GRUNDFOS DATA BOOKLET
Accessories for dosing pumps
Accessories for dosing pumps
Table of contents
1.
2.
3.
2
Accessories for small dosing pumps
3
Accessories overview Installation kits for dosing pumps Cables and plugs E-box 150 Profibus (for DDA) Hoses Foot valves Suction lances Injection units Multi-function valves, pressure relief valves, pressure loading valves Pump connection kits and inlay kits Adaptors Dosing tanks Water meter
3 4 5 6 7 8 9 12 14 17 18 20 24
Accessories for large dosing pumps
25
Overview of a dosing system Cables and plugs Diaphragm leakage sensor (for DME) Dosing monitor (for DME) Hoses Foot valves Rigid suction lines Level-control units Injection units Pressure-relief valves Pressure-loading valves Pulsation dampers Pump connection kits Electric mixers Lateral discharge device Wall bracket
25 26 27 28 29 30 31 33 34 37 39 41 53 55 57 58
Further product documentation
59
WebCAPS WinCAPS GO CAPS
59 60 61
1
Accessories for dosing pumps
Accessories for small dosing pumps
1. Accessories for small dosing pumps Accessories overview Grundfos offer a comprehensive range of accessories covering every need when dosing with Grundfos pumps.
Injection units see pages 12, 13
Hoses see page 7
Example: SMART Digital dosing pump P
Multi-function valves, pressure loading valves, pressure relief valves, pressure valves, see pages 14, 15, 16
S
Cables see page 5 100%
E-box 150 see page 6
Installation kits see page 4 Pump connection kits and inlay kits see page 17
Dosing tanks see page 20
Adaptors see page 18
Handheld mixer see page 23
T-pieces see page 19
Foot valves and suction lances, see pages 8, 9
Fig. 1
TM04 1599 0312
Drain valves see page 23
Dosing pump with accessories
3
1
Accessories for dosing pumps
Accessories for small dosing pumps
Installation kits for dosing pumps TM04 1600 0312
An installation kit includes the following parts: • Injection unit with spring-loaded non-return valve (see page 12) • PE discharge hose, 6 m • PVC suction hose, 2 m • PVC deaeration hose, 2 m • PE foot valve with strainer and weight, without or with level indication (see page 8).
Installation kit with foot valve without level indication
Fig. 3
Installation kit with foot valve with level indication
TM04 8469 0512
Fig. 2
Technical data Size
Material of injection unit
Max. flow rate* Max. pressure Suction / Deaeration hose [l/h] [bar] discharge hose [mm] [mm]
Housing
PP
7.5
13
4/6
4/6
PVC
PVDF
PP
30
12
6/9
4/6
PVC
PVDF
PP
60
9
9/12
4/6
PVC
PVDF
*
4
Viscosity similar to water
Product number
Gasket
Ball
Foot valve without level indication
FKM EPDM FKM EPDM PTFE FKM EPDM PTFE FKM EPDM FKM EPDM PTFE FKM EPDM PTFE FKM EPDM FKM EPDM PTFE FKM EPDM PTFE
Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic
95730440 95730441 95730442 95730443 95730444 95730445 95730446 95730447 95730448 95730449 95730450 95730451 95730452 95730453 95730454 95730455 95730456 95730457 95730458 95730459 95730460 95730461 95730462 95730463
Foot valve with level indication 95730464 95730465 95730466 95730467 95730468 95730469 95730470 95730471 95730472 95730473 95730474 95730475 95730476 95730477 95730478 95730479 95730480 95730481 95730482 95730483 95730484 95730485 95730486 95730487
Cables and plugs TM04 8267 0411
Cables and plugs are used for the connection of the dosing pump to external control devices, such as process controllers, flow meters, level control units, etc. • Cable material: PVC, 0.34 mm2 • Plug type: M 12. Fig. 4
Cable and plug
Technical data Socket
Application
Input
Pins
Analog pulse External stop
4
Input
Low level Empty tank
4
Output
Analog
5
Plug type
Cable length [m]
Product number
Angled
2 5 No cable 2
96609014 96609016 96698715 96693246
Straight
No cable
96698715
2 5 No cable 2 2 5 No cable 2
96632921 96632922 96609031 96699697 96609017 96609019 96696198 96698716
Straight
Straight Angled
Output
Relay 1 Relay 2
4
Straight Angled
Accessories for small dosing pumps
1
Accessories for dosing pumps
5
1
Accessories for dosing pumps
TM04 8455 0312
E-box
Dimensions
Product number 97513994
E-box 150
Fig. 6
E-box, dimensions
Technical data
E-box data
Supply voltage Max. power consumption Cable length Max. relative humidity Pollution degree Enclosure class
GENIbus connection
Electrical safety class Min./max. ambient temperature Approvals Data protocol GENIbus connection type Transmission speed Data protocol Profibus implementation class Profibus connection type Recommended cable type
Profibus specifications Maximum cable length Slave address (set in DDA display) Line termination (set via DIP switches) Supported data rates
6
30 VDC, ± 10 % (via M 12 plug of DDA) 5W 160 mm 96 % 2 IP65 according to IEC 60529 NEMA 4X 3 0/45 °C CE, CB, CSA-US, GOST, C-Tick GENIbus Three-wire RS-485 9.6 kbits/s Profibus DP DP-V0 Two-wire RS-485 (lines: A, B) Screened, double-twisted pair conductor cross-section: 0.25 - 1 mm2 AWG: 24-18 100 m at 12000 kbits/s 1200 m at 9.6 kbits/s 1-126 On/off 9.6 kbits/s to 12000 kbits/s
TM04 8454 0312
Description
Fig. 5
The Grundfos E-box 150 (E-box = Extension Box) is a Plug & Play Profibus fieldbus communication interface for the integration of SMART Digital DDA dosing pumps into a Profibus DP network. Fieldbus communication allows to use the DDA dosing pump in industrial automation systems (PLC; SCADA), where advanced remote control and monitoring functions are required: • Remote control of all settings, e.g. operation mode, flow rate, etc. • Remote monitoring of all parameters, e.g. measured flow, pressure, faults with cause, etc. The E-box 150 contains a standard Grundfos CIM 150 communication interface module for data transmission between a Profibus DP network and a Grundfos pump. System integration is straightforward with the standard GSD file (www.grundfos.com/WebCAPS). DDA dosing pumps can be retrofitted easily with the E-box 150: it is simply placed between the pump and the mounting plate (DDA software version V2.10 or higher required). The E-box 150 has a connecting cable to plug into the pump directly.
Accessories for small dosing pumps
E-box 150 Profibus (for DDA)
Hoses
TM04 8268 0411
Hoses are available in various materials, sizes and lengths.
Fig. 7
Hoses
Technical data Max. flow rate* [l/h]
Size (internal/outside diameter) [mm]
7.5
17
4/6
5/8
6/9
Material
Max. pressure at 20 °C [bar]
PE
13
PVC
0.5
ETFE
20
PE
13
PE
12
PVC
0.5
ETFE
20
PVC, textile-reinforced
23
PE
9
PVC
0.5
ETFE
13
30
6/12
60
*
9/12
Length [m]
Product number
3 10 50 3 10 50 3 10 50 3 10 50 3 10 50 3 10 50 3 10 50 3 10 50 3 10 50 3 10 50 3 10 50
91835676 91836504 91835680 96701733 96702133 96727418 95730337 95730338 95730339 95730888 96727393 95730889 96727409 96727412 96727415 95730334 95730335 95730336 95730340 95730341 95730342 96693751 96653571 91835686 96727395 96705657 96727398 96727434 95730890 95724702 95730343 95730344 95730345
Accessories for small dosing pumps
1
Accessories for dosing pumps
Viscosity similar to water
7
1
Accessories for dosing pumps
TM04 8476 0512
Fig. 8
Left: foot valve without level indication; right: foot valve with level indication
Dimensions
$
$
*
*
Fig. 9
*
TM04 8461 0312
Foot valves are installed at the lower end of the suction hose. They are available either without level indication or with low-level and empty-tank indication. Foot valves include: • Weight • Strainer (mesh size approx. 0.8 mm) • Non-return valve • Hose connection set: 4/6 mm, 6/9 mm, 6/12 mm and 9/12 mm • Pipe connection set: threaded, Rp 1/4", female (stainless steel). Foot valves with low-level and empty-tank indication include additionally: • Reed-switch unit with two floaters • 5 metres of cable with PE jacket • M 12 plug to connect DDA, DDC, DDE or DDI dosing pump • PE cap, ∅58 mm, for assembly in Grundfos cylindrical tanks, or for use with tank adaptors. The switch mode of the low-level and empty-tank indication is factory-set to NO. The switch mode can be set to NC by turning the floaters upside down. Electrical data of the level indication: • Max. voltage: 48 V • Max. current: 0.5 A • Max. load: 10 VA.
Accessories for small dosing pumps
Foot valves
Left: stainless-steel foot valve; centre and right: PE or PVDF foot valve, dimensions
Technical data Material
Product number
Max. flow rate [l/h] Housing PE 60
PVDF SS
8
Gasket
Ball
without level indication
FKM, EPDM PTFE FKM, EPDM PTFE PTFE
Ceramic Ceramic Ceramic Ceramic SS
98070951 98070952 98070953 98070954 98070963
with level indication 98070966 98070967 98070968 98070969 -
1
Accessories for dosing pumps
Suction lances
*
*
TM04 8458 0312
TM04 8460 0312
Fig. 11 Suction lance, dimensions
Dimensions / Selection Tank volume [l]
Recommended immersion depth (L) [mm]
Grundfos cylindrical tank (see page 21)
40 60 100 200 300 500 1000
400 500 690 690 980 1100 1200
Grundfos square tank (see page 20)*
100
690
120 220 216 12, 33 (large cap) 25, 30, 33 60 all sizes
820 980 980 400 500 690 1200
For dosing tank type
Fig. 10 Suction lance
/
Suction lances are installed at the lower end of the suction hose. They are available either without level indication or with low-level and empty-tank indication. Their immersion depth is adjustable. Suction lances include: • Strainer (mesh size approx. 0.8 mm) • Non-return valve • Hose connection set: 4/6 mm, 6/9 mm, 6/12 mm and 9/12 mm • Adjustable tank connection with holes for e.g. relief line. Suction lances with low-level and empty-tank indication include additionally: • Reed-switch unit with 2 floaters • 5 metres of cable with PE jacket • M 12 plug to connect DDA, DDC, DDE or DDI dosing pump. The switch mode of the low-level and empty-tank indication is factory-set to NO. The switch mode can be set to NC by turning the floaters upside down. Electrical data of the level indication: • Max. voltage: 48 V • Max. current: 0.5 A • Max. load: 10 VA.
Accessories for small dosing pumps
Dimensions
L-ring drum* Steel drum* Standard jerricans according to EN 12712* IBC* *
Suitable adaptors see page 11
9
1
Accessories for dosing pumps
Accessories for small dosing pumps
Technical data Max. flow rate [l/h]
Max. immersion depth* [mm]
Material Housing PE
400 PVDF PE 500 PVDF PE 570 PVDF PE 690 PVDF 60 PE 820 PVDF PE 980 PVDF PE 1100 PVDF PE 1200 PVDF *
10
Minimum immersion depth for all sizes: approx. 140 mm
Product number
Gasket
Ball
without level indication
with level indication
FKM, EPDM PTFE FKM, EPDM PTFE FKM, EPDM PTFE FKM, EPDM PTFE FKM, EPDM PTFE FKM, EPDM PTFE FKM, EPDM PTFE FKM, EPDM PTFE FKM, EPDM PTFE FKM, EPDM PTFE FKM, EPDM PTFE FKM, EPDM PTFE FKM, EPDM PTFE FKM, EPDM PTFE FKM, EPDM PTFE FKM, EPDM PTFE
Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic
98070978 98070979 98070980 98070981 98070990 98070991 98070992 98070993 98071002 98071003 98071004 98071005 98071014 98071015 98071016 98071017 98071026 98071027 98071028 98071029 98071038 98071039 98071040 98071041 98071050 98071051 98071052 98071053 98071062 98071063 98071064 98071065
98071074 98071075 98071076 98071077 98071086 98071087 98071088 98071089 98071098 98071099 98071100 98071101 98071110 98071111 98071112 98071113 98071122 98071123 98071124 98071125 98071134 98071135 98071136 98071137 98071146 98071147 98071148 98071149 98071158 98071159 98071160 98071161
Accessories for suction lances and foot valves with level indication Adaptors for containers TM04 8506 0712
These adaptors allow the installation of standard suction lances (G 2 thread) and foot valves with level indication (PE cap) on different types of containers.
Technical data for container type
TM04 8472 0512 TM04 8473 0512
TM04 8471 0512
TM04 8470 0512
Adaptor type
Remark
Product No.
counter nut for tanks without threaded opening, e.g. 100-litre square tank or 1000-litre cylindrical tank
PVC, grey
98071170
containers with 2" NPT threaded opening
PVC, grey
98156690
PE, blue
98071171
PE, orange
98071172
drums with S 70 x 6 coarse thread (MAUSER 2") drums with S 56 x 4 coarse thread (TriSure®) jerricans with small opening (approx. ∅36), according to EN 12713
PE, green
98071173
jerricans with medium-sized opening (approx. ∅45), according to EN 12713
PE, yellow
98071174
jerricans with large opening (approx. ∅57), according to EN 12713
PE, brown
98071175
US containers with bung hole of 63 mm (ASTM International)
PE, white
98071176
IBC (Intermediate Bulk Container) with opening of ∅150 mm, S 160 x 7
PE, black
98071177
Emission protection kits
M-12-plug-to-flat-plug adaptor
Gas emitted by liquid in a container can cause bad odour and corrosion. Emission protection kits help avoid such problems. Suction lances can be retrofitted with emission protection kits. Two variants are available: • Emission protection kit with snifting valve: no gas can escape from the container, but air can be drawn in. • Emission protection kit for use with filter: gas can escape from the container and air can be drawn in. The kit can be connected to a filter by means of a 4/6 mm hose. They include: • gasket for the tank adaptor • snifting valve or hose nipple 4/6mm (hose is not included) • gasket for the cable outlet.
The adaptor allows to connect suction lances or foot valves with level indication to pumps with a level input designed for flat plugs (e.g. DMX and DMH with AR control unit).
Accessories for small dosing pumps
1
Accessories for dosing pumps
Order data Description M-12-plug-to-flat-plug adaptor
Product number 96635010
Order data Variant Emission protection kit with snifting valve Emission protection kit for use with filter
Remark
Product number
can be retrofitted
98071178
can be retrofitted
98071179
11
1
Accessories for dosing pumps
Accessories for small dosing pumps
Injection units Injection units connect the dosing line with the process line. They ensure a minimum counterpressure of 0.7 bar, and avoid backflow of the dosing liquid. In general, they include: • Injection pipe. PP, PVC and PVDF versions can be shortened. • Spring-loaded non-return valve with Tantal spring. • Hose connection set: 4/6 mm, 6/9 mm, 6/12 mm, and 9/12 mm. • Pipe connection set: threaded, Rp 1/4", female (stainless steel).
Standard injection units
L1
L2
Fig. 12 Standard injection unit, PP, PVC, and PVDF version
L2
TM04 8281 0411
TM04 8280 0411
G 1/2
G 1/2
Dimensions
L1
Fig. 13 Standard injection unit, stainless-steel version
Technical data Max. pressure [bar]
Material
PP
16 60
Dimensions Product number
Housing
PVC
PVDF 100
Stainless steel
16
PVC
Gasket
Ball
L 1 [mm]
L 2 [mm]
FKM EPDM FKM EPDM PTFE FKM EPDM PTFE PTFE FKM EPDM PTFE
Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Stainless steel Ceramic Ceramic Ceramic
100 100 100 100 100 100 100 100 27 300 300 300
47 47 47 47 47 47 47 47 50 47 47 47
Injection units with lip valve
95730904 95730908 95730912 95730916 95730920 95730924 95730928 95730932 95730936 95730940 95730944 95730948
Dimensions G 1/2
Injection units with lip valve are typically used to add sodium hypochlorite solution to water with a high carbonate content. The FKM lip prevents crystallisation and blocking caused by alkali carbonate reactions at the point of injection. L2
TM04 8282 0411
Max. flow rate [l/h]
L1
Fig. 14 Injection unit with lip valve
Technical data
12
Material
Dimensions
Max. flow rate [l/h]
Max. pressure [bar]
Housing
Gasket
Ball
L 1 [mm]
L 2 [mm]
60
16
PVC
FKM
Ceramic
55
59
Product number 95730964
Injection units with ball valve
Dimensions
TM04 8284 0411
G 1/2
Injection units with ball valve are used for applications where the injection point must be closable. The ball valve is placed between the injection pipe and the spring-loaded non-return valve. Thus, the dosing line can be completely disconnected from the process. The non-return valve can be disassembled and cleaned without stopping the process and emptying the process line.
L1
L2
Fig. 15 Injection unit with ball valve
Technical data
60
Material
Max. pressure [bar]
Housing
16
PVC
64
Stainless steel
Dimensions Product number
Gasket
Ball
L 1 [mm]
L 2 [mm]
FKM EPDM PTFE
Ceramic Ceramic Stainless steel
100 100 27
183 183 138
Injection units, withdrawable for cleaning
95730952 95730956 95730960
Dimensions G 1/2
These injection units are used where regular cleaning of the injection pipe is required. The construction allows the withdrawal of the injection unit from the process line and the cleaning of it, without stopping the water flow. The injection point can be closed with the integrated ball valve. The immersion depth of the injection pipe can be adjusted. L2
TM04 8285 0411
Max. flow rate [l/h]
Accessories for small dosing pumps
1
Accessories for dosing pumps
L1
Fig. 16 Injection unit, withdrawable for cleaning
Technical data Material
Dimensions
Max. flow rate [l/h]
Max. pressure [bar]
Housing
Gasket
Ball
L 1 [mm]
L 2 [mm]
60
10
PVC
FKM EPDM
Ceramic Ceramic
185 185
280 280
Product number
Hot-injection units with ball valve
95730968 95730972
Dimensions
L2
L1
TM04 8286 0411
G 1/2
Hot-injection units with ball valve can be used for direct injection of dosing liquid into processes with a temperature of up to 120 °C. In addition, these injection units include: • Injection pipe, stainless steel. • Ball valve installed between the injection pipe and the cooling pipe, stainless steel. • Bendable cooling pipe, stainless steel, length 1 m.
Fig. 17 Hot-injection unit with ball valve
Technical data Material
Dimensions
Max. flow rate [l/h]
Max. pressure [bar]
Housing
Gasket
Ball
L 1 [mm]
L 2 [mm]
60
16 64
PVDF Stainless steel
PTFE PTFE
Ceramic Stainless steel
27 27
1158 1158
Product number 95730976 95730980
13
1
Accessories for dosing pumps
Accessories for small dosing pumps
Multi-function valves, pressure relief valves, pressure loading valves
TM04 8287 0411
Multi-function valves combine the functions of pressure relief valves and pressure loading valves. In addition, they allow deaeration of the pump and emptying of the discharge line for maintenance. Pressure relief valves, or safety valves, protect the pump and the discharge installations against excessive pressure. All pressurised dosing installations should include a pressure relief valve. Pressure loading valves maintain a certain counterpressure for the pump. They are used in applications with too low counterpressure or no counterpressure at all. Pressure loading valves are also used to prevent syphoning, when the admission pressure is higher than the counterpressure. They provide a constant counterpressure for the dosing pump when the system pressure is fluctuating.
Fig. 18 Multi-function valve, pressure relief valve, pressure loading valve
Multi-function valves A multi-function valve is mounted directly on the pump discharge side. The top connection is for the discharge line, the side connection leads the relief liquid back into the tank. • Loading pressure, adjustable from 1 to 4 bar, is factory-set to 3 bar. • Relief pressure, adjustable from 7 to 16 bar, is factory-set to 10 bar or 16 bar. • Maximum system pressure 16 bar. • Hose connection set: 4/6 mm, 6/9 mm, 6/12 mm, and 9/12 mm.
0
G 5/8
TM04 8288 0411
47
92
Ø6
45
Dimensions
139 45
Fig. 19 Multi-function valve
Technical data Material
Product number
Max. flow rate [l/h] Housing
Connections PP
60
PVDF
PVC
PVDF
14
Gasket
Diaphragm
Relief pressure 10 bar
FKM EPDM FKM EPDM PTFE FKM EPDM PTFE
PTFE PTFE PTFE PTFE PTFE PTFE PTFE PTFE
95704585 95704591 95730807 95730808 95730809 95730810 95730811 95730812
Relief pressure 16 bar 95730821 95730822 95730823 95730824 95730825 95730826 95730827 95730828
Pressure relief valves
Dimensions
Pressure relief valves are installed in the discharge line near the pump, using the 2 in-line connections. The side connection leads the relief liquid back into the tank. • Relief pressure, adjustable from 5 to 10 bar, is factory-set to 10 bar, or • Relief pressure, adjustable from 7 to 16 bar, is factory-set to 16 bar. • Maximum system pressure 16 bar. • Hose connection set: 4/6 mm, 6/9 mm, 6/12 mm, and 9/12 mm. • Pipe connection set: threaded, Rp 1/4", female (stainless steel).
21(22)
48(20)
78 82(82)
TM04 8290 0411
68(68)
96(40)
(-) Ø4.5(-)
Fig. 20 Pressure relief valve. Dimensions in brackets apply to stainless-steel version.
Technical data Material
Product number
Max. flow rate [l/h] Diaphragm
Housing and connections
Gasket
Relief pressure 10 bar
PP
FKM / EPDM FKM / EPDM PTFE FKM / EPDM PTFE No gaskets
95730757 95730758 95730759 95730760 95730761 95730771
PVC PTFE PVDF Stainless steel
Pressure loading valves
Relief pressure 16 bar 95730773 95730774 95730775 95730776 95730777 95730783
Dimensions
Pressure loading valves are installed in the discharge line after the pressure relief valve, and after the pulsation damper, if fitted. • Loading pressure, adjustable from 1 to 5 bar, is factory-set to 3 bar. • Maximum system pressure: 16 bar. • Hose connection set: 4/6 mm, 6/9 mm, 6/12 mm, and 9/12 mm. • Pipe connection set: threaded, Rp 1/4", female (stainless steel).
21 (22)
78
96 (40)
(-) Ø4.5 (-) 82 (82)
TM04 8292 0411
68 (68)
60
Accessories for small dosing pumps
1
Accessories for dosing pumps
Fig. 21 Pressure loading valve. Dimensions in brackets apply to stainless-steel version.
Technical data Material Max. flow rate [l/h]
Product number Diaphragm
Housing and connections
Gasket
PP
FKM / EPDM FKM / EPDM PTFE FKM / EPDM PTFE No gaskets
PVC 60
PTFE PVDF Stainless steel
95730741 95730742 95730743 95730744 95730745 95730751
15
1
Accessories for dosing pumps
Dimensions
87
Pressure valves provide a constant counterpressure of 3 bar. They are particularly required for DDA-FC or DDA-FCM pumps at very small flow rates. Pressure valves are installed either directly on the pump discharge side, or on the pressure relief valve. • Loading pressure, 3 bar, is not adjustable. • Maximum system pressure: 16 bar. • Spring material: Alloy C-4 (NiMo16CrTi, material number 2.4610). • No connections included.
TM04 8293 0411
Accessories for small dosing pumps
Pressure valves
G 5/8
Fig. 22 Pressure valve
Technical data Material Max. flow rate [l/h]
Product number Ball
Housing PP
60
Ceramic
PVC
PVDF Stainless steel
16
Stainless steel
Gaskets FKM EPDM FKM EPDM PTFE FKM EPDM PTFE PTFE
95730325 95730326 95730327 95730328 95730329 95730330 95730331 95730332 95730333
TM04 8295 0411
Retrofit pump connection kits and inlay kits for the integration of Grundfos standard pumps into installations with various sizes of hoses or pipes. A pump connection kit includes: • 1 set of inlays • 1 union nut. An inlay kit includes: • 2 sets of inlays.
TM04 8294 0411
Pump connection kits and inlay kits
Fig. 23 Left: pump connection kit; right: inlay kit
Technical data Product number Connection type
Size
4/6 mm, 6/9 mm, 6/12 mm, 9/12 mm Hose (cone and ring) 0.17" x 1/4", 1/4" x 3/8", 3/8" x 1/2"
4/6 mm, or 0.17" x 1/4"
4/9 mm
5/8 mm
6/8 mm
Hose (cone and ring)
6/9 mm
6/12 mm
9/12 mm
1/4" x 3/8
3/8" x 1/2"
Hose (cutting ring type)
1/8" x 1/4"
Pipe welding
External diameter 16 mm
Pipe cementing
Internal diameter 12 mm
Pipe, threaded, male
Pipe, threaded, female Pipe (cutting ring type)
1/2" NPT
Rp 1/4" 1/4" NPT 4/6 mm 8/10 mm
Material PP PVC PVDF PP PVC PVDF PP PVC PVDF PP PVC PVDF PP PVC PVDF PP PVC PVDF PP PVC PVDF PP PVC PVDF PP PVC PVDF PP PVC PVDF PP PVC PVDF PP PVDF PP PVDF PVC PP PVC PVDF Stainless steel Stainless steel Stainless steel Stainless steel Stainless steel
Connection kit
Inlay kit
97691902 97691903 97691904 97691905 97691906 97691907 97702474 97702485 97702495 98153922 98153944 98153949 97702475 97702486 97702496 97702476 97702487 97702497 97702477 97702488 97702498 97702478 97702489 97702499 97702479 97702490 97702500 97702482 97702492 97702503 97702483 97702493 97702504 97702481 97702502 97702480 97702501 97702491 97702484 97702494 97702505 97702508 97702472 97702473 97702506 97702507
95730984 95730720 95730729 98153977 98154006 98154029 95730711 95730721 95730730 95730712 95730722 95730731 95730713 95730723 95730732 95730714 95730724 95730733 95730715 95730725 95730734 95730718 95730727 95730737 95730719 95730728 95730738 95730717 95730736 95730716 95730735 95730726 95730739 95730740 -
Accessories for small dosing pumps
1
Accessories for dosing pumps
17
1
Accessories for dosing pumps
Accessories for small dosing pumps
Adaptors Threaded adaptors Threaded adaptors are used to convert between different threaded connection sizes.
A threaded adaptor kit includes: • 1 adaptor • 1 O-ring.
Technical data Threaded connection size
Material
Type
Product number
TM04 8296 0411
Female
Male
G 3/8
Housing
Gaskets
PP
FKM / EPDM
95730407
FKM / EPDM
95730408
PVC
G 5/8
PVDF
TM04 8297 0411
PP
G 5/8
PVC
G 3/8
PVDF
TM04 8298 0411
PP
G 5/8
PVC
G 3/4
PVDF
TM04 8299 0411
PP
G 5/8
PVC
G 1 1/4
PVDF
TM04 8301 0411
TM04 8475 0612
TM04 8300 0411
PP
G 5/8
PVC
M 20 x 1.5
PVDF
G 5/8
M 30 x 3.5
95730409
FKM / EPDM
95730410
PTFE
95730411
FKM / EPDM
95730412
FKM / EPDM
95730413
PTFE
95730414
FKM / EPDM
95730415
PTFE
95730416
FKM / EPDM
95730417
FKM / EPDM
95730418
PTFE
95730419
FKM / EPDM
95730420
PTFE
95730421
FKM / EPDM
95730422
FKM / EPDM
95730423
PTFE
95730424
FKM / EPDM
95730425
PTFE
95730426
FKM / EPDM
95730427
FKM / EPDM
95730428
PTFE
95730429
FKM / EPDM
95730430
PTFE
95730431
FKM / EPDM
98154048
PTFE
98154054
FKM / EPDM
95730432
FKM / EPDM
95730433
PVDF
PP G 1 1/4
PTFE
PVC
G 5/8
PVDF
PTFE
95730434
FKM / EPDM
95730435
PTFE
95730436
Union nut adaptors Union nut adaptors consist of a rigid pipe with union nuts on both ends. They have neither gaskets nor glued or welded connections. Technical data Threaded connection size
Material
Type
Product number TM04 8306 0411
Female
18
G 5/8
Female
G 5/8
Housing PVC
95730437
PP
95730438
PVDF
95730439
Hose-to-hose and hose-to-pipe adaptors Technical data Connections Type
Material
Description Side 1
Side 2
PP For hoses 4/6 mm, 6/9 mm, 6/12 mm, 9/12 mm
PVC
TM04 8303 0411
TM04 8360 0711
TM04 8302 0411
PVDF Valve housing with two male threads G 5/8
PP PVC
Without
PVDF
Pipe cementing end on one side, male thread G 5/8 on the other side
Without
Threaded Rp 1/4
Stainless steel
For hoses 4/6 mm, 6/9 mm, 6/12 mm, 9/12 mm
Internal ∅12 mm
PVC
Without
Internal ∅12 mm
For hoses 4/6 mm, 6/9 mm, 6/12 mm, External ∅16 mm Pipe welding end on one 9/12 mm side, male thread G 5/8 on the other side Without External ∅16 mm
Product number
Housing and connections
PVC PP PVDF PP PVDF
Gaskets FKM / EPDM FKM / EPDM PTFE FKM / EPDM PTFE FKM / EPDM FKM / EPDM PTFE FKM / EPDM PTFE PTFE
95730367 95730368 95730369 95730370 95730371 95730356 95730357 95730358 95730359 95730360 95730361
FKM / EPDM
95730378
PTFE
95730379
FKM / EPDM PTFE FKM / EPDM
95730365 95730366 95730377
FKM / EPDM
95730380
PTFE
95730381
FKM / EPDM FKM / EPDM PTFE
95730362 95730363 95730364
Accessories for small dosing pumps
1
Accessories for dosing pumps
T-pieces Technical data Connections Type
Material
Description Bottom
Top
Side
Housing and connections PP
TM04 8305 0411
TM04 8304 0411
For hoses 4/6 mm, 6/9 mm, 6/12 mm, 9/12 mm
PVC PVDF
Three male threads G 5/8
PP -
Without
-
PVC PVDF
Two male threads G 5/8, one female connection with union nut
Union nut G 5/8
For hoses 4/6 mm, 6/9 mm, 6/12 mm, 9/12 mm Without
PP PVC PVDF PP
Without
PVC PVDF
Product number Gaskets FKM / EPDM FKM / EPDM PTFE FKM / EPDM PTFE FKM / EPDM FKM / EPDM PTFE FKM / EPDM PTFE FKM / EPDM FKM / EPDM PTFE FKM / EPDM PTFE FKM / EPDM FKM / EPDM PTFE FKM / EPDM PTFE
95730387 95730388 95730389 95730390 95730391 95730346 95730347 95730348 95730349 95730350 95730397 95730398 95730399 95730400 95730401 95730351 95730352 95730353 95730354 95730355
19
1
Accessories for dosing pumps
Square tank, 100 litres
Dimensions
The closed, square tank has a screw cap and a mounting platform for one pump or two pumps in parallel. The pump mounting platform is higher than the screw cap to protect pumps and connections when filling chemicals into the tank. • Tank material: MDPE • Weight: 15 kg • Wall thickness: 4 mm • Liquid temperature: -20 °C to +45 °C. SMART Digital pumps can be fitted directly on the mounting platform by means of brass inserts moulded into the platform. For other pumps, please use a console. The square tank is prepared for a G 3/4 drain valve. When using a rigid suction line in the tank, choose the counter nut for fixing (see page 11).
540
670
Ø152
500
98
M5
TM04 8308 0411
98
98
Accessories for small dosing pumps
Dosing tanks
137 192 500
Fig. 25 Square tank, dimensions
TM04 8307 0411
Order data
Fig. 24 Square tank
20
Tank volume [l] 100
Product number 96489271
Cylindrical tanks are available transparent or black. They have a litre scale and a black screw cap. • Tank material: LLDPE, UV-stabilised • Liquid temperature: -20 °C to +45 °C. All cylindrical tanks are prepared for a G 3/4 opening for a drain valve, and have a screw plug (PE/EPDM). The cylindrical tanks with volumes of 60, 100, 200, 300 and 500 litres include additionally: • Threaded M 6 inserts for the assembly of a SMART Digital, a DDI, or a DMX model 221 dosing pump. For other pumps, please use a console. • A G 2 opening for a suction lance or a foot valve, closed with a screw plug • A flange for an electric mixer with threaded inserts • Threaded M 6 inserts at the bottom part for floor mounting with a set of floor-mounting brackets (see page 23).
TM04 8468 0412
Cylindrical tanks
Fig. 26 Cylindrical tank, 60 litres
Accessories for small dosing pumps
1
Accessories for dosing pumps
Technical data Tank volume [l]
Prepared for direct assembly of an electric mixer
40
yes yes yes yes yes yes, with reinforced beam
60 100 200 300 500 1000
Product number
Weight [kg]
Transparent
Black
3.4 5.5 5.5 7.5 7.5 11.5 11.5 13 13 28 28 40 48
96688081 98148805 98150038 98149057 98150051 98149215 98150053 98149245 98150055 98149266 98150057 96688086 96689131
95701166 98149053 98150040 98149082 98150052 98149224 98150054 98149252 98150056 98149269 98150058 95706305 95704476
Dimensions
45
350
420
Ø160
Rp 3/4"
TM04 8310 0411
Ø160
Ø420
Fig. 27 Cylindrical tank, 40 litres
21
1
O
O
O
O
Accessories for small dosing pumps
Accessories for dosing pumps
*
0[
*
0[
0[
0[
*
Fig. 28 Cylindrical tank, 60 and 100 litres
*
TM04 8467 0412
0[ TM04 8465 0412
0[
Fig. 30 Cylindrical tank, 500 litres
50
*
1150
1260
O
O
O
O
Ø160
Rp 3/4"
0[
Ø1080
0[
*
Fig. 29 Cylindrical tank, 200 and 300 litres
22
TM04 8315 0411
TM04 8466 0412
0[
Fig. 31 Cylindrical tank, 1000 litres
Collecting tray
TM04 8316 0411
The collecting tray is available in several sizes to suit the respective dosing tank size. It collects chemicals that might leak out of the tank, and protects the environment. • Material: PE • Colour: transparent. Fig. 32 Collecting tray For tank size [l]
Volume [l]
Dimensions (diameter x height) [mm]
Product number
60 100 200 300 500 1000
80 120 210 400 500 1000
500 x 545 500 x 700 770 x 595 770 x 960 860 x 980 1150 x 1080
96726831 96726832 98150059 96726834 95701272 96726836
Accessories for small dosing pumps
1
Accessories for dosing pumps
Accessories for dosing tanks Ø 270
TM04 8477 0512
Ø 70
TM04 8318 0411
120
283
Ø 140
Fig. 33 Dissolving hopper, dimensions
Fig. 34 Handheld mixer
Technical data Description Drain valve for installation in the threaded sleeve of the dosing tank Ventilation valve Dissolving hopper for washing powders into the dosing tank Handheld mixer for use in dosing tanks
Specifications Dosing tank connection G 3/4 Spring-loaded, opening pressure 0.05 bar Dosing tank connection: DN 40 through-bolt; water connection: G 5/4, with union nut and inlay for PVC pipe (cementing diameter 25 mm) Shaft length 1200 mm, length can be adapted to the corresponding dosing tank, with DN-15 through bolt for connection at the dosing tank 4 floor-mounting brackets with fixing screws
Set of floor-mounting brackets Set of screws for mounting a pump on a for pump types DDA, DDC, DDE 100-litre square tank Set of screws for mounting a pump on a 60-, for pump types DDA, DDC, DDE, DDI, DMX model 221 100-, 200-, 300-, or a 500-litre cylindrical tank Set of screws for mounting a pump on a for pump types DDA, DDC, DDE, DDI, DMX model 221 40-litre or a 1000-litre cylindrical tank
Material
Product number
PVC
96689132
PVC / FKM / glass
96694401
PVC
96726979
PE
98133793 98149921
Stainless steel
95730862
Stainless steel
95730863
PP
95730864
23
1
Accessories for dosing pumps
The in-line water meter with potential-free pulse signal is suitable for use in flow-proportional dosing applications. • Qn 1.5 and Qn 2.5 meters are of the multi-jet, dry dial type, for cold water up to 30 °C, or hot water up to 90 °C. • Qn 15 meters and up are of the helical vane type, for cold water up to 50 °C, or hot water up to 120 °C. • Max. pressure: 16 bar. If the water meter is connected directly to the pump pulse input, use a control plug (PN 96698715). • Qn 1.5 to Qn 15 meters are threaded. • Qn 40 to Qn 150 meters are flanged. • Cable length: 3 m. Qn [m3/h]
Pulse rate [l/pulse]
1.5* 2.5* 15* 1.5* 2.5* 15* 40** 60** 150**
1 2.5 10 0.25 0.25 2.5 100 25 100
TM04 8317 0411
Accessories for small dosing pumps
Water meter
Fig. 35 Water meter
Product number
Maximum short-period capacity [m³/h]
Maximum pressure [bar]
Transitional capacity with error ± 2 % [l/h]
Minimum capacity with error ± 5 % [l/h]
30 °C
50 °C
90 °C
120 °C
3 5 30 3 5 30 80 120 300
16 16 16 16 16 16 10 10 10
120 200 3000 120 200 3000 4000 6000 12000
50 70 450 50 70 450 700 1200 3000
96446846 96446847 96482640 96482641 96482642 -
96446848 96446849 96446850 96446851
96446897 96446898 96482643 96482644 96482645 -
96446899 96446900 96446901 96446902
Maximum water temperature
* Maximum load, Reed contact: 30 VAC/VDC, 0.2 A. ** Maximum load, Namur contact: 8-12 VDC, 1 kOhm (requires external power supply).
Dimensions Size
Connections
Installation kit connection
Port-to-port length [mm]
Port-to-port length incl. kit [mm]
G 3/4 G1 G 2.5
G 1/2 G 3/4 G2
165 190 300
245 288 438
225 250 300
-
Threaded connection Qn 1.5 Qn 2.5 Qn 15 Flanged connection Qn 40 Qn 60 Qn 150
24
DN 80 DN 100 DN 150
2. Accessories for large dosing pumps Grundfos offer a comprehensive range of accessories covering every need when dosing with Grundfos pumps. The following accessories are suitable for large dosing pumps, such as DMX and DMH with more than 50 l/h, DME and DDI 150-4.
To find the suitable hydraulic accessories for your pump, please compare the connection size and material combination of your pump with the data in this booklet. • G 5/4 = G 1 1/4 = DN 20 • G 2 = DN 32
Overview of a dosing system
8 2
Accessories for large dosing pumps
2
Accessories for dosing pumps
3
1 9 7
10
5
TM03 2124 3705
6 4
Fig. 36 Overview of a dosing system
Legend Pos.
Component
1
Dosing tank
Page 20
2
Electric mixer
55
3
Lateral discharge device
57
4
Pulsation damper, suction side
42
5
Dosing pump
6
Pressure-relief valve
37
7
Pressure-loading valve
39
8
Pulsation damper, discharge side
44
9
Measuring glass
10
Injection unit
34
Additional accessories Accessories Hoses
Page 29
Foot valve
30
Suction line
31
Level-control unit
33
25
2
Accessories for dosing pumps
Accessories for large dosing pumps
Cables and plugs
TM01 8955 0900
The listed cables and plugs are suitable for the connection of a pump to external control devices, such as process controllers, flow meters, start/stop contacts and level sensors.
Fig. 37 Cable and plug for DME pumps
Cables and plugs for DME pumps • Cable material: PUR (polyurethane) (0.34 mm2) • Plug type: M 12 Socket
Application
Input
Pins
Pulse, 0/4-20 mA, start/stop
Input
Dual-level
Plug type
5
4 Straight
Stop-dosing input and dosing output
Output
Output
Alarm relay cable with plug
5
3
Cable length [m]
Product No
2 5
96440447 96440448
no cable
96440449
2 5
96440450 96440451
no cable
96440452
2 5
96527109 96527111
no cable
96606401
2 5
96534214 96534215
Cable length [m]
Product No
2 5 no cable 2 2 5 no cable 2 2 5 no cable 2 -
96609014 96609016 96698715 96693246 96609017 96609019 96696198 96698716 96632921 96632922 96609031 96699697 96698715
Extension cable Description Extension cable
Poles/wires
Cable length
Product No
4
2
96483235
Cables and plugs for DMX, DMH and DDI pumps Socket
4
Application
Input
Pins
Analog pulse remote switch
4
Plug type
Straight Angled
3
Output
Error relay (stroke or low-level relay)
4
Straight Angled
2
Output
Analog
5
4
Input
Low-level; for DDI Empty tank; for DMX/DMH AR Low-level; for DMX/DMH AR
Adapter, flat-round
Low-level
4
Profibus
Y-connector; for DMX/DMH AR
Straight Angled
5 6
96679388 Straight
110-240 VAC
soldered cable
3
96630345
Terminating resistor Mains (DDI 222)
26
2
3
Angled
-
96635010
-
96693735
-
96693737
-
96698717
Diaphragm leakage sensor (for DME)
Gr8211p
The opto-electronic diaphragm leakage sensor unit consists of: • Transmitter receiver • Holder for fitting sensor in the drain hole of the back plate • M12 plug and wire to transmit signal to pump Insert the sensor into the drain hole behind the diaphragm to detect diaphragm breakage or leakage. When the liquid gets into contact with the sensor, the light refraction changes, causing the sensor to emit a signal. The signal emitted from the sensor triggers the pump to stop dosing and give pump output alarm.
Accessories for large dosing pumps
2
Accessories for dosing pumps
Fig. 38 Diaphragm leakage sensor
Technical data Diaphragm leakage sensor for pump type
Size
Cable length [m]
Product number
DME 60-940
M 12
0.5
96534443
27
2
Accessories for dosing pumps
Accessories for large dosing pumps
Dosing monitor (for DME)
GrA1033
The dosing monitor is suitable for use in connection with the dosing monitoring function of DME pumps. The monitor surveys the dosing process and sends a signal to the pump if an error occurs.
Fig. 39 Dosing monitor Materials in contact with the dosing liquid PP (body), EPDM (gasket) PP (body), FKM (gasket)
Product number DME 60-150
DME 375-940
96655230 96655231
96655232 96655233
Dimensions B
TM04 1536 1010
A
F
E C D
Fig. 40 Dosing monitor
Pump type DME 60-150 DME 375-940
A [mm]
B
C
D [mm]
E [mm]
F [mm]
110 140
5/4" 2"
5/4" 2"
39.5 56.5
45.5 62.5
950 950
Technical data
Maximum pressure [bar] Maximum liquid temperature [°C] Maximum liquid viscosity [mPa s] *
28
DME 60-150
DME 375-940
10 50 500*
10 50 500*
When dosing a liquid with a higher viscosity, we recommend to test the performance with the respective liquid
Hoses
TM01 8958 0900
Hoses in various materials, sizes and lengths for large dosing pumps.
Fig. 41 Hoses
Technical data Inside / outside diameter [mm]
Material
Max. pressure [bar]
Length [m]
Product number
12/19 15/20 16/24
PVC, textile-reinforced PVC PVC, textile-reinforced
15 0.5 14
19/27
PVC, textile-reinforced
12
25/34
PVC, textile-reinforced
10
32/41
PVC, textile-reinforced
9
10 2 10 1 1.5 3 5 10 15 25 50 100 5 10 5 10
96534489 96535081 96441200 96727425 96727427 96727426 96699991 96696200 96727429 96634866 96695788 96727428 96535070 96441201 96535077 96535079
Accessories for large dosing pumps
2
Accessories for dosing pumps
29
2
Accessories for dosing pumps
Foot valves complete with non-return valve, strainer and hose or pipe connection for large dosing pumps.
d
L
TM04 8709 5112
Accessories for large dosing pumps
Foot valves
Fig. 42 Foot valve
Technical data Max. flow rate [l/h]
400
Material Connection size
G 5/4 (G 1 1/4)
Connection
Body
Gasket
Ball
PP
EPDM
Ceramic
PP
FKM
Ceramic
PVDF
FKM
Ceramic
SS*
FKM
SS*
EPDM
Glass
FKM
Glass
PVDF
FKM
Glass
SS*
FKM
SS*
PP 1150
*
30
G2
Stainless steel 1.4401 (EN 10027-2)
Type
Inside / outside diameter or thread
Hose clamp Threaded Hose clamp Threaded Hose clamp Threaded
19/27 mm, 25/34 mm 3/4" NPT 19/27 mm, 25/34 mm 3/4" NPT 19/27 mm, 25/34 mm 3/4" NPT
Threaded
3/4" NPT
Threaded Threaded Threaded Threaded Threaded Threaded Threaded Threaded
Rp 1 1/4 1 1/4" NPT Rp 1 1/4 1 1/4" NPT Rp 1 1/4 1 1/4" NPT Rp 1 1/4 1 1/4" NPT
Dimensions d [mm]
53
71
71
Product number
L [mm]
Foot valve
51 55 51 55 51 55
96527112 96566136 96527113 96566138 96527114 96566139
55
96537921
81
73
96527115 96566145 96527116 96566146 96527118 96566147 96534454 96537970
Valve kit 96731227 96731229 96731231 96731232 96731233 96731234 96731235
Rigid suction lines Grundfos offer a comprehensive range of rigid suction lines for a variety of chemical containers.
Dimensions
L1
L1
These suction lines are designed for the use with stationary tanks (e.g. Grundfos tanks). The length of the rigid pipe can be adapted to the customer’s requirements. Rigid suction lines for stationary tanks have a foot valve with strainer. The pump is usually installed either directly on the tank, on a wall bracket or in a skid. Level switches are available as accessories and can be retrofitted.
L1
L2
Rigid suction lines for stationary tanks
TM04 1422 4409
Features • Strainer included • Available in different material combinations (see table) • Available with different types of hoses
Accessories for large dosing pumps
2
Accessories for dosing pumps
Fig. 43 Rigid suction lines for stationary tanks
Technical data Connection size
G 5/4
G2
Material
Pipe size
Hose size
Pipe length (L1)
Hose length (L2)
Body
Seat
Ball
Gasket
[mm]
[mm]
[m]
[m]
PVC PVC PVC PP PVDF PVC
PTFE SS* PE PTFE PTFE PE
Ceramic SS** Glass Glass PTFE Glass
PTFE EPDM FKM FKM PTFE FKM
20/25 20/25 20/25 20/25 20/25 32/40
13/20 13/20 -
1 1 1 1.3 1.2 1.25
5 5 -
Product number 96693062 96694411 96646486 96727272 91835645 96727281
* Stainless steel 1.4571 (EN 10027-2) ** Stainless steel 1.4401 (EN 10027-2)
Suitable level switches to clip on rigid suction lines
TM04 1406 4209
Reed contact level switch to clip on the suction line. • For use as tank empty signal or as an additional level indication • Cable length 2 metres • Empty signal NO (normally open)
Fig. 44 Level switch Connection size
G 5/4
G2
Material
Plug
Product number
PVC PVC PP PP PVC
Flat Round Flat Round Flat
96635069 96725716 96725712 96698387 96730129
31
2
Accessories for dosing pumps
Accessories for large dosing pumps
Rigid suction lines for drums or tanks
Dimensions
28
These suction lines are easy to remove in case the tank of drum has to be replaced. The drum adapter fits with the most standard chemical drum bungs. The position of the drum adapter is adjustable and the pipe length suits most of the common drum or tank heights. The pump is usually installed on a wall bracket or in a skid. Features Drum adapter with thread S 70 x 6 Suitable for drum and tank heights up to 1100 mm Empty and low-level indication With flat plug for connection with DMX-AR, DMH-AR pump electronics • Available with different PVC hose types (see table)
TM04 1411 4309
L
• • • •
Ø 50
Fig. 45 Rigid suction line for drums or tanks
Technical data Contact position* Connection size
Empty
NO
Low-level
Material Body
Gasket
Glass
EPDM EPDM FKM EPDM EPDM FKM
13/20 13/20 13/20 19/27 13/20 13/20
Seat
NO
G 5/4
PVC NC
Ball
Hose ID/OD 1) [mm]
PTFE
NC
* NO = Normally Open, NC = Normally Closed 1) ID = Inside Diameter, OD = Outside Diameter
Round plug The round plug can replace the standard flat plug when using DME or DDI dosing pumps.
32
Description
Product No
Round plug
96698715
Length Hose [m]
Pipe (L) [mm]
Cable [m]
5 5 5 5 5 5
0.6 1.2 1.2 1.2 1.2 1.2
5 3 3 3 3 3
Product number 96727286 96727287 96727288 96727289 95707689 95707688
Level-control units Flexible level-control unit
Grundfos level-control units are suitable for dosing pumps with input for level-control. The switch mode of the reed switch unit is factory-set to NO. The switch mode can be set to NC by turning the floater(s).
The flexible level-control unit is suitable for dosing pumps with level-control input and provides 2 level switches A flexible level-control unit includes: • Reed switch unit with 2 floaters • 5 m of cable with PE jacket and M12 plug • Weight that keeps the level-control unit in an upright position at the tank bottom • PE cap, ∅58 mm, for assembly in Grundfos cylindrical tanks, or for use with tank adaptors
Electrical data • Max. voltage: 48 V • Max. current: 0.5 A • Max. load: 10 VA
Level-control unit for agitator protection Level-control units for agitator protection are used for suction lances for pumps up to 60 l/h. They are clipped to the suction lances at the required switch-off height above the mixer propeller. Level-control units can also be used for overfill protection or as an additional tank level indication. A level-control unit for agitator protection includes: • Reed switch unit with 1 floater • 5 m cable with PE jacket and open wire ends • Clip for suction lance • Cable gland for mounting at the tank top
Dimensions
Accessories for large dosing pumps
2
Accessories for dosing pumps
$
$
*
190
TM04 8820 1413
M12 x 1.5
Fig. 47 Flexible level-control unit
28
Description Flexible level-control unit
Product No
PE
98375695
TM04 8819 1413
32
Material
45
Ø 32
Fig. 46 Level-control unit for agitator protection Description Level-control unit for agitator protection
Material
Product No
PE
98306210
33
2
Accessories for dosing pumps
Injection units for DME
Dimensions
Injection unit complete with spring-loaded non-return valve, injection pipe and hose or pipe connection. Spring material: Stainless steel 2.4610, alloy C-4 (NiMo16Cr16Ti) (according to EN 10027-2).
d
TM04 8701 5112
Accessories for large dosing pumps
Injection units
Opening pressure • DN 20: 1.1 bar Maximum temperature
L
• PP, PVDF: 50 °C • PVC: 40 °C • Stainless steel: 80 °C
Fig. 48 Injection unit for DME pumps
Technical data Max. flow rate [l/h]
Material Connection size
Connection 1)
Body
Gasket
Ball
EPDM
Ceramic
Hose clamp Threaded
PP FKM 400
Type
Ceramic
Hose clamp Threaded
G 5/4 PVDF
FKM
Ceramic
Hose clamp Threaded
SS*
FKM
SS*
Threaded
EPDM PP FKM
Glass Threaded
1150
G2
PVDF
FKM
SS*
FKM
SS* Glass Hose clamp
PVC
FKM
1) ID = Inside Diameter, OD = Outside Diameter * Stainless steel 1.4401 (EN 10027-2)
34
PVDF
Pipe cementing
ID/OD or thread 19/27 mm, 25/34 mm 3/4" NPT 19/27 mm, 25/34 mm 3/4" NPT 19/27 mm, 25/34 mm 3/4" NPT Rp 3/4 3/4" NPT Rp 1 1/4 1 1/4" NPT Rp 1 1/4 1 1/4" NPT Rp 1 1/4 1 1/4" NPT Rp 1 1/4 1 1/4" NPT 19/27 mm 25/- mm -/32 mm
Process connection size (d)
Product number Length (L) [mm]
Injection unit 96527119
Kit
96578572
96566142 96527120 G 3/4
122
96527121
G1
G 1 1/4 G 1 1/2 1 1/2" NPT G 1 1/2 1 1/2" NPT
120
60
100
96578576
96566143
96566144 96534457 96537923 96527122 96566148 96527123 96566149 96527124 96566152 96534459 96537971 96688309 96440573 96480649 96440572 96480648
96578577
96578578 96731264 96731265 96731266 96731268 -
Injection units, threaded pump connection G 5/4
TM03 8634 2107
G1 (1" NPT)
Maximum flow: 500 l/h.
l L
Fig. 49 Standard version, DN 20
Process connection size
G1
1" NPT
Connection from dosing pump ID/OD
1)
or thread
Pipe Rp 3/4" Hose 13/20 mm pipe 20/25 mm Hose 19/27 mm Hose 13/20 mm pipe 20/25 mm Hose 13/20 mm pipe 20/25 mm Hose 19/27 mm Pipe 20/25 mm Hose 19/27 mm hose 25/34 mm Pipe 20/25 mm Pipe 20/25 mm 3/4" NPT male 3/4" NPT female
Material
[bar] / [°C]
Product number
100 / 120
96688313
Body
Ball
Gasket
Seat
SS*
SS*
FKM
SS*
120
212
Glass
FKM
PVC PTFE
EPDM
Glass
FKM
PTFE
PP
PVDF SS* PVC
PTFE SS* Glass PTFE
EPDM PTFE FKM FKM EPDM PTFE
SS* PTFE
Pmax 2) / Tmax 3)
L [mm]
l [mm]
PVDF 1) 2) 3) *
Dimensions
60
140
96688308
60
117
96688309
200
280
60
142
96688311
200 60
189
96688315 96688312
60
-
60 60 120 120 120 120
189 212 205 189
10 / 20
10 / 40
10 / 60 100 / 120 10 / 20 10 / 60
Accessories for large dosing pumps
2
Accessories for dosing pumps
96688310
96688316 96688317 96688314 96727298 96727299 96727300 96727301
ID = Inside Diameter, OD = Outside Diameter Maximum pressure Maximum temperature Stainless steel 1.4301 (EN 10027-2)
35
2
Accessories for dosing pumps
Accessories for large dosing pumps
Injection units, threaded pump connection G 2
TM03 8628 2107
G2
Maximum flow: 1500 l/h. The threaded parts are made of stainless steel.
l L
Fig. 50 Standard version, DN 32 Material
Process connection size
Connection from dosing pump
Body
Balls
Gasket
G2
G2
PVC
Glass
FKM
Dimensions
Pmax 1) / Tmax 2)
Seat
l [mm]
L [mm]
[bar] / [°C]
Product number
PE
200
275
10 / 20
96688318
Pmax 1) / Tmax 2) [bar] / [°C]
Product number
6 / 20 6 / 40
96688319 96688320
1) Maximum pressure 2) Maximum temperature
Injection units DN 65, flange connection Maximum flow: 4000 l/h.
TM03 8629 2107
DN 80
l L
Fig. 51 Standard version, DN 65 Material
Process connection size
Connection from dosing pump
Flange DN 80
Flange DN 65
1) Maximum pressure 2) Maximum temperature
36
Dimensions
Body
Balls
Gasket
Seat
l [mm]
PVC PP
PVC PP
FKM FKM
PTFE PTFE
220 220
L [mm] 377 377
Pressure-relief valves The adjustable pressure-relief valve is suitable for installation in the discharge line. The valve is fitted in a T-connection with the valve outlet connected to the tank. The valve functions as a pressure-relief valve or a safety valve, protecting the pump and the discharge line against excessive pressures. • Diaphragm material: PTFE • Pressure range: 0-10 bar
GrA1041
Pressure-relief valves G 5/4, G 2
Fig. 52 Pressure relief valve, G 5/4, G 2
Dimensions
L
TM04 1445 0210
h
H
D
Accessories for large dosing pumps
2
Accessories for dosing pumps
Fig. 53 Pressure relief valve, G 5/4, G 2
Technical data Max. flow rate [l/h]
400
1150
Pump connection size
G 5/4
G2
Material
Included connections
Body/gasket
ID/OD 1) or thread
L [mm]
H [mm]
D [mm]
h [mm]
Hose, 19/27 mm, 25/34 mm
153
144
90
28
Hose, 19/27 mm, 25/34 mm
149
144
90
28
PP/EPDM PP/FKM PVC/EPDM PVC/FKM SS* PP/EPDM PP/FKM PVC/EPDM PVC/FKM SS*
Dimensions
Pipe, Rp 3/4"
-
144
134
28
Pipe cementing diameter, 40 mm
229
218
129
70
Pipe cementing diameter, 40 mm
229
218
129
70
Pipe, Rp 1 1/4"
-
188
129
40
Product number 96295888 96295889 96295890 96295891 96295892 96295893 96295894 96295895 96295896 96295897
1) ID = Inside Diameter, OD = Outside Diameter * Stainless steel 1.4571 (EN 10027-2)
37
2
Accessories for dosing pumps
Accessories for large dosing pumps
Pressure-relief valves DN 65 The pressure-relief valve protects the discharge pipes against too high pressures. Features • • • •
Overflow function by a diaphragm spring system Bypass valves with a connected T-piece Opening pressure is adjustable from 0 to 10 bar Opening pressure is preset to 10 bar
PVC and PP version
TM03 8639 2107
a
H
h
Dimensions
ØD L
Fig. 54 PVC and PP version
Technical data Max. flow rate [l/h]
Pump connection size
4000
DN 65
Material
Dimensions
Body/gasket
Included connections
PVC/FKM PVC/EPDM PP/FKM
Flange, DN 65 Flange, DN 65 Flange, DN 65
L [mm]
H [mm]
h [mm]
a [mm]
D [mm]
266 266 326
230 230 230
195 195 195
46 46 46
130 130 130
Product number 96638461 96635243 96727368
Stainless-steel version Dimensions
TM04 1409 4209
145 18
394
185
203
Ø 76 DN 65
Fig. 55 Stainless-steel version
Technical data
*
38
Max. flow rate [l/h]
Pump connection size
Included connections
Dimensions
Body/gasket
Product number
4000
DN 65
SS*/FKM
Flange, DN 65
see figure 55
96694452
Material
Stainless steel 1.4571 (EN 10027-2)
Pressure-loading valves G 5/4 and G 2
GrA1037
The adjustable pressure-loading valve is suitable for installation in the discharge line. The valve is fitted in-line. It functions as a counterpressure valve, optimising dosing accuracy into systems with fluctuating pressure. The valve also functions as an anti-siphoning valve when dosing into pressureless systems. • Diaphragm material: PTFE • Pressure range: 0-10 bar • Opening pressure: adjustable between 1 and 5 bar, preset to 3 bar
Fig. 56 Pressure-loading valve, G 5/4 and G 2
L
d
D
Dimensions
Accessories for large dosing pumps
2
Accessories for dosing pumps
TM04 1460 0310
h
A
H
Fig. 57 Pressure-loading valve, G 5/4 and G 2
Technical data
Max. flow rate [l/h]
400
1150
Pump connection size
G 5/4
G2
Material Body/gasket PP/EPDM PP/FKM PVC/EPDM PVC/FKM SS* PP/EPDM PP/FKM PVC/EPDM PVC/FKM SS*
Included connections
Dimensions L [mm]
H [mm]
D [mm]
h [mm]
d [mm]
A [mm]
Hose, 19/27 mm, 25/34 mm
153
144
90
28
72
6.6
Hose, 19/27 mm, 25/34 mm
149
144
90
28
72
6.6
ID/OD 1)
or thread
Pipe, Rp 3/4"
-
144
134
28
72
6.6
Pipe cementing diameter, 40 mm
229
218
129
70
105
8.4
Pipe cementing diameter, 40 mm
229
218
129
70
105
8.4
Pipe, Rp 1 1/4"
-
188
129
40
105
8.4
Product number 96295903 96295904 96295905 96295906 96295907 96295908 96295909 96295910 96295911 96295912
1) ID = Inside Diameter, OD = Outside Diameter * Stainless steel 1.4571 (EN 10027-2)
39
2
Accessories for dosing pumps
Accessories for large dosing pumps
DN 65 DN 65 pressure-loading valves are used: • if the dosing system has no counter-pressure • if the counter-pressure varies or fluctuates • if the injection point is at a lower level than the pump The opening pressure is adjustable by a spring-loaded screw. The factory-set opening pressure is 3 bar. The valve works according to the dynamic pressure principle.
TM03 8638 2107
H
h
Dimensions
ØD L
Fig. 58 Pressure-loading valve, DN 65
Technical data
*
40
Max. flow rate [l/h]
Pump connection size
4000
DN 65
Stainless steel 1.4571 (EN 10027-2)
Material
Dimensions Included connections
Body/gasket PP/FKM PVC/FKM PVC/EPDM SS*/FKM
Flange, Flange, Flange, Flange,
DN DN DN DN
65 65 65 65
L [mm]
H [mm]
h [mm]
D [mm]
326 266 266 280
230 230 230 243
195 195 195 203
130 130 130 198
Product number 96727367 96638486 96635246 96694434
Pulsation dampers Pulsation dampers are particularly suitable for long discharge lines and small-diameter lines. Installed in the discharge line, pulsation dampers optimise dosing accuracy and protect the pump and discharge line against pressure surges. Depending on the system pressure, the installation of a counter-pressure valve after the pulsation damper may be required to optimise its function. Special pulsation dampers are available for suction lines. Setting the pressure
TM03 7870 5006
Set the pressure in the pulsation damper by means of compressed air. The pressure must be the system pressure (p1) x 0.8. The pressure on the liquid side of the pulsation damper should be 0 when the air side is filled with air. This applies both to the initial setting of the pressure as well as to later check-ups. To facilitate the reading of the pulsation damper pressure, a pressure gauge can be fitted directly on the damper.
Accessories for large dosing pumps
2
Accessories for dosing pumps
Fig. 59 Pulsation dampers
41
2
Accessories for dosing pumps
Accessories for large dosing pumps
Suction-side pulsation dampers
8
Ø 6.5
L
A
A
A
L
L
E
E
A
F B F F
Ø 14
D
B 200
150
B
395
TM04 1456 0210
D
Fig. 60 Dimensions of suction-side pulsation dampers: plastic, 1 to 20 litres (left), plastic, 40 litres (centre), stainless steel, 1 to 40 litres (right)
Selection of suction-side pulsation dampers One suction-side pulsation damper can be used for more than one pump. In this case, sum up the stroke volumes of all pumps connected to the pulsation damper and select the suitable size accordingly. Suitable for max. stroke volume* [ml]
Material Volume [l]
Body
PVC 7
1
131
3
5
D [mm]
E [mm]
F [mm]
L [mm]
Product number
FKM
2
G1
12/16, 16/20
160
-
-
DN 10
388
91835549
EPDM
2
G1
12/16, 16/20
160
-
-
DN 10
388
96688101
6
G 3/4
14/16
145
-
-
DN 10
524
96690350
-
40
Rp 1/4"
-
159
-
155
R 1/4"
295
96688107
FKM
2
G 1 1/2
20/25, 25/32
194
-
-
DN 10
643
96688102
EPDM
2
G 1 1/2
20/25, 25/32
194
-
-
DN 10
643
96654767
PVDF
PTFE
6
G 3/4
14/16
145
-
-
DN 10
1035
96688100
SS**
-
40
Rp 3/4"
-
213
-
215
R 1/4"
375
96688108
PVC
FKM
2
G 2 1/4
32/40, 40/50
220
-
-
DN 10
900
96688103
EPDM
2
G 2 1/4
32/40, 40/50
220
-
-
DN 10
900
96653755
-
25
FKM
6
20 SS**
-
6
PP
FKM
4
40 SS**
-
4
Rp 3/4"
-
248
170
245
R 1/4"
395
96688109
Flange DN 50
-
320
200
-
DN 10
800
96688104
Flange DN 65
-
320
200
-
DN 10
800
96688105
Flange DN 50
-
363
273
255
R 1/4"
500
96688110
Flange DN 65
-
363
273
255
R 1/4"
500
95702959
Flange DN 50
-
450
270
930
DN 10
1060
96638463
Flange DN 65
-
450
270
930
DN 10
1060
96688106
Flange DN 50
-
363
273
755
R 1/4"
1000
96688111
Flange DN 65
-
363
273
755
R 1/4"
1000
96688112
Note: Connections may not be standard pump connection sizes. 1) ID = Inside Diameter, OD = Outside Diameter * Not suitable in every case, please check with calculation based on layout ** Stainless steel 1.4301 (EN 10027-2)
42
B [mm]
PTFE
PP
1000
[bar]
Dimensions
Hose or pipe ID/OD 1) [mm]
SS**
SS**
500
Seals
Thread or flange A
PVDF
PVC 45
Connection Pmax
Aeration and drain valves
Accessories for suction-side pulsation dampers
DN 10
DN 10 2
TM04 1450 0210
1
ca. 165 3
Fig. 63 Aeration and drain valve Material Description TM04 1458 0210
Body
4
Aeration and drain valve
Gaskets
Product number
Connections DN 10
PVC
FKM
96638467
DN 10
PVC
EPDM
96693605
DN 10
PP
FKM
96727337
DN 10
PVC
EPDM
96727338
DN 10
PVDF
FKM
96704688
Accessories for large dosing pumps
2
Accessories for dosing pumps
Fig. 61 Manual vacuum pump with 3-way ball valve, pulsation damper and drain valve
Legend Pos.
Description Manual vacuum pump (suction aid)
2
3-way ball valve
3
Pulsation damper, 1 to 20 litres
4
Drain valve
TM04 1442 4909
1
Fig. 62 Manual vacuum pump with pulsation damper, plastic, 1 to 20 litres
Manual vacuum pump (suction aid) Description Manual vacuum pump with hose and 3-way ball valve (suction aid)
Product No 96653775
43
2
Accessories for dosing pumps
E
A
Accessories for large dosing pumps
Discharge-side pulsation dampers without separating diaphragm
24
B 24 B
Ø 6.5
C
C
A
A
B
TM04 1443 4909
Fig. 64 Dimensions of discharge side pulsation dampers without separating diaphragm: plastic 0.35 - 5.0 litres (left), plastic 10-40 litres (centre), stainless steel 0.35 - 40 litres (right)
Fig. 65 Discharge-side pulsation damper, plastic, 0.35 - 5.0 litres
44
TM04 1457 0210
B
D
Selection of discharge-side pulsation dampers without separating diaphragm We recommend to use only one pump per dischargeside pulsation damper. Suitable for max. stroke volume* [ml]
Material Volume [l]
Body
PVC
2
0.35
PP PVDF SS** PVC
7
1
PP PVDF SS** PVC
19
3
PP PVDF SS** PVC
45
5
PP PVDF SS** PVC
75
10
Connection Pmax
PP PVDF SS**
Seals
[bar]
500
40
PP SS**
A B [mm] [mm]
C D E [mm] [mm] [mm]
Product number
10
G 5/8
4/6
-
202
47
127
-
-
10
G 5/8
4/6
-
202
47
127
-
-
96688114
FKM
10
G 5/8
4/6
-
202
47
127
-
-
96727147
EPDM
10
G 5/8
4/6
-
202
47
127
-
-
96727148
FKM
10
G 5/8
4/6
4/6
202
47
127
-
-
96727150
EPDM
10
G 5/8
4/6
4/6
202
47
127
-
-
96727151
95700901
96727145
-
16
Rp 1/4"
-
-
215
50
-
83
85
FKM
10
G 1 1/4
6/12
10/12
351
60
260
-
-
96688120
EPDM
10
G 1 1/4
6/12
10/12
351
60
260
-
-
96688121
FKM
10
G 1 1/4
-
12/16
278
60
165
-
-
96688123
EPDM
10
G 1 1/4
-
12/16
278
60
165
-
-
96688124
FKM
10
G 1 1/4
-
14/16
278
60
165
-
-
96688125
EPDM
10
G 1 1/4
-
14/16
278
60
165
-
-
96619905 96688122
-
16
Rp 1/4"
-
-
277
65
-
110
125
FKM
10
G 1 1/4
13/20
20/25
764
60
675
-
-
96688126
EPDM
10
G 1 1/4
13/20
20/25
764
60
675
-
-
96688127
FKM
10
G 1 1/4
-
20/25
655
60
565
-
-
96688129
EPDM
10
G 1 1/4
-
20/25
655
60
565
-
-
96688130
FKM
10
G 1 1/4
-
20/25
655
60
565
-
-
96688131
EPDM
10
G 1 1/4
-
20/25
655
60
565
-
-
96688132
-
16
Rp 3/4"
-
-
355
87
-
150
160
96688128
FKM
10
G 1 1/4
13/20
20/25
841
70
750
-
-
96688133
EPDM
10
G 1 1/4
13/20
20/25
841
70
750
-
-
96654923
FKM
10
G 1 1/4
-
20/25
700
70
608
-
-
96688135
EPDM
10
G 1 1/4
-
20/25
700
70
608
-
-
96688136
FKM
10
G 1 1/4
-
20/25
700
70
608
-
-
96688137
EPDM
10
G 1 1/4
-
20/25
700
70
608
-
-
96688138
-
16
Rp 3/4"
-
-
345
100
-
170
190
96688134
FKM
10
-
32/40
829
95
610
-
-
96688139
EPDM
10
Flange DN 32
-
32/40
829
95
610
-
-
96688140
FKM
10
-
32/40
829
95
605
-
-
96688142
EPDM
10
-
32/40
829
95
605
-
-
96688143
FKM
10
EPDM
10
-
16
EPDM
SS**
Pipe ID/OD1) [mm]
FKM
6
PP 20
Hose ID/OD1) [mm]
EPDM
FKM
131
Thread or flange
Dimensions
-
6
6
FKM
4
EPDM
4
-
4
Flange DN 32 Flange DN 32 Flange DN 50 Flange DN 65 Flange DN 50 Flange DN 65 Flange DN 50 Flange DN 65 Flange DN 65
-
32/40
829
95
605
-
-
96688144
-
32/40
829
95
605
-
-
96688145
-
-
633
100
-
170
460
96688141
-
50/63
1056
108
812
-
-
96688146
-
65/75
1056
108
812
-
-
96688149
-
50/63
1056
108
812
-
-
96688147
-
65/75
1056
108
812
-
-
96688150
-
-
525
150
-
270
310
96639884
-
-
525
150
-
254
310
96688148
-
65/75
896
166
662
-
-
96638405
-
65/75
896
166
662
-
-
96688152
-
-
935
150
-
254
720
96688151
Accessories for large dosing pumps
2
Accessories for dosing pumps
1) ID = Inside Diameter, OD = Outside Diameter * Not suitable in every case, please check with calculation based on layout ** Stainless steel 1.4301 (body), stainless steel 1.4571 (connections), according to EN 10027-2
45
2
Accessories for dosing pumps
Accessories for large dosing pumps
Pressure gauge for discharge-side pulsation dampers without separating diaphragm
TM04 1453 0210
220
Pressure gauges for pulsation dampers are available on request together with the respective pulsation damper.
105
105
TM04 1452 0210
250
Fig. 66 Pressure gauge for discharge-side pulsation dampers, stainless steel
120
Fig. 67 Pressure gauge for discharge-side pulsation dampers, PVC and PP Max. pressure [bar]
10
40 *
Material Gaskets
Product number
PVC*
FKM
95731730
PVC*
EPDM
95731391
PP**
FKM
95731047 98031546
Body
PP**
EPDM
PVDF*
FKM
98031547
PVDF*
EPDM
98031548
SS*
-
98031549
SS*
-
98031550
Pressure gauges for plastic pulsation dampers are equipped with diaphragm pressure transducers ** Stainless steel 1.4571 (EN 10027-2)
46
TM04 1444 4909
B
Discharge-side pulsation dampers with separating diaphragm
0
E A
D R
0
TM04 1459 0210
Fig. 69 Discharge-side pulsation dampers
0
G 0
Accessories for large dosing pumps
2
Accessories for dosing pumps
Fig. 68 Discharge-side pulsation damper with separating diaphragm with pressure gauge
Selection of discharge-side pulsation dampers with separating diaphragm, DN 8 We recommend to use only one pump per discharge-side pulsation damper. Suitable for max. stroke volume* [ml]
Connection
Material Volume [l]
Pmax Body
Diaphragm (Seals)
[bar]
G (ext.)
R (int.)
FKM
10
G 5/8
G 3/8
EPDM
10
G 5/8
G 3/8
PVC 2
0.07 SS** PP
0.15
SS** PP PVDF
4/6 mm 6/12 mm 4/6 mm 6/12 mm
Pipe ID/OD 1) or thread
A
B
D
E
Product number
10/12 mm
123
120
60
58
96688153
10/12 mm
123
120
60
58
96688154
FKM
200
G 5/8
G 3/8
Rp 1/4"
118
136
55
53
96688155
EPDM
200
G 5/8
G 3/8
Rp 1/4"
118
136
55
53
96688156
FKM
10
G 5/8
G 3/8
12/16 mm
123
120
60
58
96688157
EPDM
10
G 5/8
G 3/8
12/16 mm
123
120
60
58
96688158
FKM
10
G 5/8
G 1/2
10/12 mm
160
120
80
67
96697351
EPDM
10
G 5/8
G 1/2
FKM
180
G 5/8
G 1/2
EPDM
180
G 5/8
FKM
10
G 5/8
EPDM
10
PTFE
20
PVC
7
Hose ID/OD 1)
Dimensions [mm]
4/6 mm 6/12 mm 4/6 mm 6/12 mm
10/12 mm
160
120
80
67
96688159
Rp 1/4"
143
136
70
64
96688161
G 1/2
Rp 1/4"
143
136
70
64
96688163
G 1/2
12/16 mm
160
120
80
67
96688164
G 5/8
G 1/2
12/16 mm
160
120
80
67
96688165
G 5/8
G 1/2
14/16 mm
206
136
64
58
96688166
1) ID = Inside Diameter, OD = Outside Diameter * Not suitable in every case, please check with calculation based on layout ** Stainless steel 1.4404 (EN 10027-2)
Options • Basic type without connections and mounting material • Different connection • Different pre-charge pressure • With included pressure gauge. All options are available on request.
47
2
Accessories for dosing pumps
Accessories for large dosing pumps
Selection of discharge-side pulsation dampers with separating diaphragm, DN 20 We recommend to use only one pump per discharge-side pulsation damper. Suitable for max. stroke volume* [ml]
Pmax Body
PVC
19
0.35
SS** PP
0.3
PVDF PVC
45
0.65
SS** PP
0.7
PVDF PVC
75
Connections
Material Volume [l]
1.4
SS** PP PVDF
Diaphragm (seals)
[bar]
G (ext.)
R (int.)
FKM
10
G 1 1/4
G 3/4
13/20 mm
EPDM
10
G 1 1/4
G 3/4
13/20 mm
Product number
A 198
120
90
71
96688167
20/25 mm
198
120
90
71
96688168
B
D
E
FKM
130
G 1 1/4
G 1/2
Rp 3/4"
192
136
80
67
96688169
EPDM
130
G 1 1/4
G 1/2
Rp 3/4"
192
136
80
67
96688171
FKM
10
G 1 1/4
G 3/4
20/25 mm
198
120
90
71
96688172
EPDM
10
G 1 1/4
G 3/4
20/25 mm
198
120
90
71
96688173
PTFE
20
G 1 1/4
G 1/2
20/25 mm
270
136
78
67
96688175
FKM
10
G 1 1/4
G 3/4
13/20 mm
20/25 mm
258
120
100
78
96688176
EPDM
10
G 1 1/4
G 3/4
13/20 mm
20/25 mm
258
120
100
78
96688177
FKM
50
G 1 1/4
G 3/4
Rp 3/4"
233
136
90
67
96688179
EPDM
50
G 1 1/4
G 3/4
Rp 3/4"
233
136
90
67
96688181 96688183
FKM
10
G 1 1/4
G 3/4
20/25 mm
258
120
100
78
EPDM
10
G 1 1/4
G 3/4
20/25 mm
258
120
100
78
96688184
PTFE
20
G 1 1/4
G 3/4
20/25 mm
253
136
98
78
96688185
FKM
10
G 1 1/4
G1
13/20 mm
20/25 mm
323
120
130
92
96688186
EPDM
10
G 1 1/4
G1
13/20 mm
20/25 mm
323
120
130
92
96688187
FKM
40
G 1 1/4
G 3/4
Rp 3/4"
273
136
110
78
96688188
EPDM
40
G 1 1/4
G 3/4
Rp 3/4"
273
136
110
78
96688189
FKM
10
G 1 1/4
G1
20/25 mm
323
120
130
92
96688190
EPDM
10
G 1 1/4
G1
20/25 mm
323
120
130
92
96688191
PTFE
20
G 1 1/4
G 3/4
20/25 mm
323
136
112
84
96736538
1) ID = Inside Diameter, OD = Outside Diameter * Not suitable in every case, please check with calculation based on layout ** Stainless steel 1.4404 (EN 10027-2)
Options • Basic type without connections and mounting material • Different connection • Different pre-charge pressure • With included pressure gauge All options are available on request.
48
Hose ID/OD 1)
Dimensions [mm] Pipe ID/OD 1) or thread
Selection of discharge-side pulsation dampers with separating diaphragm, DN 32 and DN 65 We recommend to use only one pump per discharge-side pulsation damper. Suitable for max. stroke volume* [ml]
Connection
Material Volume [l]
Nominal width
Pmax Body
PVC
131
2.6
SS**
DN 32
PP PVDF PVC
256
5.6
SS**
DN 32
PP PVDF PVC
Diaphragm (seals)
[bar]
G (ext.)
R (int.)
Pipe ID/OD 1) or thread
Dimensions [mm] A
B
D
9.5
DN 65 PP PVDF
Product number
FKM
10
G2
G1
32/40 mm
362
120
160
107
96688192
EPDM
10
G2
G1
32/40 mm
362
120
160
107
96688193
FKM
30
G2
G1
Rp 1 1/4"
332
136
140
90
96688194
EPDM
30
G2
G1
Rp 1 1/4"
332
136
140
90
96688195
FKM
10
G2
G1
32/40 mm
362
120
160
107
96688196
EPDM
10
G2
G1
32/40 mm
362
120
160
107
96688197
PTFE
20
G2
G1
32/40 mm
357
136
158
107
96727195
FKM
10
G2
G 1 1/2
32/40 mm
495
120
198
127
96688198
EPDM
10
G2
G 1 1/2
32/40 mm
495
120
198
127
96688199
FKM
40
G2
G 1 1/2
Rp 1 1/4"
451
136
170
127
96688200
EPDM
40
G2
G 1 1/2
Rp 1 1/4"
451
136
170
127
96688201
FKM
10
G2
G 1 1/2
32/40 mm
495
120
198
127
96688202
EPDM
10
G2
G 1 1/2
32/40 mm
495
120
198
127
96688203 96688204
PTFE
20
G2
G1
32/40 mm
527
136
158
107
FKM
10
G2
G2
65/75 mm
560
120
250
133
96688205
EPDM
10
G2
G2
65/75 mm
560
120
250
133
96688206
FKM
30
Flange
G2
502
136
220
EPDM
30
Flange
G2
502
136
220
SS** 500
E
111/ 119 111/ 119
Accessories for large dosing pumps
2
Accessories for dosing pumps
95702090 95702091
FKM
10
Flange
G2
560
120
250
133
95702092
EPDM
10
Flange
G2
560
120
250
133
95702093
PTFE
20
Flange
G 1 1/4
525
136
212
111/ 113
95702094
1) ID = Inside Diameter, OD = Outside Diameter * Not suitable in every case, please check with calculation based on layout ** Stainless steel 1.4404 (EN 10027-2)
Options • Basic type without connections and mounting material • Different connection • Different pre-charge pressure • With included pressure gauge All options are available on request. Pressure gauge for discharge-side pulsation dampers with separating diaphragm The following pressure gauges fit for every size of discharge side pulsation damper with separating diaphragm, select suitable variant according to max. pressure of the damper. Description Pressure gauge for discharge-side pulsation damper with separating diaphragm
Pressure [bar]
Product No
10
95730263
25
95730264
60
98031543
160
98031544
250
98031545
49
2
Accessories for dosing pumps
Accessories for large dosing pumps
Accessories for discharge side pulsation dampers
1 2 5
3
TM04 1451 0210
4
Fig. 70 Flow scheme of a discharge-side pulsation damper with separating diaphragm
Legend Pos.
Description
1
Pulsation damper
2
Pressure loading valve
3
Cross piece
4
Pressure relief valve
5
Drain valve
Aeration and drain valves
TM04 1450 0210
DN 10
DN 10
ca. 165
Fig. 71 Aeration and drain valve Material Description
Aeration and drain valve
50
Connections DN DN DN DN DN
10 10 10 10 10
Product No Body
Gaskets
PVC PVC PP PVC PVDF
FKM EPDM FKM EPDM FKM
96638467 96693605 96727337 96727338 96704688
Cross pieces D1
D1
D2
TM04 1448 0210
L2
D2
L3
D3
TM04 1449 0210
L2
L1
L1
D4
D4
L3
D3
Fig. 73 Cross pieces with flanges
Fig. 72 Cross pieces G 5/8, G 3/4 and G 5/4 Pos. D1
Material PVC PVC PP PP PVDF PVDF PVC PVC PVC PP
Description Connection to pulsation damper
D2
Connection to discharge side
D3
Connection to dosing pump
D4
Connection to drain valve
Connections
Dimensions [mm]
PN* [bar]
D1
D2
D3
10 10 10 10 10 10 10 10 10 10
G 5/4 G 5/4 G 5/4 G 5/4 G 5/4 G 5/4 Flange DN 32 Flange DN 50 G 5/8 G 5/8
G 5/8** G 5/4 G 5/4 G 3/4 G 3/4 G 5/4 Flange DN 32 Flange DN 50 G 5/8 G 5/8
G 5/8 G 5/4 G 5/4 G 3/4 G 3/4 G 5/4 Flange DN 32 Flange DN 50 G 5/8 G 5/8
D4 DN DN DN DN DN DN
Accessories for large dosing pumps
2
Accessories for dosing pumps
10 (G 3/4) 10 (G 3/4) 10 (G 3/4) 10 (G 3/4) 10 (G 3/4) 10 (G 3/4) G 5/4 G 5/4 G 5/8 G 5/8
L1
L2
L3
L4
Product number
55 55 62 62 62 62 85 113 66 73
73 55 62 62 62 62 85 113 73 66
73 55 55 61 55 61 125 115 73 45
77 77 77 55 55 55 83 139 77 53
96699618 96694022 96727346 96727347 96727348 96727349 96699615 96727350 96727351 96727352
* at 20 °C ** use the G 5/8 reducing piece supplied
Other cross pieces on request.
51
2
Accessories for dosing pumps
TM04 1447 0210
136
Accessories for large dosing pumps
Filling devices
Fig. 74 Filling device
TM04 1355 2909
38
Vg8
G 1/4 25
Fig. 75 Adapter for filling valve Description Adapter for filling valve (tyre valve) for pulsation dampers up to 8 bar, for use in conjunction with compressed-air filling device or pressure gauge Compressed-air filling device for plastic pulsation dampers, for an existing compressed-air plant, control lever, pressure gauge and hose with filling valve, for use in conjunction with adapter Compressed-air filling device for plastic pulsation dampers, with 6-litre compressed-air cylinder, control lever, pressure gauge and hose with filling valve, for use in conjunction with adapter Filling device for plastic or stainless-steel pulsation dampers, with pressure gauge, up to 25 bar, compressed-air filled via G 1/4 connection Filling device for stainless-steel pulsation dampers, with pressure gauge, up to 60 bar, compressed-air filled via G 1/4 connection Filling device for stainless-steel pulsation dampers, with pressure gauge, up to 160 bar, compressed-air filled via G 1/4 connection Filling device for stainless-steel pulsation dampers, with pressure gauge, up to 250 bar, compressed-air filled via G 1/4 connection
52
Product No 96727332
96727335
96699614
96727342
96727343
96727344
96727345
Pump connection kits
Gr8353_p
Retrofit pump connection kits and inlay kits for the integration of Grundfos standard pumps into installations with various sizes of hoses or pipes. A pump connection kit includes: • 1 set of inlays • 1 union nut An inlay kit includes: • 2 sets of inlays
Fig. 76 Nipple for hose clamp connection (DME pumps)
Connections for DME dosing pumps For pump type
Connection type
Inside/outside hose or pipe diameter or thread
DME 60-150
Hose clamp
19/27 mm and 25/34 mm
DME 375-940
Hose clamp
32/41 mm and 38/48 mm
Material
Product No
PP PVDF PP PVDF
96535096 96535102 96535103 96535104
Accessories for large dosing pumps
2
Accessories for dosing pumps
Connection kits for DMI, DDI, DMX and DMH dosing pumps Connection size
Material PP
PVC
G 5/4 PVDF
SS*
Y** PP PP/PVC PVC G2 PVDF SS*
Flange DN 32
DN 65
PP PP/PVC PVC PVDF SS* Y** PP PVC SS*
Hose ID/OD 1), material
Pipe ID/OD 1) or thread
Max. pressure [bar]
Product No
19/27 mm, PVC 25/34 mm, PVC 13/20 mm, PVC 13/20 mm, PVC 19/27 mm, PVC 19/27 mm, PVC 25/34 mm, PVC 12/ mm, PTFE 19/27 mm, PVC 25/34 mm, PVC 32/42 mm, PVC -
20/25 mm
10
91835697
-
10
96727574
20/25 mm -
10 10 10
91835696 96704663 96679391
-
10
96699969
20/25 mm 3/4" NPT -
16 10 4
96701989 91835723 96727620
-
10
96727612
20/25 mm 3/4" NPT 19/22 mm G 3/4 3/4" NPT G 3/4 3/4" NPT 32/40 mm 32/40 mm 32/40 mm 1 1/4" NPT 32/40 mm 1 1/4" NPT G 1 1/4 1 1/4" NPT 32/40 mm 32/40 mm 32/40 mm 32/40 mm G 1 1/4 G 1 1/4 65/75 mm 65/75 mm 65/75 mm
10 10 100 100 100 100 100 10 16 0 10 10 16 10 16 16 10 10 10 16 10 10 10 10 10
91835698 91835726 96727555 96700184 91835724 96727523 91835725 96727596 96727610 96727598 96700091 91835730 96727597 96727541 96727595 91835729 96727589 96727586 91835728 96727588 91835727 96727609 96727603 96727602 96727604
1) ID = Inside Diameter, OD = Outside Diameter * Stainless steel 1.4571 (EN 10027-2) ** Alloy C-4 (NiMo16Cr16Ti) material number 2.4610 (EN 10027-2)
53
2
Accessories for dosing pumps
Accessories for large dosing pumps
Inlay kits for DME pumps
TM02 2470 4401
The inlay kits are used for the connection of DME pumps to suction and discharge lines of sizes that differ from Grundfos standard sizes. An inlay kit includes: • 2 sets of inlays
Fig. 77 Inlay kit Pump type
Hose ID/OD1) or thread
Connection type Hose clamp
19/27 mm, 25/34 mm
3/4" NPT DME 60-150 Female thread Rp 3/4
Hose clamp
32/41 mm, 38/48 mm
1 1/4" NPT DME 375-940 Female thread Rp 1 1/4
1) ID = Inside Diameter, OD = Outside Diameter * Stainless steel 1.4401 (EN 10027-2)
Union nut kits A union nut kit includes: • 2 union nuts For pump type
54
Union nut size
DME 60-150
1 1/4"
DME 375-940
2"
Material
Product No
PP PVDF SS PP PVDF SS
96633937 96633938 96731917 96731916 96731915 96731914
Material
Product No
PP PVDF PP PVDF PVC SS* PP PVDF PVC SS* PP PVDF PP PVDF PVC SS* PP PVDF PVC SS*
96535109 96535110 96608415 96608417 96537892 96537894 96608413 96608414 96533886 96575256 96535111 96535112 96731912 96731901 96537893 96537895 96608418 96608419 96534799 96575258
2
Accessories for dosing pumps
Accessories for large dosing pumps
Electric mixers Electric mixers are intended for the mixing and dissolving of non-abrasive, non-inflammable and nonexplosive liquids. They ensure that the liquid in the dosing tank is mixed constantly. With a frequency of 50 Hz they run at 1500 rpm approximately, and are suitable for liquids with low to medium viscosity. Different versions of electric mixers are available: • Stainless-steel version • PP version with or without sealing flange • Versions for various tank sizes from 60 litres up to 1000 litres
A
E
E
F C B 15
L(SS)
F C B
D
D
Fig. 78 Electric mixer, stainless-steel version
Electric mixer
L(SS) [mm]
L(PP) [mm]
20
P
P
TM04 8638 4112
L(PP)
16
TM04 8639 4112
A
Dimensions
Fig. 79 Electric mixer, PP version, with sealing flange P [mm]
D [mm]
B [mm]
C [mm]
E [mm]
F [mm]
A [mm]
for 60-litre tank
450
452
25
88
140
115
9
95
210
for 100-litre tank
691
693
25
88
140
115
9
95
210 191
for 200.litre tank
698
700
25
100
160
130
9
110
for 300-litre tank
950
952
25
100
160
130
9
110
191
for 500-litre tank
1100
1102
28
125
160
130
9
110
191
for 1000-litre tank
1150
1152
28
125
200
165
11
130
231
55
2
Accessories for dosing pumps
Accessories for large dosing pumps
Product data Electric mixer for tank size [l]
Product number
Nominal shaft length [mm]
60
Shaft type
450 PP, with
100
690 PP, with
200
690 PP, with
300
950 PP, with
500
1100 PP, with
1000
1150 PP, with
SS PP sealing SS PP sealing SS PP sealing SS PP sealing SS PP sealing SS PP sealing
flange
flange
flange
flange
flange
flange
Single-phase motor
Three-phase motor
98164569 98164573 98164575 98164606 98164607 98164609 98164987 98164990 98165152 98165172 98165175 98165177 98165253 98165258 98165259 98165287 98165290 98165304
98165309 98165310 98165318 98165355 98165357 98165382 98165385 98165386 98165391 98165393 98165432 98165433 98165435 98165436 98165437 98165439 98165440 98165451
Motor data Electric mixer
56
Power rating [kW]
for 60-litre tank, 100-litre tank
0.09
for 200-litre tank, 300-litre tank, 500-litre tank
0.25
for 1000-litre tank
0.55
Motor phases
Voltage [V]
Frequency [Hz]
1
220-240
50/60
3
220-240 / 380-420 (440-480)
50/60 (60)
1
220-230
50
3
220-240 / 380-415
50/60
1
220-230
50
3
220-240 / 380-415
50/60
Enclosure class
Insulation class
IP65
F
IP55
F
IP55
F
2
Accessories for dosing pumps
Accessories for large dosing pumps
Lateral discharge device
TM03 8124 0507
TM03 8123 0507
The lateral discharge device is connected with a through bolt at the drain opening of a Grundfos tank. Please order connections for the discharge lines separately.
Fig. 81 Lateral discharge device, G 1 1/4
Fig. 80 Lateral discharge device, G 5/8
Technical data Connection size
G 5/8
G 5/4
*
Description with shut-off valve and filter for installation in the threaded sleeve of the dosing tank with shut-off valve, filter and liquid standpipe* discharge at the right hand side with through bolt for connection at the dosing tank with shut-off valve, filter and liquid standpipe* discharge at the left hand side with through bolt for connection at the dosing tank with ball valve with through bolt for connection at the dosing tank with ball valve and liquid standpipe* with through bolt for connection at the dosing tank
Material
Product No
PVC/FKM
96697826
PVC/FKM
96697988
PVC/FKM
96696926
PVC
96727271
PVC
96727270
The length of the liquid standpipe has to be adapted to the corresponding dosing tank
57
2
Accessories for dosing pumps
Accessories for large dosing pumps
Wall bracket Wall bracket for easy installation of a dosing pump on a wall.
30
30
Dimensions
165
Ø9 120
120
165
Ø9
16.5
160 15
207
160 190
Fig. 82 Wall bracket for DDI 222 and DMX 221 For pump type DDI 222 and DMX 221 DMX 226M and DMH 251/252
58
Material PP PP
98 19
170
107
159
Ø9
TM04 1528 0910
16.5
TM04 1527 0910
Ø7
185
105
123
15
152
Fig. 83 Wall bracket for DMX 226 and DMH 251/251 Including fixing material for pump on bracket, bracket on wall pump on bracket, bracket on wall
Product No 91836471 96623672
3. Further product documentation WebCAPS WebCAPS is a Web-based Computer Aided Product Selection program available on www.grundfos.com. WebCAPS contains detailed information on more than 220,000 Grundfos products in more than 30 languages. Information in WebCAPS is divided into six sections: • Catalogue • Literature • Service • Sizing • Replacement • CAD drawings.
Further product documentation
3
Accessories for dosing pumps
Catalogue Based on fields of application and pump types, this section contains the following: • technical data • curves (QH, Eta, P1, P2, etc.) which can be adapted to the density and viscosity of the pumped liquid and show the number of pumps in operation • product photos • dimensional drawings • wiring diagrams • quotation texts, etc.
Literature This section contains all the latest documents of a given pump, such as • data booklets • installation and operating instructions • service documentation, such as Service kit catalogue and Service kit instructions • quick guides • product brochures.
Service This section contains an easy-to-use interactive service catalogue. Here you can find and identify service parts of both existing and discontinued Grundfos pumps. Furthermore, the section contains service videos showing you how to replace service parts.
59
3
Accessories for dosing pumps
Further product documentation
Sizing
0
1
This section is based on different fields of application and installation examples and gives easy step-by-step instructions in how to size a product: • Select the most suitable and efficient pump for your installation. • Carry out advanced calculations based on energy, consumption, payback periods, load profiles, life cycle costs, etc. • Analyse your selected pump via the built-in life cycle cost tool. • Determine the flow velocity in wastewater applications, etc.
Replacement In this section you find a guide to selecting and comparing replacement data of an installed pump in order to replace the pump with a more efficient Grundfos pump. The section contains replacement data of a wide range of pumps produced by other manufacturers than Grundfos. Based on an easy step-by-step guide, you can compare Grundfos pumps with the one you have installed on your site. When you have specified the installed pump, the guide will suggest a number of Grundfos pumps which can improve both comfort and efficiency.
CAD drawings In this section, it is possible to download 2-dimensional (2D) and 3-dimensional (3D) CAD drawings of most Grundfos pumps. These formats are available in WebCAPS: 2-dimensional drawings: • .dxf, wireframe drawings • .dwg, wireframe drawings. 3-dimensional drawings: • .dwg, wireframe drawings (without surfaces) • .stp, solid drawings (with surfaces) • .eprt, E-drawings.
WinCAPS WinCAPS is a Windows-based Computer Aided Product Selection program containing detailed information on more than 220,000 Grundfos products in more than 30 languages. The program contains the same features and functions as WebCAPS, but is an ideal solution if no internet connection is available. WinCAPS is available on DVD and updated once a year. Fig. 84 WinCAPS DVD
60
3
Accessories for dosing pumps
Further product documentation
GO CAPS Mobile solution for professionals on the GO! CAPS functionality on the mobile workplace.
Subject to alterations.
61
62
63
ECM: 1118748
GRUNDFOS A/S DK-8850 Bjerringbro . Denmark Telephone: +45 87 50 14 00 www.grundfos.com
The name Grundfos, the Grundfos logo, and be think innovate are registered trademarks owned by Grundfos Holding A/S or Grundfos A/S, Denmark. All rights reserved worldwide.
96700284 0813 © Copyright Grundfos Holding A/S
