uPVC CABLE DUCT AND ACCESSORIES

Kalister Middle East L.L.C Inspiring Technologies………….

Flagship unit of KALISTER TECHNOLOGY LIMITED,UK Having a broad spectrum of manufacturing, trading and construction activities encompassing a wide range of fields from Cable Management system to solar systems and procurement to construction services, we are driving a new wave of sustainable growth as we develop and acquire the technologies that will power tomorrow's high-tech growth industries. KALISTER is a global provider of innovative, cost effective products and services through their operating facilities across the globe. Our products are used in a variety of facilities for the commercial, industrial, utility and OEM markets. In addition, KALISTER offers supply, procurement and construction services to commercial and industrial construction sectors. KALISTER began as a Cable Management System Manufacturer in the Middle East, and arose producing value added products to cater to the entire need of the industry. Cable Management System- Today, customers look to KALISTER as a trusted advisor who works with them to address their most critical business in the Cable Management field. Our proven reputation for quality and technology leadership coupled with an array of products like, PVC Conduit & Fittings, UPVC Cable Ducts and Accessories, PVC Trunking, Metal Cable Tray and Trunking, GI Flush out let boxes, GI Conduit and Fittings and effective sales network across the world enables KALISTER to deliver comprehensive solutions that unify the physical infrastructure to help our customers achieve operational and financial goals. Water and Waste Water System- Growth and development has always been a strong feature of the history of KALISTER. We as always were at the forefront of innovation and product development in the piping industry. An active part of the advancement of plastics pipe systems in the Middle East, revolutionized the manufacture of UPVC Pipes for Water and Waste Water applications and expanded its production lines to PPR pipe systems for Hot and Cold Water transportation. Further expansion to PE Pipes and Fittings was our commitment to nature producing eco friendly line up of products for water and wastewater application Today, KALISTER has state-of-the-art manufacturing facilities and a Global distribution network. Our experience and reputation for the highest quality products and exceptional service means will continue to lead the industry in the development, manufacture and delivery of pipeline systems. KALISTER employs a highly skilled team of employees who are dedicated to their work and are capable of providing high quality services tailored to the specific needs and requirements of customers. Great emphasis is placed on delivering customer satisfaction through quality products. The company’s operational excellence is highlighted by its well-established Quality Management System, which complies with the ISO 9001 standard Today, KALISTER manufactures pipes and fittings of world-class quality that are exported globally, to regions including GCC, MENA, East and West Africa and Asia.

UPVC Cable Duct and Accessories

Poly Vinyl Chloride (PVC) is the most versatile polymer in the whole range of plastic materials .The main reasons of versatility of PVC are: Strength of the raw material Good Physical properties - mechanical, optical & electrical. Light weight, easy to handle. Good chemical resistance.

General Properties of UPVC Materials a thermo plastic material.

PROPERTY

UNIT

VALUE

Density

gr/cc

1.4 – 1.46

Tensile Strength

Mpa

45 - 50

Elongation

%

80 -150

Compressive Strength

Mpa

59

Modulas of Elasticity

Mpa

3000

Volume Resistivity

Ohm/cm

10 15

UPVC Cable ducts as per various International and Authority Standard

Kuwait Standard Nominal Size Inches

OD mm

Wall Thickness mm

BSEN 1401 Nominal Size DN/OD

Supersedes BS 4660 & BS 5481 Nominal Outside Diameter dn

SN 2 SDR 51 2 emin

em. max

SN 4 SDR 41 emin

em. max

SN 8 SDR 34 emin

em. max

UPVC Cable ducts as per various International and Authority Standard

NEMA TC - 2 Nominal Size Inch

Mean Outside diameter mm MAX

WALL THICKNESS mm EPC 40 EPC 80

EPT

MAX

3/4

1 1/4 1 ½

EPC

Electrical Plastic Conduit

Colour

Grey & Black

NEMA TC – 6 & TC – 8 Nominal Size Inch

Metric

Mean Outside diameter mm MAX

EB - 20

WALL THICKNESS mm EB - 35 DB - 60 DB - 100

DB - 120

1

Colour

Grey & Black

EB - 35 Designed for Burial Encased in Concrete DB - 60 Direct Burial without Encasement

DB Products are also used for encased applications

UPVC Cable ducts as per various International and Authority Standard

BTC / 1006 / DUCT Outside Diameter (mm )

Outside Diameter (mm )

BTC / 1006 / DUCT - 1994 Thickness (mm )

Inside Diameter of Socket at entry (mm )

Inside Diameter of Socket atshouder (mm )

Socket Length (mm )

Effective Duct Length in Meters

Thickness (mm )

Inside Diameter of Socket at entry (mm )

Inside Diameter of Socket atshouder (mm )

Socket Length (mm )

Effective Duct Length in Meters

Thickness (mm )

Inside Diameter of Socket at entry (mm )

Inside Diameter of Socket atshouder (mm )

Socket Length (mm )

Effective Duct Length in Meters

ETISALAT

Q TEL MAT 1010C Outside Diameter (mm )

UPVC Cable ducts as per various International and Authority Standard

BP DUCTS Code

Nominal Size (in)

BPDS 3 BPDS 4 BPDS 6 BPDS 4 BPDS 8 BPDS 10

3 4 6 4 8 10

Out Side Diameter (mm)

110 160 110

315 Standard Length Colour Socket Type

Wall Thickness (mm)

56.0

1.8

110.4 160.6 110.4

3.0

3.5

4.5 6.1

6.9

315.8

3,5.8 & 6 Meters Black

BS 6099 -2 Nominal Size mm

40 50 63

Minimum Inside Diameter (mm ) LIGHT HEAVY

35.8 45.1

16.9

15.8

35.4 44.3

34.4

Wall Thickness (mm ) LIGHT 1.3 1.45

HEAVY

1.55 1.8

3.4 3.0

UPVC Cable ducts as per various International and Authority Standard

Nominal Size

UPVC Pressure Pipes for Industrial Uses in accordance to BS 3506: 1969 Wall Thickness

Mean Out side Diameter Min

Max

Class O ( on Pressure )

Class B 6.0 Bar

Class C 9.0 Bar

Class D 1 .0 Bar

Class E 15.0 Bar

Avg Value Max mm

Avg Value Max mm

Avg Value Max mm

Avg Value Max mm

Individual Value Min Max mm mm

Avg Value Max mm 1. 1.9 .1 .5

Individual Value Min Max mm mm 1.3 1. 1.5 1.9 1. .1 1.9 .5

. .5 3.1

. 3.0 3.

. 3. 3. 4.5

. . 3.1 3.9

. 3. . 4.5

Individual Value Min Max mm mm

Individual Value Min Max mm mm

Inches ¼ ½ ½ ¾

mm 13.6 1 .0 1. 6.6

mm 13.6 1 .3 1.5 6.9

1 1¼ 1½

33.4 4 .1 48.1 60.

33. 4 .4 48.4 60.5

. .

1.8 1.8

. .

3 4 5

5.0 88. 114.1 140.0

5.3 89.1 114.5 140.4

. . .8 3.1

1.8 1.8 .3 .6

. . .8 3.1

3.4 4.0 4.4

.9 3.4 3.8

6 + 8 +9

168.0 193.5 18.8 44.1

168.5 194.0 19.4 44.8

3. 3. 3. 3.

3.1 3.1 3.1 3.1

3. 3. 3. 3.

5. 6.0 6.1 6.

10 1 +14 16

.6 3 3.4 355.0 406.9

3.4 3 4.3 356.6 406.9

3. 3. 4. 4.8

3.1 3.1 3.6 4.1

3. 3. 4. 4.8

18 0 + 4

456. 50 .5 558.3 609.1

45 . 508.5 559.3 610.1

5.3 5.9 6.4 .0

4.6 5.1 5.6 6.1

5.3 5.9 6.5 .1

½

1 Bar = 10

5

Individual Value Min Max mm mm

3.0

.5

3.0

. 3.0 3.

3.4 4.0 4.4

3.5 4.1 5. 6.3

3.0 3.5 4.5 5.5

3.5 4.1 5. 6.4

4.5 5.3 6.8 8.3

3.9 4.6 6.0 .3

4.5 5.3 6.9 8.4

5.5 6.5 8.3 10.1

4.8 5. .3 9.0

5.5 6.6 8.4 10.4

4.5 5. 5.3 5.9

5. 6.0 6.1 6.8

.5 8. 8.8 9.8

6.6 . .8 8.

.6 8.9 9.0 10.0

9.9 11.4 11.6 1 .9

8.8 10.1 10.3 11.5

10. 11. 11.9 13.3

1 .1 13.9 14.1 15.8

10.8 1 .4 1 .6 14.1

1 .5 14.3 14.5 16.3

.5 8.8 9.6 10.9

6.6 .8 8.5 9.

.6 9.0 9.8 11.

10.9 1 .9 14.1 16.

9. 11.5 1 .6 14.5

11. 13.3 14.5 16.

14.3 1 .0 18.6 1.1

1 .8 15. 16. 19.0

14.8 1 .5 19. 1.9

1 .5 0.8 .8 6.0

15. 18. 0.5 3.4

18.1 1.6 3.6 .0

1 .3 13. 15.0 16.3

11.0 1 . 13.4 14.6

1 . 14.1 15.5 16.8

18. 0.0 .1 4.1

16.3 18.1 19.9 1.

18.8 0.9 .9 5.0

3.8

1.4

4.

-

-

-

-

/m

The pressure given in the top of the columns for Class B, C,D and E are the maximum sustained working pressure for which the pipes are suita le and are ased on water at temperature of 00C

UPVC Cable ducts as per various International and Authority Standard BS EN 1452 -2 :2009 / ISO 1452 – 2:2009 UPVC PLASTIC PIPING SYSTEMS Nominal Wall Thickness ominal Outside Diameter

S 0

dn

Nominal Pressure PN Based on Service ( Design) Coef cient C = 2.5

mm 1 16 0 5 3

mm

S 16.

(SDR 41) (SDR 34.4)

40 50 63 5 90

P 6 mm

1.5 1.9 . .

S 16 (SDR 33)

P 6 mm

1.5 1.6 .0 .3 .8

Pipe Series S S 1 .5 S 10 (SDR 6)

P 8 mm

(SDR 1)

S8

S 6.3

S5

(SDR 1 )

(SDR 13.6)

(SDR 11)

P 10 mm

P 1 .5 mm

P 16 mm

1.5

1.6

1.5 1.9

1.5 1.9 .4

P 0 mm 1.5 1.5 1.9 .3 .9

1.6 .0 .5 .9 3.5

1.9 .4 3.0 3.6 4.3

.4 3.0 3.8 4.5 5.4

3.0 3. 4. 5.6 6.

3. 4.6 5.8 6.8 8.

Nominal Pressure PN Based on Service ( Design ) Coef cient C = 2.0 110 1 5 140 160 180

P 6 . 3.1 3.5 4.0 4.4

P .5 3. 3. 4.1 4. 5.3

P 8 3.4 3.9 4.3 4.9 5.5

P 10 4. 4.8 5.4 6. 6.9

P 1 .5 5.4 6.0 6. . 8.6

P 16 6.6 .4 8.3 9.5 10.

P 0 8.1 9. 10.3 11.8 13.3

P 5 10.0 11.4 1 . 14.6 16.4

00 5 50 80 315

4.9 5.5 6. 6.9 .

5.9 6.6 .3 8. 9.

6. 6.9 . 8.6 9.

. 8.6 9.6 10. 1 .1

9.6 10.8 11.9 13.4 15.0

11.9 13.4 14.8 16.6 18.

14. 16.6 18.4 0.6 3.

18. -

355 400 450 500 560

8. 9.8 11.0 1 .3 13.

10.4 11. 13. 14.6 16.4

10.9 1 .3 13.8 15.3 1 .

13.6 15.3 1 . 19.1 1.4

16.9 19.1 1.5 3.9 6.

1.1 3. 6. 9. -

6.1 9.4 33.1 36.8 -

-

630 10 800 900 1000

15.4 1 .4 19.6 .0 4.5

18.4 0. 3.3 6.3 9.

19.3 1.8 4.5 .6 30.6

4.1 . 30.6 -

30.0 -

-

-

-

UPVC Cable ducts as per various International and Authority Standard

Out side diameter

Wall Thickness

mm

Series P 4 mm

Series 3 P 6 mm

Series 4 P 10 mm

Series 5 P 16 mm

1 16 0

--

-

-

1.0 1. 1.5

5

-

-

1.5

1.9

3

-

-

1.8

.4

40

-

1.8

1.9

3.0

50

-

1.8

.4

3.

63

-

1.9

3.0

4.

5

1.8

.

3.6

5.6

90

1.8

.

4.3

6.

110

.

3.

5.3

8.

1 5

.5

3.

6.0

9.3

140

.8

4.1

6.

10.4

160

3.

4.

.

11.9

180

3.6

5.3

8.6

13.4

00

4.0

5.9

9.6

14.9

5

4.5

6.6

10.8

16.

50

4.9

.3

11.9

18.6

80

5.5

8.

13.4

0.8

6.

315

9.

15.0

3.4

355

.0

10.4

16.9

6.3

400

.9

11.

19.1

9.

450

8.9

13.

1.5

33.3*

500

9.8

14.6

3.9

3 .0*

560

11.0

16.4

6.

41.5*

630

1 .4

18,4

30.0

46. *

10

14.0

0.

33.8*

5 .6*

800

15.

3.3

38.1*

59.3*

900

1 .

6.3

4 .9*

66. *

1000

19.

1 00

3.6

9. 35.0*

For ater Distri ution, Drainage and Ca le Ducting * Calculated under ISO 161 / 1 and ISO 4065 Specifications

4 .6*

4.1*

5 .1*

88.9*

ACCESSORIES

BASE SPACER ( BS )

INTERMEDIATE SPACER ( IS )

COUPLER WITHOUT SLEEVE ( CSO )

END PLU ( EC )

ACCESSORIES

BELL MOUTH (BELL )

LONG BEND ( LB )

110

90

4.5

DS

385

480

110

90

4.5

SS

385

480

www.kalistergroup.com