GRUNDFOS ALLDOS DATA BOOKLET

Pump accessories Dosing

Contents

Overview of dosing system Overview of dosing system

Pressure-loading valves 4

Installation kits Installation kits for DME and DMS dosing pumps Installation kits for DMI, DDI, DMX and DMH dosing pumps

6

Multi-function valve

7

Multi-function valve Multi-function valve selection Multi-function valve selection Accessories for multi-function valve

Pump connections

Pulsation dampers

Pump connections, DME and DMS pumps 9 Pump connections, DMI, DDI, DMX and DMH pumps 10 Adapters for DME and DMS pumps 13 Union nut kits 13

23

Pulsation dampers Suction side pulsation dampers Selection of suction side pulsation dampers Accessories for suction side pulsation dampers Discharge side pulsation dampers without separating diaphragm Selection of discharge side pulsation dampers without separating diaphragm Options for discharge side pulsation dampers without separating diaphragm Discharge side pulsation dampers with separating diaphragm Selection of discharge side pulsation dampers with separating diaphragm, DN 8 Selection of discharge side pulsation dampers with separating diaphragm, DN 20 Selection of discharge side pulsation dampers with separating diaphragm, DN 32 and DN 65 Accessories for discharge side pulsation dampers

24 25

Tanks

Foot valves Foot valve

14

Suction lines Flexible suction lines Flexible suction lines DN 4 / DN 8 Rigid suction lines Rigid suction lines for stationary tanks Rigid suction lines with drum adaptor Rigid suction lines for canisters Rigid suction lines for stationary tanks for larger pumps Rigid suction lines for drums or tanks for larger pumps Level-control unit

15 16 17 17 21 22

Injection valves Type key for injection valves Standard versions Injection valve with lip valve, DN 4 / DN 8, threaded connection G 5/8 Hot-injection valve, M 30 Hot-injection valve, DN 4 / DN 8 Cooling pipe Injection valve with ball valve, DN 4 / DN 8, threaded connection G 5/8 Injection valve, cleanable, DN 4 / DN 8, threaded connection G 5/8

26 27 33 34 34 34 35

2

Square tank, 100 litres Cylindrical tank Catchment tray / Bund Accessories for dosing tanks

44 45 46 47

48 49 50 51 52 53 55 56 56 57 58 59

62 63 65 66

Wall bracket Wall bracket

67

Agitators and mixers Electric agitator Hand mixer

69 72

35

Automatic venting valve

Pressure-relief valves DN 4 / DN 8 DN 20 DN 32 DN 65

40 41 42 43

5

Tubing Tubing

DN 4/DN 8 DN 20 DN 32 DN 65

Automatic venting valve 36 37 38 39

73

Diaphragm leakage sensor Diaphragm leakage sensor (DME 60-940 l/h)

74

Contents

Dosing monitor Dosing monitor

75

Water meter Water meter

76

Cables and plugs DME and DMS DMI, DMX, DMH and DDI

77 78

Further product documentation WebCAPS WinCAPS

79 80

3

Overview of dosing system

Pump accessories

Overview of dosing system

TM03 2124 3705

Grundfos Alldos offers a comprehensive range of accessories covering every need when dosing with Grundfos Alldos dosing pumps.

Fig. 1 Overview of dosing system

Legend Pos.

Component

Page

1

Tank

2

Electric agitator

62 69

3

Extraction device

66

4

Pulsation damper, suction side

49

5

Dosing pump

6

Pressure-relief valve

36

7

Pressure-loading valve

40

8

Pulsation damper, discharge side

53

9

Measuring glass

10

Injection valve

26

Additional accessories Accessory

4

Page

Installation kit

5

Tubing

7

Foot valve

14

Hot-injection valve

34

Suction line

15

Level-control unit

25

Hand mixer

72

Water meter

76

Installation kits

Pump accessories

Installation kits for DME and DMS dosing pumps The installation kit includes these items: • non-return valve with strainer and weight • injection non-return valve, spring-loaded • 6-metre PE discharge tube • 2-metre PVC suction tube

GrA1008

• 2-metre PVC vent tube.

Fig. 3 Installation kit

Max. 6 m

TM02 2108 3401

Max. 2 m

Fig. 2 Max. lengths of tubes Max. flow rate [l/h]

Valve materials Housing

PP

12

PP

PVDF

70

Gasket

EPDM

FKM

FKM

Internal/outside tube diameters Valve ball

Ceramic

Ceramic

Ceramic

PP

EPDM

Ceramic

PP

FKM

Ceramic

PVDF

FKM

Ceramic

Product number

Suction tube

Discharge tube

Vent tube

4 / 6 mm

4 / 6 mm

4 / 6 mm

6 / 9 mm

6 / 9 mm

4 / 6 mm

1/8” / 1/4”

1/8" / 1/4"

1/4” / 3/8”

1/4” / 3/8”

4 / 6 mm

4 / 6 mm

4 / 6 mm

96457110

6 / 9 mm

6 / 9 mm

4 / 6 mm

96446723

1/8" / 1/4"

1/8" / 1/4"

1/4" / 3/8"

1/4" / 3/8"

4 / 6 mm

4 / 6 mm

4 / 6 mm

96457111

6 / 9 mm

6 / 9 mm

4 / 6 mm

96434859

1/8" / 1/4"

1/8" / 1/4"

1/4" / 3/8"

1/4" / 3/8"

9 / 12 mm

9 / 12 mm

3/8" / 1/2"

3/8" / 1/2"

9 / 12 mm

9 / 12 mm

3/8" / 1/2"

3/8" / 1/2"

9 / 12 mm

9 / 12 mm

3/8" / 1/2"

3/8" / 1/2"

96457109 96434858 96480670 96479881

96480674 96479898

96480675 96479899 4 / 6 mm

96440445 96479947

4 / 6 mm

96446724 96479949

4 / 6 mm

96440446 96479948

5

Installation kits

Pump accessories

Installation kits for DMI, DDI, DMX and DMH dosing pumps Size

For pump type

Contents

Materials used in injection valve and foot valve

Suction line version

Product number

Without switch

96619330 (553-048)

With switch

96612008 (553-049)

Without switch

96625609 (553-063)

With switch

96620755 (553-064)

Without switch

91835809 (553-0701)

With switch

91835811 (553-0711)

Without switch

91835808 (553-070)

With switch

91835810 (553-071)

Without switch

96729316 (553-0708)

With switch

96729317 (553-0709)

Without switch

96376405 (553-1012)

With switch

96612007 (553-1013)

Without switch

96636640 (553-1014)

With switch

96636641 (553-1015)

Without switch

91835824 (553-1016)

With switch

91835825 (553-1017)

Without switch

91835826 (553-1018)

With switch

91835827 (553-1019)

Without switch

96690374 (553-1573)

With switch

96648165 (553-1575)

Without switch

96729432 (553-1574)

With switch

96688906 (553-1576)

PVC / FKM / glass Discharge tube, 4/6 mm, PE, 5 m injection valve, R 1/4 suction tube, 4/6 mm, PVC, 2 x 1.5 m foot valve PP / FKM / PTFE

DN 4

DMI / DDI 209 up to 6 l/h

PVC / FKM / glass Discharge tube, 4/6 mm, PE, 5 m injection valve, 1/4" NPT suction tube, 4/6 mm, PVC, 2 x 1.5 m foot valve PP / FKM / PTFE

Discharge tube, 4/6 mm, PE, 5 m injection valve, 1/2" NPT suction tube, 4/6 mm, PVC, 2 x 1.5 m foot valve

PVC / FKM / glass

PVC / FKM / glass Discharge tube, 6/12 mm, PVC, 5 m injection valve, G 1/2 suction tube, 6/8 mm, PVC, 2 m foot valve PP / FKM / glass DMI / DMX / DMH up to 50 l/h PVC / FKM / glass Discharge tube, 6/12 mm, PVC, 5 m injection valve, 1/2" NPT suction tube, 6/8 mm, PVC, 2 m foot valve

DN 8

PP / FKM / glass

PVC / FKM / glass DDI 222 (DDI 60-10)

Discharge tube, 6/12 mm, PVC, 5 m injection valve, G 1/2 suction tube, 9/12 mm, PVC, 2 m foot valve PP / FKM / glass

6

Tubing

Pump accessories

Tubing

TM01 8958 0900

Tubes in various materials, sizes and lengths.

Fig. 4 Tubing Internal/outside tube diameters [mm]

4/6

Material

Max. pressure [bar]

PE

16

PVC ETFE

5/8

PE PE

6/9

PVC ETFE

6/12

PVC, textile-reinforced

PE

9/12

PVC

0.5 20 13 13 0.5 20

23

13

0.5

Length [m]

Product number

10

96441188

50

96441190

10

96441189

50

96441191

10

96441351

50

96441352

10

96655661

50

96655662

10

96441192

50

96441195

10

96441193

50

96441194

10

96441353

50

96441354

1

91835682 (526-022)

1.5

96699786 (526-022/1.5)

3

96693751 (526-022/03)

5

91835683 (526-022/05)

10

96653571 (526-022/10)

15

96693067 (526-022/15)

25

91835685 (526-022/25)

50

91835686 (526-022/50)

100

96632340 (526-022/100)

10

96441196

50

96441198

2

96535083

10

96441197

50

96441199

10

96441355

ETFE

20

PVC, textile-reinforced

15

15/20

PVC

0.5

2

96535081

16/24

PVC, textile-reinforced

14

10

96441200

12/19

50

96441356

10

96534489

7

Tubing Internal/outside tube diameters [mm]

19/27

Pump accessories

Material

PVC, textile-reinforced

25/34

Max. pressure [bar]

12

10 PVC, textile-reinforced

32/41

8

9

Length [m]

Product number

1

96727425 (526-024)

1.5

96727427 (526-024/1.5)

3

96727426 (526-024/03)

5

96699991 (526-024/05)

10

96696200 (526-024/10)

15

96727429 (526-024/15)

25

96634866 (526-024/25)

50

96695788 (526-024/50)

100

96727428 (526-024/100)

5

96535070

10

96441201

5

96535077

10

96535079

Pump connections

Pump accessories

Pump connections, DME and DMS pumps Separate, retrofit pump connections for adapting standard Grundfos Alldos pumps to various types and sizes of installation-specific tubing or pipes.

GR8353_p

The product number includes one connection with union.

GR2682

Fig. 5 Hose nipple for hose clamp connection

Fig. 6 Various pump connections For pump type

Connection type

Internal/outside tube or pipe diameters/thread 4/6 mm 6/9 mm

DME DME DME DME DME DMS DMS DMS DMS

2 8 12 19 48 2 4 8 12

Tube 6/12 mm 9/12 mm Pipe cementing

Internal thread

–/10 mm –/12 mm –/Rp 1/4 –/Rp 3/8

DME 60-150

Hose clamp

19/27 mm + 25/34 mm

DME 375-940

Hose clamp

32/41 mm + 38/48 mm

Material PP PVDF PP PVDF PP PVDF PP PVDF PVC PVC PVC PVDF SS *) SS *) SS *) PP PVDF PP PVDF

Product number 96440468 96440469 96440470 96440471 96440472 96440473 96440474 96440475 96440462 96440464 96440456 96440457 96484670 **) 96440458 **) 96440461 **) 96535096 96535102 96535103 96535104

* Stainless steel 1.4401, according to EN 10027-2 ** Fits only stainless steel pumps.

9

Pump connections

Pump accessories

Pump connections, DMI, DDI, DMX and DMH pumps DN 4 (G 3/8) Nominal diameter

Tubing (flexible) ID/OD 1), material

Pipes ID/OD1) or thread

Max. pressure [bar]

Gasket

4/6 mm, PVC and PE

-

10

-

5/8 mm, PE

-

10

-

6/12 mm, PVC

10/12 mm

16

EPDM + FKM

1/8" / 1/4", PE

-

16

-

1/4" / 3/8", PE

-

10

FKM

4/6 mm, PVC and PE

-

10

-

5/8 mm, PE

-

10

-

6/8 mm, PE

-

5

-

6/12 mm, PVC

10/12 mm

16

EPDM

1/8" / 1/4", PE

-

16

-

1/4" / 3/8", PVC and PE

-

10

FKM

4/6 mm, PE and PTFE

4/6 mm

10

-

-

12/16 mm

16

PTFE

1/8" / 1/4", PE

-

16

-

SS *)

-

4/6 mm

200

-

SS **)

-

1/2" NPT

200

-

Y ***)

-

G 1/4

100

FKM

Material

PP

DN 4, threaded connection G 3/8

PVC

PVDF

1) * ** ***

10

ID = Internal Diameter, OD = Outside Diameter Stainless steel 1.4571 and 1.4401, according to EN 10027-2 Stainless steel 1.4571, according to EN 10027-2 Alloy C-4, NiMo16Cr16Ti, material number 2.4610, according to EN 10027-2

Product number 91835705 (529-049) 96693044 (529-0016) 96727613 (529-462) 91836413 (529-198) 91836449 (529-470) 91835692 (529-004) 96727625 (529-478) 96705398 (529-438) 96689624 (529-012) 91836500 (529-472) 91836519 (529-471) 91835694 (529-013) 91835700 (529-033) 91836414 (529-199) 96727565 (529-143) 91835716 (529-204) 96727569 (529-150)

Pump connections

Pump accessories

DN 8 (G 5/8) Nominal diameter

Material

PP

PVC DN 8, threaded connection G 5/8

PVDF

SS *)

Tubing (flexible) ID/OD 1), material

Pipes ID/OD1) or thread

Max. pressure [bar]

Gasket

4/6 mm, PE

-

10

-

5/8 mm, PE

-

10

-

6/9 mm, PE

-

10

-

6/12 mm, PVC

-

16

-

9/12 mm, PE

-

10

-

4/6 and 6/9 mm, PE 9/12 mm, PE

-

10

-

-

12/16 mm

16

-

1/4" / 3/8", PE

-

10

-

1/2", PE and PVC

-

10

-

4/6 mm, PVC

-

10

-

5/8 mm, PE

-

10

-

6/8 mm, PE

-

10

-

6/9 mm, PE

-

10

-

9/12 mm, PE

-

10

-

6/12 mm, PVC

10/12 mm

16

-

9/12 mm, PVC and PE

10/12 mm

10

-

10/12 mm

10

-

10/12 mm

10

-

1/4" / 3/8", PE

-

10

-

3/8" / 1/2", PVC and PE

-

10

-

1/2", PE 4/6 mm, PVC

-

10

-

-

1/4" NPT

10

-

-

1/2" NPT

16

-

6/9 mm, PE

-

10

-

9/12 mm, (PTFE) and PE

-

10

-

-

12/16 mm

16

-

1/4" / 3/8", PE

-

10

-

-

1/2" NPT

16

-

-

4/6 mm

50

-

-

8/10 mm

200

-

-

G 1/4

100

-

-

1/4" NPT

25

-

-

1/2" NPT

200

-

-

R 1/4

100

-

-

1/4" NPT

25

-

4/6 mm, PVC and PE 6/12 mm, PVC 4/6 and 6/9 mm, PE 6/12 mm, PVC

SS **)

Y ***) 1) * ** ***

Product number 91835712 (529-149) 96693045 (529-0017) 96727571 (529-152) 91835704 (529-048) 96696196 (529-0015) 96704971 (529-159) 96691746 (529-0018) 91836453 (529-469) 91836450 (529-468) 96727517 (529-007) 95700696 (529-479) 91836679 (529-129) 96692235 (529-128) 96693921 (529-154) 91835701 (529-039) 96697798 (529-160) 91835702 (529-043) 96706362 (529-158) 91836415 (529-200) 91835713 (529-201) 91835703 (529-044) 91835714 (529-202) 91835719 (529-207) 96727572 (529-153) 96727573 (529-155) 96702839 (529-0019) 91836416 (529-211) 91835718 (529-206) 96727619 (529-473) 96727554 (529-118) 96693918 (529-003) 91835715 (529-203) 91834002 (10.1011-406) 96727519 (529-017) 91835720 (529-209)

ID = Internal Diameter, OD = Outside Diameter Stainless steel 1.4571 and 1.4401, according to EN 10027-2 Stainless steel 1.4571, according to EN 10027-2 Alloy C 4, NiMo16Cr16Ti, material number 2.4610, to EN 10027-2

11

Pump connections

Pump accessories

DN 20 (G 1 1/4), DN 32 and DN 65 Nominal diameter

Material

PP

PVC

DN 20, threaded connection G 1 1/4

Tubing (flexible) ID/OD1), material

Pipes ID/OD1) or thread

Connection

Max. pressure [bar]

Gasket

-

20/25 mm

10

-

19/27 mm, PVC 25/34 mm, PVC

-

10

-

13/20 mm, PVC

-

10

-

13/20 mm, PVC

20/25 mm

10

-

19/27 mm, PVC

-

10

-

19/27 mm, PVC 25/34 mm, PVC

-

10

-

-

20/25 mm

16

-

-

3/4" NPT

10

-

12/ mm, PTFE

-

4

-

19/27 mm, PVC 25/34 mm, PVC

-

10

-

-

20/25 mm

10

-

-

3/4" NPT

10

-

-

19/22 mm

100

-

-

G 3/4

100

-

-

3/4" NPT

100

-

-

G 3/4

100

-

-

3/4" NPT

100

-

-

32/40 mm

G2

10

-

-

32/40 mm

Flange, DN 32

10

-

-

32/40 mm

G2

16

-

-

32/40 mm

Flange, DN 32

10

-

32/42 mm, PVC

-

G2

0

-

-

32/40 mm

G2

10

-

-

32/40 mm

Flange, DN 32

10

-

-

1 1/4" NPT

G2

10

-

-

32/40 mm

G2

16

-

-

32/40 mm

Flange, DN 32

16

-

-

1 1/4" NPT

G2

10

-

-

G 1 1/4

G2

16

-

-

G 1 1/4

Flange, DN 32

10

-

-

1 1/4" NPT

G2

16

-

Y **)

-

G 1 1/4

Flange, DN 32

10

-

PP

-

65/75 mm

10

-

PVC

-

65/75 mm

10

-

SS *)

-

65/75 mm

10

-

PVDF

SS *)

Y **)

PP

PP/PVC

PVC

DN 32

PVDF

SS *)

DN 65

1) ID = Internal Diameter, OD = Outside Diameter * Stainless steel 1.4571, according to EN 10027-2 ** Alloy C-4, NiMo16Cr16Ti, material number 2.4610, according to EN 10027-2

12

Flange, DN 65

Product number 91835697 (529-027) 96727574 (529-156) 91835696 (529-020) 96704663 (529-047) 96679391 (10.2719-400) 96699969 (529-157) 96701989 (529-023) 91835723 (529-223) 96727620 (529-474) 96727612 (529-461) 91835698 (529-028) 91835726 (529-228) 96727555 (529-119) 96700184 (529-025) 91835724 (529-225) 96727523 (529-026) 91835725 (529-226) 96727596 (529-432) 96727589 (529-421) 96727610 (529-459) 96727586 (529-418) 96727598 (529-434) 96700091 (529-430) 91835728 (529-417) 91835730 (529-450) 96727597 (529-433) 96727588 (529-420) 96727541 (529-071) 96727595 (529-431) 91835727 (529-412) 91835729 (529-449) 96727609 (529-458) 96727603 (529-444) 96727602 (529-443) 96727604 (529-445)

Pump connections

Pump accessories

Adapters for DME and DMS pumps The adapters are used for the connection of DME and DMS pumps to suction and discharge tubes of sizes that differ from Grundfos Alldos standard sizes. The product number consists of two sets. Adapters Connection type

Tubing ID/OD1) Material or thread 4/6 mm 5/8 mm 6/8 mm 6/9 mm

Tube DME 2 - 48 DMS

6/12 mm 9/12 mm 0.17" / 1/4" 1/4" / 3/8" 3/8" / 1/2"

Hose clamp Internal thread Hose clamp

12/- mm

PP

96434861

PVDF

96434862

PP

96460434

PVDF

96460435

PP

96460436

PVDF

96460437

PP

96434863

PVDF

96434865

PP

96460449

PVDF

96460450

PP

96460447

PVDF

96460448

PP

96460438

PVDF

96460439

Rp 3/4

32/41 mm 38/48 mm

1 1/4" NPT DME 375 - 940 Internal thread Rp 1 1/4

Adapter kit for DME 60 - 150 Comprises one adapter with M30 x 3.5 thread.

96460443

Union nut kits Two union nuts in each kit.

PP

96460445

PVDF

96460446

PP

96534491

PVDF

96534493

SS *) **) 96637161

Internal thread

Product

96460444

SS *) **) 96731913

DME 60 - 150

Adapter kits

PVDF

3/8" NPT 19/27 mm 25/34 mm

Fig. 7 Adapters

PP

1/4" NPT

3/4" NPT

Hose clamp

Product number TM02 2470 4401

Pump type

PP

96535109

For pump type DME 2 to 48 DMS

DME 60 and 150

1 1/4"

Product number 96654631

PP/FKM

96654633

PVDF/EPDM

96654634

PVDF/FKM

96654635

Union nut size M30 x 3.5

Material PP/EPDM

Material

Product number

PP

91129724

PVDF

91129725

SS

96731918

PP

96633937

PVDF

96633938 96731917

PVDF

96535110

SS

PP

96608415

PP

96731916

PVDF

96608417

PVDF

96731915

SS

96731914

PVC

96537892

SS **)

96537894

PP

96608413

PVDF

96608414

PVC

96533886

SS **)

96575256

PP

96535111

PVDF

96535112

PP

96731912

PVDF

96731901

PVC

96537893

SS **)

96537895

PP

96608418

PVDF

96608419

PVC

96534799

SS **)

96575258

DME 375 and 940

2"

1) ID = Internal Diameter, OD = Outside Diameter * Fits only stainless steel pumps. ** Stainless steel 1.4401, according to EN 10027-2.

13

Foot valves

Pump accessories

Foot valve Foot valve complete with non-return valve, strainer and tube or pipe connection.

Valve kit

Fig. 8 Foot valve, up to 60 l/h

Max. flow rate [l/h]

Fig. 9 Foot valve and valve kit, up to 60 l/h

Valve materials Housing

PP

PP

Gasket

EPDM

FKM

Connection Ball

Ceramic

Ceramic

Type

Tube

Tube

60

FKM

Ceramic

Tube

PVDF

400

PTFE

Ceramic

PP

EPDM

Ceramic

PP

FKM

Ceramic

PVDF

FKM

Ceramic

SS **)

FKM

SS **)

EPDM

Glass

FKM

Glass

Tube

FKM

Glass

SS **)

FKM

SS **)

*) Maximum flow rate = 12 l/h **) Stainless steel, DIN 1.4401

14

Dimensions ø [mm]

L [mm]

Product numbers Foot valve

4/6 mm *)

96440526

6/9 mm

96440527

9/12 mm 0.17"/1/4" *)

36

72

96440528

1/4"/3/8"

96479782

3/8"/1/2"

96479798

4/6 mm *)

96446860

6/9 mm

96446861

9/12 mm 0.17"/1/4" *)

36

72

96446865 96480589

1/4"/3/8"

96479784

3/8"/1/2"

96480623

4/6 mm *)

96440529

6/9 mm

96440530

9/12 mm 0.17"/1/4" *)

36

72

96440531 96480620

1/4"/3/8"

96479787

3/8"/1/2"

96479801

6/9 mm 9/12 mm

36

72

96641624 96634711

19/27 mm, 25/34 mm

96527112

3/4" NPT

96566136

Hose clamp

19/27 mm, 25/34 mm

Threaded

3/4" NPT

Hose clamp

19/27 mm, 25/34 mm

96527114

Threaded

3/4" NPT

96566139

Threaded

3/4" NPT

96537921

Rp 1 1/4

96527115

1 1/4" NPT

96566145

96527113 39

115

96566138

Rp 1 1/4

96527116

1 1/4" NPT

96566146

Rp 1 1/4 1 1/4" NPT

Valve kit

96499704

96480503

Threaded

Threaded PVDF

Fig. 10 Foot valve, 400 and 1150 l/h

Hose clamp

PP 1150

Internal/outside diameter or thread

GR8109

TM03 2113 3705

TM01 9285 1600/GR8109

(non-return valve)

57

167

96527118 96566147

Rp 1 1/4

96534454

1 1/4" NPT

96537970

96499705

96499708

96731253 96731227 96731229 96731231 96731232 96731233 96731234 96731235

Suction lines

Pump accessories

Grundfos Alldos offers a comprehensive range of flexible and rigid suction lines for a variety of chemical containers.

Flexible suction lines Flexible suction lines are not recommended for tanks with agitators. Specifications: • available in different material combinations (foot valve) • available with different tubing sizes • available with different tubing lengths • with or without empty signal and pre-empty signal

L2

L1

• available with different tubing materials

TM04 1484 0510

TM04 1413 4309

L3

• selectable connection for pump electronics: flat plug for DMI-AR, DMX-AR, DMH-AR, DDI 209 or round plug for DME, DMS-AR, DDI 222

Fig. 12 Flexible suction line

Fig. 11 Flexible suction line

15

Suction lines

Pump accessories

Flexible suction lines DN 4 / DN 8 Nominal diameter

Level switch Contact position *) Plug

Empty

Preempty

Cable length L2 [m]

Materials Foot valve Body

Seat

Ball

PVC

Glass

Material

Tubing Internal / outside diameter [mm]

Length L1 [m] 1.5

PVC

PE

4/6 5 1.5

PP

No level switch

PTFE

Glass

PE

4/6 5 1.5

PVDF

PTFE

PTFE

PTFE

4/6 5

2

1.5 PVC

PVC

Glass

PE

4/6

10

5

2 DN 4

Flat

NO

1.5 PP

NO

PTFE

Glass

PE

4/6

10

5

2

1.5 PVDF

PTFE

PTFE

PTFE

4/6

10

5

2

1.5 PVC

PVC

Glass

PE

4/6

10

5

2 Round

NO

NO

1.5 PP

PTFE

Glass

PE

4/6

10

5

2

1.5 PVDF

PTFE

PTFE

PTFE

4/6

10

5 1.5 PVC

PVC

Glass

PVC

6/12 5

No level switch 1.5 PP

PTFE

Glass

PE

6/9 5

2

1.5 PVC

PVC

Glass

PVC

6/12

10 Flat

NO

5

NO 2

DN 8

1.5 PP

PTFE

Glass

PE

6/9

10

5

2

1.5 PP

PTFE

Glass

PE

6/9

10

5

2 Round

NO

NO

1.5 PVC

PVC

Glass

PE

9/12

10

5

2

1.5 PP

10 *) NO = Normally open, NC = Normally closed

16

PTFE

Glass

PE

9/12 5

Product number

91835742 (531-0100-10005) 96688642 (531-0100-10008) 91835743 (531-0100-10006) 95717087 (531-0100-10019) 96641751 (531-0100-10017) 95708015 (531-0100-10018) 96632989 (531-0102-10000) 96728150 (531-0102-10015) 96728146 (531-0102-10010) 96688644 (531-0102-10008) 96641752 (531-0102-10017) 95706178 (531-0102-10023) 95703074 (531-1102-10005) 95712297 (531-1102-10009) 95705264 (531-1102-10003) 95702948 (531-1102-10001) 95702016 (531-1102-10002) 95717088 (531-1102-10011) 91835757 (531-0200-10000) 96728448 (531-0200-10002) 95703130 (531-0200-10017) 95717090 (531-0200-10020) 91835760 (531-0202-10000) 96728478 (531-0202-10012) 95718362 (531-0202-10035) 95718363 (531-0202-10036) 95717091 (531-1202-10028) 95717092 (531-1202-10029) 96728762 (531-1202-10006) 96736679 (531-1202-10010) 96728760 (531-1202-10001) 95717093 (531-1202-10030)

Suction lines

Pump accessories

Rigid suction lines Rigid suction lines for stationary tanks

L1

These suction lines are intended for installation in Grundfos Alldos tanks. The respective length is adapted to the round standard tanks. Thanks to the included nut, which is destined to fix the suction line on the top of the tank, the suction line can be used in tanks with agitators. The pump is usually installed on a wall bracket, or directly on the tank, or in a skid.

L2

Specifications: • fixing nut for agitator operation included

Ø45

• empty and pre-empty indication

• available in different material combinations of foot valve and protective tube (see table)

L3

• selectable connection for pump electronics: flat plug for DMI-AR, DMX-AR, DMH-AR, DDI 209 or round plug for DME, DMS-AR, DDI 222

TM04 1415 4309

• available with different tubing types (see table) • available in different immersion depths to fit the round standard tanks (see table)

GrA1005

Fig. 14 Rigid suction line for stationary tanks

Fig. 13 Rigid suction line

17

Suction lines

Pump accessories

Rigid suction lines for stationary tanks (max. flow rate 6 l/h) Level switch Contact position *) Plug

Empty

Materials

Cable length L2 Pre-empty [m]

Tubing

Foot valve Body

Seat

Ball

Internal / out- Length Material side diameter L1 [mm] [m]

2

1.5

PVC

PVC

Glass

PE

3

2

NO

1.5

PP

NO

PTFE

Glass

PE

3

2

1.5

PTFE

PTFE

3

2

1.5

PVC

Glass

PE

NO

NO

3

2

1.5

PP

PTFE

Glass

PE

18

3

PVDF PTFE

PTFE

PTFE

100

750

200

900

300

1.030

500

1.100

1.000

500

75

660

100

750

200

900

300

1.030

500

1.100

1.000

500

75

660

100

750

200

900

300

1.030

500

1.100

1.000

500

75

660

100

750

200

900

300

1.030

500

1.100

1.000

500

75

660

100

750

200

900

300

1.030

500

1.100

1.000

500

75

660

100

750

200

4/6

10

2

660

4/6

10

Round

75

4/6

10

PVC

500

4/6

10

PVDF PTFE

Fits Grundfos Alldos tank size [l]

4/6

10

Flat

Immersion depth L3 [mm]

4/6

1.5

Product number

96728280 (531-0112-10009) 96728281 (531-0112-10010) 96698220 (531-0112-10016) 96728333 (531-0112-10106) 95701882 (531-0112-10107 96648743 (531-0112-10029) 95702864 (531-0112-10095) 96728339 (531-0112-1021) 95705970 (531-0112-10134) 95717162 (531-0112-10197) 95717163 (531-0112-10198) 95717164 (531-0112-10199) 95711970 (531-0112-10178) 95714181 (531-0112-10184) 95714178 (531-0112-10183) 95717189 (531-0112-10202) 95717187 (531-0112-10200) 95717188 (531-0112-10201) 95717190 (531-1112-10055) 95709297 (531-1112-10036) 95717191 (531-1112-10056) 96295854 (531-1112-10002) 96295855 (531-1112-10003) 96295856 (531-1112-10004) 95717195 (531-1112-10033) 95717197 (531-1112-10032) 95717194 (531-1112-10031) 95717200 (531-1112-10020) 95717201 (531-1112-10021) 95717203 (531-1112-10057) 95717419 (531-1112-10058) 95717420 (531-1112-10059) 95717421 (531-1112-10060)

Suction lines

Pump accessories

Level switch Contact position *) Plug

Round

Empty

NO

Materials

Cable length L2 Pre-empty [m]

NO

10

Tubing

Foot valve Body

Seat

PVDF PTFE

Ball

PTFE

Internal / out- Length Material side diameter L1 [mm] [m]

PTFE

4/6

3

Immersion depth L3 [mm]

Fits Grundfos Alldos tank size [l]

900

300

1.030

500

1.100

1.000

Immersion depth L3 [mm]

Fits Grundfos Alldos tank size [l]

500

75

660

100

750

200

900

300

1.030

500

1.100

1.000

500

75

660

100

750

200

900

300

1.030

500

1.100

1.000

500

75

660

100

750

200

900

300

1.030

500

1.100

1.000

Product number

95717422 (531-1112-10061) 95717423 (531-1112-10062) 95717424 (531-1112-10063)

*) NO = Normally Open, NC = Normally Closed

Rigid suction lines for stationary tanks (max. flow rate 50 l/h) Level switch Contact position *) Plug

Empty

Materials

Cable length L2 Pre-empty [m]

Tubing

Foot valve Body

Seat

Ball

Internal / out- Length Material side diameter L1 [mm] [m]

2

1.5

PVC

PVC

Glass

PVC

6/12

10

Flat

NO

3

NO

2

1.5

PP

PTFE

Glass

PE

6/9

10

3

2

Round

NO

NO

1.5

PP

10

PTFE

Glass

PE

6/9

3

Product number

96728607 (531-0212-10009) 96694055 (531-0212-10008) 96728619 (531-0212-10023) 96728616 (531-0212-10020) 96728615 (531-0212-10019) 95702056 (531-0212-10154) 95717211 (531-0212-10116) 95717212 (531-0212-10278) 95717213 (531-0212-10279) 95717214 (531-0212-10280) 95717215 (531-0212-10281) 95717216 (531-0212-10282) 95717220 (531-1212-10120) 95717221 (531-1212-10189) 95717222 (531-1212-10190) 95717223 (531-1212-10191) 95717224 (531-1212-10192) 95717225 (531-1212-10193)

*) NO = Normally Open, NC = Normally Closed

19

Suction lines

Pump accessories

Rigid suction lines for stationary tanks (max. flow rate 60 l/h) Level switch Contact position *) Plug

Empty

Materials

Cable length L2 Pre-empty [m]

Tubing

Foot valve Body

Seat

Ball

Internal / out- Length Material side diameter L1 [mm] [m]

2

1.5

PVC

PVC

Glass

PE

NO

3

1.5

PP

PTFE

Glass

PE

3

2

NO

1.5

PVDF PTFE

PTFE

PTFE

3

2

NO

660

100

750

200

900

300

1.030

500

1.100

1.000

500

75

660

100

750

200

900

300

1.030

500

1.100

1.000

500

75

660

100

750

200

900

300

1.030

500

1.100

1.000

500

75

660

100

750

200

900

300

1.030

500

1.100

1.000

9/12

10

Round

75

9/12

10

NO

500

NO

2

Flat

Fits Grundfos Alldos tank size [l]

9/12

10

Round

Immersion depth L3 [mm]

NO

1.5

PVDF PTFE

10

PTFE

PTFE

9/12

3

*) NO = Normally Open, NC = Normally Closed

Other options for level indication (NC) and immersion depth are available on request.

20

Product number

95711455 (531-1212-10096) 95705407 (531-1212-10097) 95700619 (531-1212-10039) 95712023 (531-1212-10157) 96728781 (531-1212-10020) 96728776 (531-1212-10015) 95717226 (531-1212-10099)) 96728783 (531-1212-10024) 95716391 (531-1212-10100) 95717228 (531-1212-10194) 95710858 (531-1212-10149) 95717229 (531-1212-10195) 95711969 (531-0212-10253) 95705626 (531-0212-10211) 95712234 (531-0212-10254) 95717231 (531-0212-10283) 95717232 (531-0212-10284) 95717233 (531-0212-10285) 95717234 (531-1212-10196) 95717235 (531-1212-10197) 95717236 (531-1212-10198) 95717237 (531-1212-10199) 95714951 (531-1212-10175) 95714919 (531-1212-10174)

Suction lines

Pump accessories

Rigid suction lines with drum adaptor These suction lines are easy to remove, if the tank or drum has to be replaced. The drum adaptor fits most of the standard chemical drum bungs. The position of the drum adaptor is adjustable and the length is suitable for most common drum or tank heights. The pump is usually installed on a wall bracket or in a skid. Specifications: • drum adaptor with threads S 70 x 6 and G 2” L2

• empty and pre-empty indication

L1

• suitable for drum or tank heights up to 1100 mm • selectable connection for pump electronics: flat plug for DMI-AR, DMX-AR, DMH-AR, DDI 209 or round plug for DME, DMS-AR, DDI 222

L3

S 70x6

• available in different material combinations of foot valve and protective tube (see table)

TM04 1414 4309

• available with different tubing types (see table)

Fig. 15 Rigid suction line

Rigid suction lines with drum adaptor Max. flow rate [l/h]

Level switch Contact position *) Plug

Flat

Empty

NO

Preempty

Cable length L2 [m]

NO

6

Materials Foot valve Body

Tubing Immersion Internal / depth Length outside L3 Material L1 diameter [mm] [m] [mm]

Seat

Ball

PVC

PVC

Glass

PE

PP

PTFE

Glass

PE

PVDF

PTFE

PTFE

PTFE

PVC

PVC

Glass

PE

PP

PTFE

Glass

PE

PVDF

PTFE

PTFE

PTFE

PVC

PVC

Glass

PVC

PP

PTFE

Glass

PE

PP

PTFE

Glass

PE

PVC

PVC

Glass

PE

10

Round

Flat

NO

NO

NO

4/6

5

1.200

5

1.200

6/12

NO

50

10

6/9 Round

NO

NO

Round

NO

NO

60

9/12 PP

PTFE

Glass

PE

10 Flat

NO

NO

PVDF

PTFE

PTFE

PTFE

Round

NO

NO

PVDF

PTFE

PTFE

PTFE

9/12

Product number

96692436 (531-0112-10116) 95712191 (531-0112-10179) 95723754 (531-0112-10230) 95713443 (531-1112-10050) 95717094 (531-1112-10054) 95723755 (531-1112-10073) 96728669 (531-0212-10152) 95717095 (531-0212-10277) 95716845 (531-1212-10186) 95709173 (531-1212-10128) 95717096 (531-1212-10188) 95723756 (531-0212-10328) 95723757 (531-1212-10229)

*) NO = Normally Open, NC = Normally Closed

Other options for level indication (NC) and immersion depth are available on request.

21

Suction lines

Pump accessories

Rigid suction lines for canisters These suction lines are supplied with a cap to fit plastic canisters according to EN 12712/12713. The suction line length and the cap size are suitable for standard canister sizes between 20 l and 60 l. The pump is usually installed on a wall bracket or in a skid.

75 60.5 55

Specifications: TM03 7218 4506 / TM04 1416 4309

• cap size 75 mm • empty and pre-empty indication • selectable connection for pump electronics: flat plug for DMI-AR, DMX-AR, DMH-AR, DDI 209 or round plug for DME, DMS-AR, DDI 222 • available in different material combinations of foot valve and protective tube (see table) • available with different tubing types (see table) • all standard sizes are suitable for a max. canister height of 600 mm

TM04 1485 0510

Fig. 17 Rigid suction line for canisters

Fig. 16 Rigid suction line

Rigid suction lines for canisters Nominal diameter

Level switch Contact position *) Plug

Flat

Empty Pre-empty

NO

Cable length L2 [m]

NO

DN 4

Materials Foot valve Body

Tubing Immersion depth Internal / out- Length L3 Material side diameter L1 [mm] [mm] [m]

Seat

Ball

PVC

PVC

Glass

PE

PP

PTFE

Glass

PE

PVDF

PTFE

PTFE

PTFE

PVC

PVC

Glass

PE

PP

PTFE

Glass

PE

PVDF

PTFE

PTFE

PTFE

PVC

PVC

Glass

PVC

PP

PTFE

Glass

PE

PP

PTFE

Glass

PE

PVC

PVC

Glass

PE

PP

PTFE

Glass

PE

4/6

2

Round

Flat

NO

NO

NO

1.5

660

1.5

660

4/6

6/12

NO 6/9

DN 8

Round

NO

NO

2

9/12 Flat

NO

NO

PVDF

PTFE

PTFE

PTFE

Round

NO

NO

PVDF

PTFE

PTFE

PTFE

*) NO = Normally Open, NC = Normally Closed

Other options for level indication (NC) and immersion depth are available on request.

22

Product number 96728412 (531-0122-10009) 96728440 (531-0122-10046) 95717238 (531-0122-10095) 95712065 (531-1122-10007) 95717239 (531-1122-10015) 95717240 (531-1122-10016 96728708 (531-0222-10002) 95717242 (531-0222-10105) 95717243 (531-1222-10060) 96728795 (531-1222-10002) 95717244 (531-1222-10061) 95723758 (531-0222-10115) 95723759 (531-1222-10070)

Suction lines

Pump accessories

Rigid suction lines for stationary tanks for larger pumps

L1

L1

L1

L2

These suction lines are designed for the use with stationary tanks (e.g. Grundfos Alldos tanks). The length of the rigid pipe can be adapted to the customer’s requirements. Rigid suction lines for stationary tanks have a foot valve with strainer.The pump is usually installed either directly on the tank, on a wall bracket or in a skid. Level switches are available as accessories and can be retrofitted.

TM04 1422 4409

Specifications: • strainer included • available in different material combinations for foot valve and pipe (see table) • available with different types of tubing Fig. 18 Rigid suction lines for stationary tanks

Rigid suction lines for stationary tanks for larger pumps Nominal diameter

DN 20

DN 32

Seat

Ball

Gasket

Material

Size

Material

Size

Rigid length L1 [m]

PVC

PTFE

Ceramics

PTFE

PVC

20/25

PVC

13/20

1

5

PVC

SS *)

SS **)

EPDM

PVC

20/25

PVC

13/20

1

5

PVC

PE

Glass

FKM

PVC

20/25

-

-

1

-

PP

PTFE

Glass

FKM

PP

20/25

-

-

1.3

-

PVDF

PTFE

PTFE

PTFE

PVDF

20/25

-

-

1.2

-

PVC

PE

Glass

FKM

PVC

32/40

-

-

1.25

-

Valve materials

Body material

Pipe

Tubing

Tubing length L2 [m]

Product number

96693062 (521-036.2) 96694411 (521-036.1) 96646486 (521-036) 96727272 (521-040) 91835645 (521-028) 96727281 (521-422)

* Stainless steel 1.4571, according to EN 10027-2 ** Stainless steel 1.4401, according to EN 10027-2

Suitable level switches to clip on rigid suction lines • Reed contact level switch Nominal diameter

• for use as tank empty signal or as an additional level indication • to clip on the suction line

Material

Plug

PVC

Flat

PVC

Round

PP

Flat

PP

Round

PVC

Flat

Empty signal

Cable length [m]

Product number

2

96635069 (338-211) 96725716 (338-219) 96725712 (338-211.1) 96698387 (338-221) 96730129 (68.0431-400)

TM04 1406 4209

DN 20

DN 32

NO

Fig. 19 Level switch

23

Suction lines

Pump accessories

Rigid suction lines for drums or tanks for larger pumps

28

These suction lines are easy to remove in case the tank of drum has to be replaced. The drum adaptor fits with the most standard chemical drum bungs. The position of the drum adaptor is adjustable and the pipe length suits most of the common drum or tank heights.The pump is usually installed on a wall bracket or in a skid. Specifications: • drum adaptor with thread S 70x6 • suitable for drum and tank heights up to 1100 mm

L

• empty and low-level indication • with flat plug for connection with DMX-AR, DMH-AR pump electronics

TM04 1411 4309

• available with different tubing types (see table)

Ø 50

Fig. 20 Rigid suction line for drums or tanks

Rigid suction lines for drums or tanks for larger pumps

Nominal diameter

Plug

Level switch Contact position *) PreEmpty empty

NO

Materials Cable length L3 [m]

Body

13/20

5

0.6

3

EPDM

13/20

5

1.2

13/20

5

1.2

NO FKM PVC

PTFE

24

PVC EPDM

19/27

5

1.2

3

EPDM

13/20

5

1.2

3

FKM

13/20

5

1.2

NC

Round plug • for use with DME pumps or DDI 222 pumps, to replace standard flat plug

Round plug

Glass

3

*) NO = Normally Open, NC = Normally Closed

Description

Rigid length L2 [mm]

EPDM

Flat

NC

Length L1 [m]

5

3 DN 20

Tubing

Internal / Foot valve outside Material diameter Seat Ball Gasket [mm]

Product number 96698715 (321-325)

Product number

96727286 (521-500.1) 96727287 (521-501.1) 96727288 (521-501.11) 96727289 (521-501.2) 95707689 (521-511.1) 95707688 (521-511.11)

Suction lines

Pump accessories

Level-control unit The level-control unit is suitable for dosing pumps with level-control input, complete with level sensors, ceramic weight, cable and plug for pump connection.

Level plug type: Max. load of level contacts: Function of level contacts:

GrA1012

Electrical data M12, 4-pole 50 V, 0.5 A Low level/empty tank

Fig. 21 Level-control unit

Level switch Plug

Switches Contact position *) Empty Pre-empty

Cable length [m]

Materials Body

M12

NO

NO

10

PVC

M12

NO

-

10

PVC

M12

NO

NO

10

PP

M12

NC

NC

10

PP

Component

Size

Material

Clips for level-control unit, DN 8 pipe

DN 8

PVC

Clips for level-control unit, DN 25 pipe

DN 25

PVC

Clips for level-control unit, DN 20 pipe

DN 20

PVC

Product number 96295882 (531-0312.1-10000) 96728750 (531-0312.1-10001) 96728751 (531-0312.1-10002) 96728752 (531-0312.1-10003)

*) NO = Normally Open, NC = Normally Closed

Clips for level-control unit Product number 96587907 (10.7134-401) 96587909 (10.7134-412) 96587930 (10.7134-413)

25

Injection valves

Pump accessories

Type key for injection valves The type key is used for product identification, not for configuration purposes. Example:

IV

0200 - 16 PV/V/G -1 B6

-11

/62,00

Type IV

Immersion depth [mm] Injection valve

Version Digit 1+2: Size 01

02

03

04

07

DN 4 (up to 6 l/h)

DN 8 (up to 60 l/h) Note: Some connectors may result in smaller max. flows.

DN 20 (up to 500 l/h) DN 32 (up to 1500 l/h) DN 65

10 mm

21,00

21 mm

Digit 3+4: Description

27,00

27 mm

00

Standard version

36,00

36 mm

04

O-ring loaded

55,00

55 mm

00

standard version

60,00

60 mm

01

water line connection, alloy C-4 *)

62,00

62 mm

02

with ball valve

100,00 100 mm

03

lip valve

120,00 120 mm

05

water line connection, stainless steel

175,00 175 mm

06

changeable in operation

200,00 200 mm

00

standard version

220,00 220 mm

06

water line connection, stainless steel

00

standard version

Waterline connection

06

water line connection, stainless steel

10

G 1/4

07

flange connection, standard

11

1/4” NPT

300,00 300 mm

07

flange connection, standard

20

G 1/2

Maximum pressure [bar]

21

1/2” NPT

Materials of construction

30

G1

Body material

31

1” NPT

PP

PP

40

G2

PVC

PVC

41

2” NPT

70

flange DN 80

PV

PVDF

SS

stainless steel 1.4404 or 1.4571, to EN 10027-2

Y

alloy C-4, NiMo16Cr16Ti *)

Tube/pipe connection 3

tubing 4/6 mm

Gasket material

4

tubing 6/9 mm

V

FKM

5

tubing 6/12 mm

E

EPDM

6

tubing 9/12 mm

T

PTFE

A

threaded Rp 1/4”

Ball material

A1

threaded Rp 3/4”

C

ceramics

A3

threaded 3/4” NPT

T

PTFE

A5

tubing 5/8

Y

alloy C-4, NiMo16Cr16Ti *)

A7

3/4” NPT

G

glass

A9

threaded 1/2” NPT male

SS

stainless steel 1.4404/1.4571, to EN 10027-2

B1

tubing 6/12; cementing Ø 12 mm

Valve type

B2

tubing 13/20; cementing Ø 25 mm

4

B3

welding diameter 16 mm

B4

welding diameter 25 mm

B6

piping 4/6

B9

tubing, PVC, 19/27; 25/34

C2

piping 8/10

C4

tubing 1/8” x 1/4”

opening pressure 0.8 bar (sizes 01, 02) 0.6 bar (sizes 03, 04, 07)

* alloy C-4, NiMo16Cr16Ti, material number 2.4610, to EN 10027-2

26

10,00

S

tubing 0.5” / 0.375”

U1

tubing 4/6; 6/12 cementing Ø 12 mm

U2

tubing 4/6; 6/9; 9/12

U5

tubing 4/6; 6/9; 6/12 cementing Ø 12

U6

tubing 4/6 and tubing 0.5” / 0.375”

V

threaded 1/4” NPT

Y1

flange DN 65

X

without connection

Injection valves

Pump accessories

Standard versions Standard versions designed for DME and DMS pumps Injection valve complete with spring-loaded non-return valve, injection pipe and tube or pipe connection. Spring material: alloy C-4 (NiMo16Cr16Ti, material number 2.4610). Opening pressure DN 4, DN 8:

0.7 bar

DN 20:

1.1 bar

Maximum temperature PP, PVDF:

50 °C

PVC:

40 °C

Stainless steel

80 °C

L

d

Fig. 22 Dimensions of injection valve, up to 60 l/h

Fig. 23 Injection valve, up to 60 l/h

GR8107

Gr7098

TM01 9278 3100/TM02 6433

Valve kit (non-return valve)

Fig. 24 Injection valve, 400 and 1150 l/h

27

Injection valves

Max. flow rate [l/h]

Pump accessories

Valve material Housing

Gasket

Connection Ball

Type

Dimensions

Internal/outside diameter or thread

d

L [mm]

4/6 mm *) 6/9 mm Tube EPDM

Ceramic

G 1/2

96440577 96480641

1/2" NPT

96479805

3/8" / 1/2" Pipe cementing PP

-/12 mm

Tube FKM

60

Ceramic

96440574

G 1/2

96440575 96446739

G 1/2

96446740

9/12 mm

96446880

0.17" / 1/4" *) 1/4" / 3/8"

96480642 1/2" NPT

33

3/8" / 1/2" Pipe cementing

-/10 mm -/12 mm

Tube PVDF

FKM

Ceramic

96446738 96440581

G 1/2

96440582 96440583

0.17" / 1/4" *)

96480643 1/2" NPT

96479807

3/8" / 1/2" Pipe cementing PTFE

Ceramic

EPDM

Ceramic

FKM

Ceramic

PP 400 PVDF

FKM

Ceramic

SS **)

FKM

SS **)

1150

SS **)

FKM

6/9 mm

96527119

Threaded

3/4" NPT

96566142

Hose clamp

19/27 mm. 25/34 mm

96527120

Threaded

3/4" NPT

96566143

Hose clamp

19/27 mm. 25/34 mm

Threaded

3/4" NPT

Threaded

Glass

G 3/4

96634713

122

SS **)

Rp 3/4

96534457 96537923

Rp 1 1/4

96527122

1 1/4" NPT

96566148

Rp 1 1/4

96527123

1 1/4" NPT

96566149

Rp 1 1/4

G1

120

Rp 1 1/4

96534459 96537971

25/- mm PVDF Pipe cementing

* Max. flow rate = 12 l/h ** Stainless steel 1.4401, according to EN 10027-2

96527124 96566152

1 1/4" NPT 19/27 mm

FKM

96527121 96566144

3/4" NPT

Hose clamp

28

G 1/2

1 1/4" NPT

Glass PVC

96440580

19/27 mm. 25/34 mm

Threaded FKM

96440579

G 1/2

Tube

PP

PVDF

-/12 mm

-/32 mm

96499700

96479809

Hose clamp

EPDM FKM

-/10 mm

96499609

96446737

G 1/2

9/12 mm 1/4" / 3/8"

96479806 96479808

4/6 mm *) 6/9 mm

96499608

96480645

4/6 mm *) 6/9 mm

Valve kit

96440578

0.17" / 1/4" *)

-/10 mm

Injection valve 96440576

9/12 mm 1/4" / 3/8"

Product numbers

96690422 96578572 96578576 96578577 96578578 96731264 96731265 96731266 96731268

96688309 (522-0300.10001)

-

G 1 1/2

96440573

-

1 1/2" NPT

96480649

-

96440572

-

96480648

-

G 1 1/4

G 1 1/2 1 1/2" NPT

60

100

Injection valves

Pump accessories

TM03 8624 2107

Standard version, DN 4, threaded connection G 3/8 Maximum flow: 6 l/h.

Fig. 25 Standard version, DN 4

Connection to process line

Connection from dosing pump

Valve materials

Dimensions

Pmax1) / Tmax2) [bar] / [°C]

Type Key

Product number

Pipe ID/OD3)

Body

Balls

Gasket

Seat

G 1/2

4/6 mm

PVDF

ceramics

PTFE

PTFE

100

130

10 / 50

IV 0100-10 PV/T/C 4B6-20/100,00

96688280 (522-0100-10000)

1/2" NPT

4/6 mm

PVDF

ceramics

PTFE

PTFE

100

158

10 / 40

IV 0100-10 PV/T/C 4B6-21/100,00

96688281 (522-0100-10002)

Pmax1) / Tmax2) [bar] / [°C]

Type Key

Product number

IV 0104-10 PVC/V 43-10/21,00

96688282 (522-0104-10000)

IV 0104-10 PP/V 43-10/21,00

96688283 (522-0104-10001)

IV 0104-10 PVC/V 4C4-11/36,00

96688284 (522-0104-10002)

IV 0104-10 PP/V 4C4-11/36,00

96688285 (522-0104-10003)

l L [mm] [mm]

1) Maximum pressure 2) Maximum temperature 3) ID = Internal Diameter, OD = Outside Diameter

TM03 8625 2107

Steel ring version, threaded connection G 3/8 Maximum flow: 6 l/h.

Fig. 26 Steel ring version, DN 4

Connection to process line

Connection from dosing pump Tube ID/OD3)

Valve materials

Body

Balls

Gasket

Dimensions

Seat

l L [mm] [mm]

PVC G 1/4

4/6 mm

*)

-

FKM

-

21

52

10 / 40

PP PVC 1/4" NPT

1/8" / 1/4"

PP

1) 2) 3) *

FKM

-

36

52

10 / 40

Maximum pressure Maximum temperature ID = Internal Diameter, OD = Outside Diameter 1/4" thin wall

29

Injection valves

Pump accessories

TM03 8627 2107

TM03 8626 2107

Standard version, DN 4 / DN 8, threaded connection G 5/8 Maximum flow: 6 l/h (DN 4) or 60 l/h (DN 8).

Fig. 27 Standard version, PP, PVC and PVDF versions Connection to process line

Connection from dosing pump Tube /pipe ID/OD3)

tube 4/6 mm tube 6/12 mm pipe 10/12 mm

Fig. 28 Standard version, stainless steel and alloy C-4 versions

Valve materials

Body

PVC

Dimensions

Balls

Gasket

Seat

glass

FKM

FKM

ceramics

PTFE

PTFE

SS *)

EPDM

EPDM

l L [mm] [mm]

Pmax1) / Tmax2) [bar] / [°C]

10 / 40 16 / 20

tube 6/9 mm

PVC

SS *)

EPDM

EPDM

pipe 12/16 mm

PVDF

PTFE

PTFE

PTFE

10 / 40 16 / 20

FKM

10 / 40 16 / 20

100

118

pipe 12/16 mm

G 1/2

1/2" NPT

1) 2) 3) * **

30

tube 4/6 mm tube 6/9 mm tube 9/12 mm

PP

glass

FKM

Type Key

Product number

IV0200-10 PVC/V/G 4U1-20/100,00

96688286 (522-0200-10000)

IV 0200-10 PVC/T/C 4U1-20/100,00

96688287 (522-0200-10002)

IV 0200-10 PVC/E/SS 4U1-20/100,00

96688288 (522-0200-10004)

IV 0200-10 PVC/E/SS 44-20/100,00

96727295 (522-0200-10005)

IV 0200-16 PV/T/T 4B3-20/100,00

96688289 (522-0200-10006)

IV 0200-16 PP/V/G 4B3-20/100,00

96727297 (522-0200-10008)

IV 0200-10 PP/V/G 4U2-20/100,00

96688291 (522-0200-10010)

tube 4/6 mm tube 6/12 mm pipe 10/12 mm

PVC

glass

FKM

FKM

300

385

10 / 40 16 / 20

IV 0200-10 PVC/V/G 4U1-20/300,00

96688292 (522-0200-10011)

tube 9/12 mm

PP

PTFE

EPDM

EPDM

100

118

10 / 40 16 / 20

IV 0200-10 PP/E/T 46-20/100,00

96688293 (522-0200-10012)

SS *)

27

92

100 / 120

IV 0200-100 SS/V/SS 4A-20/27,00

G 1/4

SS *)

SS *)

FKM

96688294 (522-0200-10013)

FKM

27

92

16 / 120

IV 0200-16 SS/V/SS 4A-20/27,00

96688295 (522-0200-10014)

tube 5/8 mm

PP

PTFE

EPDM

EPDM

100

128

10 / 40 16 / 20

IV 0200-10 PP/E/T 4A5-20/100,00

96688298 (522-0200-10017)

pipe 4/6 mm

SS *)

SS *)

FKM

SS *)

27

118

25 / 120

IV 0200-25 SS/V/SS 4B6-20/27,00

96688301 (522-0200-10020)

pipe 1/4 mm

Y **)

Y **)

PTFE

Y **)

62

152

100 / 120

IV 0201-100 Y/T/Y 4A-20/62,00

96688302 (522-0201-10000)

tube 3/8” x 1/2” tube 4/6 mm

PVC

Glass

FKM

FKM

100

120

10 / 40

IV 0200-10 PVC/V/G 4U6-21/100,00

96688290 (522-0200-10009)

1/2" NPT

PVDF

PTFE

PTFE

PTFE

100

118

10 / 50

IV 0200-10 PV/T/T 4A9-21/100,00

96688296 (522-0200-10015)

1/4" NPT

SS *)

SS *)

FKM

FKM

10

75

16 / 120

IV 0200-16 SS/V/SS 4V-21/27,00

96688297 (522-0200-10016)

tube 3/8” x 1/2”

PP

glass

FKM

FKM

100

118

10 / 40

IV 0200-10 PP/V/G 4S-21/100,00

96688299 (522-0200-10018)

tube 3/8” x 1/2” tube 4/6 mm

PVC

SS *)

EPDM

EPDM

62

10 / 40

IV 0200-10 PVC/E/SS 4U6-21/100,00

96688300 (522-0200-10019)

Maximum pressure Maximum temperature ID = Internal Diameter, OD = Outside Diameter Stainless steel 1.4301, according to EN 10027-2 Alloy C-4, NiMo16Cr16Ti, material number 2.4610, according to EN 10027-2

Injection valves

Pump accessories

TM03 8634 2107

Standard version, DN 20, threaded connection G 1 1/4 Maximum flow: 500 l/h.

Fig. 29 Standard version, DN 20 Connection to process line

Connection from dosing pump

Valve materials

Tube / pipe ID/OD3)

Body

Balls

pipe Rp 3/4”

SS *)

SS *)

Gasket

tube 13/20 mm pipe 20/25 mm

G1

SS *)

l L [mm] [mm]

Type Key

Product number

100 / 120

IV 0300-100 SS/V/SS 4A1-30/120,00

96688313 (522-0300-10005)

120

212

60

140

IV 0300-10 PVC/V/G 4B2-30/60,00

96688308 (522-0300-10000)

60

117

IV 0300-10 PVC/V/G 4B9-30/60,00

96688309 (522-0300-10001)

200

280

IV 0300-10 PVC/V/G 4B2-30/200,00

96688310 (522-0300-10002)

60

142

IV 0300-10 PVC/E/T 4B2-30/60,00

96688311 (522-0300-10003)

200

-

IV 0300-10 PVC/V/G 4B9-30/200,00

96688315 (522-0300-10008)

60

189

IV 0300-10 PP/V/G 4B4-30/60,00

96688312 (522-0300-10004)

60

-

IV 0300-10 PP/V/G 4B9-30/60,00

96688316 (522-0300-10009)

EPDM

60

-

IV 0300-10 PP/E/T 4B4-30/60,00

96688317 (522-0300-10010)

PTFE

60

189

10 / 60

IV 0300-10 PV/T/T 4B4-30/60,00

96688314 (522-0300-10007)

120

212

100 / 120

IV 0300-100 SS/V/SS 4A3-31/120,00

96727298 (522-0300-10006)

120

205

IV 0300-10 PVC/V/G 4A7-31/120,00

96727299 (522-0300-10011)

120

-

IV 0300-10 PVC/E/T 4A7-31/120,00

96727300 (522-0300-10012)

120

189

IV 0300-10 PV/T/T 4A7-31/120,00

96727301 (522-0300-10013)

glass PVC

tube 13/20 mm pipe 20/25 mm

PTFE

EPDM

tube 19/27 mm

PTFE

pipe 20/25 mm tube 19/27 mm tube 25/34 mm

Seat

Pmax1) / Tmax2) [bar] / [°C]

FKM

tube 19/27 mm tube 13/20 mm pipe 20/25 mm

Dimensions

glass

FKM

PP

pipe 20/25 mm

10 / 20

10 / 40

PTFE

1" NPT

pipe 20/25 mm

PVDF

3/4" NPT male

SS *)

3/4" NPT female

SS *)

FKM

glass

FKM

PVC

10 / 20 EPDM

PTFE

PTFE PVDF

1) 2) 3) *

SS *)

PTFE

10 / 60

Maximum pressure Maximum temperature ID = Internal Diameter, OD = Outside Diameter Stainless steel 1.4301, according to EN 10027-2

31

Injection valves

Pump accessories

Standard version, DN 32, threaded connection G 2 Maximum flow: 1500 l/h.

TM03 8628 2107

The threaded parts are made of stainless steel.

Fig. 30 Standard version, DN 32 Valve materials

Dimensions

Connection to process line

Connection from dosing pump

Body

Balls

Gasket

Seat

l [mm]

G2

-

PVC

glass

FKM

PE

200

L [mm]

Pmax1) / Tmax2) [bar] / [°C]

Type Key

Product number

10 / 20

IV 0406-10 PVC/V/G X-40/200,00

96688318 (522-0406-10000)

Type Key

Product number

6 / 20

IV 0700-6 PVC/V/PVC Y-70/220,00

96688319 (522-0700-10000)

6 / 40

IV 0700-6 PP/V/PP Y-70/220,00

96688320 (522-0700-10001)

1) Maximum pressure 2) Maximum temperature

TM03 8629 2107

Standard version, DN 65, flange connection Maximum flow: 4000 l/h.

Fig. 31 Standard version, DN 65 Connection to process line

Connection from dosing pump

Valve materials Body

Balls

PVC

PVC

PP

PP

flange DN 80 flange DN 65

FKM

1) Maximum pressure 2) Maximum temperature 3) ID = Internal Diameter, OD = Outside Diameter

32

Gasket

Dimensions Seat

PTFE

l [mm]

220

Pmax1) / L Tmax2) [mm] [bar] / [°C]

377

Injection valves

Pump accessories

GrA1013p

TM03 8631 2107

Injection valve with lip valve, DN 4 / DN 8, threaded connection G 5/8

Fig. 32 Injection valve with lip valve

Connection to process line

Connection from dosing pump

Fig. 33 Injection valve with lip valve

Valve materials

Dimensions

Pmax1) / Tmax2) [bar] / [°C]

Type Key

Product number

Tube / pipe ID/OD 3)

Body

Balls

Gasket

Seat

G 1/2

tube 4/6 mm tube 6/12 mm pipe 10/12 mm

PVC

Glass

FKM

FKM

55

114

10 / 40 16 / 20

IV 0203-10 PVC/V/G 4U1-20/55,00

96688304 (522-0203-10000)

1/2" NPT

tube 4/6 mm tube 6/12 mm pipe 10/12 mm

PVC

Glass

FKM

FKM

55

114

10 / 40 16 / 20

IV 0203-10 PVC/V/G 4U1-21/55,00

96688305 (522-0203-10001)

l L [mm] [mm]

1) Maximum pressure 2) Maximum temperature 3) ID = Internal Diameter, OD = Outside Diameter

33

Injection valves

Pump accessories

Hot-injection valve, M 30 The hot-injection valve kit is complete with isolating valve, pipe and tube connection fitting for chemical injection into steam and hot-water applications. The hot-injection valve allows for direct dosing injection into systems with a temperature of maximum 150 °C at the injection point. The hot-injection valve kit is delivered non-assembled to facilitate adaptation to the actual application. Materials and dimensions Component

Material

Isolating ball valve

Stainless steel, DIN 1.4401

Dimension 1/2"

Pipe, length 1 m

Stainless steel, DIN 1.4401

8/10 mm

Stainless steel, DIN 1.4401

Tube connection

PVDF

1/2" GR 7506_p

Pipe connection

6/9 mm

Fig. 34 Hot-injection valve

Max. flow rate [l/h]

Size

50

DN 4

Materials

Connection

Connection

Gasket

Valve ball

Type

Tube diameter

PVDF

FKM

Ceramic

Tube

6/9 mm

Product number 96534472

TM03 8632 2107

Hot-injection valve, DN 4 / DN 8

Fig. 35 Hot-injection valves, DN 4 / DN 8 Connection to process line

Connection from dosing pump

G 1/2 1) 2) * **

Valve materials

Dimensions

Pipe

Thread

Body

Balls

Gasket

Seat

l [mm]

L [mm]

Rp 1/4”

G 5/8

SS *)

SS **)

FKM

SS *)

27

118

Pmax1) / Tmax2) [bar] / [°C]

Product number

16 / 120

96688295 (522-0200-10014)

Length [mm]

Product number

420

96727309 (522-095)

1000

96727310 (522-096)

Maximum pressure Maximum temperature Stainless steel 1.4571, according to EN 10027-2 Stainless steel 1.4401, according to EN 10027-2

Cooling pipe Connection

5/8”

*

34

Size

DN 8

Material Pipe

SS *)

Stainless steel 1.4571, according to EN 10027-2

Gasket

FKM

Max. operating pressure [bar]

100

Injection valves

Pump accessories

TM03 8630 2107

Injection valve with ball valve, DN 4 / DN 8, threaded connection G 5/8

Fig. 36 Injection valve, with ball valve, DN 4 / DN 8

Connection to process line

G 1/2

Connection from dosing pump

Valve materials

Dimensions

Tube / pipe ID/OD3)

Body

Balls Gasket

Seat

tube 4/6 mm tube 6/12 mm pipe 10/12 mm

PVC

Glass

FKM

FKM

l L [mm] [mm] 100

257

Pmax1) / Tmax2) [bar] / [°C]

Type Key

Product number

10 / 40 16 / 20

IV 0202-10 PVC/V/G 4U1-20/100,00

96688303 (522-0202-10000)

1) Maximum pressure 2) Maximum temperature 3) ID = Internal Diameter, OD = Outside Diameter

Injection valve, cleanable, DN 4 / DN 8, threaded connection G 5/8

TM03 8633 2107

The injection valve is removable.

Fig. 37 Injection valve, cleanable, DN 4 / DN 8 Connection to process line

G 1/2 1) 2) 3) *)

Connection from dosing pump

Valve materials

Dimensions

Tube / pipe ID/OD3)

Body

Balls Gasket

Seat

tube 4/6 mm tube 6/12 mm pipe 10/12 mm

PVC

Glass

FKM

FKM

l L [mm] [mm] 175 *)

465

Pmax1) / Tmax2) [bar] / [°C]

Type Key

Product number

10 / 20

IV 0206-10 PVC/V/G 4U1-20/175,00

96688307 (522-0206-10000)

Maximum pressure Maximum temperature ID = Internal Diameter, OD = Outside Diameter Immersion depth l: maximum = 175 mm, minimum = adjustable

35

Pressure-relief valves

Pump accessories

DN 4 / DN 8 The adjustable valve is suitable for installation in the discharge tube.

Pressure range:

0 to 10 bar

Diaphragm material:

PTFE

GrA1042

The valve is fitted in a T-connection with the valve outlet connected to the tank. The valve functions as a pressure-relief valve or a safety valve, protecting the pump and the discharge tube against excessive pressures.

TM 03 2407 4105

Fig. 38 Relief valve, DN 4/DN 8

Fig. 39 Dimensions of relief valve, DN 4/DN 8

Size

Max. flow rate [l/h]

DN 4/DN 8

15/60

Material body/gasket

Supported connections Internal/outside tube or pipe diameters/ thread

Dimensions L [mm]

H [mm]

D [mm]

h [mm]

96295883 (525-3175.1)

PP/EPDM Tube, 4/6 mm, 6/9 mm, 9/12 mm PP/FKM 96

90

68

21

PVC/EPDM DN 4/DN 8

15/60

Tube, 4/6 mm, 6/9 mm, 6/12 mm; pipe, 10/12

60

SS *)

*) Stainless steel 1.4571, according to EN 10027-2

36

Pipe Rp 1/4"

96295884 (525-3175) 96295885 (525-3176.1) 96295886 (525-3176)

PVC/FKM DN 8

Product number

108

82

68

11

96295887 (525-0586)

Pressure-relief valves

Pump accessories

DN 20 The adjustable valve is suitable for installation in the discharge tube.

Pressure range:

0 to 10 bar

Diaphragm material:

PTFE

GrA1041

The valve is fitted in a T-connection with the valve outlet connected to the tank. The valve functions as a pressure-relief valve or a safety valve, protecting the pump and the discharge tube against excessive pressures.

Fig. 40 Relief valve, DN 20

TM04 1445 0210

h

H

D

L

Fig. 41 Dimensions of relief valve, DN 20

Size

Max. flow rate [l/h]

Material body/gasket

Supported connections Internal/outside tube or pipe diameters/ thread

Dimensions L [mm]

H [mm]

D [mm]

h [mm]

PP/EPDM Tube, 19/27 mm, 25/34 mm

153

144

90

28

Tube, 19/27 mm, 25/34 mm

149

144

90

28

144

134

28

PP/FKM DN 20

400

PVC/EPDM PVC/FKM SS *)

Pipe, Rp 3/4"

Product number 96295888 (525-3153.411) 96295889 (525-3153.401) 96295890 (525-3023.411) 96295891 (525-3023.401) 96295892 (525-3073.4)

*) Stainless steel 1.4571, according to EN 10027-2

37

Pressure-relief valves

Pump accessories

DN 32 The adjustable valve is suitable for installation in the discharge tube.

Pressure range:

0 to 10 bar

Diaphragm material:

PTFE

GrA1041

The valve is fitted in a T-connection with the valve outlet connected to the tank. The valve functions as a pressure-relief valve or a safety valve, protecting the pump and the discharge tube against excessive pressures.

Fig. 42 Relief valve, DN 32

L

TM04 1445 0210

h

H

D

Fig. 43 Dimensions of relief valve, DN 32

Size

Max. flow rate [l/h]

Supported connections Material Internal/outside tube or pipe diameters/ body/gasket thread

Dimensions L [mm]

H [mm]

D [mm]

h [mm]

229

218

129

70

PP/EPDM Pipe cementing diameter, 40 mm

DN 32

1150

96295893 (525-3045.411)

PP/FKM

96295894 (525-3045.401)

PVC/EPDM

96295895 (525-3043.411)

Pipe cementing diameter, 40 mm

229

218

129

70

188

129

40

PVC/FKM SS *) *) Stainless steel 1.4571, according to EN 10027-2

38

Product number

Pipe, Rp 1 1/4"

96295896 (525-3043.401) 96295897 (525-3083.4)

Pressure-relief valves

Pump accessories

DN 65 The pressure-relief valve protects the discharge pipework against too high pressures. Features • overflow function by a diaphragm spring system • bypass valves with a connected T-piece • opening pressure adjustable from 0 to 10 bar

TM03 8639 2107

• preset opening pressure of 10 bar.

Fig. 44 Pressure-relief valve, DN 65, PVC, PP

Size

DN 65

Max. flow rate [l/h]

4000

Dimensions

Material body/gasket

Supported connections

L [mm]

H [mm]

h [mm]

a [mm]

D [mm]

Product number

PVC/FKM

Flange, DN 65

266

230

195

46

130

96638461 (525-0614)

PVC/EPDM

Flange, DN 65

266

230

195

46

130

96635243 (525-0615)

PP/FKM

Flange, DN 65

326

230

195

46

130

96727368 (525-0616)

18

TM04 1409 4209

145 185

203

Ø 76 DN 65

394

Fig. 45 Pressure-relief valve, DN 65, stainless steel

Size

Max. flow rate [l/h]

Material body/gasket

Supported connections

Dimensions

Product number

DN 65

4000

SS *)/FKM

Flange, DN 65

please see drawing

96694452 (525-0617)

*) Stainless steel 1.4571, according to EN 10027-2

39

Pressure-loading valves

Pump accessories

DN 4/DN 8 The adjustable valve is suitable for installation in the discharge tube.

Pressure range:

0 to 10 bar

Diaphragm material:

PTFE

GrA1036

The valve is fitted in-line. It functions as a counterpressure valve, optimising dosing accuracy into systems with fluctuating pressure. The valve also functions as an anti-siphoning valve when dosing into pressureless systems.

TM03 2401 4105

Fig. 46 Counter-pressure valve, DN 4/DN 8

Fig. 47 Dimensions, DN 4/DN 8

Size

Max. flow rate [l/h]

Material body/gasket

Supported connections Internal/outside tube or pipe diameters/ thread

Dimensions L [mm]

H [mm]

D [mm]

h [mm]

d [mm]

A [mm]

96295898 (525-3173.1)

PP/EPDM DN 4/DN 8

15/60

Tube, 4/6 mm, 6/9 mm, 9/12 mm PP/FKM 96 PVC/EPDM

DN 4/DN 8

15/60 PVC/FKM

DN 8

60

*) Stainless steel 1.4571, according to EN 10027-2

40

90

68

21

78

4.5

Tube, 4/6 mm, 6/9 mm, 6/12 mm, pipe, 10/12

SS *)

Pipe, Rp 1/4"

Product number

96295899 (525-3173) 96295900 (525-3174.1) 96295901 (525-3174)

108

82

68

11

78

4.5

96295902 (525-0571)

Pressure-loading valves

Pump accessories

DN 20 The adjustable valve is suitable for installation in the discharge tube.

Pressure range:

0 to 10 bar

Diaphragm material:

PTFE

GrA1037

The valve is fitted in-line. It functions as a counterpressure valve, optimising dosing accuracy into systems with fluctuating pressure. The valve also functions as an anti-siphoning valve when dosing into pressureless systems.

L

d

D

Fig. 48 Counter-pressure valve, DN 20

TM04 1460 0310

h

A

H Fig. 49 Dimensions, DN 20

Size

Max. flow rate [l/h]

Material body/gasket

Supported connections Internal/outside tube or pipe diameters/ thread

Dimensions L [mm]

H [mm]

D [mm]

h [mm]

d [mm]

A [mm]

PP/EPDM Tube, 19/27 mm, 25/34 mm

153

144

90

28

72

6.6

Tube, 19/27 mm, 25/34 mm

149

144

90

28

72

6.6

Pipe, Rp 3/4"

-

144

134

28

72

6.6

PP/FKM DN 20

400

PVC/EPDM PVC/FKM SS *)

Product number 96295903 (525-1163.11) 96295904 (525-1163.01) 96295905 (525-1113.11) 96295906 (525-1113.01) 96295907 (525-2133)

*) Stainless steel 1.4571, according to EN 10027-2

41

Pressure-loading valves

Pump accessories

DN 32 The adjustable valve is suitable for installation in the discharge tube.

Pressure range:

0 to 10 bar

Diaphragm material:

PTFE

GrA1037

The valve is fitted in-line. It functions as a counterpressure valve, optimising dosing accuracy into systems with fluctuating pressure. The valve also functions as an anti-siphoning valve when dosing into pressureless systems.

L

D

d

Fig. 50 Counter-pressure valve, DN 32

TM04 1460 0310

h

A

H Fig. 51 Dimensions, DN 32

Size

Max. flow rate [l/h]

Material body/gasket

Supported connections

Dimensions

Internal/outside tube or pipe diameters/ thread

L [mm]

H [mm]

D [mm]

h [mm]

d [mm]

A [mm]

Pipe cementing diameter, 40 mm

229

218

129

70

105

8.4

Pipe cementing diameter, 40 mm

229

218

129

70

105

8.4

188

129

40

105

8.4

PP/EPDM PP/FKM DN 32

1150

PVC/EPDM PVC/FKM SS *)

*) Stainless steel 1.4571, according to EN 10027-2

42

Pipe, Rp 1 1/4"

Product number 96295908 (525-1173.11) 96295909 (525-1173.01) 96295910 (525-1223.1) 96295911 (525-1223) 96295912 (525-2233)

Pressure-loading valves

Pump accessories

DN 65 Use this valve in either of these cases: • if the dosing system has no counter-pressure • if the counter-pressure varies or fluctuates • if the injection point is at a lower level than the pump. The opening pressure is adjustable by a spring-loaded screw. The factory-set opening pressure is 3 bar. TM03 8638 2107

The valve works according to the dynamic pressure principle.

Fig. 52 Pressure-loading valve, DN 65

Size

DN 65

Max. flow rate [l/h]

Dimensions

Product number

Material body/gasket

Supported connections

L [mm]

H [mm]

h [mm]

D [mm]

PP/FKM

Flange, DN 65

326

230

195

130

96727367 (525-0612)

PVC/FKM

Flange, DN 65

266

230

195

130

96638486 (525-0610)

PVC/EPDM

Flange, DN 65

266

230

195

130

96635246 (525-0611)

SS*)/FKM

Flange, DN 65

280

243

203

198

96694434 (525-0613)

4000

*) Stainless steel 1.4571, according to EN 10027-2

43

Multi-function valve

Pump accessories

Multi-function valve The multi-function valve is a compact valve unit for direct mounting on the pump discharge connection. The body of the multi-function valve is made of PVDF, the connector materials can be selected according to the pump material. The valve has these functions: • constant counter-pressure • anti-siphoning • pump protection • manual pressure relief. Legend Description

1

Green knob (turn for deaeration)

2

Pressure-relief outlet

3

Discharge outlet

4

Black knob (turned together with the green for emptying discharge line)

5

Flow direction

6

Inlet from the pump

7

Pressure-relief line back to the tank

TM03 8691 2207

Pos.

Fig. 53 Multi-function valve

Dimensions

S

P

G 3/8 M 30

G 5/8

139 45

Fig. 54 Dimensions of multi-function valve

44

TM04 1486 0510

47

47

47

1

92

45

0

Ø6

Multi-function valve

Pump accessories

Multi-function valve selection The example in bold is a MFV 3/8-10 PP/V A5 A5 Pump connection

Overflow pressure [bar]

Materials of connectors/gaskets Material of connectors PP = Polypropylene PVC = Polyvinyl chloride PVDF= Polyvinylidene fluoride Material of gaskets E = EPDM V = FKM T = PTFE

Pump connection

Overflow pressure [bar]

Materials of connectors/gaskets

Connector, discharge side/overflow side Connector type B6 = Pipe, 4/6 mm A5 = Tube, 5/8 mm 4 = Tube, 6/9 mm 6 = Tube, 9/12 mm R = Tube, 1/4" / 3/8" S = Tube, 1/2" / 3/8" B3 = Welding diameter,16 mm A9 = Threaded, 1/2" NPT, male U1 = Combined tube, 4/6, 6/12 mm, cementing diameter 12 mm U2 = Combined tube, 4/6 mm, 6/9 mm, 9/12 mm Connector, discharge side/overflow side A5A5 RR

PP/V PP/E

SS B3B3

M 30 G 3/8 G 5/8

U2U2

10 16

B6B6 44 PV/T

66 B3B3 A9A9 U1U1 44

G 3/8 G 5/8

10 16

PVC/V PVC/E

66 RR SS A9A9

45

Multi-function valve

Pump accessories

Multi-function valve selection Pump connection

Opening pressure [bar]

Material Connector

Size

Type key

Product number

10/12

MFV-G3/8-10 PVC/V U1

95704519 (525-401-10001)

4/6; 6/12

10/12

MFV-G3/8-10 PVC/E U1

95704526 (525-401-10008)

FKM

4/6; 6/12; 9/12

-

MFV-G3/8-10 PP/V U2

95704538 (525-401-10020)

EPDM

4/6; 6/12; 9/12

-

MFV-G3/8-10 PP/E U2

95704544 (525-401-10026)

4/6

-

MFV-G3/8-10 PV/T 3

95706586 (525-401-10048)

-

12/16

MFV-G3/8-10 PV/T B3

95704549 (525-401-10031)

10/12

MFV-G3/8-16 PVC/V B1

95704554 (525-401-10036)

10/12

MFV-G3/8-16 PVC/E B1

95704556 (525-401-10038)

FKM

-

MFV-G3/8-16 PP/V C6

95704557 (525-401-10039)

EPDM

-

MFV-G3/8-16 PP/E C6

95704559 (525-401-10041)

Gasket

Hose

Pipe

FKM

4/6; 6/12

EPDM

PVC

10

G 3/8

PP

PVDF

PTFE

FKM PVC EPDM 16

6/12 PP

PVC

PP

FKM

4/6; 6/12

10/12

MFV-G5/8-10 PVC/V U1

95704566 (525-402-10000)

EPDM

4/6; 6/12

10/12

MFV-G5/8-10 PVC/E U1

95704573 (525-402-10007)

FKM

4/6; 6/12; 9/12

-

MFV-G5/8-10 PP/V U2

95704585 (525-402-10019)

EPDM

4/6; 6/12; 9/12

-

MFV-G5/8-10 PP/E U2

95704591 (525-402-10025)

6/9

-

MFV-G5/8-10 PV/T 4

95704592 (525-402-10026)

-

12/16

MFV-G5/8-10 PV/T B3

95704596 (525-402-10030)

FKM

10/12

MFV-G5/8-16 PVC/V B1

95704602 (525-402-10036)

EPDM

10/12

MFV-G5/8-16 PVC/E B1

95704604 (525-402-10038)

FKM

-

MFV-G5/8-16 PP/V C6

95704605 (525-402-10039)

EPDM

-

MFV-G5/8-16 PP/E C6

95704607 (525-402-10041)

10

PVDF G 5/8

PTFE

PVC

16

6/12 PP

PVC

PP

FKM

4/6; 6/12

10/12

MFV-M30-10 PVC/V U1

95704614 (525-403-10000)

EPDM

4/6; 6/12

10/12

MFV-M30-10 PVC/E U1

95704621 (525-403-10007)

FKM

4/6; 6/12; 9/12

-

MFV-M30-10 PP/V U2

95704633 (525-403-10019)

EPDM

4/6; 6/12; 9/12

-

MFV-M30-10 PP/E U2

95704639 (525-403-10025)

6/9

-

MFV-M30-10 PV/T 4

95704640 (525-403-10026)

-

12/16

MFV-M30-10 PP/E B3

95704638 (525-403-10024)

10/12

MFV-M30-16 PVC/V B1

95704650 (525-403-10036)

10/12

MFV-M30-16 PVC/E B1

95704652 (525-403-10038)

FKM

-

MFV-M30-16 PP/V C6

95704653 (525-403-10039)

EPDM

-

MFV-M30-16 PP/E C6

95704655 (525-403-10041)

10

PVDF M 30

PTFE

PVC

FKM EPDM

16

6/12 PP

46

Multi-function valve

Pump accessories

Accessories for multi-function valve Adapter for DMI and DDI P3 pumps When used with the multi-function valve, DMI and DDI dosing pumps with PVC dosing head and P3 system require an adapter. The adapter is fitted between the discharge port of the dosing head and the multi-function valve. • Select a multifunction valve with G 5/8 pump connection Adapter for pump For DMI and DDI pumps with PVC dosing head and P3 system

Material

Product number

EPDM

95700954 (529-483-1)

FKM

95700955 (529-483-2)

47

Pulsation dampers

Pump accessories

Pulsation dampers The damper is particularly suitable for long discharge tubes and/or small-diameter lines. Installed in the discharge tube, the damper optimises dosing accuracy and protects pump and discharge line against pressure surges. Depending on the system pressure, the installation of a counter-pressure valve after the damper may be required to optimise its function. A special pulsation damper is available for suction lines. Setting the pressure Set the pressure in the pulsation damper by means of compressed air. The pressure must be the system pressure (p1) x 0.8. The pressure on the liquid side of the pulsation damper should be 0 when the air side is filled with air. This applies both to the initial setting of the pressure as well as to later check-ups.

TM03 7870 5006

To facilitate the reading of the pulsation damper pressure, a pressure gauge can be fitted directly on the damper.

Fig. 55 Pulsation dampers

48

Pulsation dampers

Pump accessories

Suction side pulsation dampers

A

A

L

L

E

E

A

L

8

Ø 6.5

A F B

F Ø 14

F

D

200

B

395

150

D

TM04 1456 0210

B

TM04 1441 4909

Fig. 56 Dimensions of suction side pulsation dampers: left: plastic 1 - 20 litres; centre: plastic 40 litres; right: stainless steel 1 - 40 litres

Fig. 57 Suction side pulsation damper, PVC, 1 litre - 20 litres

49

Pulsation dampers

Pump accessories

Selection of suction side pulsation dampers Material Vol. [l]

1

3

Suitable for *) DMI DDI 209, DDI 222 DMX 221 DMX 226 40/-59/-65/-67-80/ 95/-105/-120/-123/-130/-160/ -199/-210/-240/-250 DMH 251, 252, 253, 254 DMS all DME except 375-10/940-4

DMX 226 96/ 100/ 152/ 165/ 193/ 200/ 321/ 330/ 385/ 400/ 510/ 630/ 720 DMH 255 DME 375-10/940-4

Dimensions [mm]

Seals

P max [bar]

Connection (thread or flange) A

Connection (tubing/pipe) ID/OD1)

B

D

E

F

L

FKM

2

G1

12/16 mm, 16/20 mm

160

-

-

DN 10

388

91835549 (516-4133)

EPDM

2

G1

12/16 mm, 16/20 mm

160

-

-

DN 10

388

96688101 (516-4132)

PVDF

PTFE

6

G 3/4

14/16 mm

145

-

-

DN 10

524

96690350 (516-4011)

SS **)

-

40

Rp 1/4”

159

-

155

R 1/4”

295

96688107 (516-513)

FKM

2

G 1 1/2

20/25 mm, 25/32 mm

194

-

-

DN 10

643

96688102 (516-4232)

EPDM

2

G 1 1/2

20/25 mm, 25/32 mm

194

-

-

DN 10

643

96654767 (516-4231)

PVDF

PTFE

6

G 3/4

14/16 mm

145

-

-

DN 10 1035

96688100 (516-4021)

SS **)

-

40

Rp 3/4”

213

-

215

R 1/4”

375

96688108 (516-523)

FKM

2

G 2 1/4

32/40 mm, 40/50 mm

220

-

-

DN 10

900

96688103 (516-4332)

EPDM

2

G 2 1/4

32/40 mm, 40/50 mm

220

-

-

DN 10

900

96653755 (516-4331)

-

25

Rp 3/4”

248

170

245

R 1/4”

395

96688109 (516-533)

Flange DN 50

320

200

-

DN 10

800

96688104 (516-464)

Flange DN 65

320

200

-

DN 10

800

96688105 (516-4641)

Flange DN 50

363

273

255

R 1/4”

500

96688110 (516-554)

Flange DN 65

363

273

255

R 1/4”

500

95702959 (516-5541)

Flange DN 50

450

270

930

DN 10 1060

96638463 (516-474)

Flange DN 65

450

270

930

DN 10 1060

96688106 (516-4741)

Flange DN 50

363

273

755

R 1/4” 1000

96688111 (516-564)

Flange DN 65

363

273

755

R 1/4” 1000

96688112 (516-5641)

Body

PVC

PVC

PVC 5

DMH 257 SS **)

PP 20

SS **)

PP 40

FKM

6

DMX 227 430/ 860/ 1120 and other dosing pumps -

FKM

6

4

DMX 227 770/ 1520/ 2000 and other dosing pumps SS **)

-

4

Note: Connectors may not be standard pump connector sizes. 1) ID = Internal Diameter, OD = Outside Diameter. * Not suitable in every case, please check with calculation based on layout ** Stainless steel 1.4301, according to EN 10027-2

50

Product number

Pulsation dampers

Pump accessories

TM04 1442 4909

TM04 1458 0210

Accessories for suction side pulsation dampers

Fig. 60 Pulsation damper 1 - 20 litres with manual vacuum pump and aeration and drain valve

Fig. 58 Pulsation damper, plastic, 1 - 20 litres with manual vacuum pump

Manual vaccum pump as suction aid Description

Product number

Suction aid (manual vaccum pump with tube and 3-way ball valve)

96653775 (523-018)

Aeration and drain valves

DN 10

TM04 1450 0210

DN 10

ca. 165

Fig. 59 Aeration and drain valve Description

Aeration and drain valve

Connections

Materials

Product number

Body

Gaskets

DN 10

PVC

FKM

96638467 (523-020)

DN 10

PVC

EPDM

96693605 (523-021)

DN 10

PP

FKM

96727337 (523-022)

DN 10

PVC

EPDM

96727338 (523-023)

DN 10

PVDF

FKM

96704688 (523-024)

51

Pulsation dampers

Pump accessories

E

A

Discharge side pulsation dampers without separating diaphragm

24 B 24 A

B

Ø 6.5

C

C

A

B

TM04 1443 4909

Fig. 61 Dimensions of discharge side pulsation dampers without separating diaphragm: left: plastic 0.35 - 5.0 litres; centre: plastic 10 - 40 litres; right: stainless steel 0.35 - 40 litres

Fig. 62 Discharge side pulsation damper, plastic, 0.35 - 5.0 litres

52

TM04 1457 0210

B

D

Pulsation dampers

Pump accessories

Selection of discharge side pulsation dampers without separating diaphragm Vol. [l]

Materials Suitable for *)

Body

Connection

Seals

P max [bar]

Connect. thread or flange

Tubing ID/OD1)

FKM

10

G 5/8

EPDM

10

FKM

Pipe ID/OD 1)

Dimensions [mm] B

C

D

E

4/6 mm

202

47

127

-

-

95700901 (517-0611-10002)

G 5/8

4/6 mm

202

47

127

-

-

96688114 (517-0612-10001)

10

G 5/8

4/6 mm

202

47

127

-

-

96727147 (517-0641-10000)

EPDM

10

G 5/8

4/6 mm

202

47

127

-

-

96727148 (517-0642-10000)

FKM

10

G 5/8

4/6 mm

4/6 mm

202

47

127

-

-

96727150 (517-0651-10001)

EPDM

10

G 5/8

4/6 mm

4/6 mm

202

47

127

-

-

96727151 (517-0652-10000)

-

16

Rp 1/4”

215

50

-

83

85

96727145 (517-0623-10000)

FKM

10

G 1 1/4

6/12 mm 10/12 mm

351

60

260

-

-

96688120 (517-0711-10000)

EPDM

10

G 1 1/4

6/12 mm 10/12 mm

351

60

260

-

-

96688121 (517-0712-10001)

FKM

10

G 1 1/4

12/16 mm

278

60

165

-

-

96688123 (517-0741-10000)

EPDM

10

G 1 1/4

12/16 mm

278

60

165

-

-

96688124 (517-0742-10000)

FKM

10

G 1 1/4

14/16 mm

278

60

165

-

-

96688125 (517-0751-10000)

EPDM

10

G 1 1/4

14/16 mm

278

60

165

-

-

96619905 (517-0752-10000)

-

16

Rp 1/4”

277

65

-

110

125

96688122 (517-0723-10001)

FKM

10

G 1 1/4

13/20 mm 20/25 mm

764

60

675

-

-

96688126 (517-0811-10000)

EPDM

10

G 1 1/4

13/20 mm 20/25 mm

764

60

675

-

-

96688127 (517-0812-10001)

FKM

10

G 1 1/4

20/25 mm

655

60

565

-

-

96688129 (517-0841-10001)

EPDM

10

G 1 1/4

20/25 mm

655

60

565

-

-

96688130 (517-0842-10000)

FKM

10

G 1 1/4

20/25 mm

655

60

565

-

-

96688131 (517-0851-10000)

EPDM

10

G 1 1/4

20/25 mm

655

60

565

-

-

96688132 (517-0852-10000)

16

Rp 3/4”

355

87

-

150

160

96688128 (517-0823-10001)

FKM

10

G 1 1/4

13/20 mm 20/25 mm

841

70

750

-

-

96688133 (517-0911-10000)

EPDM

10

G 1 1/4

13/20 mm 20/25 mm

841

70

750

-

-

96654923 (517-0912-10000)

FKM

10

G 1 1/4

20/25 mm

700

70

608

-

-

96688135 (517-0941-10000)

EPDM

10

G 1 1/4

20/25 mm

700

70

608

-

-

96688136 (517-0942-10000)

FKM

10

G 1 1/4

20/25 mm

700

70

608

-

-

96688137 (517-0951-10000)

EPDM

10

G 1 1/4

20/25 mm

700

70

608

-

-

96688138 (517-0952-10000)

16

Rp 3/4”

345

100

-

170

190

96688134 (517-0923-10000)

PVC

DMI, DDI up to 6 l/h 0.35 DME 2-18 DMS 2-11/4-7

PP

PVDF

SS **)

1

DMI, DDI 209 above 6 l/h DDI 60-10 DME 8-10/12-6/19-6/48-3/ 60-10 DMS 8-5/12-3 DMX 221 4/ 7/ 8/ 9/ 14/ 16/ 17/ 18/ 25/ 27/ 35/ 39 DMH 251 5/ 13/ 19/ 24 DMH 251 4,5/ 5/ 11/ 12/ 17/ 18/ 21/ 23 p