lifts for the domestic retail market

Prototype already made and tested. Scope for design Aesthetic inputs for various housing interior application Ergonomics and safety issues for end users Color and branding Easy for assembling at site. To be foldable

PRODUCT RANGE

HIPOT Hydro Pneumatic Techniks, Surat

GENERAL INFO

Price range of the Hydraulic systems - 1.25 lakhs to 15 lakhs Turnover of the company – 1.5 crore HIPOT is 10% of the total Hydraulic lifts market USP of HIPOT - reliable, good looks, safe and standardized No definite competition, the product is unique in its own segment. New design concept to be evolved. Elevators for small homes and penthouses ( domestic retail market) Finance – Self and bank finance Organizational structure

CEO PROPRIETOR

Design Personnel Production head 7 + staff

MANUFACTURING PROCESS

HIPOT Hydro Pneumatic Techniks, Surat Inhouse Manufacturing and Assembly Processes Turning Grinding Drilling Cutting Hard chrome plating

Testing Facility Pressure Flow testing Temperature Electrical safety

Machines Lathe Honing Grinding attachment Cutting machine Welding - arc

Imported components Valves for elevator Screw pump Submerged motors Cylinder rods

HIPOT Hydro Pneumatic Techniks, Surat Checking while receiving raw material and other bought out items In process checking Finished product checking Tests – 12 sets of tests are done Rejection rate 2.5% - to be improved

R & D ACTIVITIES R & D is a continuous process specially the feedbacks of the customer. Reverse engineering and prototype development. Improvement in product by continuous customer hearing.

QUALITY CONTROL

HIPOT Hydro Pneumatic Techniks, Surat

Sales and Marketing

Sales promotion through - Advertising in international market - Participation in international exhibition - Mail canvassing - Word of mouth Branding related issues - HIPOT name registration - ISO 9001- 2008 by TUV Rhineland - CE certified - Crisil Rating - LEAN manufacturing practice - Fully equipped testing laboratory as per CE and BIS norms for testing hydraulic systems - Registered small scale industry

Happy Engineering Happy Engineering

K26-A, Functional Estate Road No 6, Udhana, Surat INDIA Phone: +91 261 2275756 Fax: +91 261 2270383

Email: [email protected] Website: www.happyengineering.com Proprietor: Shri Hetal Mehta BE(M), ATCTE, DBM

Happy Engineering Product – Electric Induction Motor manufacturing up to 20 HP and repairing up to 500 HP Diamond industries motor

Textile industries motor

Other application motors

Redesign to improve aesthetics

Happy Engineering

Overall aesthetics to be improved The junction box can be redesigned to look better. The logo to embedded better

Happy Engineering

Gem-Diamond scaife polishing machine Improvements -Aesthetic look to be improved from a industrial machine look to a more softer and household product. - to improve the fine vibration -Ergonomic consideration for the polisher -Ease of assembly -Color graphics and product name

Happy Engineering Price range of the motors- Rs. 3000/- to Rs. 25000/Turnover of the company – 1.0 crore USP of Happy Engg - reliable and high efficiency motors, customization Efficiency – Very High - more than branded product Price – 1.5 times more than branded ( payback 3 to 5 months) No definite competition, the product is unique in its own segment. Introduction of new product with the existing motor – Gem-Diamond scaife polishing machine Finance – Self finance Use of MIS Organizational structure

CEO PROPRIETOR

2 Design Personnel Production head 7 + staff

Factory layout

Lighting conditions to be improved

Trolleys can be used to move various heavy objects House keeping to be improved

Finished goods area need to be separated and covered for protection

Happy Engineering, surat R&D activity is continuous. New type of motor is being developed – synchronous reluctance motor which is a super efficient motor and compact in size. No reverse engineering is done. All improvements are based on customer feedback and customer requirements. No planned marketing activity is done.

CALOMAX, Surat CALOMAX

28 Mahek, Sai Ashish Nagar-2 Tadwadi, Rander Road, Surat INDIA Phone: +91 261 222326 Email: [email protected]

Proprietor: Shri Mayank Dalal BE(M) DBIM

CALOMAX, Surat

PRODUCT RANGE

Product – Thermal Machines Air heaters Automatic ovens Thermal machines Vacuum autoclaves Gas based automation Gas based blanket heaters Fully automatic steam generators

Fully automatic remotely operated Steam generator for Steam bath The exterior body to be redesign Controls can be better placed Hinge and lock details can be improved Color and graphics to be added

CALOMAX, Surat

GENERAL INFO

Price range of the thermal systems - Rs. 1,500 upto 10 lakhs Turnover of the company – 10 lakh plus Total no of units per annum – 60 units USP of CALOMAX - Fully automatic and Efficient systems Many competitions Future product – Tea making dispensing machine for offices No definite competition, the product is unique in its own segment. New design concept to be evolved. Elevators for small homes and penthouses ( domestic retail market) Finance – Self finance Proprietor + 3 people

CALOMAX, Surat

MANUFACTURING

Manufacturing Process -Custom manufacturing -Sheet shearing, sheet bending machine, press brake, fly press, haxomachine, bench grinder, lathe, spot welding, arc welding pillar drill machine Factory layout

By introducing proper layout and house keeping the unit can be converted to a profit making manufacturing and assembly of small size plastic and sheet metal products. One can do job work or create ones own product and do the manufacturing without any further investment

Harish Engineering Works, Surat Mr. Harish D. Panchal Address:Plot. No. B-243, Road No. 6/D, New Indl. Estate , Udyognagar, UDHNA – 394 210 SURAT, (Gujarat, INDIA) Telephone: +91-261- 2278583 Fax: +91-261- 2272409 E - Mail: [email protected] [email protected]

Harish Engineering Works, Surat Harish Engineering Works have started fabrication activities since 1966 and have acquired high reputation and ripped experience in the field of fabrication. HEW- renowned fabricator a single point of source for any process industry of having very wide range of activities including design, detailed engineering, fabrication of plant an machinery such as storage tanks, pressure vessels, heat exchangers, columns, etc. Turover - around 1 crore Organisation structure CEO PROPRIETOR

R&D – 2 people Accounts -1 Stores - 1 Fabricator 2 12 + workers

Harish Engineering Works, Surat Product range Chemical pressure vessels, Heat Exchangers, Fan and blowers, Dished ends, Screw conveyors Storage tanks, Reactors, Expansion bellows, Heating coils, Rotary kilns, Venture, Reaction columns, Pre reactors, Vacuum furnace, Specialized welding, Ribbon blenders

Price range – Rs. 5 – 50 lakhs

PRODUCT RANGE

CNC Drill Machine The outer cover to be aesthetically designed to give an advantage over the market. The moving mast as well as the outer body to be covered with attractive panel.

The control panel box to have better looks and ease of manufacturing. The control panel to be redesigned from ergonomics point of view. Better interface to be created.

The drill bit centre to be designed for easy maintenance and attractive look.

Harish Engineering Works, Surat

MANUFACTURING

MANUFACTURING DESIGN, DETAILED ENGINEERING, FABRICATION & SUPPLY OF PRESSURE VESSELS, REACTION VESSELS, HEAT EXCHANGERS, REFLUX & DISTILLATION COLUMNS, DAIRY EQUIPMENTS, RE-TUBING OF HEAT EXCHANGERS & TUBE BUNDLES, SCREW CONVEYORS, ROTARY KILNS & ITS PARTS, COMBUSTION CHAMBERS, BUCKET ELEVATORS, I.D. & F.D FANS FOR BOILERS, BLOWER CASINGS, EXPANSION BELLOWS, ELEVATOR CHAINS, KNOCK OUT DRUMS & DISHEDENDS ETC. FABRICATION CODES FOLLOWED ASME, IS, BS, TEMA, JIS (FOR DISHED ENDS ONLY), DIN ETC. HEAT TREATMENT (BY SUB-CONTRACTORS) STRESS RELIEVING, NORMALIZING & SOLUTION ANNEALING.

Harish Engineering Works, Surat

MANUFACTURING

Machines - 20ft lathe, 7ft lathe -2 nos, shearing machine, 2 bending machine - 5 welding machine, 2 overhead cranes, 1500T Press

Proper house keeping and placement of various machines can lead to a better working environment

Harish Engineering Works, Surat

Hand operated EOT Cranes can be installed for better shifting of goods since all parts are quite heavy to lift by human hands

MANUFACTURING

Harish Engineering Works, Surat

MANUFACTURING

This section of unit is totally unorganized and lots can be done. Though they are customized made to order, they are all pressure vessels and since they are heavy they can be assembled at one place. Dedicated pathways can be left for movement of various material, machines and people.

Harish Engineering Works, Surat

QUALITY CONTROL

Inspection and testing Receiving Inspection & Testing All incoming materials is passed after strict inspection & testing as per drawing & then released for production In Process Inspection & Testing This is carried out as per the process chart. Q.C. department maintains procedure of the product record. No product is permitted to proceed to next stage of process, unless it has passed the current stage of inspection. Final Inspection & Testing Final inspection & testing reports are checked as per QAP and records are maintained for further reference. Sand properties. Chemical and Microstructure testing of each and every heat taken. Hydraulic pressure testing for certain special castings.

Harish Engineering Works, Surat

QUALITY CONTROL

APPROVED BY THIRD PARTY INSPECTION AGENCIES A) M/S. BUREAU VERITAS INDUSTRIAL SERVICES (INDIA) PVT. LTD., MUMBAI. B) M/S. UDHE INDIA LTD., MUMBAI. C) M/S. BAXCOUNSEL, BARODA. D) M/S. LLOYDS REGISTER INDUSTRIAL SERVICES PVT. LTD., SURAT (ONLY FOR DISHED ENDS) E) M/S. S.G.S INDIA LTD., BARODA. (ONLY FOR DISHED ENDS). DESTRUCTIVE & NON-DESTRUCTIVE TESTINGS (BY SUB-CONTRACTORS) A) ULTRASONIC & RADIOGRAPHY TESTINGS: 1) M/S. BARODA INDUSTRIAL X-RAYS SERVICES, BARODA. 2) M.S. LOMA ULTRASONIC, BARODA. 3) M/S. MODI TECHNICAL SERVICES, SURAT. 4) M.S. N.D.T SERVICES, AHMEDABAD. B) CHEMICAL & PHYSICAL TESTINGS OF MATERIALS: 1) M/S. TCR ENGINEERING SERVICES PVT. LTD., MUMBAI. 2) M/S. METALLURGICAL SERVICES, MUMBAI. 3) M/S. MET HEAT ENGINEERS PVT. LTD., BARODA. 4) M/S. ELECTRICAL RESEARCH & DEVLOPMENT ASSOCIATION, BARODA.

Harish Engineering Works, Surat Research and Development is a continuous activity and efforts are being made to develop a product line of CNC machines The first such product is a CNC drilling machine for which Industrial design activity to be done.

R &D

Address:38, Mahadev Estate, Kadiwala Street, Nr. Shivram Processors, Khatodra, Surat - 395 002 Gujarat (India) Call :+91 - 261 - 263 421/5817/2247 Mobile:+91 - 93747 38545 Fax:+91 261 263 5730 Email: [email protected] Website: http://www.jcmachine.com

J C Tex Mach Marketing Pvt. Ltd., Surat

JC Tex Mach Marketing are into textile business for more than 3 decades. In 1976 JC Tex started with the manufacturing of quality & specialty fabrics. After getting experience & qualifications, the second generation branched out the traditional business & entered into textile engineering in 1984. Knowledge of yarn & fabric manufacturing is being effectively utilized in designing & manufacturing of textile machines. JC Tex are mainly into yarn preparatory machines which are highly qualitative, cost effective & versatile. R & D of machines is a continuous process. They design and manufacture the machines as per specific requirements of their valued customers and provide them the best techno-commercial solutions.

J C Tex Mach Marketing Pvt. Ltd., Surat Largest range of TFO Twisters, Covering machines, Winders etc manufactured in the country. Successfully developed & established Double–Deck Spun TFO first ever in the world Successfully developed Yarn Splitter Winder for the first time in India for converting Mother Yarn to Mono Filament Yarn. Rubber / Lycra Covering machines are the best manufactured in India. Manufactured Embroidery / Sewing / Industrial Thread twisting machines in different models, best suitable to the customer’s requirements of various package sizes and deniers. Key factors of their growth: Highly qualified and experienced technical team Customer oriented approach with dedicated after sales service

J C Tex Mach Marketing Pvt. Ltd., Surat Hank to bobbin winder for real silk TFO Twister for various material – cotton/spun -- Filament -- silk -- lycra/ elastic Industrial thread spun TFO twister Cops winder Yarn splitting winder

PRODUCT RANGE

J C Tex Mach Marketing Pvt. Ltd., Surat Single deck Twisting machine being assembled

J C Tex Mach Marketing Pvt. Ltd., Surat Gear box unit can be shifted to the other side for easy of service and assembly

J C Tex Mach Marketing Pvt. Ltd., Surat

Styling options to make it look contemporary

The machine can be styled to give definite look and identity

J C Tex Mach Marketing Pvt. Ltd., Surat

Simple sheet metal options for the unit

J C Tex Mach Marketing Pvt. Ltd., Surat

Manufacturing set up

J C Tex Mach Marketing Pvt. Ltd., Surat Price range of the Hydraulic systems - 3.0 lakhs to 20 lakhs USP - Quality, Sheet Metal Middle Frame, Spindle Design Competition – Alidhara, Weavetech, Alidhara Textool, Meera, Arun All manufacturing is done through tools, dies, jigs and fixture and with the help of advanced machines. 70% in house and 30% of the products are outsourced. List of some important machinery -Laser cutting machine -Bending machine -70 T Deep drawing press - CNC turning centre - allied machines - Arc MIG Spot welding -All machines are assembled tested and then sent in a dismantled condition which are assembled at site again. -Total employees strength 200 – ( 20 SKILLED LABOUR )

J C Tex Mach Marketing Pvt. Ltd., Surat

R& D, quality control

Presently no R & D department but they feel the need of a R&D department, and are having 3 people working as technical and service department. They try to make machines with market needs. Reverse engineering and prototype development is done Improvement of product is done through by listening to customers complain and trial and error. New products are developed by learning from market requirements and other designs. Quality is achieved by 100% inspection of finished goods and in line inspection. 2-4% rejection, some are fixed and rest is scraped

J C Tex Mach Marketing Pvt. Ltd., Surat

MARKETING

Sales and Marketing Number of people in your sales and marketing department is 3 Mode of sales – representative, dealers, e marketing Communication – branding, brochures, exhibitions, Any other mode.

J C Tex Mach Marketing Pvt. Ltd., Surat

Following are the projects as an outcome of the design assessment of the unit 1. Identity creation of the various machines with the following intent 1.1 Look heavy 1.2 Make them look smarter 1.3 Give a family look 1.4 Color and graphics 2. Branding and Product graphics of all machines.