TNC 620 The Compact Contouring Control for Milling, Drilling and Boring Machines. Information for the Machine Tool Builder

TNC 620 The Compact Contouring Control for Milling, Drilling and Boring Machines Information for the Machine Tool Builder March 2008 TNC Contouring...
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TNC 620 The Compact Contouring Control for Milling, Drilling and Boring Machines Information for the Machine Tool Builder

March 2008

TNC Contouring Control with Inverter System from HEIDENHAIN

TNC 620 • Contouring control for machines with up to 5 axes and controlled spindle • HEIDENHAIN inverter systems recommended • Uniformly digital with HSCI interface and EnDat interface • Compact design: Screen, keyboard and main computer all in one package • Dimensions: 400 mm x 470 mm x 100 mm • Integrated 15-inch TFT flat-panel display • Memory medium for NC programs: CompactFlash memory card • Programming in HEIDENHAIN conversational format or according to DIN/ISO • Standard milling, drilling and boring cycles • Touch probe cycles • Short block processing times • USB removable media can be connected

TNC 620

System tests

Controls, motors and encoders from HEIDENHAIN are usually integrated as components in larger systems. In these cases, comprehensive tests of the complete system are required, irrespective of the specifications of the individual devices.

Parts subject to wear In particular the following parts in controls from HEIDENHAIN are subject to wear: • Buffer battery • Fan Standards

2

Standards (ISO, EN, etc.) apply only where explicitly stated in the catalog.

Contents

Page Tables with Specifications, Machine Interfacing, User Functions and Accessories

4

Digital Control Concept

12

TNC 620

13

Cable Overviews

24

Technical Description

28

Overall Dimensions

47

Documentation

56

Service

57

Subject Index

59

Please refer to the page references in the tables with the specifications.

The features and specifications described here apply for the following control and NC software version: TNC 620

340 560-01

Some of these specifications require particular machine configurations. Please note also that, for some functions, a special PLC program must be created by the machine manufacturer.

This catalog supersedes all previous editions, which thereby become invalid. Subject to change without notice

3

Specifications Specifications

TNC 620

Page

Control systems

• • • • •

MC 6110 Integrated 15-inch TFT color flat-panel display Integral TNC operating panel MB 620 machine operating panel optional HSCI interface

13

Controller unit

CC 6106 or UEC 111 (inverter and system-PL integrated) or UEC 112 (inverter and system-PL integrated)

16

PLC inputs/outputs

PL 6xxx series or on UEC 11x series

18

Inverter systems

*

Compact inverters



*

Modular inverters



*

Axes

Basic version: 4 control loops (3 axes + closed-loop spindle) Optional: 4th axis with option 0 5th axis with option 1

15, 28

Rotary axes



28

PLC axes



29, 41

Spindle

1

37

Speed

Maximum spindle speed: 60 000 min–1

37

Operating-mode switchover



37

Position-controlled spindle



37

Oriented spindle stop



37

Gear shifting



37

NC program memory

300 MB

1)

Input resolution and display step Linear axes

1 µm 0.01 µm with option 23

28

Rotary axes

0.001° 0.000 01° with option 23

28

Interpolation

**

Straight line

In 4 axes In 5 axes with option 9

**

Circle

In 2 axes In 3 axes with option 8

**

Helix



**

1)

On motors with two pole pairs For further information, refer to the Inverters brochure (ID 622 420-xx) ** For further information, refer to the TNC 620 brochure *

4

Specifications

TNC 620

Page

Axis feedback control

30

With feedforward



30

With following error



30 60 000 min–1

Maximum feed rate

· screw pitch [mm]

No. of pole pairs of the motor at fPWM = 5 000 Hz Cycle times of main computer

MC 6110

31

Block processing time

6 ms 1.5 ms with option 9

31

Cycle times of controller unit

CC 6106/UEC 11x

31

Path interpolation

3 ms

31

Fine interpolation

Single-speed: 0.2 ms Double-speed: 0.1 ms with option 49

31

Position controller

Single-speed: 0.2 ms Double-speed: 0.1 ms with option 49

31

Speed controller

Single-speed: 0.2 ms Double-speed: 0.1 ms with option 49

31

Current controller

fPWM 3 333 Hz 4 000 Hz 5 000 Hz 6 666 Hz 8 000 Hz 10 000 Hz

31

Permissible temperature range

Operation from +5 °C to +45 °C Storage from –35 °C to +65 °C

TINT 150 µs 125 µs 100 µs 75 µs with option 49 60 µs with option 49 50 µs with option 49

5

Machine Interfacing Machine Interfacing

TNC 620

Page

Error compensation



35

Linear axis error



35

Nonlinear axis error



35

Backlash



35

Reversal peaks with circular movement



35

Hysteresis



35

Thermal expansion



35

Stick-slip friction



35

Sliding friction



35

Integrated PLC

40

Program format

Statement list

40

Program input on the TNC

Via external USB keyboard or via soft keys

40

Program input via PC



40

Symbolic PLC-NC interface



40

PLC memory

50 MB

40

PLC cycle time

21 ms, adjustable

40

PLC inputs/outputs

Max. eight PL 6xxx (one PL 62xx or UEC 11x and max. seven PL 61xx)

18

PLC inputs, 24 V–

Via PL or UEC 11x, max. 1024

18

PLC outputs, 24 V–

Via PL or UEC 11x, max. 512

18

Analog inputs, ±10 V

Via PL

18

Inputs for PT 100 thermistors

Via PL

18

Analog outputs, ±10 V

Via PL

18

PLC functions



41

Small PLC window



41

PLC soft keys



41

PLC positioning



41

PLC basic program



42

6

Machine Interfacing

TNC 620

Page

Encoder inputs

UEC 111

UEC 112

CC 6106

33

Position

4

5

6

34

Incremental

1 VPP

34

Absolute

EnDat

34

Shaft speed

4

5

6

34

Incremental

1 VPP

34

Absolute

EnDat

34

Commissioning and diagnostic aids

38

DriveDiag

Software for diagnosis of digital drive systems

38

TNCopt

Software for putting digital control loops into service

38

Integrated oscilloscope



39

Trace function



39

Logic diagram



39

API DATA function



39

Table function



39

Online monitor (OLM)



38

Log



39

TNCscopeNT



39

Data interfaces

44

Ethernet (100BaseT)



44

USB 1.1

3 (1 on the front, 2 on the rear)

44

RS-232-C/V.24



44

Protocols

44

Standard data transfer



44

Blockwise data transfer



44

LSV2



7

Accessories Accessories

TNC 620

Page

Electronic handwheels

One HR 410 or HR 130, or up to three HR 150 via HRA 110

20

Touch probes

• One TS 220, TS 440, TS 444, TS 640 or TS 740 workpiece touch probe • One TT 140 tool touch probe

23

PLC input/output systems

With HSCI interface

18

Basic module

System PL1)

PLB 6204 for 4 I/O modules PLB 6206 for 6 I/O modules PLB 6208 for 8 I/O modules

18

Extension PL

PLB 6104 for 4 I/O modules PLB 6106 for 6 I/O modules PLB 6108 for 8 I/O modules

18

I/O modules

PLD-H 16-08-00: 16 digital inputs and 8 digital outputs, 24 V PLA-H 04-00-04: 4 analog inputs, ± 10 V, and 4 analog inputs for PT 100 (in preparation)

18

USB hub



44

PLC basic program1)



42

TNC 620 programming station

Control software for PCs for programming, archiving, and training

Accessories

TNC 620

Page

PLCdesignNT2)

PLC software developing environment

42

KinematicsDesign

Software for kinematic configuration

36

TNCremoNT

Data transfer software

45

TNCremoPlus

Data transfer software with live-screen function

45

CycleDesign2)

Software for creating cycle structures

43

TNCscopeNT2)

Software for data recording

39

DriveDiag2)

Software for diagnosis of digital control loops

38

TNCopt2)

Software for putting digital control loops into service

38

IOconfig2)

Software for configuring PLC I/O and PROFIBUS-DP components

18

TeleService2)

Software for remote diagnostics, monitoring, and operation

42

RemoTools SDK 1.22)

Function library for developing customized applications for communication with HEIDENHAIN controls

Software

1) 2)

8

Integrated in UEC 11x, otherwise necessary once in each HSCI control system These software products are available to registered customers for downloading from the Internet.

Option

User Functions

Standard

User Functions

Program entry



HEIDENHAIN conversational and ISO formats

Position data coordinates

• • •

Nominal positions for lines and arcs in Cartesian coordinates or polar coordinates Incremental or absolute dimensions Display and input in mm or inches

Tool compensation



Tool tables



Multiple tool tables with any number of tools

Constant contouring speed

• •

Relative to the path of the tool center Relative to the tool’s cutting edge

Parallel operation



Creating a program with graphical support while another program is being run

Tool radius in the working plane and tool length 21 Radius-compensated contour look-ahead for up to 99 blocks (M120) 9 Three-dimensional tool-radius compensation for changing tool data without having to recalculate an existing program

3-D machining

9 Motion control with minimum jerk, HSC filters 9 3-D tool compensation through surface normal vectors 21 Using the electronic handwheel to change the angle of the swivel head during program run without affecting the position of the tool point 9 Keeping the tool normal to the contour 9 Tool radius compensation normal to the tool direction

Rotary table machining

8 8

Programming of cylindrical contours as if in two axes Feed rate in distance per minute

Contour elements

• • • • • • •

Straight line Chamfer Circular path Circle center point Circle radius Tangentially connecting circular arc Corner rounding

Approaching and departing the contour

• •

Via straight line: tangential or perpendicular Via circular arc

FK free contour programming

19 FK free contour programming in HEIDENHAIN conversational format with graphic support for workpiece drawings not dimensioned for NC

Program jumps

• • •

Fixed cycles



Subroutines Program section repeats Calling any program as subroutine

19 19 19 19 19 19 19

Drilling, tapping with a floating tap holder, rigid tapping Peck drilling, reaming, boring, counterboring, (centering) Milling internal and external threads Clearing level and oblique surfaces Straight slots and circular slots Linear and circular point patterns Contour train, contour pocket—also with contour-parallel machining OEM cycles (special cycles developed by the machine tool builder) can be integrated

9

Option

Standard

User Functions

Coordinate transformation • 8

Datum shift, rotation, mirror image, scaling factor (axis-specific) Tilting the working plane, PLANE function

• •

n n Mathematical functions =, +, –, *, /, sin Þ, cos Þ, tan Þ, arc sin, arc cos, arc tan, a , e , In, log, 2 2 √a, √a + b Logical operations (=, = /, ) Calculating with parentheses Absolute value of a number, constant þ, negation, truncation of digits before or after the decimal point Functions for calculation of circles Functions for text processing

Programming aids

• • • • •

Calculator Complete list of all current error messages Context-sensitive help function for error messages Graphical support for programming cycles Comment and structure blocks in the NC program

Actual position capture



Actual positions can be transferred directly into the NC program

Q parameters Programming with variables

• • • •

Test run graphics Display modes

Programming graphics

20 Graphic simulation before a program run, even while another program is running 20 Plan view / projection in 3 planes / 3-D view, also in tilted working plane 20 Magnification of details •

Program-run graphics Display modes

In the Programming and Editing mode, the contour of the NC blocks is drawn on screen while the blocks are being entered (2-D pencil-trace graphics), even while another program is running 20 Graphic simulation during real-time machining 20 Plan view / projection in 3 planes / 3-D view

Machining time

• •

Calculation of machining time in the Test Run operating mode Display of the current machining time in the Program Run operating modes

Returning to the contour

• •

Mid-program startup in any block in the program, returning the tool to the calculated nominal position to continue machining Program interruption, leaving and returning to the contour

Preset tables



One preset table for storing reference points

Datum tables



Several datum tables for storing workpiece-related datums

Pallet tables

22 Pallet tables (with as many entries as desired for the selection of pallets, NC programs and datums) can be machined workpiece by workpiece

Touch probe cycles

17 17 17 17

Conversational languages

10



Touch probe calibration Compensation of workpiece misalignment, manual or automatic Datum setting, manual or automatic Automatic workpiece measurement English, German, French, Italian, Danish, Spanish, Portuguese, Finnish, Dutch, Czech, Polish, Hungarian, Russian, Swedish, Chinese (traditional, simplified)

Options Option number

Option

ID

Comment

0 1

Additional axis

354 540-01 353 904-01

Additional control loops 1 and 2

8

Software option 1

617 920-01

Coordinate transformation • Tilting the working plane Machining with a rotary table • Programming of cylindrical contours as if in two axes • Feed rate in distance per minute Interpolation • Circle in 3 axes with tilted working plane

9

Software option 2

617 921-01

Block processing time: 1.5 ms Interpolation • Linear in 5 axes 3-D machining • Motion control with minimum jerk, HSC filters • 3-D tool compensation through surface normal vectors • Using the electronic handwheel to change the angle of the swivel head during program run without affecting the position of the tool point • Keeping the tool normal to the contour • Tool radius compensation normal to the tool direction

17

Touch probe functions

634 063-01

Touch probe cycles • Compensation of workpiece misalignment, manual or automatic • Datum setting, manual or automatic • Automatic tool and workpiece measurement

18

HEIDENHAIN DNC

562 451-01

Communication with external PC applications over COM component

19

Advanced programming features

628 252-01

FK free contour programming • Programming in HEIDENHAIN conversational format with graphic support for workpiece drawings not dimensioned for NC Fixed cycles • Peck drilling, reaming, boring, counterboring, centering • Milling internal and external threads • Clearing level and oblique surfaces • Straight slots and circular slots • Linear and circular point patterns • Contour train, contour pocket—also with contour-parallel machining • OEM cycles (special cycles developed by the machine tool builder) can be integrated

20

Advanced graphic features

628 253-01

Verification graphics, machining graphics • Plan view • Projection in three planes • 3-D view

21

Software option 3

628 254-01

Tool compensation • Radius-compensated contour look-ahead for up to 99 blocks 3-D machining • Superimpose handwheel positioning during program run

22

Pallet management

628 255-01

Pallet management

23

Display Step

632 986-01

Display step to 0.01 µm or 0.000 01°

49

Double Speed

Direct drives (high-frequency spindles, linear motors, torque motors) require very high quality controllers and very short cycle times for position, speed and current controllers. “Double-speed” control loops are preferably used to control such drives.

11

Digital Control Concept

Uniformly digital

In the uniformly digital control concept from HEIDENHAIN, all components are connected to each other via purely digital interfaces: The control components are connected via HSCI (HEIDENHAIN Serial Controller Interface), the new real-time protocol from HEIDENHAIN for Fast Ethernet, and the encoders are connected via EnDat 2.2, the bidirectional interface from HEIDENHAIN. This achieves a high degree of availability for the entire system. It can be diagnosed and is immune to noise—from the main computer to the encoder. These outstanding properties of the uniformly digital design from HEIDENHAIN guarantee not just very high accuracy and surface quality, but rapid traverse speeds as well. Please refer to the Uniformly Digital Technical Information sheet for more detailed information.

HSCI

HSCI, the HEIDENHAIN Serial Controller Interface, connects the main computer, controller(s) and other control components. HSCI is based on 100BaseT Ethernet hardware. A special interface component developed by HEIDENHAIN makes short cycle times for data transfer possible. Main advantages of the control concept with HSCI: • Hardware platform for flexible and scalable control system (e. g. local axis systems) • High noise immunity due to digital communication between components • Possible cable lengths of the complete system increased • Number of PLC inputs and outputs increased • Simpler wiring (initial operation, configuration) • Inverters connected as previously via well-proven PWM interface CC or UEC controller units, up to eight PL 6xxx input/output modules, and an MB machine operating panel can be connected to the serial HSCI bus of the MC main computer. The HR handwheel is connected directly to the machine operating panel. The combination of visual display unit and main computer housed in the operating panel is especially advantageous. All that is required is the power supply and an HSCI line to the controller in the electrical cabinet.

HSCI

HSCI

HSCI

PL inputs/ outputs for PLC

MC main computer

HSCI Touch probes

MB machine operating panel

CC controller unit HSCI

HR handwheel

12

TNC 620 HSCI Control System Overview The TNC 620 contouring control comprises the following components:

Model TNC 620

Accessories

Page

Main computer with MC 6110 TNC operating panel and 15” screen

14

Memory card

CFR

15

NC-software license

SIK component

15

Power supply unit

PSL 130 (as required)

Controller unit Control loops

UEC 1111) Max. 4

PLC inputs/outputs System PL Extension PL

PL 6xxx series Integrated Max. 7 PLB 610x

Machine operating panel

MB 620

19

Electronic handwheels

HR 410 or HR 130 or HR 150

20

Touch probes

TS 220 or TS 440 or TS 444 or TS 640 or TS 740

23

PSL 130

19

UEC 112 Max. 5

CC 6106 Max. 6

16

PL 6xxx series Integrated Max. 7 PLB 610x

PL 6xxx series One PLB 620x Max. 7 PLB 610x

18

1)

TT 140 1)

Inverter and system PL integrated

13

Main Computer

Main computer

The MC 6110 main computer includes: • Processor: Celeron with 400 MHz • 512 MB RAM memory • TNC operating panel with soft keys • 15-inch TFT color flat-panel display; resolution: 1024 x 768 pixels • HSCI interface to the controller unit and to other control components • Further interfaces, such as Ethernet, USB, RS-232-C/V.24 To be ordered separately, and to be installed in the main computer by the OEM: • CFR memory card with the NC software • SIK component (System Identification Key) for enabling control loops and options The following HSCI components are necessary for operation of the TNC 620: • PL 62xx PLC input/output unit (system PL; integrated in UEC 11x) • MB 620 machine operating panel

MC 6110

Position inputs

6 x 1 VPP or EnDat

Weight

7.8 kg

ID

594 038-01

Power supply

24 V of power are supplied to the main computer and other HSCI components by the UEC controller unit. If the current consumption is greater than 3.5 A or a CC 6106 is used, then a PSL 130 power supply unit is also necessary.

Export version

Because the entire NC software is saved on the memory card, no export version is required for the main computer itself. Export versions are available only for the easily replaceable CFR memory card and the SIK component.

Options

The capabilities of the TNC 620 can also be adapted retroactively with options to meet new requirements. These options are described on page 11. They are enabled by entering keywords based on the SIK number, and are saved in the SIK component. Please indicate your SIK number when ordering new options.

14

Main Computer—CFR Memory Card, SIK Component CFR CompactFlash

The NC software for the TNC 620 is contained on the CFR CompactFlash memory card (= CompactFlashRemovable). It is also the memory medium for NC programs (up to 300 MB) and the PLC program (up to 50 MB). TNC 620 TNC 620 export version

SIK component

ID 617 770-01 ID 617 770-51

The SIK component contains the NC software license for enabling control loops and software options. It gives the main computer an unambiguous ID code—the SIK number. The SIK component is ordered and shipped separately. It must be inserted in a special slot in the MC 6110 main computer. The SIK component with the NC software license is available in various versions, depending on the enabled control loops. Additional control loops—up to the total of 6 control loops—can be enabled later by entering a keyword. HEIDENHAIN provides the keyword, which is based on the SIK number. When ordering, please indicate the SIK number of your control. When the keywords are entered in the control, they are saved in the SIK component. This enables and activates the options. Should service become necessary, the SIK component must be inserted in the replacement control to enable all required options.

Master keyword (General Key)

There is a master keyword (General Key) for putting the TNC 620 into service that will unlock all options for a duration of 90 days. After this period, only those options with the correct keywords will be active. The General Key is activated using a soft key.

NC software license and enabling of control loops

There are always 4 control loops enabled in the basic version. The controller unit must be capable of handling the number of activated control loops. The maximum number of control loops depends on the constellation: • CC 6106: 6 control loops • UEC 112: 5 control loops • UEC 111: 4 control loops

Subsequent enabling of control loops

NC software license for

SIK ID Standard version

Export version

4 control loops

526 924-01

526 924-51

4 control loops incl. options 19 and 20

526 924-04

526 924-54

5 control loops

526 924-02

526 924-52

6 control loops

526 924-03

526 924-53

SIK component

If additional control loops are required for retrofitted options, the controller unit must be capable of handling further control loops.

Control loop

ID number

1st additional control loop

354 540-01

2nd additional control loop

353 904-01

15

Controller Unit Controller unit

Due to the very short cycle times of the position, velocity and current controllers, the controller units from HEIDENHAIN are equally suited for conventional drives, for direct drives (linear motors, torque motors) and for HSC spindles. They permit a high loop gain and short reaction times to changing machining forces, and so make the high contour accuracy and surface quality of the workpiece possible.

Single-speed Double-speed (option 49)

Double-speed control loops (option 49) are preferred for controlling direct drives and HSC spindles. Single-speed control loops suffice for conventional drives. When switching from single speed to double speed, the number of available control loops is reduced by one each.

Number of control loops

The number of enabled control loops depends on the SIK (see Main Computer), or on additionally enabled control loops, which can also be ordered as needed at a later date.

Versions

Controller units and main computers operate in any desired combination. HEIDENHAIN offers the following versions: • Modular CC 6106 controller unit with PWM interface to the inverters • Compact UEC 11x controller units with integrated inverter

CC 6106

The CC 6106 controller unit features: • Position controller • Speed controller • Current controller • HSCI interfaces • PWM interfaces to the UM 1xx, UR 2xx, and UE 2xx power modules • Interfaces to the speed encoders • Interfaces to the position encoders • Interfaces for the power supply (supply via UVR 1xx D, UE 2xx D or UR 2xx)

CC 6106

16

Digital control loops

Max. 6

Speed inputs

6 x 1 VPP or EnDat 2.2

Position inputs

6 x 1 VPP or EnDat 2.2

PWM outputs

6

Weight

4.1 kg

ID number

598 928-xx

CC 6106

UEC 11x

Along with the controller with PLC inputs and outputs, the UEC 11x compact controller units also include an inverter with integrated braking resistor. They form a complete solution for machines with a limited number of axes and low power demands.

Controller

• • • • •

Inverter

• Power electronics • Connections for axis motors and spindle motor • Braking resistor

System PL

• Interfaces for one workpiece touch probe and one tool touch probe • PLC with 38 inputs and 23 outputs (of which 7 outputs can be switched off) freely available (expandable via PL 61xx) • Configuration with IOconfig PC software

Position controller Speed controller Current controller HSCI interface Interfaces to the speed and position encoders

UEC 111

UEC 112

Controller

4 digital control loops

5 digital control loops

Speed inputs

4 x 1 VPP or EnDat 2.2

5 x 1 VPP or EnDat 2.2

Position inputs

4 x 1 VPP or EnDat 2.2

5 x 1 VPP or EnDat 2.2

Inverter

2 axes

1 axis

Spindle

3 axes

1 axis

Spindle

3 333 Hz

6.0/12.0 A

9.0/18.0 A

24.0/36.0 A

6.0/12.0 A

9.0/18.0 A

24.0/36.0 A

4 000 Hz

5.5/11.0 A

8.3/16.5 A

22.0/33.0 A

5.5/11.0 A

8.3/16.5 A

22.0/33.0 A

5 000 Hz

5.0/10.0 A

7.5/15.0 A

20.0/30.0 A

5.0/10.0 A

7.5/15.0 A

20.0/30.0 A

6 666 Hz

4.2/8.4 A

6.3/12.6 A

16.8/25.2 A

4.2/8.4 A

6.3/12.6 A

16.8/25.2 A

8 000 Hz

3.6/7.3 A

5.5/11.0 A

14.6/21.9 A

3.6/7.3 A

5.5/11.0 A

14.6/21.9 A

10 000 Hz

3.0/6.0 A

3.0/6.0 A

12.2/18.3 A

3.0/6.0 A

3.0/6.0 A

12.2/18.3 A

Rated current IN/ Maximum current Imax1) for PWM frequency

Power supply

3 x 400 V (± 10%); 50 Hz to 60 Hz or 3 x 480 V (± 10%); 50 Hz to 60 Hz

Rated power dc link

14 kW

14 kW

Peak power2) dc link

18 kW / 25 kW

18 kW / 25 kW

Power loss at IN (approx.)

450 W

450 W

DC-link voltage

565 V

565 V

Integral braking resistance

2.1 kW / 27 kW

2.1 kW / 27 kW

Power pack for HSCI components

24 V/3.5 A

24 V/3.5 A

Module width

175 mm

175 mm

Weight (approx.)

20 kg

20 kg

ID number

625 777-01

625 779-01

1) 2)

Axes: Spindle: 1st value: 2nd value:

0.2 s 10 s 40% 4s

cyclic duration factor for duty cycle time of 10 s with 70 % rated current preload cyclic duration factor for duty cycle time of 60 s with 70 % rated current preload cyclic duration factor for duty cycle time of 10 minutes (S6-40%) cyclic duration factor for duty cycle time of 20 s

17

PL 6xxx PLC Input/Output Systems with HSCI The PLC inputs and outputs are available via external modular PL 6xxx PLC input/output systems. These consist of a basic module and one or more I/O modules, and are connected to the MC main computer via the HSCI interface. The PL 6xxx units are configured with the PC software IOconfig. Basic modules

There are basic modules with HSCI interface available for 4, 6 or 8 I/O modules. They are mounted on standard NS 35 rails (DIN 46 227 or EN 50 022). Supply voltage 24 V– Power consumption Approx. 20 W Weight 0.36 kg (bare)

System PL

• Necessary once per control system • Includes connections for TS touch probes (except with UEC) • Safety-relevant inputs/outputs

PLB 6204 PLB 6206 PLB 6208

for 4 I/O modules for 6 I/O modules for 8 I/O modules

Expansion PL

For connection to the system PL to increase the number of PLC inputs/outputs

PLB 6104 PLB 6106 PLB 6108

for 4 I/O modules for 6 I/O modules for 8 I/O modules

ID 591 832-01 ID 630 054-01 ID 630 055-01

ID 591 828-01 ID 630 058-01 ID 630 059-01

Up to eight PL 6xxx units can be connected to the control (one PLB 62xx or UEC 11x and up to seven PLB 61xx). The maximum cable length results from the maximum permissible length of the HSCI cable of 100 m. I/O modules

with HSCI interface: There are I/O modules with digital and analog inputs and outputs. For partially assembled basic modules, the unused slots must be occupied by an empty housing.

PLD-H 16-08-00

I/O module for PL 6xxx with 16 digital inputs and 8 digital outputs Total current Power output Weight ID

PLA-H 04-00-041)

Empty housing

1)

383 022-01

PC software for configuring the PL 6xxx and PL 550 (PROFIBUS-DP) components

Availability: planned for middle of 2008

18

0.2 kg 559 070-01

For unused slots ID

IOconfig (accessory)

Outputs 0 to 7: † 8 A per output († 8 A simultaneously) Max. 200 W 0.2 kg 594 243-01

Analog module for PL 6xxx with 4 analog inputs for PT 100 thermistors 4 analog inputs, ±10 V Weight ID

PL 62xx

PL 61xx

Power Supply for HSCI Components PSL 130

24-V power pack for supplying the HSCI components Supply voltage

Line voltage: 400 V ± 10 % 50 Hz and DC-link voltage: 400 V to 750 V Power consumption: Max. 1 000 W

Outputs

NC: PLC: Per output: Total:

Weight ID

24 V– (double isolation) 24 V– (basic isolation) Max. 21 A / 500 W Max. 32 A / 750 W

PSL 130

2.1 kg 575 047-01

If a UEC controller unit is used, then the PSL 130 is not necessary if the total current consumption of the connected HSCI components does not exceed 3.5 A.

HSCI component

Current consumption

MC 6110

1.8 A

MB 620

1.0 A

PL 62xx (incl. TS and TT)

0.5 A

PL 61xx

0.2 A

Machine Operating Panel MB 620 machine operating panel

• 21 exchangeable snap-on keys, freely definable via PLC • Operating elements: 12 axis keys, 16 function keys, NC start1), NC stop1), spindle start, spindle stop (all snap-on keys; see Snap-On Keys); emergency stop button, control voltage on1); 2 holes for additional keys or detachable-key switch • HSCI interface • 8 PLC inputs and 8 PLC outputs Weight ID

MB 620

0.9 kg 617 693-01

• Power supply: 24 V, current consumption: 1 A • Configuration of the PLC inputs/outputs with the IOconfig PC software 1)

Keys illuminated

19

Accessories Electronic Handwheels The standard TNC 620 supports the use of electronic handwheels. The following handwheels can be installed: • One HR 410 portable handwheel, or • One HR 130 panel-mounted handwheel, or • Up to three HR 150 panel-mounted handwheels via the handwheel adapter HRA 110 Handwheels are connected to the MB machine operating panel.

HR 410

Portable electronic handwheel with • Keys for the selection of 5 axes • Traverse direction keys • Keys for three preset feed rates • Actual-position-capture key • Three keys with machine functions (see below) • Two permissive buttons (24 V) • Emergency stop button (24 V) • Holding magnets All keys are designed as snap-on keys and can be replaced by keys with other symbols. (For key symbols see Snap-On Keys) Weight HR 410 model

HR 130

20

Approx. 1 kg Mechanical detent with

without

Standard assignment with the FCT A, FCT B, FCT C function keys



296 469-53

For PLC basic program with NC start/stop, spindle start

535 220-05

296 469-55

With spindle right/left/stop



296 469-54

Panel-mounted handwheel with ergonomic control knob. It is connected to the logic unit directly or via extension cable. Weight

Approx. 0.7 kg

HR 130 without detent HR 130 with mechanical detent

ID 540 940-03 ID 540 940-01

HRA 110

Handwheel adapter for connection of up to three HR 150 panel-mounted handwheels and two switches for axis selection and for selecting the interpolation factor. The first two handwheels are permanently assigned to axes 1 and 2. The third handwheel is assigned to the axes over a selection switch (accessory) or by machine parameters. The position of the second selection switch (accessory) is evaluated by the PLC, for example to set the proper interpolation. HRA 110 ID Weight

261 097-03 Approx. 1.5 kg

Handwheel selection switch with knob and cable ID 270 908-xx

HR 150

Panel-mounted handwheel with ergonomic control knob for connection to the HRA 110 handwheel adapter. Weight HR 150 without detent HR 150 with detent

Approx. 0.7 kg ID 540 940-06 ID 540 940-07

21

Snap-On Keys The snap-on keys make it easy to replace the symbol keys. In this way, the MB machine operating panel and the HR 410 handwheel can be adapted to different requirements. The snap-on keys are available in packs of 5 keys.

Axis keys Orange

ID 330 816-42

ID 330 816-24

ID 330 816-43

ID 330 816-26

ID 330 816-36

ID 330 816-38

ID 330 816-23

ID 330 816-25

ID 330 816-45

ID 330 816-95

ID 330 816-69

ID 330 816-0W

ID 330 816-96

ID 330 816-0G

ID 330 816-0V

ID 330 816-97

ID 330 816-0H

ID 330 816-0N

ID 330 816-98

ID 330 816-71

ID 330 816-0M

ID 330 816-99

ID 330 816-72

ID 330 816-67

ID 330 816-0A

ID 330 816-63

ID 330 816-68

ID 330 816-19

ID 330 816-0B

ID 330 816-64

ID 330 816-21

ID 330 816-16

ID 330 816-0C

ID 330 816-18

ID 330 816-20

ID 330 816-0L

ID 330 816-70

ID 330 816-17

ID 330 816-0P

ID 330 816-0K

ID 330 816-0X

ID 330 816-76

ID 330 816-81

ID 330 816-87

ID 330 816-30

ID 330 816-77

ID 330 816-82

ID 330 816-88

ID 330 816-31

ID 330 816-78

ID 330 816-83

ID 330 816-94

ID 330 816-32

ID 330 816-79

ID 330 816-84

ID 330 816-0U

ID 330 816-73

ID 330 816-80

ID 330 816-89

ID 330 816-91

ID 330 816-74

ID 330 816-0S

ID 330 816-85

ID 330 816-75

ID 330 816-0T

ID 330 816-86

ID 330 816-08

ID 330 816-40

ID 330 816-37

Gray ID 330 816-0R

Y Y

ID 330 816-0D ID 330 816-0E ID 330 816-65

Z

ID 330 816-66

Machine functions

Spindle functions

(red)

ID 330 816-47

ID 330 816-48

(green)

ID 330 816-09

ID 330 816-41

ID 330 816-46

ID 330 816-01

ID 330 816-50

ID 330 816-90

ID 330 816-61

ID 330 816-33

ID 330 816-27

ID 330 816-34

ID 330 816-28

ID 330 816-12

ID 330 816-35

ID 330 816-29

ID 330 816-49

ID 330 816-22

ID 330 816-92

Other keys

(green)

ID 330 816-11 (red)

22

ID 330 816-93

0

ID 330 816-0Y

Touch Probes Touch probes for workpiece measurement are connected via the system PL 62xx or the UEC 11x. The touch probes generate a trigger signal that captures the current position value. For more information on touch probes, please ask for our Touch Probes brochure or CD-ROM. Workpiece measurement

The TS touch trigger probe has a stylus with which it probes workpieces. The TNC provides standard routines for datum setting and workpiece measurement and alignment. The touch probes are available with various taper shanks. Assorted styli are available as accessories.

TS 220

Touch probe with cable connection for signal transmission for machines with manual tool change: TS 220

TTL version Touch probe with infrared signal transmission for machines with automatic tool change:

TS 440

Compact dimensions

TS 444

Compact dimensions, battery-free power supply through integrated air turbine generator over central compressed air supply

TS 640

Standard touch probe with wide-range infrared transmission and long operating time

TS 740

High probing accuracy and repeatability, low probing force TS 640 with SE 640 The infrared transmission is established between the TS touch probe and the SE transceiver unit. The following SE units can be combined with the TS touch probes: SE 640 for mounting in the machine workspace SE 540 for integration in the spindle head

Tool measurement

The touch probes for tool measurement from HEIDENHAIN are suited for probing stationary or rotating tools directly on the machine. The TNC has standard routines for measuring length and diameter of the tool as well as the individual teeth. The TNC automatically saves the results of measurement in a tool table. It is also possible to measure tool wear between two machining steps. The TNC compensates the changed tool dimensions automatically for subsequent machining or replaces the tool after a certain limit has been reached—as for example after tool breakage.

TT 140

With the triggering TT 140 touch probe, the contact plate is deflected from its rest position, sending a trigger signal to the NC control, during probing of the stationary or rotating tool.

TT 140

23

24

Axes: 60m

EnDat 2.1 interface VL (max. 6m) 340 302-xx

Axes + spindle: 60m

Axes + spindle: 30m

1 VPP

Voltage controller 5 V 370 224-01 VL 340 302-xx 336 376-xx

1)

1)

332 115-xx

Position inputs

289 440-xx

336 376-xx

VL 323 897-xx

VL 323 897-xx

KTY

KTY Voltage controller 5 V 383 951-01

Voltage controller 5 V 368 210-01 2)

509 667-xx

2) Only for connection of the KTY

1) Adapter connector 544 703-01 for spindle (if necessary)

X15 ... X18 (UEC 111) X15 ... X19 (UEC 112)

X201 ... X204 (UEC 111) X201 ... X205 (UEC 112)

Axes: 15m

289 440-xx

289 440-xx

23 outputs

38 inputs

MB 620 617 973-xx

UEC 11x

X500

X502

PLC I/O

X502

Voltage controller 5 V 370 226-01

VL (max. 6m) 336 847-xx

VL 336 847-xx

HSCI 618 893-xx

HSCI 618 893-xx

X500

MC 6110

Speed inputs

Basic configuration with UEC 11x

max. 9m

558 714-xx

309 783-xx

310 199-xx

298 429-xx 298 430-xx

1 VPP

60m LB/LS

12m

1 VPP

1 VPP

533 631-xx max. 6m

1m

533 631-xx max. 6m

1m

30m

LC x83

1 VPP

HSCI total length 100 m

RCN 729 RCN 226 RCN 228

60m

LC x83

LC x83

RCN 729 RCN 226 RCN 228

60m

60m

03.08.2007

VL: Extension cable – for separation points with connecting cable – for extending existing connecting cable

Cable Overviews

Control System with UEC 11x

X502

X500

1 VPP

Axes: 60m

EnDat 2.1 interface VL (max. 6m) 340 302-xx

Axes + spindle: 60m

336 376-xx

Axes: 15m

289 440-xx

289 440-xx

PWM out

332 115-xx

Position inputs

289 440-xx

336 376-xx

VL 323 897-xx

VL 323 897-xx

KTY

KTY Voltage controller 5 V 383 951-01

Voltage controller 5 V 368 210-01 2)

509 667-xx

2) Only for connection of the KTY

1) Adapter connector 544 703-01 for spindle (if necessary)

X15 ... X20

X201 ... X206

MB 620 617 973-xx

1)

1)

CC 6106

X500

X502

X51...X56

X500

X502

Voltage controller 5 V 370 226-01

VL (max. 6m) 336 847-xx

VL 336 847-xx

HSCI 618 893-xx

Voltage controller 5 V 370 224-01 VL 340 302-xx

PL 620x

PL 610x

Axes + spindle: 30m

HSCI 618 893-xx

HSCI

X502

HSCI 618 893-xx

X500

MC 6110

Speed inputs

Basic configuration with CC 6106

max. 9m

558 714-xx

309 783-xx

310 199-xx

298 429-xx 298 430-xx 1 VPP

1 VPP

LB/LS

60m

12m

1 VPP

60m

RCN 729 RCN 226 RCN 228

60m

LC x83

LC x83

RCN 729 RCN 226 RCN 228

60m

03.08.2007

1 VPP

533 631-xx max. 6m

1m

533 631-xx max. 6m

1m

30m

LC x83

HSCI total length 100 m

VL: Extension cable – for separation points with connecting cable – for extending existing connecting cable

Control System with CC 6106

25

26

PW 210

PW 210

Uz

Uz

Uz

Uz

325 816-xx

X69

15m

L1 L2 L3

325 817-xx

X79

250 479-07...-16

See Motors catalog for power cable to motor

325 816-xx

X51 ... X62

X69

250 479-07...-16

See Motors catalog for power cable to motor

250 479-07...-16

(if needed)

Uz

250 479-07...-16

(if needed)

Uz UM 111 UV 105

325 817-xx

Modular inverter (nonregenerative)

See Motors catalog for power cable to motor

15m

X69

X79

UE 2xx B

Uz

Line filter EPCOS xx

L1 L2 L3

KDR 1xx

(if needed)

Three-phase ac capacitor 348 993-01

X69

X51 ... X62

CC42x 6106 CC

Compact inverter (nonregenerative)

PSL 130 UV UM 1xx UM 1xx UM 1xx CC 6106 130 D 24V

Uz

15m

PW 210

24V

24V

Uz

L1 L2 L3

PSL 130

Uz UEC 11x

HSCI

PSL 130

(if needed)

Uz

24V

X69

X79

(if needed)

Uz UM 111

Uz

Uz

Uz

X69

Uz

Uz

15m

325 816-xx

X69

See Motors catalog for power cable to motor

325 817-xx

X79

250 479-07 ... -16

250 479-07 ... -16

X69

X51 ... X62

CC 6106

X51 ... X62

CC 6106

See Motors catalog for power cable to motor

325 816-xx

325 817-xx

250 479-07...-16

250 479-07...-16

Uz UR 2xx

Modular inverter (regenerative)

15m

Three-phase ac capacitor 348 993-01

Uz PSL 130

Compact inverter (regenerative)

PSL 130 UVR UM 1xx UM 1xx ZKF 1xx UM 1xx UP 110 (if needed) 1xx D 24V

Uz

L1 L2 L3

Line filter EPCOS 35 A

KDR 120

Inverter Systems

PL 62xx UEC 11x

X500

X113

X141 X142

X27

X112

PLC

MC 6110

X26

Ethernet

5m

633 616-xx

624 775-xx

354 770-xx

365 725-xx

355 484-xx

PL 61xx 7 x max.

633 613-xx

USB hub 582 884-01

Adapter 25 pin 310 085-01

Adapter 9 pin 363 987-02

MB 620

633 608-xx

633 611-xx

274 545-xx

366 964-xx

X23

30m

V.24/RS-232-C

TS 220 293 488-xx

PC

20m

270 909-xx

VL 281 429-xx

SE 540 626 001-xx

517 375-xx

0.5m

50m

TT 140 527 797-xx

50m

max. 20 m

3m

TS 44x 588 008-xx

TS 640 620 189-xx

HSCI total length 100 m

HR 410 296 469-xx 535 220-xx HR 130 540 940-01 -03 HR 150 540 940-06 -07

50m

03.08.2007

VL: Extension cable – for separation points with connecting cable – for extending existing connecting cable

312 879-01

296 687-xx

3 inputs

SE 640 631 225-xx

HRA 110 261 097-xx

296 466-xx

296 467-xx

Accessories

27

Technical Description Axes Linear axes

Depending on the options enabled, the TNC 620 can control linear axes with any axis designation (X, Y, Z, U, V, W...).

Display and programming

–99 999.999 to +99 999.999 [mm] –99 999.999 99 to +99 999.999 99 [mm] with option 23

Feed rate in mm/min depending on the workpiece contour, or mm per spindle revolutionFeed-rate override: 0 to 150% Traverse range

–99 999.999 to +99 999.999 [mm] –99 999.999 99 to +99 999.999 99 [mm] with option 23

The machine tool builder defines the traverse range. The user can set additional limits to the traverse range if he wishes to reduce the working space. Different traverse ranges can be defined for each axis via parameter sets (selection by PLC).

Rotary axes

The TNC 620 can control rotary axes with any axis designation (A, B, C, U...). Special parameters and PLC functions are available for rotary axes with Hirth coupling.

Display and programming

0° to 360° or –99 999.999 to +99 999.999 [°] –99 999.999 99 to +99 999.999 99 [°] with option 23 Feed rate in degrees per minute (°/min)

Traverse range

–99 999.999 to +99 999.999 [°] –99 999.999 99 to +99 999.999 99 [°] with option 23

The machine tool builder defines the traverse range. The user can set additional limits to the traverse range if he wishes to reduce the working space. Different traverse ranges can be defined for each axis via parameter sets (selection by PLC). Free rotation

For milling-turning operations, the rotary axis can be started via the PLC with a defined feed rate.

Cylindrical surface interpolation (option 8)

A contour defined in the machining plane is executed on the cylinder surface.

Axis clamping

The control loop can be opened through the PLC in order to clamp specific axes.

28

Tilting the working plane (option 8)

The TNC 620 has special coordinate transformation cycles for controlling swivel heads and tilting tables. The offset of the swivel axes and the tool length are compensated by the TNC. The TNC 620 can manage more than one machine configuration (e. g. different swivel heads).

PLC axes

Axes can be controlled by the PLC. They are programmed over M functions or OEM cycles. The PLC axes are positioned independently of the NC axes and are therefore designated as asynchronous axes.

29

Digital Control Integrated inverters Position controllers, speed controllers, current controllers and inverters are integrated in the TNC 620. HEIDENHAIN synchronous and asynchronous motors are connected to the TNC 620.

Machine Acceleration feedforward

Velocity feedforward

Digital speed control

Position controller Nominal position

Digital current controller

Nominal speed

Power stage

Nominal current

Actual current Actual speed Actual position

Axis feedback control

The TNC 620 can be operated with lag or feedforward control. During roughing operations at high speeds, for example, you can switch to velocity semifeedforward control via an OEM cycle in order to avoid machining with reduced accuracy.

Operation with following error (servo lag)

The term “following error” denotes the distance between the momentary nominal position and the actual position of the axis. The velocity is calculated as follows: v = kv · sa

v = velocity kv = loop gain sa = following error

Operation with Velocity feedforward means that the speed and the acceleration feedforward control are adjusted to fit the machine. Together with the values calculated from the following error, it forms the nominal value. In this way, the following error becomes very small (in the range of a few µm).

30

Feed motor with rotary encoder for rotor speed and position

Machine slide with linear encoder

Control loop cycle times

CC 6xxx/UEC 11x Path interpolation

3 ms

Fine interpolation

0.2 ms/0.1 ms

Position controller

0.2 ms/0.1 ms

Speed controller

0.2 ms/0.1 ms

Current controller

0.1 ms at fPWM = 5 000 Hz

Position

The cycle time for path interpolation is defined as the time interval during which interpolation points on the path are calculated. The cycle time for fine interpolation is defined as the time interval during which interpolation points are calculated that lie between the interpolation points calculated for path interpolation. The cycle time for the position controller is defined as the time interval during which the actual position value is compared to the calculated nominal position value. The cycle time for the speed controller is defined as the time interval during which the actual speed value is compared to the calculated nominal speed value. The cycle time for the current controller is defined as the time interval during which the actual current value is compared to the calculated nominal current value.

1) 2) 1)

Time

1)

Double-speed (with option 49) without position encoder 2) Single-speed/double-speed (with option 49)

Double-speed control loops (option 49)

Double-speed control loops permit higher PWM frequencies as well as shorter cycle times of the speed controller. This makes improved current control for spindles possible, and also higher control performance for linear and torque motors.

Jerk

The derivative of acceleration is referred to as jerk. A linear change in acceleration causes a jerk step. Such motion sequences may cause the machine to oscillate.

Jerk limiting

To prevent machine oscillations, the jerk is limited to attain optimum path control.

Smoother jerk

The jerk is smoothed by a nominal position value filter. The TNC 620 therefore mills smooth surfaces at the highest possible feed rate and yet keeps the contour accurate. The operator programs the permissible tolerance in a cycle. Special filters for HSC machining (HSC filters, option 9) can specifically suppress the natural frequencies of an individual machine and achieve the desired accuracy with the best surface quality.

v

a

j

t

t

t

31

Machine Configuration A control must have access to specific machine data (e. g., traverse distances, acceleration, speeds) before it can execute its programmed instructions. These data are defined in machine parameters. Each machine has its own set of parameters. Structured The TNC 620 features a simplified configuration editor. organization of The machine parameters are displayed on the control’s screen in a machine parameters clear tree structure. Move through the structure with the TNC operating panel or a USB mouse. The parameters are entered in windows, similar to a PC. As an alternative, the configuration editor can display a table view. This is especially useful when configuring the parameter blocks, since the parameters of all axes are then visible at a glance. Quick access using MP numbers

32

Each machine parameter has a unique 6-digit MP number. The GOTO function can be used for quick access to any machine parameter.

Encoders For speed and position control of the axes and spindle, HEIDENHAIN offers both incremental as well as absolute measuring systems. Incremental encoders

Incremental encoders have as measuring standard a grating consisting of alternating lines and spaces. Relative movement between the scanning head and the scale causes output of sinusoidal scanning signals. The measured value is calculated from these signals.

Reference mark

When the machine is switched on, the machine axes need to traverse a reference mark for an accurate reference to be established between measured value and machine position. For encoders with distance-coded reference marks, the maximum travel until automatic reference mark evaluation for linear encoders is only 20 mm or 80 mm, depending on the model, or 10° or 20° for angle encoders.

Reference mark evaluation

The routine for traversing the reference marks can also be started for specific axes via the PLC during operation (reactivation of parked axes).

Output signals

Incremental encoders with sinusoidal output signals with levels » 1 VPP are suitable for connection to HEIDENHAIN numerical controls.

Absolute encoders

With absolute encoders, the position information is contained in several coded tracks. Thus, an absolute reference is available immediately after switch-on. Reference-mark traverse is not necessary. Depending on the interface, additional incremental signals can be output.

EnDat interface

The TNC 620 is fitted with the serial EnDat 2.2 interface for the connection of absolute encoders. Note: The EnDat interface on HEIDENHAIN encoders differs in its pin assignment from the interface on Siemens motors with integrated absolute ECN/EQN rotary encoders. Special adapter cables are available.

33

Encoder inputs for position control

Encoder inputs for speed control

Incremental and absolute linear, angle or rotary encoders from HEIDENHAIN can be connected to all position encoder inputs of the CC 6xxx.

Inputs

Signal level/ 1) Interface

Input frequency1)

Incremental signals

» 1 VPP

33 kHz/350 kHz

Absolute position values Incremental signals

EnDat 2.22/02 » 1 VPP

– 33 kHz/350 kHz

Absolute position values

EnDat 2.22)/22



Incremental and absolute rotary encoders from HEIDENHAIN can be connected to all speed encoder inputs of the CC 6xxx. Inputs

Signal level/ 1) Interface

Input frequency

Incremental signals

» 1 VPP

350 kHz

Absolute position values Incremental signals

EnDat 2.22/02 » 1 VPP

– 350 kHz

Absolute position values

EnDat 2.22)/22



1) 2)

34

Switchable EnDat 2.2 includes EnDat 2.1

Error Compensation The TNC 620 automatically compensates mechanical errors on the machine. Linear errors

A linear error can be compensated over the entire travel range for each axis.

Nonlinear errors

The TNC 620 can compensate for ballscrew pitch errors and following error simultaneously. The compensation values are stored in a table.

Backlash

For length measurements via spindle and rotary encoders, the play between the table movement and the rotary encoder movement on direction changes can be compensated. This backlash is outside the controlled system.

Hysteresis

The hysteresis between the table movement and the motor movement is also compensated in length measurements. In this case the hysteresis is within the controlled system.

Reversal peaks

In circular movements, reversal peaks can occur at quadrant transitions due to mechanical influences. The TNC 620 can compensate for these reversal peaks.

Stick-slip friction

High static friction can lead to stick-slip: the slide stops and starts repeatedly for short periods at low feed rates. This is commonly known as stick-slip. The TNC 620 can compensate this problem condition.

Sliding friction

Sliding friction is compensated by the speed controller of the TNC 620.

Thermal expansion

To compensate for thermal expansion, the machine expansion behavior must be known. The temperature can be recorded via temperature measurement thermistors connected to the analog inputs of the TNC 620. The PLC evaluates the temperature information and transfers the compensation value to the NC.

35

Monitoring Functions During operation, the TNC 620 monitors: • Amplitude of the encoder signals • Edge separation of the encoder signals • Absolute position for encoders with distance-coded reference marks • Current position (servo lag monitoring) • Actual path traversed (movement monitoring) • Position deviation at standstill • Nominal speed value • Checksum of safety-related functions • Supply voltage • Buffer battery voltage • Operating temperature of the MC and CPU • Running time of the PLC program • Motor current and temperature • Temperature of power module • DC-link voltage With EnDat 2.2 encoders: • CRC checksum of the position value • EnDat alarm Error1 EnDat status alarm register (0xEE) • EnDat alarm Error2 • Edge speed of 5 µs (monotime) • Transmission of the absolute position value on the time grid In the case of hazardous errors, an EMERGENCY STOP message is sent to the external electronics via the control-is-ready output, and the axes are brought to a stop. The correct connection of the TNC 620 into the machine’s EMERGENCY STOP loop is checked when the control system is switched on. In the event of an error, the TNC 620 displays a message in plain language. Context sensitive help

The HELP and ERR keys provide the user with context-sensitive help. This means that in the event of an error message, the TNC 620 displays information on the cause of the error and proposes solutions. The machine manufacturer can also use this function for PLC error messages.

KinematicsDesign

KinematicsDesign is a PC software program for creating adaptable flexible kinematic configurations. It supports: • Complete kinematic configurations • Transfer of configuration files between control and PC When used with the iTNC 530, KinematicsDesign provides further conveniences: • Assignment table • Kinematics description table • Kinematics subfile description table • Tool-carrier kinematics description table • Definition table for collision-monitored objects (CMO) • Configuration and initial operation of dynamic collision monitoring (DCM)(Option 40) If KinematicsDesign is connected with a control online (operation is also possible with the programming station software), then machine movements can be simulated graphically along with axis traverse. With the iTNC 530, when DCM is active the workpiece space is also simulated and any collisions or collision-endangered objects are displayed in a definable color. Depending on the control involved, the visualization capabilities include the pure depiction of the transformation sequence and even wire models or a complete representation of the working envelope on the iTNC 530.

36

Spindle The TNC 620 contouring control is used in connection with the HEIDENHAIN inverter systems with field-oriented control. CC 6106 controller unit

With the CC 6106 controller unit, the PWM basic frequency can be set for each controller assembly (e.g. 4 kHz). Possible basic frequencies are 3.33 kHz, 4 kHz or 5 kHz. The Double Speed option (option 49) can double this frequency for high-speed spindles (e. g. 8 kHz for HF spindles). (See the TNC 620 Technical Manual.)

Controller groups

1: X51 + X52 2: X53 + X54 3: X55 + X56

Maximum spindle speed

The maximum spindle speed is calculated as follows: –1 nmax = fPWM · 60 000 min NPP · 5 000 Hz

fPWM = PWM frequency in Hz NPP = Number of pole pairs Operating mode switchover

Various parameter blocks can be stored for controlling the spindle (e. g. for wye/delta connection). You can switch between the parameter blocks in the PLC.

Position-controlled spindle

The position of the spindle is monitored by the TNC 620.

Encoder

HEIDENHAIN rotary encoder with sinusoidal voltage signals (1 VPP) or EnDat interface.

Tapping

There are special cycles for tapping with or without floating tap holder. For tapping without floating tap holder, the spindle must be operated under position control.

Oriented spindle stop

With a position-controlled spindle, the spindle can be positioned exactly to 0.1°.

Spindle override

0 to 150%

Gear stages

A specific nominal speed can be defined for each gear stage. The gear code is output via the PLC.

37

Commissioning and Diagnostic Aids The TNC 620 provides comprehensive internal commissioning and diagnostic aids. In addition, highly effective PC software for diagnosis, optimization and remote control is available. DriveDiag

DriveDiag permits quick and easy troubleshooting of the drives. It also makes it possible to display and evaluate the electronic ID labels. The following diagnostic functions are available: • Reading and displaying the electronic ID labels of QSY motors with EQN 13xx or ECN 13xx • Reading and displaying the electronic ID labels of the UVR 1xx D and UM 1xx D inverter modules • Displaying and evaluating the internal control conditions and the status signals of the inverter components • Displaying the analog values available to the drive controller • Automatic test for proper function of motors and inverters • Automatic test of position and speed encoders DriveDiag can be called directly from the TNC 620 via the Diagnosis soft key. It is also available for downloading as PC software from the HEIDENHAIN FileBase on the Internet. End users have read-access, whereas the code number for the machine tool builder gives access to comprehensive testing possibilities with DriveDiag.

TNCopt (accessory)

PC software for commissioning digital control loops Functions: • Commissioning of the current controller • (Automatic) commissioning of the speed controller • (Automatic) optimization of sliding-friction compensation • (Automatic) optimization of the reversal-spike compensation • (Automatic) optimization of kV factor • Circular interpolation test, contour test

Requirements

DriveDiag and TNCopt place the following demands on the PC: • Windows NT 4.0, 2000 or Vista operating system • At least VGA—XGA recommended • At least 16 MB RAM • At least 15 MB of free hard-disk space • Serial or Ethernet interface

OLM Online monitor

The online monitor (OLM) supports the commissioning and diagnosis of control components through: • Display of control-internal variables for axes and channels • Display of controller-internal variables (if a CC is present) • Display of hardware signal states • Different trace functions • Activation of spindle commands • Enabling control-internal debug outputs The online monitor is a component part of the TNC 620 and is called over a code number.

38

Oscilloscope

The TNC 620 features an integrated oscilloscope. Both X/t and X/Y graphs are possible. The following characteristic curves can be recorded and saved in six channels: • Actual value of axis feed rate • Nominal value of axis feed rate • Machining feed rate • Actual position • Nominal position • Servo lag of the position controller • Nominal values for speed, acceleration and jerk • Actual values for speed, acceleration and jerk • Content of PLC operands • Encoder signal (0° – A) • Encoder signal (90° – B) • Difference between position and speed encoder • Nominal velocity value • Integral-action component of the nominal current value • Torque-determining nominal current value

Logic signals

Simultaneous graphic representation of the logic states of up to 16 operands (markers, words, inputs, outputs, counters, timers) • Marker (M) • Input (I) • Output (O) • Timer (T) • Counter (C) • IpoLogic (X)

TNCscopeNT (accessory)

PC software for transferring the oscilloscope files to the PC. Note: The trace files are saved in the TNCscopeNT data format.

API DATA

The API DATA function enables the control to display the states or contents of the symbolic API markers and API double words. This function requires that your PLC program use the new symbolic memory interface. Note: The API DATA function does not provide usable display values with the iTNC 530-compatible memory interface (API 1.0).

Table function

The current conditions of the markers, words, inputs, outputs, counters and timers are displayed in tables. The conditions can be changed via the keyboard.

Trace function

The current content of the operands and the accumulators is shown in the statement list in each line in hexadecimal or decimal code. The active lines of the statement list are marked.

Log

For the purposes of error diagnosis, there is one log for all error messages and one for all keystrokes.

TeleService (accessory)

PC software for remote diagnosis, remote monitoring, and remote control of the TNC 620. For further information, please request the Remote Diagnosis with TeleService Technical Information sheet.

39

Integrated PLC The PLC program is created by the machine tool builder either with the PLC development software PLCdesignNT (accessory) or at the control with an external PC keyboard with a USB connection. Machine-specific functions are activated and monitored via the PLC inputs/outputs. The number of PLC inputs/outputs required depends on the complexity of the machine.

PLC inputs/outputs PLC inputs and outputs are available via the external PL 6xxx input/output systems for PLC. PLC programming

40

Format

Statement list

Memory

50 MB

Cycle time

21 ms, adjustable

Instruction set

• • • • • • • • • • • • • •

Bit, byte and word commands Logical operations Arithmetic instructions Comparisons Parenthetic calculations Jump commands Subprograms Stack operations Submit programs 952 timers 48 counters Comments PLC modules 100 strings

PLC window

PLC error messages can be displayed by the TNC 620 in the dialog line during operation.

Small PLC window

The TNC 620 can show additional PLC messages and bar diagrams in the small PLC window. Small PLC window ......

PLC soft keys

The machine manufacturer can display his own PLC soft keys in the vertical soft-key row on the screen.

PLC positioning

All closed-loop axes can be positioned via the PLC. PLC positioning of the NC axes cannot be superimposed on NC positioning.

PLC axes

Axes can be controlled by the PLC. They are programmed via M functions or OEM cycles. The PLC axes are positioned independently of the NC axes.

41

PLCdesignNT (accessory)

PC software for PLC program development. The PC program PLCdesignNT can be used for easy creation of PLC programs. Comprehensive examples of PLC programs are included. Functions: • Easy-to-use text editor • Menu-guided operation • Programming of symbolic operands • Modular programming method • “Compiling” and “linking” of PLC source files • Operand commenting, creation of a documentation file • Comprehensive help system • Data transfer between the TNC 620 and the PC • Creation of PLC soft keys PC requirements: • Operating system: Windows 98/NT/2000/ME/XP/Vista • Compatible computer, Pentium 133 or higher • At least 32 MB RAM • At least 20 MB free memory on the hard disk • At least VGA • Serial interface; Ethernet interface recommended • Internet Explorer 4.01 or higher

PLC basic program

The PLC basic program serves as a basis for adapting the TNC 620 to the requirements of the respective machine. Registered customers can download it from the Internet. The following functions are covered by the PLC basic program: • Controlling all axes • Positioning the axes after the reference run • Clamped axes • Homing the axes, reference end positions • Compensating the axis temperature • Feed rate control • Indexing fixture • Controlling and orienting the spindle • Activating tool-specific torque monitoring • Manual or automatic tool change (pick-up device; single gripper or dual gripper). There is, of course, a larger range of definitions to choose from; the respective type of tool changer must be adapted to the exact requirements of the specific machine by the PLC programmer. • Functions for configuring the tool changer • Type of tool magazine (controlled by pulses or as an asynchronous axis) • PLC soft keys • Displaying and managing PLC error messages • Displaying functions in the small PLC window • Hydraulic control • Electronic handwheel • Controlling the coolant system • Handling M functions • Lubrication • Chip conveyor • Touch probes • Controlling the doors • Hirth axes • Central drive

42

OEM Cycles (Option 19) The machine tool builder can create and store his own cycles for recurring machining tasks. These OEM cycles are used in the same way as standard HEIDENHAIN cycles. CycleDesign (accessory)

The soft keys and the soft-key structure for the OEM cycles are managed using the PC program CycleDesign. In addition, CycleDesign can be used to store help graphics and soft keys in BMP format on the memory card of the TNC 620. In order to reduce the amount of memory used, graphics files can be compressed as ZIP files.

Tool Management With integral PLC, the tool changer is moved either via proximity switch or as a controlled axis. Tool management including tool-life monitoring and replacement tool monitoring is carried out by the TNC 620. Tool measurement (option 17)

Tools can be measured and checked using the TT 140 tool touch probe (accessory). The TNC 620 provides standard cycles for automatic tool measurement. It calculates the probing feed rate and the optimal spindle speed. The measured data is stored in a tool table.

Touch-Probe Configuration (Option 17) All touch-probe data can be configured conveniently through a table. All HEIDENHAIN touch-probe systems are preconfigured and can be selected through a drop-down menu.

Pallet Management (Option 22) Pallet movement can be controlled via PLC axes. The order of movement, as well as pallet and workpiece datums, must be defined in the pallet table by the user. The pallet table is freely configurable, which means that various pieces of information can be stored in the tables and called up later via the PLC. The execution of pallet tables can be oriented to the workpiece or the tool.

43

Data Interfaces The TNC 620 is connected to PCs, networks and other data storage devices via data interfaces. Ethernet

The TNC 620 can be interconnected via the Ethernet interface. The TNC 620 features a 100BaseT Ethernet (Twisted Pair Ethernet) connection to the data network. Maximum transmission distance: Unshielded 100 m Shielded 400 m

Protocol

The TNC 620 communicates using the TCP/IP protocol.

Network connection

• NFS file server • Windows networks (SMB)

Data transfer rate

Approx. 40 to 80 Mbps (depending on file type and network utilization)

RS-232-C/V.24

Data interface according to EIA standard RS-232-C or DIN 66 020. Maximum transmission distance: 20 m

Data transfer rate

115 200; 57 600; 38 400; 19 200; 9600; 4 800; 2 400; 1 200; 600; 300; 150; 110 bps

Protocols

The TNC 620 can transfer data using various protocols.

Standard data transfer

The data is transferred character by character. The number of data bits, stop bits, the handshake and character parity must be set by the user.

Blockwise data transfer

The data is transferred blockwise. A block check character (BCC) is used for data security, which is improved as a result.

LSV2

Bidirectional transfer of commands and data according to DIN 66 019. The data is divided into blocks and transferred.

Adapter block

For connecting the interface to the electrical cabinet or operating panel. RS-232-C/V.24 adapter 9-pin ID 363 987-02 25-pin ID 310 085-01

USB

The MC 6110 features three USB 1.1 interfaces for the connection of standard USB devices, such as the mouse, drives, etc. Two are on the back of the control. One USB interface is on the front and stays accessible when the control is installed. A cover cap protects it from contamination. The USB interfaces are rated for a maximum supply current of 0.5 A. The maximum cable length for external USB units is 5 m without an amplifier. For lengths of 6 m and greater, USB connecting cables with integrated amplifiers are required.

USB hub

If you need further USB ports or if the supply current is not sufficient, a USB hub is required. The USB hub from HEIDENHAIN offers four free USB ports. Power supply: ID

Cover

The USB hub can be installed in the operating panel in such a way that two USB ports can be accessed from the outside. An optionally available cover can be used to protect the ports from contamination. ID

44

24 V– / max. 300 mA 582 884-01

508 921-01

Software for Data Transfer TNCremoNT (accessory)

This PC software package helps the user to transfer data from the PC to the TNC 620. The software on the PC carries out blockwise data transfer with block check character (BCC). Functions: • Data transfer (also blockwise) • Remote control (only serial) • Management of the TNC 620 files • Backup of the TNC 620 files • Read out the log • Print-out of screen contents • Edit ASCII texts • Management of more than one machine (TNCremoNT) Requirements: • Operating system Windows 98/NT/2000/ME/XP/Vista • At least VGA • At least 16 MB RAM • At least 10 MB free memory on the hard disk • Serial or Ethernet interface

TNCremoPlus (accessory)

In addition to the features you are already familiar with from TNCremoNT, TNCremoPlus can also transfer the current content of the control’s screen to the PC (live-screen). This makes it very simple to monitor the machine. ID

340 447-xx

DNC Applications The development environments on Windows operating systems are particularly well suited as a flexible platform for application development in order to come to grips with the increasingly complex requirements of the machine's environment. The flexibility of PC software and the large selection of ready-to-use software components and standard tools in the development environment enable you to develop PC applications in a very short time that can be of great use to your customers, for example: • Error reporting systems that, for example, send the customer a text message reporting problems on the currently running machining process • Standard or customer-specific PC software that decidedly increases process security and equipment availability • Software solutions controlling the processes of manufacturing systems • Information exchange with job management software HEIDENHAIN DNC (option 18)

The HEIDENHAIN DNC software interface is an attractive communication platform for this purpose. It provides all the data and configuration capabilities needed for these processes so that an external PC application can evaluate data from the control and, if required, influence the manufacturing process.

RemoTools SDK (accessory)

To enable you to use HEIDENHAIN DNC effectively, HEIDENHAIN offers the RemoTools SDK development package. It contains the COM components and the ActiveX control for integration of the DNC functions in development environments. ID

340 442-xx

For more information refer to the brochure HEIDENHAIN DNC.

45

Mounting Instructions

When installing the TNC 620, take note of the minimum spacing, space needed for servicing, and the appropriate length and location of the connecting cables.

Mounting and Keep the following in mind during mounting and electrical electrical installation installation: • National regulations for power installations • Interference and noise immunity • Conditions of operation • Mounting attitude Degrees of protection

Leave space for air circulation and servicing!

28.5

Exit air 15

Installation

The following components fulfill the requirements for IP 54 (dust protection and splash-proof protection): • TNC 620 (when properly installed) • Machine operating panel (when properly installed) • Handwheel

Electromagnetic compatibility The unit fulfills the requirements for a Class A device in accordance with the specifications in EN 55 022, and is intended for use primarily in industrially-zoned areas. Protect your equipment from interference by observing the rules and recommendations specified in the Technical Manual. Likely sources of interference

Interference is mainly produced by capacitive and inductive coupling from electrical conductors or from device inputs/outputs, such as: • Strong magnetic fields from transformers or electric motors • Relays, contactors and solenoid valves • High-frequency equipment, pulse equipment and stray magnetic fields from switch-mode power supplies • Power lines and leads to the above equipment

Protective measures

• Keep a minimum distance of 20 cm from the TNC 620 and its leads to devices that carry interference signals. • Keep a minimum distance of 10 cm from the TNC 620 and its leads to cables that carry interference signals. For cables in metallic ducting, adequate decoupling can be achieved by using a grounded separation shield. • Shielding according to EN 50 178 2 • Use potential compensating lines with a cross section of 6 mm • Use only genuine HEIDENHAIN cables, connectors and couplings.

46

€

Supply air

15

Intended place of operation

Overall Dimensions TNC 620 Dimensions in mm Tolerancing ISO 8015 ISO 2768 - m H < 6 mm: ±0.2 mm

4 81+2

22+3

34+2

8.5±1

8.5±1 400

28.5

376±0.2 ¬ 5.5

454±0.2

470

26.5±1

15

8

12

M5

4.75 2.5

15

376±0.2

m

13 5

°

¬ 10 1

0.5 4x M5

385.5+1

f 459+1

454±0.2

f

¬ 8+1

9.5±1

€

f = Cutout in machine panel m = Mounting surface b = Space for air circulation

47

CC 6106 Dimensions in mm Tolerancing ISO 8015 ISO 2768 - m H < 6 mm: ±0.2 mm

74.5+0.5

48

¬ 12

7

30 420

¬ 5.5

24.75

456+5

480

25

280.5

22.5+1

UEC 111, UEC 112 Dimensions in mm

¬ 5.5

7

¬ 12

280.5

284.5

430

480

456+5

Tolerancing ISO 8015 ISO 2768 - m H < 6 mm: ±0.2 mm

5.5 100±0.2

24.75+0.5

149.5

PSL 130 Dimensions in mm

¬ 12

300+1

¬ 5.5

280+1

7

Tolerancing ISO 8015 ISO 2768 - m H < 6 mm: ±0.2 mm

M5 €

198±0.2

M6 B€

162

212

85.1

10

30

M4 €

5.5

49

24.75

€ 234.9

49

MB 620 Dimensions in mm

52 +10

400 376±0.2

€

¬ 5.5 76.50

1

¬ 10

X

¬ 8 +10

79

110

0 34.5

45 +10

M5

8

12

94±0.2

Tolerancing ISO 8015 ISO 2768 - m H < 6 mm: ±0.2 mm

4

94 +0.5 0

X (2x) 2:1 2.2 +0.4 0

f

94±0.2

M5 12x45°

4

m

+0.

2.3 0

¬2

f

24.1 +0.4 0

376±0.2 384 +0.50

f = Cutout in machine panel m = Mounting surface

PL 6xxx Dimensions in mm

136

2.75

Tolerancing ISO 8015 ISO 2768 - m H < 6 mm: ±0.2 mm

51 PL 6x04: 139, PL 6x06: 183, PL6x08: 227

119 132 148

50

HR 410 Dimensions in mm Tolerancing ISO 8015 ISO 2768 - m H < 6 mm: ±0.2 mm

Adapter Cable for HR 410 Dimensions in mm M5

64

14

38

23

Ø 36

¬ 55

32x15

Tolerancing ISO 8015 ISO 2768 - m H < 6 mm: ±0.2 mm

Mounting opening for wall thickness S†4

4

Mounting opening for wall thickness S>4

19 44

¬ 34

44

32

M4

¬ 5.5

S

¬ 37

S

51

HR 130, HR 150 with Control Knob Dimensions in mm Tolerancing ISO 8015 ISO 2768 - m H < 6 mm: ±0.2 mm

0.08 A

36.7±0.5 10

12 0°

¬ 0.08 B

C

–0.01 ¬ 10 –0.02 e

20±0.5 0.03 A

¬ 58

¬ 36f8

e

A

¬ 56

3x

B

¬ 48

¬6 4.4 M3 x 5

3x ¬ 0.25 C

52

HRA 110

Dimensions in mm Tolerancing ISO 8015 ISO 2768 - m H < 6 mm: ±0.2 mm

Selection Switch Dimensions in mm Tolerancing ISO 8015 ISO 2768 - m H < 6 mm: ±0.2 mm

20 max.

26

2.6+0.1 12.8+0.3

24.1

2x M 2.5 x 5

M 10

SW 14

¬ 6–0.03

32

39

8

10.1+0.1

53

Line Drop Compensator for Encoders with EnDat Interface Dimensions in mm 34

Tolerancing ISO 8015 ISO 2768 - m H < 6 mm: ±0.2 mm

64

12.5

29

46

58

¬5

¬9

36

20

*) 15

32 127

*) Connection to KTY

RS-232-C Adapter Dimensions in mm Tolerancing ISO 8015 ISO 2768 - m H < 6 mm: ±0.2 mm

Opening for mounting the adapter

54

USB Hub Dimensions in mm

50

17.5

28

M3

40

Tolerancing ISO 8015 ISO 2768 - m H < 6 mm: ±0.2 mm

109

80

100±0.2 A

70±0.2

m

¬ 3.4

50±0.2

¬ 3.5

19

17.5

37

30±0.2

68

¬ 2.5

93.2 A

180° 42 60±0.2

USB Extension Cable with Hubs Dimensions in mm Tolerancing ISO 8015 ISO 2768 - m H < 6 mm: ±0.2 mm

L 1000...5000

n x 5000

5000 USB–B

¬ 20

USB–A

115

n = 0 ... 4 L = Length selected when ordering

55

Documentation

Items supplied with the control include: • 1 User’s Manual for HEIDENHAIN conversational programming This documentation must be ordered separately in the language required. Further documentation is available from HEIDENHAIN. Technical documentation

• Technical Manual for TNC 620 • Technical Manual for Inverters and Motors • CD-ROM: TNCguide OEM

in preparation (pdf only) ID 208 962-xx ID 208 935-xx

User documentation

TNC 620 • Conversational User’s Manual • Touch Probe Cycles User’s Manual

ID 636 026-xx ID 636 027-xx

Miscellaneous • User’s Manual for TNCremo • User’s Manual for TNCremoNT • User’s Manual for TNCremoPlus • User’s Manual for PLCdesign • User’s Manual for CycleDesign • User’s Manual for IOconfig • User’s Manual for KinematicsDesign • CD-ROM: TNCguide

as integrated help function and in PDF format as integrated help function and in PDF format as integrated help function and in PDF format as integrated help function and in PDF format as integrated help function and in PDF format as integrated help function and in PDF format as integrated help function and in PDF format ID 208 934-xx

Other documentation

56

• • • •

Brochure for TNC 620 Brochure for Inverter Systems Brochure for Motors Product Overview Remote Diagnosis with TeleService • Brochure for Touch Probes • CD-ROM: Touch Probes

ID 636 034-xx ID 622 420-xx ID 208 893-xx ID 348 236-xx ID 208 951-xx ID 344 353-xx

HEIDENHAIN Service

Technical support

HEIDENHAIN offers the machine tool builder technical support to optimize the adaptation of the TNC to the machine, including at the machine’s location.

Replacement control In the event of a fault, HEIDENHAIN guarantees the rapid supply system of a replacement control system (usually within 24 hours in Europe). Hotline

Our service engineers are naturally at your disposal by telephone if you have any questions on the interfacing of the control or in the event of faults. { +49/8669/31-3101 E-mail: [email protected] PLC programming { +49/8669/31-3102 E-mail: [email protected] NC programming { +49/8669/31-3103 E-mail: [email protected] Measuring systems { +49/8669/31-3104 E-mail: [email protected] Lathe controls { +49/8669/31-3105 E-Mail: service.l[email protected] TNC support

Machine calibration On request, HEIDENHAIN engineers will calibrate your machine’s geometry, e.g. with a KGM grid encoder.

Seminars

HEIDENHAIN provides technical customer training in the following subjects: • • • • • •

NC programming PLC programming TNC optimization TNC service Encoder service Special training for specific customers

For more information on dates, registration, etc., call in Germany: { +49/8669/ 31-2293 or 31-1695 | (08669) 31-1999 E-Mail: [email protected] www.heidenhain.de

57

Other HEIDENHAIN Controls

iTNC 530 contouring control Information: brochure iTNC 530

TNC 320 contouring control Information: TNC 320 brochure

MANUALplus 4110 contouring control for lathes

Information: MANUALplus 4110 brochure

• Contouring control for milling, drilling and boring machines, and machining centers • Max. 11 closed-loop axes and closed-loop spindle • For digital drive control with HEIDENHAIN inverter systems • Flat-panel color display (15-inch) • Keyboard unit with alphanumeric keys • Program memory on integrated hard disk • Program input with smarT.NC in HEIDENHAIN conversational format or according to DIN/ISO • DXF file import • External programming on CAD/CAM systems or programming stations • FK free contour programming • User aids: Programming graphics, verification graphics, program-run graphics • Programming aids: Milling, drilling and boring cycles, parametric programming, coordinate transformation, subprogramming • Five-axis machining with TCPM and 3-D tool compensation • Tilted working plane with PLANE function and machining with a rotary table • HSC machining • Collision monitoring (optional) • Tool, datum, preset and pallet tables • Connection of HR electronic handwheels, TS workpiece touch probes and TT tool touch probes • Data interfaces: Ethernet (100BaseT), RS-232-C/V.24, RS-422/V.11, USB 1.1 • Compact contouring control for milling, drilling and boring machines • Three or optionally four closed-loop axes plus one closed-loop spindle • Analog speed command interface • Integrated keyboard and flat-panel color display (15-inch) • Program memory: 10 MB on Compact Flash memory card (CFR) • Program input in HEIDENHAIN conversational language, DIN/ISO programs entered via USB keyboard • FK free contour programming • Subprogramming and fixed cycles • User aids: Programming graphics, verification graphics, program-run graphics • Programming aids: Milling, drilling and boring cycles, parametric programming, coordinate transformation, subprogramming • Machining with rotary or tilting tables (option) • Tool and reference-point tables • Connection for one HR electronic handwheel, one TS workpiece touch probe and one TT tool touch probe • Interfaces: Ethernet (100BaseT), RS-232-C/V.24, USB 1.1

• • • • • • • • • •

58

Simple CNC control for manually operated lathes 2 closed-loop axes plus closed-loop spindle Digital drive control 10.4-inch color screen Machining via handwheels or MANUALplus 4110 cycles Programming through sequential cycle input, program run in singleblock or full-sequence mode Graphic simulation of machining, interactive graphically supported contour programming Insertion and execution of DIN programs NC program memory: Hard disk Interfaces: Ethernet (100BaseT), RS-232-C/V.24, RS-422/V.11

Subject Index

A

I

Absolute encoders.................................. 33 Accessories............................................... 8 ApiData ................................................... 39 Axes ........................................................ 28 Axis clamping.......................................... 28 Axis feedback control ............................. 30

I/O modules ............................................ Incremental encoders............................. Integrated inverters ................................ Integrated PLC ........................................ IOconfig software for PCs ......................

B

Jerk.......................................................... 31 Jerk limiting ............................................. 31

Backlash .................................................. 35 Basic modules ........................................ 18

C

D 44 30 12 45 56 16 31 38

K L Linear axes .............................................. 28 Linear errors ............................................ 35 Log .......................................................... 39

M Machine configuration ............................ 32 Machine interfacing .................................. 6 Main computer ....................................... 14 Master keyword...................................... 15 MB 620 ............................................. 19, 50 MC 6110 .................................................. 14 Monitoring functions .............................. 36 Mounting instructions............................. 46

N NC-software license ............................... 15 Nonlinear errors ...................................... 35

O

E Electromagnetic compatibility ................ Electronic handwheels ........................... Encoders ................................................. Error compensation ................................ Ethernet .................................................. Export version ......................................... Extension PL ...........................................

J

KinematicsDesign ................................... 36

Cable overviews ..................................... 24 CC 6106............................................. 16, 48 CFR ......................................................... 15 Commissioning and diagnostic aids....... 38 Context sensitive help ............................ 36 Controller unit ......................................... 16 Control loop cycle times ......................... 31 CycleDesign ............................................ 43 Cylinder surface interpolation ................. 28 Data interfaces........................................ Digital control .......................................... Digital control concept............................ DNC applications .................................... Documentation ....................................... Double-speed.......................................... Double-speed control loops ................... DriveDiag.................................................

R 18 33 30 40 17

46 20 33 35 44 14 18

G Gear stages............................................. 37

H HEIDENHAIN DNC ................................. 45 HR 130 .............................................. 20, 52 HR 150 .............................................. 21, 52 HR 410 .............................................. 20, 51 HRA 110 .................................................. 21 HSCI ........................................................ 12 Hysteresis ............................................... 35

OEM cycles............................................. Online monitor ........................................ Operation with feedforward control....... Operation with following error (servo lag) ........................................... Options.................................................... Oscilloscope............................................ Overall dimensions .................................

43 38 30 30 11 39 47

P Pallet management................................. 43 PL 6xxx.............................................. 18, 50 PLC axes ........................................... 29, 41 PLC basic program ................................. 42 PLCdesignNT .......................................... 42 PLC input/output systems...................... 18 PLC inputs/outputs ................................. 40 PLC positioning ....................................... 41 PLC programming .................................. 40 PLC soft keys .......................................... 41 PLC window ........................................... 41 Position-controlled spindle...................... 37 PSL 130 ............................................. 19, 49

Reversal peaks ........................................ 35 Rotary axes ............................................. 28 RS-232-C/V.24 ......................................... 44

S Seminars ................................................. 57 Service .................................................... 57 SIK component ....................................... 15 Single-speed ........................................... 16 Sliding friction ......................................... 35 Smoother jerk ......................................... 31 Snap-on keys........................................... 22 Software for data transfer....................... 45 Specifications............................................ 4 Spindle .................................................... 37 Spindle orientation .................................. 37 Spindle speed ......................................... 37 Stick-slip friction ...................................... 35 System PL............................................... 18

T Table function.......................................... 39 Technical description............................... 28 TeleService.............................................. 39 Thermal expansion ................................. 35 Tilting the working plane ........................ 29 TNC 620 ............................................ 13, 47 TNCopt .................................................... 38 TNCremoNT............................................ 45 TNCremoPlus ......................................... 45 TNCscopeNT .......................................... 39 Tool management ................................... 43 Tool measurement.................................. 23 Touch-probe configuration ...................... 43 Touch probes........................................... 23 Trace function.......................................... 39

U UEC 11x .................................................. 17 UEC 111.............................................. 17, 49 UEC 112 ............................................. 17, 49 Uniformly digital ...................................... 12 USB ......................................................... 44 USB hub .................................................. 44 User functions .......................................... 9

W Workpiece measurement....................... 23

59

HEIDENHAIN s.r.o. 106 00 Praha 10, Czech Republic { +420 272658131 E-Mail: [email protected]

NL

HEIDENHAIN NEDERLAND B.V. 6716 BM Ede, Netherlands { +31 (318) 581800 E-Mail: [email protected]

DK

TP TEKNIK A/S 2670 Greve, Denmark { +45 (70) 100966 E-Mail: [email protected]

NO

HEIDENHAIN Scandinavia AB 7300 Orkanger, Norway { +47 72480048 E-Mail: [email protected]

ES

PH

HEIDENHAIN Technisches Büro Nord 12681 Berlin, Deutschland { (030) 54705-240 E-Mail: [email protected]

FARRESA ELECTRONICA S.A. 08028 Barcelona, Spain { +34 934092491 E-Mail: [email protected]

Machinebanks` Corporation Quezon City, Philippines 1113 { +63 (2) 7113751 E-Mail: [email protected]

FI

PL

HEIDENHAIN Technisches Büro Mitte 08468 Heinsdorfergrund, Deutschland { (03765) 69544 E-Mail: [email protected]

HEIDENHAIN Scandinavia AB 02770 Espoo, Finland { +358 (9) 8676476 E-Mail: [email protected]

APS 02-489 Warszawa, Poland { +48 228639737 E-Mail: [email protected]

FR

PT

HEIDENHAIN Technisches Büro West 44379 Dortmund, Deutschland { (0231) 618083-0 E-Mail: [email protected]

HEIDENHAIN FRANCE sarl 92310 Sèvres, France { +33 0141143000 E-Mail: [email protected]

FARRESA ELECTRÓNICA, LDA. 4470 - 177 Maia, Portugal { +351 229478140 E-Mail: [email protected]

GB

RO

Romania − HU

RU

HEIDENHAINTechnisches Büro Südwest 70771 Leinfelden-Echterdingen, Deutschland { (0711) 993395-0 E-Mail: [email protected]

HEIDENHAIN (G.B.) Limited Burgess Hill RH15 9RD, United Kingdom { +44 (1444) 247711 E-Mail: [email protected]

GR

SE

HEIDENHAIN Technisches Büro Südost 83301 Traunreut, Deutschland { (08669) 31-1345 E-Mail: [email protected]

MB Milionis Vassilis 17341 Athens, Greece { +30 (210) 9336607 E-Mail: [email protected]

OOO HEIDENHAIN 125315 Moscow, Russia { +7 (495) 931-9646 E-Mail: [email protected]

HK

HEIDENHAIN LTD Kowloon, Hong Kong { +852 27591920 E-Mail: [email protected]

HEIDENHAIN Scandinavia AB 12739 Skärholmen, Sweden { +46 (8) 53193350 E-Mail: [email protected]

SG

HEIDENHAIN PACIFIC PTE LTD. Singapore 408593, { +65 6749-3238 E-Mail: [email protected]

SK

Slovakia − CZ

SL

PT Servitama Era Toolsindo Jakarta 13930, Indonesia { +62 (21) 46834111 E-Mail: [email protected]

Posredništvo HEIDENHAIN SAŠO HÜBL s.p. 2000 Maribor, Slovenia { +386 (2) 4297216 E-Mail: [email protected]

TH

NEUMO VARGUS MARKETING LTD. Tel Aviv 61570, Israel { +972 (3) 5373275 E-Mail: [email protected]

HEIDENHAIN (THAILAND) LTD Bangkok 10250, Thailand { +66 (2) 398-4147-8 E-Mail: [email protected]

TR

ASHOK & LAL Chennai – 600 030, India { +91 (44) 26151289 E-Mail: [email protected]

T&M Mühendislik San. ve Tic. LTD. ŞTİ. 34738 Erenköy-Istanbul, Turkey { +90 (216) 3022345 E-Mail: [email protected]

TW

HEIDENHAIN ITALIANA S.r.l. 20128 Milano, Italy { +39 02270751 E-Mail: [email protected]

HEIDENHAIN Co., Ltd. Taichung 407, Taiwan { +886 (4) 23588977 E-Mail: [email protected]

UA

Ukraine − RU

DR. JOHANNES HEIDENHAIN GmbH Dr.-Johannes-Heidenhain-Straße 5 83301 Traunreut, Germany { +49 (8669) 31-0 | +49 (8669) 5061 E-Mail: [email protected] www.heidenhain.de DE

AR

AT

AU

BE

BG

BR

NAKASE SRL. B1653AOX Villa Ballester, Argentina { +54 (11) 47684242 E-Mail: [email protected] HEIDENHAIN Techn. Büro Österreich 83301 Traunreut, Germany { +49 (8669) 31-1337 E-Mail: [email protected] FCR Motion Technology Pty. Ltd Laverton North 3026, Australia { +61 (3) 93626800 E-Mail: [email protected] HEIDENHAIN NV/SA 1760 Roosdaal, Belgium { +32 (54) 343158 E-Mail: [email protected] ESD Bulgaria Ltd. Sofia 1172, Bulgaria { +359 (2) 9632949 E-Mail: [email protected] DIADUR Indústria e Comércio Ltda. 04763-070 – São Paulo – SP, Brazil { +55 (11) 5696-6777 E-Mail: [email protected]

HR

Croatia − SL

HU

HEIDENHAIN Kereskedelmi Képviselet 1239 Budapest, Hungary { +36 (1) 4210952 E-Mail: [email protected]

ID

IL

IN

IT

JP

HEIDENHAIN K.K. Tokyo 102-0073, Japan { +81 (3) 3234-7781 E-Mail: [email protected]

US

HEIDENHAIN CORPORATION Schaumburg, IL 60173-5337, USA { +1 (847) 490-1191 E-Mail: [email protected]

BY

Belarus − RU

CA

HEIDENHAIN CORPORATION Mississauga, Ontario L5T 2N2, Canada { +1 (905) 670-8900 E-Mail: [email protected]m

KR

HEIDENHAIN LTD. Gasan-Dong, Seoul, Korea 153-782 { +82 (2) 2028-7430 E-Mail: [email protected]

VE

Maquinaria Diekmann S.A. Caracas, 1040-A, Venezuela { +58 (212) 6325410 E-Mail: [email protected]

CH

HEIDENHAIN (SCHWEIZ) AG 8603 Schwerzenbach, Switzerland { +41 (44) 8062727 E-Mail: [email protected]

MK

Macedonia − BG

VN

MX

HEIDENHAIN CORPORATION MEXICO 20235 Aguascalientes, Ags., Mexico { +52 (449) 9130870 E-Mail: [email protected]

AMS Advanced Manufacturing Solutions Pte Ltd HCM City, Viêt Nam { +84 (8) 9123658 - 8352490 E-Mail: [email protected]

ZA

MY

ISOSERVE Sdn. Bhd 56100 Kuala Lumpur, Malaysia { +60 (3) 91320685 E-Mail: [email protected]

MAFEMA SALES SERVICES C.C. Midrand 1685, South Africa { +27 (11) 3144416 E-Mail: [email protected]

CN

CS

DR. JOHANNES HEIDENHAIN (CHINA) Co., Ltd. Beijing 101312, China { +86 10-80420000 E-Mail: [email protected] Serbia and Montenegro − BG

Vollständige Adressen siehe www.heidenhain.de For complete addresses see www.heidenhain.de 636 038-22 · 10 · 8/2008 · E · Printed in Germany · Subject to change without notice

Zum Abheften hier falzen! / Fold here for filing!

CZ

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