SS-PRC007-EN

Split System Heat Pump Product & Performance Data XL16i 4TWX6024,036,048 & 060A 2,3,4 & 5 Tons

PUB. NO. 22-1754-05

General Features Split System Heat Pump Units . . . The Evolution Continues XL to XLi 4TWX6 split systems represent a product that is not only an engineer’s dream, it's also a customer’s dream. The design team’s mission and accomplishment is enhanced performance and efficiency, improved reliability and durability, and improved installability and serviceability. Trane’s experienced design team applied “six sigma principles”, the latest computer

© 2008 Trane

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technology, and customer research to develop the next generation of leadership products. Couple the Trane reputation for reliability and durability with the above mentioned mission and accomplishments and you continue to have systems that prove “It’s Hard to Stop a Trane.® ”

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Contents

General Features

2

Features and Benefits

4

Optional Equipment Low Outdoor Ambient Cooling A.R.I. Standard Capacity Rating Conditions

Selection Procedure Model Number Nomenclature

General Data 4TWX6024A1000A 4TWX6036A1000A 4TWX6048A1000A 4TWX6060A1000A

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5 5 5

6 6

7 7 8 9 10

Electrical Data

11

Dimensions

13

Mechanical Specification Options

14

3

Features and Benefits • Climatuff® staged scroll compressor

• All models have designed startability

• Efficiency up to 17.0 SEER and 9.85 HSPF

• 060 ship with start kit

• All aluminum Spine Fin™ coil

• Comfort “R”™ mode approved

• WeatherGuard™ II top shields unit

• Easy single side service

• DuraTuff™ base, fast complete drain, weather proof

• Multi-use liquid and suction line service valves

• WeatherGuard™ fasteners

• Easy top & fan removal

• XL Seacoast shield

• Full length control and service valve cover

• Industry leading appearance

• Liquid line filter-drier

• Tarpaulin gray cabinet with anthracite gray top

• R-410A refrigerant

• Low sound ratings

• 10-year limited warranty on compressor, coil, and internal functional parts (Residential only)

• Compresssor sound insulator • Multi-stage fan for quiet operation

• Compresssor sump heat

• Quick-Sess™ cabinet, service access and refrigerant connections with full coil protection

• Extended warranties available

• Demand Defrost Control with Diagnostics

• Low ambient cooling to 40° F. with AY28X084, 30° F. with TXV

• S.E.E.T. design testing • 100% line run test

• Glossy corrosion resistant finish • Internal high/low pressure & temperature protection • High pressure switch

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Features and Benefits Optional Equipment ✓ ] indicates accessories included). OPTIONAL EQUIPMENT FOR CONDENSING UNITS (Check mark [✓ Indoor Thermostats — Elec. Setback Thermostat .................................................................................................. TAYSTAT500C [ Electronic, 3 Htg./2 Clg. (Non Prog.) ..................................................................................... TAYSTAT575 [ 3/2 HP Stat Electro Mech. ........................................................................................................................................ BAY28X153A [ Outdoor Thermostats 46°F. to – 10°F. (Adjustable) ................................................................................................. TAYSTAT250B [ Evaporator Defrost Control Kit ..................................................................................................................................... AY28X084 [ 5 Minute Delay Relay 1 ........................................................................................................................................ TAYASCT501A [ Outdoor Temperature Sensor (TAYSTAT500C) ...................................................................................................... TAYSENS100A [ Snow Legs – Base and Cap 4" High ....................................................................................................................... BAYLEGS002 [ Snow Legs – addition 4" extension (used with BAYLEGS002) ................................................................................ BAYLEGS003 [ Start Kit (2.5-4 ton models) ..................................................................................................................................... BAYKSKT260 [ Extreme Conditions Mounting Kit ........................................................................................................................... BAYECMT001 [

] ] ] ] ] ] ] ] ] ] ]

1 Do not use with programmable thermostats

BRAZED TUBING REFRIGERANT LINE SETS (All Suction Lines are Insulated.) 1/2" ODM (90° bend, one end), 1/2" and 1/4" tubing ............................................................................................ TAYREFLN5__* [ 5/8" ODM (90° bend, one end), 5/8" and 5/16" tubing .......................................................................................... TAYREFLN6__* [ 3/4" ODM (90° bend, one end), 3/4" and 3/8" tubing ............................................................................................ TAYREFLN7__* [ 3/4" ODM (90° bend, one end), 3/4" and 5/16" tubing .......................................................................................... TAYREFLN2__* [ 7/8" ODM (90° bend, one end), 7/8" and 3/8" tubing ............................................................................................ TAYREFLN3__* [ * Line lengths: 15, 20, 25, 30, 40 & 50 ft. Insert desired line length in catalog number at right for the complete number. Example: TAYREFLN220

Low Outdoor Ambient Cooling Low Ambient Cooling Thermal Expansion Valve (TXV)

As Manufactured 55°F

Evaporator Defrost Control 30°F

A.R.I. Standard Capacity Rating Conditions A.R.I. STANDARD 210/240 RATING CONDITIONS — (A) Cooling 80°F. D.B., 67°F. W.B. air entering indoor coil, 95°F. D.B. air entering outdoor coil. (B) High Temperature Heating 47°F. D.B., 43°F. W.B. air entering outdoor coil, 70°F. D.B. air entering indoor coil. (C) Low Temperature Heating 17°F. D.B., 15°F. W.B. air entering outdoor coil, 70°F. D.B. air entering indoor coil. (D) Rated indoor airflow for heating is the same as for cooling. A.R.I. STANDARD 270 RATING CONDITIONS — (Noise rating numbers are determined with the unit in cooling operation.) Standard Noise Rating number is at 95°F. outdoor air.

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] ] ] ] ]

Selection Procedure Model Number Nomenclature 1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

4

T

W

X

6

0

3

6

A

1

0

0

0

A

A

Refrigerant Type 2 = R-22 4 = R-410A

Unit Parts Identifier

TRANE

Minor Design Modifications

Product Type W = Split Heat Pump T = Split Cooling

Secondary Function

Product Family Z = LEADERSHIP - 2 STAGE X = LEADERSHIP R = REPLACEMENT / RETAIL B = BASIC A = LIGHT COMMERCIAL Family SEER 0 =˜ 10 2 =˜ 12 1 =˜ 11 3 =˜ 13

Power Supply 1 = 200 - 230 / 1 / 60 or 208 - 230 / 1 / 60 3 = 200 - 230 / 3 / 60 4 = 460 / 3 / 60 Major Design Modifications

4 =˜ 14 6 =˜ 16

8 =˜ 18

Nominal Capacity in 000’s of BTU’s Split System Connections 1 - 6 Tons 0 = Brazed

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General Data OUTDOOR UNIT 12 SOUND RATING (DECIBELS) 2 POWER CONNS. — V/PH/HZ 3 MIN. BRCH. CIR. AMPACITY BR. CIR. MAX. (AMPS) MIN. (AMPS) PROT. RTG. COMPRESSOR NO. USED - NO. SPEEDS VOLTS/PH/HZ R.L. AMPS 7 - L.R. AMPS FACTORY INSTALLED START COMPONENTS 8 INSULATION/SOUND BLANKET COMPRESSOR HEAT OUTDOOR FAN — TYPE DIA. (IN.) - NO. USED TYPE DRIVE - NO. SPEEDS CFM @ 0.0 IN. W.G. 4 NO. MOTORS - HP. MOTOR SPEED R.P.M. VOLTS/PH/HZ F.L. AMPS OUTDOOR COIL — TYPE ROWS - F.P.I. FACE AREA (SQ. FT.) TUBE SIZE (IN.) REFRIGERANT CONTROL REFRIGERANT (O.D. UNIT) NP CHRG. 5 FACTORY SUPPLIED LINE SIZE - IN. O.D. GAS 6 LINE SIZE - IN. O.D. LIQ. 6 FCCV RESTRICTOR ORIFICE SIZE DIMENSIONS OUTDOOR UNIT CRATED (IN.) UNCRATED WEIGHT SHIPPING (LBS.) NET (LBS.)

}

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4TWX6024A1000A 77 230/1/60 13 20 20 CLIMATUFF® - SCROLL 1-2 230/1/60 10.3 - 52

4TWX6024A1000A

1 CERTIFIED IN ACCORDANCE WITH THE AIR-SOURCE UNITARY HEAT PUMP EQUIPMENT CERTIFICATION PROGRAM, WHICH IS BASED ON A.R.I. STANDARD 210/240. 2 RATED IN ACCORDANCE WITH A.R.I. STANDARD 270/SECTION 5.3.6. 3 CALCULATED IN ACCORDANCE WITH NATIONAL ELECTRIC CODE. ONLY USE HACR CIRCUIT BREAKERS OR FUSES. 4 STANDARD AIR - DRY COIL - OUTDOOR 5 THIS VALUE APPROXIMATE. FOR MORE PRECISE VALUE SEE UNIT NAMEPLATE AND SERVICE INSTRUCTION. 6 MAX. LINEAR LENGTH: 80 FT. MAX. LIFT - SUCTION 25 FT; MAX LIFT LIQUID 25 FT. FOR GREATER LENGTH REFER TO REFRIGERANT PIPING SOFTWARE PUB. NO. 32-3312-01. 7 THE VALUE SHOWN FOR COMPRESSOR RLA ON THE UNIT NAMEPLATE AND ON THIS SPECIFICATION SHEET IS USED TO COMPUTE MINIMUM BRANCH CIRCUIT AMPACITY AND MAXIMUM FUSE SIZE. THE VALUE SHOWN IS THE BRANCH CIRCUIT SELECTION CURRENT. 8 NO MEANS NO START COMPONENTS YES MEANS QUICK START KIT COMPONENTS PTC MEANS POSITIVE TEMPERATURE COEFFICIENT STARTER.

NO YES YES PROPELLER 23 - 1 DIRECT - 2 2700 1 - 1/15 825 200/230/1/60 0.60 SPINE FIN™ 1 - 24 21.20 5/16 EXPANSION VALVE R-410A 5/12-LB/OZ YES 5/8 5/16

SPLIT SYSTEM N/A H X W X D 47.6 X 30.1 X 33 SEE OUTLINE DWG. 266 229

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General Data OUTDOOR UNIT 12 SOUND RATING (DECIBELS) 2 POWER CONNS. — V/PH/HZ 3 MIN. BRCH. CIR. AMPACITY BR. CIR. MAX. (AMPS) MIN. (AMPS) PROT. RTG. COMPRESSOR NO. USED - NO. SPEEDS VOLTS/PH/HZ R.L. AMPS 7 - L.R. AMPS FACTORY INSTALLED START COMPONENTS 8 INSULATION/SOUND BLANKET COMPRESSOR HEAT OUTDOOR FAN — TYPE DIA. (IN.) - NO. USED TYPE DRIVE - NO. SPEEDS CFM @ 0.0 IN. W.G. 4 NO. MOTORS - HP. MOTOR SPEED R.P.M. VOLTS/PH/HZ F.L. AMPS OUTDOOR COIL — TYPE ROWS - F.P.I. FACE AREA (SQ. FT.) TUBE SIZE (IN.) REFRIGERANT CONTROL REFRIGERANT (O.D. UNIT) NP CHRG. 5 FACTORY SUPPLIED LINE SIZE - IN. O.D. GAS 6 LINE SIZE - IN. O.D. LIQ. 6 FCCV RESTRICTOR ORIFICE SIZE DIMENSIONS OUTDOOR UNIT CRATED (IN.) UNCRATED WEIGHT SHIPPING (LBS.) NET (LBS.)

}

4TWX6036A1000A 77 230/1/60 24 40 40 CLIMATUFF® - SCROLL 1-2 230/1/60 16.7 - 82

4TWX6036A1000A

1 CERTIFIED IN ACCORDANCE WITH THE AIR-SOURCE UNITARY HEAT PUMP EQUIPMENT CERTIFICATION PROGRAM, WHICH IS BASED ON A.R.I. STANDARD 210/240. 2 RATED IN ACCORDANCE WITH A.R.I. STANDARD 270/SECTION 5.3.6. 3 CALCULATED IN ACCORDANCE WITH NATIONAL ELECTRIC CODE. ONLY USE HACR CIRCUIT BREAKERS OR FUSES. 4 STANDARD AIR - DRY COIL - OUTDOOR 5 THIS VALUE APPROXIMATE. FOR MORE PRECISE VALUE SEE UNIT NAMEPLATE AND SERVICE INSTRUCTION. 6 MAX. LINEAR LENGTH: 80 FT. MAX. LIFT - SUCTION 25 FT; MAX LIFT LIQUID 25 FT. FOR GREATER LENGTH REFER TO REFRIGERANT PIPING SOFTWARE PUB. NO. 32-3312-01. 7 THE VALUE SHOWN FOR COMPRESSOR RLA ON THE UNIT NAMEPLATE AND ON THIS SPECIFICATION SHEET IS USED TO COMPUTE MINIMUM BRANCH CIRCUIT AMPACITY AND MAXIMUM FUSE SIZE. THE VALUE SHOWN IS THE BRANCH CIRCUIT SELECTION CURRENT. 8 NO MEANS NO START COMPONENTS YES MEANS QUICK START KIT COMPONENTS PTC MEANS POSITIVE TEMPERATURE COEFFICIENT STARTER.

NO YES YES PROPELLER 27.6 - 1 DIRECT - 2 3975 1 - 1/3 660 200/230/1/60 2.80 SPINE FIN™ 1 - 24 24.88 5/16 EXPANSION VALVE R-410A 8/04-LB/OZ YES 3/4 3/8

SPLIT SYSTEM N/A H X W X D 46.4 X 35.1 X 38.7 SEE OUTLINE DWG. 300 253

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General 4TWX6048A1000A Data OUTDOOR UNIT 12 SOUND RATING (DECIBELS) 2 POWER CONNS. — V/PH/HZ 3 MIN. BRCH. CIR. AMPACITY BR. CIR. MAX. (AMPS) MIN. (AMPS) PROT. RTG. COMPRESSOR NO. USED - NO. SPEEDS VOLTS/PH/HZ R.L. AMPS 7 - L.R. AMPS FACTORY INSTALLED START COMPONENTS 8 INSULATION/SOUND BLANKET COMPRESSOR HEAT OUTDOOR FAN — TYPE DIA. (IN.) - NO. USED TYPE DRIVE - NO. SPEEDS CFM @ 0.0 IN. W.G. 4 NO. MOTORS - HP. MOTOR SPEED R.P.M. VOLTS/PH/HZ F.L. AMPS OUTDOOR COIL — TYPE ROWS - F.P.I. FACE AREA (SQ. FT.) TUBE SIZE (IN.) REFRIGERANT CONTROL REFRIGERANT (O.D. UNIT) NP CHRG. 5 FACTORY SUPPLIED LINE SIZE - IN. O.D. GAS 6 LINE SIZE - IN. O.D. LIQ. 6 FCCV RESTRICTOR ORIFICE SIZE DIMENSIONS OUTDOOR UNIT CRATED (IN.) UNCRATED WEIGHT SHIPPING (LBS.) NET (LBS.)

}

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4TWX6048A1000A 78 230/1/60 29 50 50 CLIMATUFF® - SCROLL 1-2 230/1/60 21.2 - 96

1 CERTIFIED IN ACCORDANCE WITH THE AIR-SOURCE UNITARY HEAT PUMP EQUIPMENT CERTIFICATION PROGRAM, WHICH IS BASED ON A.R.I. STANDARD 210/240. 2 RATED IN ACCORDANCE WITH A.R.I. STANDARD 270/SECTION 5.3.6. 3 CALCULATED IN ACCORDANCE WITH NATIONAL ELECTRIC CODE. ONLY USE HACR CIRCUIT BREAKERS OR FUSES. 4 STANDARD AIR - DRY COIL - OUTDOOR 5 THIS VALUE APPROXIMATE. FOR MORE PRECISE VALUE SEE UNIT NAMEPLATE AND SERVICE INSTRUCTION. 6 MAX. LINEAR LENGTH: 80 FT. MAX. LIFT - SUCTION 25 FT; MAX LIFT LIQUID 25 FT. FOR GREATER LENGTH REFER TO REFRIGERANT PIPING SOFTWARE PUB. NO. 32-3312-01. 7 THE VALUE SHOWN FOR COMPRESSOR RLA ON THE UNIT NAMEPLATE AND ON THIS SPECIFICATION SHEET IS USED TO COMPUTE MINIMUM BRANCH CIRCUIT AMPACITY AND MAXIMUM FUSE SIZE. THE VALUE SHOWN IS THE BRANCH CIRCUIT SELECTION CURRENT. 8 NO MEANS NO START COMPONENTS YES MEANS QUICK START KIT COMPONENTS PTC MEANS POSITIVE TEMPERATURE COEFFICIENT STARTER.

NO YES YES PROPELLER 27.6 - 1 DIRECT - 2 4200 1 - 1/3 660 200/230/1/60 2.80 SPINE FIN™ 1 - 24 27.81 5/16 EXPANSION VALVE R-410A 9/01-LB/OZ YES 7/8 3/8

SPLIT SYSTEM N/A H X W X D 53.4 X 35.1 X 38.7 SEE OUTLINE DWG. 322 274

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General Data OUTDOOR UNIT 12 SOUND RATING (DECIBELS) 2 POWER CONNS. — V/PH/HZ 3 MIN. BRCH. CIR. AMPACITY BR. CIR. MAX. (AMPS) MIN. (AMPS) PROT. RTG. COMPRESSOR NO. USED - NO. SPEEDS VOLTS/PH/HZ R.L. AMPS 7 - L.R. AMPS FACTORY INSTALLED START COMPONENTS 8 INSULATION/SOUND BLANKET COMPRESSOR HEAT OUTDOOR FAN — TYPE DIA. (IN.) - NO. USED TYPE DRIVE - NO. SPEEDS CFM @ 0.0 IN. W.G. 4 NO. MOTORS - HP. MOTOR SPEED R.P.M. VOLTS/PH/HZ F.L. AMPS OUTDOOR COIL — TYPE ROWS - F.P.I. FACE AREA (SQ. FT.) TUBE SIZE (IN.) REFRIGERANT CONTROL REFRIGERANT (O.D. UNIT) NP CHRG. 5 FACTORY SUPPLIED LINE SIZE - IN. O.D. GAS 6 LINE SIZE - IN. O.D. LIQ. 6 FCCV RESTRICTOR ORIFICE SIZE DIMENSIONS OUTDOOR UNIT CRATED (IN.) UNCRATED WEIGHT SHIPPING (LBS.) NET (LBS.)

}

4TWX6060A1000A 79 230/1/60 35 60 60 CLIMATUFF® - SCROLL 1-2 230/1/60 25.6 - 118

4TWX6060A1000A

1 CERTIFIED IN ACCORDANCE WITH THE AIR-SOURCE UNITARY HEAT PUMP EQUIPMENT CERTIFICATION PROGRAM, WHICH IS BASED ON A.R.I. STANDARD 210/240. 2 RATED IN ACCORDANCE WITH A.R.I. STANDARD 270/SECTION 5.3.6. 3 CALCULATED IN ACCORDANCE WITH NATIONAL ELECTRIC CODE. ONLY USE HACR CIRCUIT BREAKERS OR FUSES. 4 STANDARD AIR - DRY COIL - OUTDOOR 5 THIS VALUE APPROXIMATE. FOR MORE PRECISE VALUE SEE UNIT NAMEPLATE AND SERVICE INSTRUCTION. 6 MAX. LINEAR LENGTH: 80 FT. MAX. LIFT - SUCTION 25 FT; MAX LIFT LIQUID 25 FT. FOR GREATER LENGTH REFER TO REFRIGERANT PIPING SOFTWARE PUB. NO. 32-3312-01. 7 THE VALUE SHOWN FOR COMPRESSOR RLA ON THE UNIT NAMEPLATE AND ON THIS SPECIFICATION SHEET IS USED TO COMPUTE MINIMUM BRANCH CIRCUIT AMPACITY AND MAXIMUM FUSE SIZE. THE VALUE SHOWN IS THE BRANCH CIRCUIT SELECTION CURRENT. 8 NO MEANS NO START COMPONENTS YES MEANS QUICK START KIT COMPONENTS PTC MEANS POSITIVE TEMPERATURE COEFFICIENT STARTER.

YES YES YES PROPELLER 27.6 - 1 DIRECT - 2 4400 1 - 1/3 660 200/230/1/60 2.80 SPINE FIN™ 2 - 24 26.32 5/16 EXPANSION VALVE R-410A 11/03-LB/OZ YES 7/8 3/8

SPLIT SYSTEM N/A H X W X D 53.4 X 35.1 X 38.7 SEE OUTLINE DWG. 360 312

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Electrical Data Schematic Diagrams (SEE LEGEND)

4TWX6024A

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4TWX6036A

11

Electrical Data Schematic Diagrams 4TWX6048A

4TWX6060A

12

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Dimensions 4TWX6 Outline Drawing NOTE: ALL DIMENSIONS ARE IN MM (INCHES)

LEGEND

SYMBOLS

MODELS

BASE

A

B

C

D

E

F

G

H

J

K

4TWX6024A

3

1118 (44)

829 (32-5/8)

756 (29-3/4)

5/8

5/16 143 (5-5/8)

92 (3-5/8)

210 (8-1/4)

79 (3-1/8)

692 (27-1/4)

4TWX6036A

4

1165 (45-7/8)

946 (37-1/4)

870 (34-1/4)

3/4

3/8

152 (6)

98 (3-7/8)

219 (8-5/8)

86 (3-3/8)

730 (28-3/4)

4TWX6048A

4

1267 (49-7/8)

946 (37-1/4)

870 (34-1/4)

7/8

3/8

152 (6)

98 (3-7/8)

219 (8-5/8)

86 (3-3/8)

730 (28-3/4)

4TWX6060A

4

1267 (49-7/8)

946 (37-1/4)

870 (34-1/4)

7/8

3/8

152 (6)

98 (3-7/8)

219 (8-5/8)

86 (3-3/8)

730 (28-3/4)

From Dwg. 21D152635 Rev. 10 22-1754-05

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Mechanical Specification Options General The 4TWX60 is fully charged from the factory for up to 15 feet of piping. This unit is designed to operate at outdoor ambient temperatures as high as 115°F. Cooling capacities are matched with a wide selection of air handlers and furnace coils that are A.R.I. certified. The unit is UL listed. Exterior is designed for outdoor application. Casing Unit casing is constructed of heavy gauge, G90 galvanized steel and painted with a weather-resistant powder paint on all louvered panels, prepaint on all other panels. Corrosion and weatherproof CMBP-G30 Duratuff™ base. Refrigerant Controls Refrigeration system controls include condenser fan, compressor contactor and high pressure switch. High and low pressure controls are inherent to the compressor. A factory installed liquid line drier is standard.

Condenser Coil The outdoor coil provides low airflow resistance and efficient heat transfer. The coil is protected on all four sides by louvered panels and has a 10 year limited warranty. Low Ambient Cooling As manufactured, this unit has a cooling capability to 55°F. The addition of an evaporator defrost control permits operation to 40° F. The addition of an evaporator defrost control with TXV permits low ambient cooling to 30° F. Accessories Thermostats — Cooling only and heat/cooling (manual and automatic changeover). Sub-base to match thermostat and locking thermostat cover. Evaporator Defrost Control — See Low Ambient Cooling.

Compressor The Climatuff® compressor features a 10 year limited warranty, internal over temperature and pressure protection and total dipped hermetic motor. Other features include: roto lock suction and discharge refrigerant connections, centrifugal oil pump and low vibration and noise.

Literature Order Number File Number Supersedes Stocking Location

06/08

Trane www.trane.com Trane has a policy of continuous product and product data improvement and it reserves the right to change design and specifications without notice.