Technical Data
PowerFlex ™ 700 Adjustable Frequency AC Drives
Product Overview
PowerFlex™ 700 Adjustable Frequency AC Drives Technical Data The PowerFlex 700 AC drive offers outstanding performance in an easy-to-use drive that you have come to expect from Rockwell Automation. This world-class performance comes in a small and competitively priced package. The PowerFlex 700 AC drive is designed to control three-phase induction motors in applications with requirements ranging from the simplest speed control to the most demanding torque control. Two configurations are available: standard control which includes volts per hertz and sensorless vector control; and Allen-Bradley drive’s patented Force Technology™ which includes volts per hertz, sensorless vector control and Flux Vector control. Table of Contents Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page Standard Drives Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Catalog Number Explanation . . . . . . . . . . . . . . . . . . . . . . . . . 5 PowerFlex 700 Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Option Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 PowerFlex 700 Configured Drives . . . . . . . . . . . . . . . . . . . . 14 Power Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Power Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Control Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Cable Recommendations. . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Power Ratings, Circuit Branch Protection and Power Dissip.24 Maximum Lead Lengths . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Approximate Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Control and Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Parameter List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
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Product Overview Standard Drives Program Flexible Packaging and Mounting • IP20, Type 1 — For conventional mounting inside or outside a control cabinet. Conduit plate is removable for easy installation and replacement without disturbing conduit. • Zero Stacking™ — Drives can be mounted next to each other with no reduction of surrounding air temperature rating (50°C). This unique bookshelf design also allows access to one drive without disturbing another.
Space Saving Hardware Features • Integral EMC Filtering plus built-in common mode cores and common mode capacitors provides a compact, all-inone package solution for meeting EMC requirements, including CE in Europe. • Internal Communications allow the user to integrate the drive into the manufacturing process. Status indicators for all internal communication options are visible on the cover for easy setup and monitoring of drive communications. Users can easily manage information from shop floor to top floor and seamlessly integrate their complete system as they control, configure and collect data. • Integral Dynamic Brake Transistor delivers a cost effective means of switching regenerative energy without costly external chopper circuits. • Internal Dynamic Brake Resistor (up to 25 HP) requires no extra panel space, and supplies a large amount of braking torque for short periods.
Easy to Use Human Interface Tools The PowerFlex 7-Class AC drives provide common Human Interface tools that are familiar and easy to use. These include the LCD Human Interface modules and PC-based configuration tools. LCD Human Interface modules provide: • Large and easy to read 7 line x 21 character backlit display • Variety of languages (English, French, German, Italian, Spanish, Portuguese, Dutch) • Alternate function keys for shortcuts to common tasks • “Calculator-like” number pad for fast and easy data entry (Full Numeric version only) • Control keys for local start, stop, speed, and direction • Remote versions for panel mount application PC-based Configuration tools include: • DriveExplorer™ and DriveExplorer Lite - A simple and flexible “On-line” tool for monitoring and configuration while connected to a drive. • DriveExecutive™ - A very flexible yet friendly “On-line” and “Off-line” tool for monitoring and configuration while connected to or disconnected from a drive.
3
Product Overview Standard Drives Program, Cont’d Closed Loop Performance
Outstanding Control and Performance
• Volts/Hertz for simple Fan and Pump applications • Sensorless Vector for high torque production over a wide speed range • Flux Vector for outstanding torque regulation and excellent low speed / zero speed performance (with Flux Vector control cassette).
Drives Features
Tourque Per ( -Unit )
2.5 2.0 1.5 1.0 0.5 0.0 -2
0
2
4
6
8
10
12
Frequency (HZ)
Open Loop Performance 3.0 Tourque Per ( -Unit )
Allen-Bradley drive’s Flux Vector Control utilizes patented Force Technology which provides excellent low-speed performance - whether it is operated with or without feedback. While this industry-leading control provides the highest level of drive performance, it is as easy to use as any general purpose drive available. Multiple motor control algorithms allow performance matched to the application need:
3.0
2.5 2.0 1.5 1.0 0.5
0.0 • Fast-acting Current Limit and Bus Voltage Regulation 0 2 4 6 8 10 12 result in maximum acceleration and deceleration without Frequency (HZ) tripping. • High speed analog inputs improve drive response to torque or speed commands. • Programming flexibility allows parameters to be linked within the drive. • Flying Start delivers smooth connection into rotating loads, regardless of commanded direction, without the need for any speed feedback. • Integral Process PI Control can eliminate the need for a separate process loop controller. • Intertia Ride-Through offers tripless operation during a prolonged power outage by using the rotating energy stored in high inertia, low-friction loads. • Speed Regulation as required:
• Open Loop Frequency regulation when speed regulation is not required. • Slip Compensation delivers a minimum .5% speed regulation without feedback hardware. • Droop allows drives to load share without fighting each other. • Encoder Feedback provides up to .001% speed regulation for the tightest application requirements.
Unsurpassed Capability in Network Communications
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✔
✔
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Interbus - S
Profibus
RS-485 - DF1
Remote I/O
EtherNet/IP
DeviceNet™
ControlNet™
PowerFlex drives are fully compatible with the wide variety of Allen-Bradley DPI™ communication adapters, offering the following benefits:
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AutoBaud capability makes initial connections less problematic.
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Change of State significantly reduces network traffic by configuring control messages to be sent only upon customer defined states. Very flexible configuration for each node (Example: “reference must change by more than 5%,”). Peer Control provides master-slave type control between drives, where one or more slave drives (consumers) can run based on the status of a master drive (producer), which can also significantly reduce network traffic. ADR (Automatic Device Replacement) saves significant time and effort when replacing a drive, by allowing the scanner to be configured to automatically detect a new drive and download the required parameter settings. Flexible Fault Configuration - Adapters can be programmed to take fault based actions as ramp to stop, coast-to-stop and hold last state, as well as send user configurable logic control and speed reference values. In addition, different actions can be taken based on whether the network experienced a serious problem (broken cable etc.) versus network idle condition (PLC set to “Program”).
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Description (Unconnected Messaging) permits other network devices (e.g. PanelView™) to communicate directly to a drive without routing the communication through the network scanner. Adapter Routing - Plug PC into one drive and talk to all other Allen-Bradley drives on same network, without being routed through network scanner. Access to 100% of all parameters over the network.
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Product Overview Catalog Number Explanation Positions 1-8 Base Drive Selection Base Drive
Option Selection
Position
Position
20B
D
2P1
Drive
Voltage Rating
Rating
A
0
A
Enclosure HIM Documentation
Y or N
N
A or B
R
A
O
Brake
Brake Resistor
Emission
Comm Slot
I/O
Feedback
Code Type 20B 700 Code B C D E F J R
Voltage 240V AC 400V AC 480V AC 600V AC 690V AC 650V DC 650V DC
Ph. 3 3 3 3 3 — —
Code Enclosure A IP 20, NEMA Type 1 N Open
Output Current @ 480V 60Hz Input Code AmpsHP 1P1 1.1 0.5 2P1 2.1 1.0 3P4 3.4 2.0 5P0 5 3.0 8P0 8 5.0 011 11 7.5 014 14 10 022 22 15 027 27 20 034 34 25 040 40 30 052 52 40 065 65 50 077 77 60 096 96 75 125 125 100 156 156 125 180 180 150
DC Input Voltage Classes Drive Input Voltage
DC Precharge
Frame
Catalog Code (Position 4)
325V DC 650V DC 650V DC 650V DC 650V DC 650V DC
Y Y N Y N Y
1-4 1-4 5 5 6 6
B D J R J R
5
Product Selection Guide PowerFlex 700 Drives 208/240V AC, Three-Phase Drives Output Amps 240V AC Input➊ Cont. 1 Min. 2.2 2.4 4.2 4.8 6.8 9.0 9.6 10.6 15.3 16.8 22 24.2 28 33 42 46.2 52 63 70 78 80 105 104 (80) ➋ 115 (120) 130 (104) ➋ 143 (156)
3 Sec. 3.3 6.4 12 14.4 23 33 44 63 80 105 136 175 (160) 175 (175)
208V AC Input Cont. 1 Min. 2.5 2.8 4.8 5.6 7.8 10.4 11 12.1 17.5 19.3 25.3 27.8 32.2 38 48.3 53.1 56 64 78.2 86 92 117.3 120 (92) 132 (138) 130 (104) 143 (156)
3 Sec. 3.8 7.0 13.8 17 26.3 38 50.6 72.5 86 117.3 156.4 175 (175) 175 (175)
Nominal Power Ratings Normal Duty Heavy Duty kW HP kW HP 0.37 0.5 – 0.33 0.75 1.0 0.37 0.75 1.5 2.0 0.75 1.5 2.2 3.0 1.5 2.0 4.0 5.0 2.2 3.0 5.5 7.5 4.0 5.0 7.5 10 5.5 7.5 11 15 7.5 10 15 20 11 15 18.5 25 15 20 22 30 18.5 25 30 40 22 30 37 50 30 40
IP20, NEMA Type 1 Catalog Number 20B . . . B2P2A0AYNBNA0 B4P2A0AYNBNA0 B6P8A0AYNBNA0 B9P6A0AYNBNA0 B015A0AYNBNA0 B022A0AYNBNA0 B028A0AYNBNA0 B042A0AYNBNA0 B052A0AYNBNA0 B070A0ANNANA0 B080A0ANNANA0 B104A0ANNANA0 B130A0ANNANA0
Frame Size 0 0 1 1 1 1 2 3 3 4➌ 4➌ 5 5
IP20, NEMA Type 1 Catalog Number 20B . . . D1P1A0AYNANA0 D2P1A0AYNANA0 D3P4A0AYNANA0 D5P0A0AYNANA0 D8P0A0AYNANA0 D011A0AYNANA0 D014A0AYNANA0 D022A0AYNANA0 D027A0AYNANA0 D034A0AYNANA0 D040A0AYNANA0 D052A0AYNANA0 D065A0AYNANA0 D077A0ANNANA0 D096A0ANNANA0 D125A0ANNANA0 D156A0ANNANA0 D180A0ANNANA0
Frame Size 0 0 0 0 0 0 1 1 2 2 3 3 3 4 5 5 6 6
IP20, NEMA Type 1 Catalog Number 20B . . . E022A0AYNANA0 E027A0AYNANA0 E032A0AYNANA0 E041A0AYNANA0 E052A0AYNANA0
Frame Size 2➎ 2 3➎ 3 3➎
380-480V AC, Three-Phase Drives Output Amps 480V AC Input➊ Cont. 1 Min. 1.1 1.2 2.1 2.4 3.4 4.5 5 5.5 8 8.8 11 12.1 14 16.5 22 24.2 27 33 34 40.5 40 51 52 60 65 78 77 (65)➋ 85 (98) 96 (77)➋ 106 (116) 125 (96)➋ 138 (144) 156 (125)➋ 172 (188) 180 (156)➋ 198 (234)
3 Sec. 1.6 3.2 6 7.5 12 16.5 22 33 44 54 68 80 104 116 (130) 144 (154) 163 (168) 233 (250) 270 (312)
380-400V AC Input Cont. 1 Min. 1.3 1.4 2.1 2.4 3.5 4.5 5 5.5 8.7 9.9 11.5 13 15.4 17.2 22 24.2 30 33 37 45 43 56 56 64 72 84 85 (72) ➌ 94 (108) 105 (85) 116 (128) 125 (96) 138 (144) 170 (140) 187 (210) 205 (170) ➍ 220 (255)
3 Sec. 1.9 3.2 6 7.5 13.2 17.4 23.1 33 45 60 74 86 112 128 (144) 158 (170) 163 (168) 255 (280) 289 (313)
Nominal Power Ratings Normal Duty Heavy Duty kW HP kW HP 0.37 0.5 0.25 0.33 0.75 1 0.55 0.75 1.5 2 0.75 1.5 2.2 3 1.5 2 4 5 2.2 3 5.5 7.5 4 5 7.5 10 5.5 7.5 11 15 7.5 10 15 20 11 15 18.5 25 15 20 22 30 18.5 25 30 40 22 30 37 50 30 40 45 60 37 50 55 75 45 60 75 100 55 75 90 125 75 100 110 150 90 125
600-690V AC, Three-Phase Drives Output Amps 600V AC Input➊ Cont. 1 Min. 22 25.5 27 33 32 40.5 41 48 52 61.5
3 Sec. 34 44 54 64 82
690V AC Input Cont. 1 Min. – – – – – – – – – –
3 Sec. – – – – –
Nominal Power Ratings Normal Duty Heavy Duty kW HP kW HP 15 20 11 15 18.5 25 15 20 22 30 18.5 25 30 40 22 30 37 50 30 40
➊ Catalog number corresponds to output amps in these columns. Drive must be programmed to lower voltage to obtain higher currents shown at right. ➋ Frame 4, 5 and 6 drives have dual current ratings; one for normal duty applications, and one for heavy duty applications (in parenthesis). The drive may be operated at either rating. ➌ 380-400V, 85 A rating is limited to 45oC surrounding air. ➍ 380-400V, 205 A rating is limited to 40oC surrounding air. ➎ Preliminary data – check for availability before ordering.
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Product Selection Guide Option Selection Position 9 — Human Interface Modules (HIM) Position 9 of the catalog string specifies the Human Interface Module (HIM). Four LCD styles are available as well as a blank plate. These HIMs can be factory or user installed.
20B
D
Drive
Voltage Rating
2P1 Rating
A Enclosure
0 HIM
N
Y or N
N
A or B
N
N
O
Brake
Brake Resistor
Emission
Comm Slot
I/O
Feedback
Documentation
Default Value “0” — HIM Not Used (Blank Cover Included) Choose User Installed Kit — Leave Default Value “0” User Installed Kit ➊ Handheld/Local (Drivemount) Description
Catalog Number
Blank Plate LCD Display, Digital Speed LCD Display, Full Numeric Keypad LCD Display, Analog Speed Potentiometer LCD Display, Programmer Only
20-HIM-A0 20-HIM-A2 20-HIM-A3 20-HIM-A4 20-HIM-A5
➊ Separately-Mounted HIMs can be found on page 11, Accessories. Choose Catalog Code— Factory Installed Option Factory Installed Options
Catalog Code: 0 No HIM (Blank Cover)
Catalog Code: 2 LCD Digital Speed
Catalog Code: 3 LCD Full Numeric
Catalog Code: 4 LCD Analog Speed
Catalog Code: 5 LCD Programmer Only
Position 10 — Documentation Position 10 specifies documentation. Documentation set includes “Language” User Manual, multi-language Quick Start and a CD.
20B
D
2P1
A
0
A
Y or N
N
A or B
N
N
O
Drive
Voltage Rating
Rating
Enclosure
HIM
Documentation
Brake
Brake Resistor
Emission
Comm Slot
I/O
Feedback
Default Value “A” — English Manual Choose Catalog Code — Factory Installed Option Description
Catalog Code
English Documentation Set Portuguese Documentation Set Spanish Documentation Set No Documentation Set
A P S N
7
Product Selection Guide Option Selection, Cont’d Position 11 — Internal Brake IGBT Position 11 specifies the Internal Dynamic Brake IGBT. It is standard on Frames 0-3.
20B
D
Drive
Voltage Rating
2P1 Rating
A
0
Enclosure
HIM
A Manuals
Y or N
N
A or B
N
N
O
Brake
Brake Resistor
Emission
Comm Slot
I/O
Feedback
Frames 0-3
Frames 4-6
Default Value “Y” — Internal Dynamic Brake IGBT Installed
Default Value “N” — Dynamic Braking Not Used
No User Kit Available — Leave Default Value “Y”
No User Kit Available — Leave Default Value “N”
No Catalog Code Option — Standard Installation
Choose Catalog Code — Factory Installed Option
Factory Installed Option
Factory Installed Option
Drive Input Voltage
Brake IGBT
Frame
Catalog Code
Drive Input Voltage
Brake IGBT
Frame
Catalog Code
208-480V AC
Standard
0-3
Y
208-480V AC 208-480V AC 208-480V AC
Optional Optional Optional
4 5 6
Y Y Y
Position 12 — Dynamic Brake Resistors Position 12 specifies the Internal Dynamic Brake resistor. It is available on all drives below 100 HP. This option provides limited dynamic without increasing the drive “footprint.” Important:
These resistors have a limited duty cycle. Refer to the PowerFlex Dynamic Braking Selection Guide to determine if an internal resistor will be sufficient for your application. An external resistor may be required.
20B
D
Drive
Voltage Rating
2P1 Rating
A Enclosure
0 HIM
A Manuals
Y or N
N
A or B
N
N
O
Brake
Brake Resistor
Emission
Comm Slot
I/O
Feedback
Default Value “N” — No Dynamic Brake Resistor Included Choose User Installed Kit — Leave Default Value “N” User Installed Kit Drive Input Voltage
Brake Resistance
Frame
Catalog Number
208-240V AC
62 Ohms 62 Ohms 22 Ohms 22 Ohms 115 Ohms 115 Ohms 62 Ohms
0 1 (2-5 Hp) 1 (7.5 HP) 2 0 1 2
20BB-DB1-0 20BB-DB1-1 20BB-DB2-1 20BB-DB1-2 20BD-DB1-0 20BD-DB1-1 20BD-DB1-2
380-480V AC
Choose Catalog Code — Factory Installed Option Factory Installed Option Drive Input Voltage
Frame
Brake Resistance
Catalog Code
208-240V AC
0 1 (2-5 Hp) 1 (7.5 HP) 2 0 1 2
62 Ohms 62 Ohms 22 Ohms 22 Ohms 115 Ohms 115 Ohms 62 Ohms
Y Y Y Y Y Y Y
380-480V AC
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Product Selection Guide Option Selection, Cont’d Position 13 — EMC Filter Position 13 identifies the presence of the internal EMC filter (meets second environment CE standards) and provides the option of noise reducing common mode cores. Cores are standard on all drives below 100 HP. Note: CE certification testing has not been performed on 600V class drives.
20B
D
Drive
Voltage Rating
2P1 Rating
A Enclosure
0 HIM
A Manuals
Y or N
N
A or B
N
N
O
Brake
Brake Resistor
Emission
Comm Slot
I/O
Feedback
380-480V AC
208-240V AC
No User Installed Kit Available — Leave Default Value “A”
No User Installed Kit Available — Leave Default Value “B”
No Catalog Code Option — Standard Installation
No Catalog Code Option — Standard Installation
Factory Installed Option
Factory Installed Option
Drive Input Voltage
CE Filter
380-480V AC
0-6
Frame
Common Mode Core
Catalog Code
Yes
Yes
A
Drive Input Voltage CE Filter
Frame
Common Mode Core
Catalog Code A
208-240V AC
Yes
3
Yes
208-240v AC
Yes
0-3
No
B
208-240V AC
Yes
4-6
Yes
A
380-480V AC
Yes
0-6
Yes
A
Position 14 — Communication Adapter Position 14 selects a communications adapter for the drive. Adapters are available for most industrial networks and can be supplied factory installed or as field kits.
20B
D
Drive
Voltage Rating
2P1 Rating
A Enclosure
0 HIM
A Manuals
Y or N
N
A or B
N
N
O
Brake
Brake Resistor
Emission
Comm Slot
I/O
Feedback
Default Value “N” — Communication Adapters Not Used Choose User Installed Kit — Leave Default Value “N” User Installed Kit Description
Catalog Number
ControlNet Communication Adapter DeviceNet Communication Adapter Ethernet/IP Communication Adapter Interbus Communication Adapter Profibus Communication Adapter Remote I/O Communication Adapter RS-485 DF1 Communication Adapter Serial Null Modem Adapter Smart Self-powered Serial Converter (RS-232) includes 1203-SFC and 1202-C10 Cables
20-COMM-C 20-COMM-D 20-COMM-E 20-COMM-I 20-COMM-P 20-COMM-R 20-COMM-S 1203-SNM 1203-SSS
Choose Catalog Code — Factory Installed Option Factory Installed Option Description
Catalog Code
ControlNet DeviceNet Ethernet/IP Remote I/O RS-485 DF1
C D E R S
9
Product Selection Guide Option Selection, Cont’d Position 15 — I/O Option Card Position 15 specifies I/O voltage. For Standard Control, user kits include a separate I/O board. For Vector Control, user kits include the entire cassette, including the main control board.
20B
D
Drive
Voltage Rating
2P1 Rating
A
0
Enclosure
HIM
A Manuals
Y or N
N
A or B
N
N
O
Brake
Brake Resistor
Emission
Comm Slot
I/O
Feedback
Standard Cassette
Vector Option
Choose User Installed Kit — Leave Default Value “N”
Choose User Installed Kit — Leave Default Value “N”
Description
Catalog No.
Control
Description
Catalog Code
24V DC/AC 115V AC
20-DA1-A0 20-DA1-B0
Vector with 24V DC Vector with 115V AC
24V DC 115V DC
20B-VECT-C0 20B-VECT-D0
Choose Catalog Code — Factory Installed Option
Choose Catalog Code — Factory Installed Option
Control
Description
Catalog Code
Control
Description
Catalog Code
Standard Standard Standard
No I/O 24V DC/AC 115V AC
N A B
Vector Vector
24V DC 115V DC
C D
Note: The Vector Control option utilizes DPI only
Position 16 — Input Cards for Feedback Devices (For Vector Control Only) Position 16 specifies the input card for the desired feedback device. Choose between resolver or high resolution Hiperface encoder.
20B
D
Drive
Voltage Rating
2P1 Rating
A Enclosure
0 HIM
A Manuals
Y or N
N
A or B
N
N
O
Brake
Brake Resistor
Emission
Comm Slot
I/O
Feedback
Default Value “O” — Feedback Option Not Used Choose User Installed Kit (Vector Control Only) — Leave Default Value “O” Description
Catalog No.
12V Encoder
20B-ENC-1
Choose Catalog Code — Factory Installed Kit (Vector Control Only) Factory Installed Kit
10
Description
Catalog Code
No Encoder 12V Encoder
0 1
Product Overview Accessories Accessory kits are available to supplement the drive installation or tailor the drive to the particular requirements. These may include installation issues, communications structure or others.
Separately-Mounted Human Interface Module (HIM) Remote (Panel Mount) IP 66, UL Type 4x12 ➊ Description
Catalog Number
Blank Plate LCD Display, Digital Speed LCD Display, Full Numeric Keypad LCD Display, Analog Speed Potentiometer LCD Display, Programmer Only ➊ For indoor use only.
— — 20-HIM-C3 ➋ — 20-HIM-C5 ➋
➋ Includes a PowerFlex HIM Interface Cable (20-HIM-H10).
Human Interface Module Interface Cables Description
Catalog Number
Bezel Kit for LCD HIMs, NEMA 1 ➊ PowerFlex HIM Interface Cable, 1 m (39 in.) ➋ Cable Kit (Male-Female) ➌ 0.33 Meters (1.1 Feet) 1 Meter (3.3 Feet) 3 Meter (9.8 Feet) 9 Meter (29.5 Feet) DPI/SCANport™ One to Two Port Splitter Cable ➊ Includes an interface cable (1202-C30) for connection to drive.
20-HIM-B1 20-HIM-H10 1202-H03 1202-H10 1202-H30 1202-H90 1203-S03
➋ Required only when HIM is used as handheld or remote. ➌ Required in addition to 20-HIM-H10 for distances to a total maximum of 10 Meter (32.8 Feet).)
Isolation Transformers For installations that have specific types of AC supply configurations or require drive protection due to AC line disturbances, isolation transformers are available. 240V, 60 Hz, Three-Phase 240V Primary & 240V Secondary
460V, 60 Hz, Three-Phase 460V Primary & 460V Secondary
Motor Rating (HP)
IP 32(Nema Type 3R) Catalog Number
IP 32(Nema Type 3R) Catalog Number
0.33 0.5 0.75 1 1.5 2 3 5 7.5 10 15 20 25 30 40 50 60 75 100 125 150
1321-3TH005-AA 1321-3TH005-AA 1321-3TH005-AA 1321-3TH005-AA 1321-3TH005-AA 1321-3TH005-AA 1321-3TH005-AA 1321-3TH007-AA 1321-3TH011-AA 1321-3TH014-AA 1321-3TH020-AA 1321-3TH027-AA
1321-3TH005-BB 1321-3TH005-BB 1321-3TH005-BB 1321-3TH005-BB 1321-3TH005-BB 1321-3TH005-BB 1321-3TH005-BB 1321-3TH007-BB 1321-3TH011-BB 1321-3TH014-BB 1321-3TH020-BB 1321-3TH027-BB 1321-3TH034-BB 1321-3TH040-BB 1321-3TH051-BB 1321-3TH063-BB 1321-3TH075-BB 1321-3TH093-BB 1321-3TH118-BB 1321-3TH145-BB 1321-3TH175-BB
11
Product Selection Guide Accessories, Cont’d Line/Load Reactors For impedance matching, protection from AC line disturbances or motor protection, reactors are available for both the input and output sides of the drive. Input and Output Line Reactors ➑ - 480V, 60 Hz, Three-Phase 3% Impedance HP Rating
IP 00 (Open Style)
Standard Drive Catalog Number
Normal Duty
Heavy Duty
20BD1P1➍ 20BD1P1➎ 20BD2P1 20BD3P4➋ 20BD3P4➌ 20BD5P0➍ 20BD5P0➎ 20BD8P0➋ 20BD8P0➌ 20BD011➋ 20BD011➌ 20BD014➋ 20BD014➌ 20BD022➋ 20BD022➌ 20BD027➋ 20BD027➌ 20BD034 20BD040➌ 20BD040➎ 20BD052➌ 20BD052➎ 20BD065➌ 20BD065➋ 20BD096➏ 20BD096➐ 20BD125➏ 20BD156 20BD156 20BD180 20BD180
0.5 0.5 1 2 2 3 3 5 5 7.5 7.5 10 10 15 15 20 20 25 30 30 40 40 50 50 75 75 100 100
0.33 0.33 0.75 1.5 1.5 2 2 3 3 5 5 7.5 7.5 10 10 15 15 20 25 25 30 30 40 40 60 60 75
➊ ➋ ➌ ➍ ➎ ➏ ➐ ➑
12
125 125 150
5% Impedance IP 11 (Nema Type 1)
IP 00 (Open Style)
IP 11 (NemA Type 1)
Catalog Number
Catalog Number
Catalog Number
Catalog Number
1321-3R1-C 1321-3R2-B 1321-3R2-A 1321-3R4-B 1321-3R4-C 1321-3R4-B 1321-3R8-C 1321-3R8-B 1321-3R4-B 1321-3R12-B 1321-3R8-B 1321-3R18-B 1321-3R12-B 1321-3R25-B 1321-3R18-B 1321-3R35-B 1321-3R25-B 1321-3R35-B 1321-3R35-B 1321-3R45-B 1321-3R45-B 1321-3R55-B 1321-3R55-B 1321-3R80-B 1321-3R80-B 1321-3R100-B 1321-3R100-B 1321-3R130-B 1321-3R160-B 1321-3R160-B 1321-3R200-B
1321-3RA1-C 1321-3RA2-B 1321-3RA2-A 1321-3RA4-B 1321-3RA4-C 1321-3RA4-B 1321-3RA8-C 1321-3RA8-B 1321-3RA4-B 1321-3RA12-B 1321-3RA8-B 1321-3RA18-B 1321-3RA12-B 1321-3RA25-B 1321-3RA18-B 1321-3RA35-B 1321-3RA25-B 1321-3RA35-B 1321-3RA35-B 1321-3RA45-B 1321-3RA45-B 1321-3RA55-B 1321-3RA55-B 1321-3RA80-B 1321-3RA80-B 1321-3RA100-B 1321-3RA100-B 1321-3RA130-B 1321-3RA160-B 1321-3RA160-B 1321-3RA200-B
1321-3R1-B 1321-3R2-C 1321-3R2-B 1321-3R4-C 1321-3R4-D 1321-3R4-C 1321-3R8-D 1321-3R8-C 1321-3R4-C 1321-3R12-C 1321-3R8-C 1321-3R18-C 1321-3R12-C 1321-3R25-C 1321-3R18-C 1321-3R35-C 1321-3R25-C 1321-3R35-C 1321-3R35-C 1321-3R45-C 1321-3R45-C 1321-3R55-C 1321-3R55-C 1321-3R80-C 1321-3R80-C 1321-3R100-C 1321-3R100-C 1321-3R130-C 1321-3R160-C 1321-3R160-C 1321-3R200-C
1321-3RA1-B 1321-3RA2-C 1321-3RA2-B 1321-3RA4-C 1321-3RA4-D 1321-3RA4-C 1321-3RA8-D 1321-3RA8-C 1321-3RA4-C 1321-3RA12-C 1321-3RA8-C 1321-3RA18-C 1321-3RA12-C 1321-3RA25-C 1321-3RA18-C 1321-3RA35-C 1321-3RA25-C 1321-3RA35-C 1321-3RA35-C 1321-3RA45-C 1321-3RA45-C 1321-3RA55-C 1321-3RA55-C 1321-3RA80-C 1321-3RA80-C 1321-3RA100-C 1321-3RA100-C 1321-3RA130-C 1321-3RA160-C 1321-3RA160-C 1321-3RA200-C
Note the discount schedule difference between 1321 and PowerFlex 700 products. Normal Duty Input/Output and Heavy Duty Output Heavy Duty Input Normal Duty/Heavy Duty Input Normal Duty/Heavy Duty Output Heavy Duty Input/Output Normal Duty Input/Output Input line reactors were sized based on the NEC fundamental motor amps. Output line reactors were sized based on the VFD rated output currents.
Product Selection Guide Accessories, Cont’d Reflected Wave Reduction Reflected Wave Reduction Device with Common Mode Choke Description
Used with
Catalog Number (Loose Kit)
380-600V AC, 17.5A IP20 (NEMA Type1)
3.7-7.5 KW (5-10HP)
1204-RWC-17-A
Description
Used with
Catalog Number (Loose Kit)
380-575V AC, 9A IP 20 (NEMA Type1)
0.37-3.7 kW (0.5-5HP) 380-460V & 500-600V A Frame Devices
Reflected Wave Reduction Device
1204-RWR2-09-B
Terminator Description ➊
Used with
IP65 (NEMA Type4x) Connection Cable Included
0.37-1.5 kW (0.5-2HP) 460V Drives 0.75-597 kW (1-800 HP) 575V Drives 1.5-597 kW (2-800 HP) 460V Drives 0.75-597 kW (1-800 HP) 575 Drives
Catalog Number (Loose Kit) 1204-TFA1 1204-TFB2
➊ Correct terminator selection is dependent on motor characteristics, cable type and cable length. Refer to publication 1204-1.0 for application details before ordering.
13
Configured Drives PowerFlex™ 700 Configured Drives Bulletin Numbers 21B and 21X 25 Horsepower PowerFlex 700
• • • • • • • • •
NEMA Type 1 480V Fused Disconnect LCD Full Numeric Panel Mount Human Interface Module (HIM) Control Power DeviceNet Input and Output Line Reactors Bypass Drive Fault and Pilot Light
Product Description Configured PowerFlex 700 AC drives are ideal for global Original Equipment Manufacturers (OEM) and end users with special installation needs. This program simplifies installation and start-up by allowing users to order drive packages that combine operator interface, control, communications and power options in pre-configured assemblies. Designed to meet customer demands for space savings, application flexibility and reliability, Configured PowerFlex 700 AC drives offer a number of commonly requested pre-engineered options, as well as more complex custom-engineered packages. Features Benefits • Simplified installation and start-up by use of common options assembled at the factory. • Drive functionality exceeds options offered with a standard drive. • Multiple packaging options specific to customer needs. • Pre-engineered options for easy order entry, consistent manufacturing, high quality and reduced deliveries. • Selectable configurations to meet application requirements.
• Standard PowerFlex 700 AC drives and drive-related options. • Six pulse and multi-pulse. • Enclosure options: Type 1, Type 12 (fan and filter or convection/AC), and Type 4 (indoor). • Pre-engineered options. • Custom/engineered solutions. • UL panel recognition from the factory for preengineered options.
Options • • • • • •
Drive Input Protection Input/Output Contactors Input/Output Line Reactors Bypass Control Power Control Interface and Feedback
• • • •
Communication Human Interface Module (HIM) Motor Interface Door Mounted Operator Devices
Please contact your local distributor or sales office for product availability.
14
Installation Considerations Power Wiring The PowerFlex 700 has the following built in protective features to help simplify installation: • • • •
Ground fault protection during start up and running ensures reliable operation Electronic motor overload protection increases motor life Removable MOV to ground and common mode capacitors to ground ensure compatibility with ungrounded systems 6 kV transient protection provides increased robustness for 380-480V system voltages
There are many other factors that must be considered for optimal performance in any given application. The block diagram below highlights the primary installation considerations. Consult the PowerFlex Reference Manual available online at www.ab.com/manuals/dr, for detailed recommendations on input power conditioning, CE conformance (EMC filtering), dynamic braking, reflected wave protection, motor cable types and motor cable distances. The block diagram below also provides direction on other installation issues and concerns. DC Input
Input Fuses - Page
AC Input
Branch Circuit Protective Devices - Page 24-28
Input Cable Length* Not Used
Input Power Conditioning - Page 11-12 EMC Requirements - See PowerFlex Reference Manual
Same as AC
LCD Human Interface Module - Page 7 Power Terminal Block
BR1 BR2 DC+ DC– U V W (T1) (T2) (T3)
PE
R S T (L1) (L2) (L3)
Removable MOV and Caps (underneath cover) See PowerFlex Reference Manual Reflected Wave Reduction - Page 13 Cable Requirements - Page 23 Same as AC
Class 10 Motor Overload - Integral to the PowerFlex 700
Motor Recommendations - See Publication MOTORS-CA001B-EN-P
* Input Cable Length is limited. See Publication 20B-UM001x-EN-P for further details.
15
Installation Considerations Terminals Terminal Block Specifications
No.
Name
➊
Power Terminal Block
Frame
Description
Encoder Terminal Block (4)
➏
Fan Terminal Block
1.4 N-m (12 lb.-in.) 2.9 N-m (24 lb.-in.)
10.0 mm2 (6 AWG)
All power terminals
25.0 mm2 (3 AWG)
All power terminals
10.0 mm2 (6 AWG)
0.8 mm2 (18 AWG)
All power terminals
35.0 mm2 (1/0 AWG)
10 mm2 (8 AWG)
PS-, PS+
35.0 mm2 (1/0 AWG)
3.6 N-m (32 lb.-in.)
3.6 N-m (32 lb.-in.)
PE
35.0 mm2 (1/0 AWG) 70.0 mm2 (3/0 AWG) 35.0 mm2 (1/0 AWG)
2.5 mm2 (14 AWG) 16.0 mm2 (6 AWG) 16.0 mm2 (4 AWG) 2.5 mm2 (14 AWG)
5 N-m (44 lb.-in.) 15 N-m (133 lb.-in.)
5 N-m (44 lb.-in.) 15 N-m (133 lb.-in.)
3.6 N-m (32 lb.-in.)
3.6 N-m (32 lb.-in.)
PE
35.0 mm2 (1/0 AWG)
16.0 mm2 (6 AWG)
5 N-m (44 lb.-in.)
5 N-m (44 lb.-in.)
6
DC+, DC–, BR1, BR2, PE and motor connections
70.0 mm2 (250 MCM)
2.5 mm2 (14 AWG)
6 N-m (52 lb.-in.)
6 N-m (52 lb.-in.)
0-6
Terminating point for wiring shields —
—
1.6 N-m (14 lb.-in.)
1.6 N-m (14 lb.-in.)
1.3 mm2 (16 AWG)
0.2 mm2 (24 AWG)
—
—
4.0 mm2 (10 AWG)
0.5 mm2 (22 AWG) 0.30 mm2 (22 AWG) 0.196 mm2 (24 AWG)
0.6 N-m (5.3 lb.-in.) 1.36 N-m (12 lb.-in.)
0.6 N-m (5.3 lb.-in.) 1.36 N-m (12 lb.-in.)
1.36 N-m (12 lb.-in.) 0.6 N-m (5.3 lb.-in.)
1.36 N-m (12 lb.-in.) 0.6 N-m (5.3 lb.-in.)
BR1, 2, terminals
0-4 5-6
➎
1.7 N-m (15 lb.-in.) 2.9 N-m (24 lb.-in.)
All power terminals
Auxiliary Control Voltage (3) I/O Terminal Block
1.4 N-m (12 lb.-in.) 1.8 N-m (16 lb.-in.)
2
5 (100 HP) (2)
➍
1.7 N-m (15 lb.-in.) 3.6 N-m (32 lb.-in.)
All power terminals
PS-, PS+
AUX Terminal Block
0.8 N-m (7 lb.-in.)
0&1
5 (75 HP)(2)
➌
Recommended
1.7 N-m (15 lb.-in.)
0.5 mm2 (22 AWG) 0.8 mm2 (18 AWG) 2.5 mm2 (14 AWG)
4
SHLD Terminal
Torque Maximum
4.0 mm2 (10 AWG)
3
➋
Wire Size Range (1) Maximum Minimum
2.1 mm2 (14 AWG)
5-6
Signal and control connections
5-6
Encoder power and signal connec- 0.75 mm2 tions (18 AWG)
5-6
User Supplied Fan Voltage
4.0 mm2 (10 AWG)
Notes: (1) (2) (3)
(4)
16
Maximum/minimum sizes that the terminal block will accept - these are not recommendations. Not all terminals present on all drives. External control power: UL Installation - 300V DC, ±10%, Non UL Installation - 270-600V DC, ±10%. 0-3 Frame - 40 W, 165 mA, 5 Frame - 80 W, 90 mA Maximum/minimum sizes that the terminal block will accept - these are not recommendations.
0.5 mm2 (22 AWG)
Installation Considerations Terminals, Cont’d
➌
➍
➍
#10-#14 AWG Torque to 7 in-lbs
➎ ➊
Optional Communications Module
Optional Communications Module
Use 75C Wire Only
➎
BR1 BR2
PE U/T1 V/T2
75C Cu Wire 2 6 AWG [10MM ] Max. 12 IN. LBS. 1.4 N-M } TORQUE
BR1 B
V/T2 W/T3
POWER
➎
DC–
CONTROL
WIRE STRIP
DC+
PE B PE A
PE R/L1 S/L2 T/L3
AUX IN+ AUX OUT–
W/T3
➌
R/L1 S/L2 T/L3
SHLD
➌ Frame 0/1
SHLD
WIRE STRIP
BR1 BR2 75C Cu Wire 6 AWG [10MM2] Max.
AUX IN + –
➋
➊
Frame 2
75C Cu Wire 2 3 AWG [25MM ] Max. 16 IN. LBS. 1.8 N-M } TORQUE
12 IN. LBS. 1.4 N-M } TORQUE
➋
POWER
➍
DANGER
CONTROL
!
BR1 BR2 DC+ DC- U/T1 V/T2 W/T3 R/L1 S/L2 T/L3
➊
PE SHLD
SHLD
➋
/ PE
Frame 3/4
➋ ➍
➍
➋
Optional Communications Module
➎
Optional Communications Module
➎
Fan Terminal Block - Common Bus Only 0 120 240 VAC VAC VAC 300 VDC EXT PWR SPLY TERM (PS+, PS-)
POWER TERMINAL RATINGS WIRE RANGE: 14-1/0 AWG (2.5-35 MM2) TORQUE: 32 IN-LB (3.6 N-M) STRIP LENGTH: 0.67 IN (17 MM) USE 75° C CU WIRE ONLY GROUND TERMINAL RATINGS (PE) WIRE RANGE: 6-1/0 AWG (16-35 MM2) TORQUE: 44 IN-LB (5 N-M) STRIP LENGTH: 0.83 IN (21 MM)
WIRE RANGE: 22-10 AWG (0.5-4 MM2) TORQUE: 5.3 IN-LB (0.6 N-M) STRIP LENGTH: 0.35 IN (9 MM) 17
9
21
INPUT AC PS+ PS–
OUTPUT
WIRE STRIP
➌
22-10 AWG 5.3 IN-LB (0.6 N-M)
BR2
BR1
DC+
DC–
USE 75°C COPPER WIRE ONLY, TORQUE 52 IN-LB (6 N-M)
USE 75°C COPPER WIRE ONLY TORQUE 52 IN-LB (6 N-M)
➊
T1
T2
T3
OUTPUT
L1
L2
L3
INPUT
➏ Frame 5
Frame 6
Fan VA Rating - Common Bus Only Frame Rating (at any voltage) 5 100 VA 6 138 VA
17
Installation Considerations Terminals, Cont’d
BR1 BR2 DC+ DC– PE U (T1) V (T2) W (T3) R (L1) S (L2) T (L3)
Frame 2 BR1 BR2 DC+ DC– U V W (T1) (T2) (T3)
Frames 0&1 PS–
PE
R S T (L1) (L2) (L3)
BR1 BR2 DC+ DC– U V W R S T (T1) (T2) (T3) (L1) (L2) (L3) BR1*/ BR2* DC+ DC+ DC– U/T1 V/T2 W/T3
PE
Frame 3 & 4
PE
R/L1 S/L2 T/L3
PS+
Frame 5 – 75 HP, 480V (55kW, 400V) Normal Duty Drive PS–
BR1*/ BR2* DC+
DC+
DC–
U/T1
V/T2
R/L1
W/T3 PE
S/L2
T/L3
PE
PS+
Frame 5 – 100 HP, 480V Normal Duty Drive * Terminals BR1 & BR2 will only be present on drives ordered with the Brake Option.
PS–
BR1*/ BR2* DC+ DC+ DC– U/T1 V/T2 W/T3
0 240 VAC VAC
PE
PE
120 VAC
PS+
Frame 5 - Common Bus
U V W R S T
Notes Dynamic Brake Resistor Connection (+) Dynamic Brake Resistor Connection (–) DC Input Power or Dynamic Brake Chopper DC Input Power or Dynamic Brake Chopper Refer to page 17 for location on 3 Frame drives Refer to page 17 for location on 3 Frame drives To motor To motor To motor AC Line Input Power AC Line Input Power AC Line Input Power
Terminals BR1 & BR2 will only be present on drives ordered with the Brake Option.
22-10 AWG 5.3 IN-LB (0.6 N-M)
BR2
BR1
DC+
DC–
USE 75°C COPPER WIRE ONLY, TORQUE 52 IN-LB (6 N-M)
USE 75°C COPPER WIRE ONLY TORQUE 52 IN-LB (6 N-M)
U T1
V T2
W T3
PE
OUTPUT
Input Filter Capacitor
PE
R L1
S L2 INPUT
Frame 6
18
Common Mode Capacitor & MOV Jumpers
PS+ PS–
Description DC Brake (+) DC Brake (–) DC Bus (+) DC Bus (–) PE Ground Motor Ground U (T1) V (T2) W (T3) R (L1) S (L2) T (L3)
WIRE STRIP
Terminal BR1 BR2 DC+ DC– PE
T L3
Installation Considerations
1
16
32
No. 1
Signal Anlg Volts In 1 (–)
2
Anlg Volts In 1 (+)
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
Anlg Volts In 2 (–) Anlg Volts In 2 (+) Pot Common Anlg Volts Out 1 (–) Anlg Volts Out 1 (+) Anlg Current Out 1 (–) Anlg Current Out 1 (+) Reserved for Future Use Digital Out 1 – N.C. (1) Digital Out 1 Common Digital Out 1 – N.O. (1) Digital Out 2 – N.C. (1) Digital Out 2 Common Digital Out 2 – N.O. (1) Anlg Current In 1 (–) Anlg Current In 1 (+) Anlg Current In 2 (–) Anlg Current In 2 (+) –10V Pot Reference +10V Pot Reference Reserved for Future Use +24VDC (5) Digital In Common 24V Common (5) Digital In 1 Digital In 2 Digital In 3 Digital In 4 Digital In 5 Digital In 6
(2)
Related Param.
Standard Control Option
Factory Default
Control Terminals
Description Isolated (3), bipolar, differential, ±10V, 11 bit & sign, 88k ohm 320 327 input impedance.
(2)
Isolated (4), bipolar, differential, ±10V, 11 bit & sign, 88k ohm input impedance.
– (2)
For (+) and (–) 10V pot references. Bipolar, ±10V, 11 bit & sign, 2k ohm minimum load.
(2)
4-20mA, 11 bit & sign, 400 ohm maximum load.
Fault
Max. Resistive Load: 240V AC/30V DC – 1200VA, 150W Max. Current: 5A, Min. Load: 10mA Max. Inductive Load: 240V AC/30V DC – 840VA, 105W Max. Current: 3.5A, Min. Load: 10mA
NOT Fault NOT Run
340 344
380 387
Run (2)
Isolated
(3), 4-20mA, 11 bit & sign, 124 ohm input impedance.
(2)
Isolated (4), 4-20mA, 11 bit & sign, 124 ohm input impedance.
– –
2k ohm minimum.
– – – Stop - CF Start Jog Speed Sel 1 Speed Sel 2 Speed Sel 3
Drive supplied logic input power. (5) Drive supplied logic input power. (5) 115V AC, 50/60 Hz - Opto isolated Low State: less than 30V AC High State: greater than 100V AC 24V AC/DC, 50/60 Hz-Opto isolated Low State: less than 5V AC/DC High State: greater than 20V AC/DC 11.2 mA DC
320 327
361 366
Notes: (1) (2) (3) (4) (5)
Contacts in unpowered state. Any relay programmed as Fault or Alarm will energize (pick up) when power is applied to drive and deenergize (drop out) when a fault or alarm exists. Relays selected for other functions will energize only when that condition exists and will deenergize when condition is removed. These inputs/outputs are dependant on a number of parameters. See “Related Parameters.” Differential Isolation - External source must be maintained at less than 160V with respect to PE. Input provides high common mode immunity. Differential Isolation - External source must be less than 10V with respect to PE. 150mA maximum Load. Not present on 115V versions.
19
Installation Considerations
1
16
32
No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
Signal Analog In 1 (–) (1) Analog In 1 (+) (1) Analog In 2 (–) (1) Analog In 2 (+) (1) Pot Common Analog Out 1 (–) Analog Out 1 (+) Analog Out 2 (–) Analog Out 2 (+) Reserved for Future Use Digital Out 1 – N.C. (4) Digital Out 1 Common Digital Out 1 – N.O. (4) Digital Out 2 – N.C. (4) Digital Out 2/3 Com. Digital Out 3 – N.O. (4) Current In Jumper (1) – Analog In 1 Current In Jumper Analog In 2
(1)
(2)
– (2)
Fault NOT Fault NOT Run
Related Param.
Vector Control Option
Factory Default
Control Terminals, Cont’d
Description Isolated (3), bipolar, differential, ±10V/4-20mA, 11 bit & sign, 320 327 88k ohm input impedance. For 4-20mA, a jumper must be installed at terminals 17 & 18 (or 19 & 20). For (+) and (–) 10V pot references. Bipolar (current output is not bipolar), ±10V/4-20mA, 11 bit & 340 sign, voltage mode - limit current to 5 mA. Current mode 347 max. load resistance is 400 ohms.
Max. Resistive Load: 240V AC/30V DC – 1200VA, 150W Max. Current: 5A, Min. Load: 10mA Max. Inductive Load: 240V AC/30V DC – 840VA, 105W Max. Current: 3.5A, Min. Load: 10mA
380 391
Run Placing a jumper across terminals 17 & 18 (or 19 & 20) will configure that analog input for current.
–
–10V Pot Reference +10V Pot Reference Reserved for Future Use +24VDC (5) Digital In Common 24V Common (5) Digital In 1 Digital In 2 Digital In 3 Digital In 4 Digital In 5 Digital In 6/Hardware Enable
– –
2k ohm minimum load.
– – – Stop - CF Start Jog Speed Sel 1 Speed Sel 2 Speed Sel 3
Drive supplied logic input power. (5) Same as terminal 24. 115V AC, 50/60 Hz - Opto isolated Low State: less than 30V AC High State: greater than 100V AC 24V DC - Opto isolated Low State: less than 5V DC High State: greater than 20V DC 11.2 mA DC
361 366
Notes: (1) (2) (3) (4) (5)
20
Important: 4-20mA operation requires a jumper at terminals 17 & 18 (or 19 & 20). Drive damage may occur if jumper is not installed. These inputs/outputs are dependant on a number of parameters (see “Related Parameters”). Differential Isolation - External source must be maintained at less than 160V with respect to PE. Input provides high common mode immunity. Contacts in unpowered state. Any relay programmed as Fault or Alarm will energize (pick up) when power is applied to drive and deenergize (drop out) when a fault or alarm exists. Relays selected for other functions will energize only when that condition exists and will deenergize when condition is removed. 150mA maximum Load. Not present on 115V versions.
Installation Considerations Control Terminals Cont’d Encoder Terminal Block (Vector Control Option Only) Table 0.A Encoder Terminal Designations No. See “Detail” on 8 page 18 7 6 5 8 4 3 2 1 1
Description (refer to page 37 for encoder specifications) +12V DC Power Internal power source +12V DC Return (Common) 250 mA. Encoder Z (NOT) Pulse, marker or registration input. Encoder Z Encoder B (NOT) Encoder B Encoder A (NOT) Encoder A
Quadrature B input. Single channel or quadrature A input.
Sample Encoder Wiring
5
Connection Example
+
I/O Encoder Power –External Power Source
Common
I/O Connection Example Encoder Power –Internal +12V DC (200 mA) 8 Drive Power 7 Common Internal (drive) 12V DC, 250mA 6
to SHLD
External Power Supply
to SHLD
4 3 2 1
Encoder Signal –SingleEnded, Dual Channel
Encoder Signal – Differential, Dual Channel
to Power Supply Common
8 7
Z NOT
6
to SHLD
8 6
Z
5
4
B NOT
4
3
B
3
2
A NOT
2
1
A
1
5
to SHLD
7 Z NOT Z B NOT B A NOT A
I/O Wiring Examples – Standard & Vector Control Options Input/Output Potentiometer Unipolar Speed Reference (1) 10k Ohm Pot. Recommended (2k Ohm Minimum)
Connection Example
Required Parameter Changes ² Adjust Scaling: Parameters 91/92 and 325/326 ² View Results: Parameter 002
3 4 5 22
Joystick Bipolar Speed Reference (1) ±10V Input
3 5
Analog Input Bipolar Speed Reference ±10V Input
Analog Voltage Input Unipolar Speed Reference 0 to +10V Input
21 22
3 4
3 4
² Set Direction Mode: Parameter 190 = “1, Bipolar” ² Adjust Scaling: Parameters 91/92 and 325/326 ² View Results: Parameter 002 ² Set Direction Mode: Parameter 190 = “1, Bipolar” ² Adjust Scaling: Parameters 91/92 and 325/326 ² View Results: Parameter 002 ² Configure Input with parameter 320 ² Adjust Scaling: Parameters 91/92 and 325/326 ² View results: Parameter 002
21
Installation Considerations Input/Output Analog Current Input Unipolar Speed Reference
Connection Example
Standard
– +
19 20
4-20 mA Input
Analog Current Input Unipolar Speed Reference
Vector
3 4
4-20 mA Input
Analog Output ±10V, 4-20 mA Bipolar +10V Unipolar (shown) Standard Control 4-20 mA Unipolar (use term. 8 & 9) 2-Wire Control Non-Reversing(2) 24V DC internal supply
+
19 20
Required Parameter Changes ² Configure Input for Current: Parameter 320, Bit 1 = “1, Current” ² Adjust Scaling: Parameters 91/92 and 325/326 ² View Results: Parameter 002 ² Configure Input for Current: Parameter 320 and add jumper at appropriate terminals ² Adjust Scaling: Parameters 91/92 and 325/326 ² View results: Parameter 002 ² Configure with Parameter 340 ² Select Source Value: Parameter 384, [Digital Out1 Sel] ² Adjust Scaling: Parameters 343/344
–
6 7
24 25 26 28 Stop-Run
2-Wire Control Reversing (2) External supply (I/O Board dependent)
Neutral/ Common
115V/ +24V
25 27 28
Run Fwd.
² Disable Digital Input:#1: Parameter 361 = “0, Unused” ² Set Digital Input #2: Parameter 362 = “7, Run” ² Set Direction Mode: Parameter 190 = “0, Unipolar” ² Set Digital Input:#1: Parameter 361 = “8, Run Forward” ² Set Digital Input #2: Parameter 362 = “9, Run Reverse”
Run Rev.
3-Wire Control Internal supply
24 25 26 27 28
² No Changes Required Stop
Start
3-Wire Control External supply (I/O Board dependent). Requires 3wire functions only ([Digital In1 Sel]). Using 2-wire selections will cause a type 2 alarm.
Neutral/ Common
115V/ +24V
² No Changes Required
25 27 28
Stop
Start
Digital Output Relays shown in powered state with drive faulted. See pages 18 & 19. Standard Control 1 relay at terminals 14-16. Vector Control 2 relays at terminals 14-16.
² Select Source to Activate: Parameters 380/384
Power Source
or
11 12 13 14 15 16
Fault NOT Fault NOT Run Run
Enable Input
32
Notes: (1) (2)
22
Refer to PowerFlex 700 User Manual for more information on bipolar wiring. Important: Programming inputs for 2 wire control deactivates all HIM Start buttons.
² Standard Control Configure with parameter 366 ² Vector Control Configure with parameter 366 For dedicated hardware Enable: Remove Jumper J10 (see page 18) ²
Installation Considerations Cable Recommendations Cable Types Acceptable for 200-600 Volt Installations A variety of cable types are acceptable for drive installations. For many installations, unshielded cable is adequate, provided it can be separated from sensitive circuits. As an approximate guide, allow a spacing of 0.3 meters (1 foot) for every 10 meters (32.8 feet) of length. In all cases, long parallel runs must be avoided. Do not use cable with an insulation thickness less than or equal to 15 mils (0.4mm/0.015 in.). See table below.
Unshielded THHN, THWN or similar wire is acceptable for drive installation in dry environments provided adequate free air space and/or conduit fill rates limits are provided. Do not use THHN or similarly coated wire in wet areas. Any wire chosen must have a minimum insulation thickness of 15 Mils and should not have large variations in insulation concentricity.
Shielded/Armored Cable Shielded cable contains all of the general benefits of multi-conductor cable with the added benefit of a copper braided shield that can contain much of the noise generated by a typical AC drive. Strong consideration for shielded cable should be given in installations with sensitive equipment such as weigh scales, capacitive proximity switches and other devices that may be affected by electrical noise in the distribution system. Applications with large numbers of drives in a similar location, imposed EMC regulations or a high degree of communications/ networking are also good candidates for shielded cable. Shielded cable may also help reduce shaft voltage and induced bearing currents for some applications. In addition, the increased impedance of shielded cable may help extend the distance that the motor can be located from the drive without the addition of motor protective devices such as terminator networks. Refer to Reflected Wave in “Wiring and Grounding Guidelines for PWM AC Drives,” publication DRIVES-IN001A-EN-P. Consideration should be given to all of the general specifications dictated by the environment of the installation, including temperature, flexibility, moisture characteristics and chemical resistance. In addition, a braided shield should be included and be specified by the cable manufacturer as having coverage of at least 75%. An additional foil shield can greatly improve noise containment. A good example of recommended cable is Belden® 295xx (xx determines gauge). This cable has four (4) XLPE insulated conductors with a 100% coverage foil and an 85% coverage copper braided shield (with drain wire) surrounded by a PVC jacket. Other types of shielded cable are available, but the selection of these types may limit the allowable cable length. Particularly, some of the newer cables twist 4 conductors of THHN wire and wrap them tightly with a foil shield. This construction can greatly increase the cable charging current required and reduce the overall drive performance. Unless specified in the individual distance tables as tested with the drive, these cables are not recommended and their performance against the lead length limits supplied is not known. Location
Rating/Type
Description
Standard (Option 1)
600V, 90° C (194° F) • Four tinned copper conductors with XLP insulation. XHHW2/RHW-2 • Copper braid/aluminum foil combination shield and tinned copper drain Anixter B209500wire. B209507, Belden 29501• PVC jacket. 29507, or equivalent
Standard (Option 2)
Tray rated 600V, 90° C (194° F) RHH/RHW-2 Anixter OLF-7xxxxx or equivalent
• Three tinned copper conductors with XLPE insulation. • 5 mil single helical copper tape (25% overlap min.) with three bare copper grounds in contact with shield. • PVC jacket.
Class I & II; Division I & II
Tray rated 600V, 90° C (194° F) RHH/RHW-2 Anixter 7V-7xxxx-3G or equivalent
• Three bare copper conductors with XLPE insulation and impervious corrugated continuously welded aluminum armor. • Black sunlight resistant PVC jacket overall. • Three copper grounds on #10 AWG and smaller.
23
0.5 1 2 3 5 7.5 10 15 20 25 30 – 40 5 – 50 6 60 6 75
0 0 1 1 1 1 2 3 3 4 4 5
1.9 3.7 6.8 9.5 15.7 23.0 29.6 44.5 51.5 NA NA 84.7 113 98 122 NA NA
2.5 4.8 7.8 11 17.5 25.3 32.2 48.3 56 78.2 92 28 92 37.5 120 32.4 104 40.6 130 154 192
0.7 1.3 2.4 3.4 5.7 8.3 10.7 16.0 17.1
2.8 3.8 3 6 3 10 15 5.6 7.0 6 10 6 17.5 15 10.4 13.8 10 15 10 30 30 12.1 17 12 20 12 40 40 19.3 26.3 20 35 20 70 70 27.8 38 30 50 30 100 100 38 50.6 40 70 40 125 125 53.1 72.5 60 100 60 175 175 64 86 80 125 80 200 200 86 117.3 NA - Data Not Available at Time of Printing 117.3 156.4 NA - Data Not Available at Time of Printing 138 175 125 200 125 350 300 132 175 150 250 150 475 350 156 175 125 225 125 400 300 143 175 175 275 175 500 375 NA - Data Not Available at Time of Printing NA - Data Not Available at Time of Printing
20BB154 20BB192
20BB130
20BB2P2 20BB4P2 20BB6P8 20BB9P6 20BB015 20BB022 20BB028 20BB042 20BB052 20BB070 20BB080 20BB104
0.5 1 2 3 5 7.5 10 15 20 25 30 – 40 5 – 50 6 60 6 75
0 0 1 1 1 1 2 3 3 4 4 5
0.33 0.75 1.5 2 3 5 7.5 10 15 20 25 30 – 40 – 50 60
HP Rating ND HD
240 Volt AC Input
Drive Catalog Number
– – – –
150 150 150 250
– – – –
140M-D8E-B25 140M-D8E-B63 140M-D8E-C10 140M-D8E-C16 140M-D8E-C20 140M-D8E-C25 – – –
– – – –
– – 140M-F8E-C10 140M-F8E-C16 140M-F8E-C20 140M-F8E-C25 140M-F8E-C32 140M-F8E-C45 –
1.7 3.3 5.9 8.3 13.7 19.9 25.7 38.5 47.7 NA NA 73 98 98 122 NA NA
2.2 4.2 6.8 9.6 15.3 22 28 42 52 70 80 28 80 37.3 104 37.3 104 47 130 154 192
0.7 1.4 2.4 3.4 5.7 8.3 10.7 16.0 18.2
2.4 3.3 3 6 3 10 15 4.8 6.4 5 8 5 15 15 9 12 10 15 10 25 25 10.6 14.4 12 20 12 35 35 16.8 23 20 30 20 60 60 24.2 33 25 50 25 80 80 33 44 35 60 35 100 100 46.2 63 50 90 50 150 150 63 80 60 100 60 200 200 78 105 NA - Data Not Available at Time of Printing 105 136 NA - Data Not Available at Time of Printing 120 160 100 175 100 300 300 115 175 125 225 125 400 300 156 175 125 225 125 400 300 143 175 175 275 175 500 375 NA - Data Not Available at Time of Printing NA - Data Not Available at Time of Printing
140M-C2E-B25 140M-C2E-B63 140M-C2E-C10 140M-C2E-C10 140M-C2E-C16 140M-C2E-C25 – – –
– – – –
3 7 15 15 30 30 50 50 100
100 150 150 250
– – – –
140M-D8E-B25 140M-D8E-B63 140M-D8E-C10 140M-D8E-C10 140M-D8E-C16 140M-D8E-C25 – – –
– – – –
– – 140M-F8E-C10 140M-F8E-C10 140M-F8E-C16 140M-F8E-C25 140M-F8E-C32 140M-F8E-C45 –
Power Dissapation Watts
NA NA NA NA NA NA NA NA NA NA NA 140M-CMN-9000 NA – NA – NA – NA
– – – – – 140M-CMN-2500 140M-CMN-4000 140M-CMN-6300 140M-CMN-6300
Power Dissapation Watts
NA NA NA NA NA NA NA NA NA NA NA 140M-CMN-9000 NA – NA – NA – NA
– – – – – 140M-CMN-2500 140M-CMN-4000 140M-CMN-6300 140M-CMN-6300
Motor Dual Circuit Input Element Time Non-Time Delay Circuit Ratings Output Amps Delay Fuse Fuse Breaker (3) Protector (4) 140M Motor Starter with Adjustable Current Range (5) (6) (1) (2) (1) (2) Max. Min. Max. Amps Amps Available Catalog Numbers (7) Amps kVA Cont. 1 Min. 3 Sec. Min.
140M-C2E-B25 140M-C2E-B63 140M-C2E-C10 140M-C2E-C16 140M-C2E-C20 140M-C2E-C25 – –
3 7 15 15 30 30 50 70 100
Dual Input Element Time Non-Time Delay Circuit Motor Circuit Ratings Output Amps Delay Fuse Fuse Breaker (3) Protector (4) 140M Motor Starter with Adjustable Current Range (5) (6) (1) (2) (1) (2) Max. Min. Max. Amps Amps Available Catalog Numbers (7) Amps kVA Cont. 1 Min. 3 Sec. Min.
240 Volt AC Input Recommended Protection Devices (See page 27 for Notes)
20BB154 20BB192
20BB130
20BB2P2 20BB4P2 20BB6P8 20BB9P6 20BB015 20BB022 20BB028 20BB042 20BB052 20BB070 20BB080 20BB104
0.33 0.75 1.5 2 3 5 7.5 10 15 20 25 30 – 40 – 50 60
HP Rating ND HD
208 Volt AC Input
Drive Catalog Number
Frame
24
Frame
208 Volt AC Input Recommended Protection Devices (See page 27 for Notes)
Specifications
Power Ratings, Branch Circuit Protection and Power Dissipation
5
20BC125
20BC205 (9) 6
20BC170
6
5
20BC105
20BC140
0 0 0 0 0 0 1 1 2 2 3 3 3 4
20BC1P3 20BC2P1 20BC3P5 20BC5P0 20BC8P7 20BC011 20BC015 20BC022 20BC030 20BC037 20BC043 20BC056 20BC072 20BC085 (8)
0.37 0.75 1.5 2.2 4 5.5 7.5 11 15 18.5 22 30 37 – 45 – 55 – 55 – 75 – 90 – 110
0.25 0.55 0.75 1.5 2.2 4 5.5 7.5 11 15 18.5 22 30 37 – 45 – 45 – 55 – 75 – 90 –
1.1 1.8 3.2 4.6 7.9 10.8 14.4 20.6 28.4 35.0 40.7 53 68.9 68.9 81.4 81.4 100.5 91.9 121.1 101 136 136 164 164 199
0.77 1.3 2.2 3.2 5.5 7.5 10.0 14.3 19.7 24.3 28.2 36.7 47.8 47.8 56.4 56.4 69.6 63.7 83.9 76 103 103 126 126 148
1.3 2.1 3.5 5.0 8.7 11.5 15.4 22 30 37 43 56 72 72 85 85 105 96 125 105 140 140 170 170 205
1.4 2.4 4.5 5.5 9.9 13 17.2 24.2 33 45 56 64 84 108 94 128 116 144 138 158 154 210 187 255 220
1.9 3.2 6.0 7.5 13.2 17.4 23.1 33 45 60 74 86 112 144 128 170 158 168 163 210 210 280 255 313 289
3 3 6 6 15 15 20 30 35 45 60 70 90 110 110 110 125 125 150 150 200 200 250 250 275
3 6 7 10 17.5 25 30 45 60 80 90 125 150 175 175 175 225 200 275 225 300 300 375 375 450
3 3 6 6 15 15 20 30 35 45 60 70 90 110 110 110 125 125 150 150 200 200 250 250 275
6 8 12 20 30 45 60 80 120 125 150 200 250 300 300 300 400 375 500 400 550 550 600 600 600
15 15 15 20 30 45 60 80 120 125 150 200 250 300 300 300 300 375 375 300 400 400 500 500 600
3 3 7 7 15 15 20 30 50 50 60 100 100 150 150 150 150 150 250 150 250 250 250 250 400
140M-C2E-B16 140M-C2E-B25 140M-C2E-B40 140M-C2E-B63 140M-C2E-C10 140M-C2E-C16 140M-C2E-C20 140M-C2E-C25 – – – – – – – – – – – – – – – – –
– 140M-D8E-B25 140M-D8E-B40 140M-D8E-B63 140M-D8E-C10 140M-D8E-C16 140M-D8E-C20 140M-D8E-C25 – – – – – – – – – – – – – – – – –
– – – – 140M-F8E-C10 140M-F8E-C16 140M-F8E-C20 140M-F8E-C25 140M-F8E-C32 140M-F8E-C45 – – – – – – – – – – – – – – –
– – – – – – – – – – – – – – – – – – – – – – – – –
Dual kW Input Element Time Non-Time Delay Circuit Motor Circuit Rating Ratings Output Amps Delay Fuse Fuse Breaker (3) Protector (4) 140M Motor Starter with Adjustable Current Range (5) (6) Amps Available Catalog Numbers (7) ND HD Amps kVA Cont. 1 Min. 3 Sec. Min. (1) Max. (2) Min. (1) Max. (2) Amps
400 Volt AC Input
Drive Catalog Number
Frame
400 Volt AC Input Recommended Protection Devices (See page 27 for Notes)
53 63 76 93 164 194 218 326 394 441 459 610 717 717 974 974 1060 1021 1146 1060 NA NA NA NA NA
Power Dissapation Watts
Specifications
Power Ratings, Branch Circuit Protection and Power Dissipation, Cont’d
25
26
ND
0 0 0 0 0 0 1 1 2 2 3 3 3 4
5
5
6
6
20BD1P1 20BD2P1 20BD3P4 20BD5P0 20BD8P0 20BD011 20BD014 20BD022 20BD027 20BD034 20BD040 20BD052 20BD065 20BD077
20BD096
20BD125
20BD156
20BD180
0.5 1 2 3 5 7.5 10 15 20 25 30 40 50 – 60 – 75 – 100 – 125 – 150
Input Ratings Output Amps
0.33 0.75 1.5 2 3 5 7.5 10 15 20 25 30 40 50 – 60 – 75 – 100 – 125 –
0.9 1.6 2.6 3.9 6.9 9.5 12.5 19.9 24.8 31.2 36.7 47.7 59.6 59.6 72.3 72.3 90.1 90.1 117 131 147 147 169
0.7 1.4 2.2 3.2 5.7 7.9 10.4 16.6 20.6 25.9 30.5 39.7 49.6 49.6 60.1 60.1 74.9 74.9 97.6 109 122 122 141
1.1 2.1 3.4 5.0 8.0 11 14 22 27 34 40 52 65 65 77 77 96 96 125 125 156 156 180
1.2 2.4 4.5 5.5 8.8 12.1 16.5 24.2 33 40.5 51 60 78 98 85 116 106 144 138 188 172 234 198
1.6 3.2 6.0 7.5 12 16.5 22 33 44 54 68 80 104 130 116 154 144 168 163 250 234 312 270
3 3 4 6 10 15 17.5 25 35 40 50 60 75 100 100 100 125 125 150 175 200 200 225
3 6 8 10 15 20 30 50 60 70 90 110 125 170 170 170 200 200 250 250 350 350 400
(2)
Dual Element Time Delay Fuse Max. Min.
HD Amps kVA Cont. 1 Min. 3 Sec. (1)
HP Rating
480 Volt AC Input
Drive Catalog Number
Frame
3 3 4 6 10 15 17.5 25 35 40 50 60 75 100 100 100 125 125 150 175 200 200 225
6 8 12 20 30 40 50 80 100 125 150 200 250 300 300 300 350 350 500 500 600 600 600
15 15 15 20 30 40 50 80 100 125 150 200 250 300 300 300 350 350 375 375 450 450 500
3 3 7 7 15 15 20 30 50 50 50 70 100 100 100 100 125 125 150 250 250 250 250
140M-C2E-B16 140M-C2E-B25 140M-C2E-B40 140M-C2E-C63 140M-C2E-C10 140M-C2E-C16 140M-C2E-C16 140M-C2E-C25 – – – – – – – – – – – – – – –
– – 140M-D8E-B40 140M-D8E-B63 140M-D8E-C10 140M-D8E-C16 140M-D8E-C16 140M-D8E-C25 – – – – – – – – – – – – – – –
– – – – 140M-F8E-C10 140M-F8E-C16 140M-F8E-C16 140M-F8E-C25 140M-F8E-C32 140M-F8E-C45 140M-F8E-C45 – – – – – – – – – – – –
– – – – – – – 140-CMN-2500 140-CMN-4000 140-CMN-4000 140-CMN-4000 140M-CMN-6300 140M-CMN-9000 140M-CMN-9000 140M-CMN-9000 140M-CMN-9000 – – – – – – –
Motor Circuit Non-Time Delay Circuit Fuse Breaker (3) Protector (4) 140M Motor Starter with Adjustable Current Range (5) (6) Min. Max. (1) (2) Amps Amps Available Catalog Numbers (7)
480 Volt AC Input Recommended Protection Devices (See page 27 for Notes)
53 63 76 93 164 194 218 326 394 441 459 610 717 717 974 974 1146 1146 1475 NA NA NA NA
Watts
Power Dissapation
Specifications
Power Ratings, Branch Circuit Protection and Power Dissipation, Cont’d
1 1 2 2 3 3 3 4 5
10 15 20 25 30 40 50 60 75
9.9 15.4 20.2 24.8 29.4 37.6 47.7 NA NA
10.2 16.0 21.0 25.7 30.5 39.1 49.6
11 17 22 27 32 41 52 62 77
13.5 18 15 25 15 18.7 25.5 20 40 20 25.5 34 30 50 30 33 44 35 60 35 40.5 54 40 70 40 48 64 50 90 50 61.5 82 60 110 60 NA - Data Not Available at Time of Printing NA - Data Not Available at Time of Printing
40 60 80 100 125 150 200
40 60 80 100 125 150 200
15 20 30 50 50 50 100
– – – – – – – – –
– – – – – – – – –
– – – – – – – – –
– – – – – – – – –
NA NA NA NA NA NA NA NA NA
Power Dissapation Watts
Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping. Maximum protection device size is the highest rated device that supplies drive protection. For US NEC, minimum size is 125% of motor FLA. Ratings shown are maximum. Circuit Breaker - inverse time breaker. For US NEC, minimum size is 125% of motor FLA. Ratings shown are maximum. Motor Circuit Protector - instantaneous trip circuit breaker. For US NEC minimum size is 125% of motor FLA. Ratings shown are maximum. Bulletin 140M with adjustable current range should have the current trip set to the minimum range that the device will not trip. Manual Self-Protected (Type E) Combination Motor Controller, UL listed for 208 Wye or Delta, 240 Wye or Delta, 480Y/277 or 600Y/ 347. Not UL listed for use on 480V or 600V Delta/Delta systems. (7) The AIC ratings of the Bulletin 140M Motor Protector may vary. See publication 140M-SG001B-EN-P. (8) 20BC085 current rating is limited to 45 ° C surrounding air. (9) 20BC205 current rating is limited to 40 ° C surrounding air.
(1) (2) (3) (4) (5) (6)
Notes:
20BE011 20BE017 20BE022 20BE027 20BE032 20BE041 20BE052 20BE062 20BE077
7.5 10 15 20 25 30 40 50 60
Dual HP Input Element Time Non-Time Delay Circuit Motor Circuit Rating Ratings Output Amps Delay Fuse Fuse Breaker (3) Protector (4) 140M Motor Starter with Adjustable Current Range (5) (6) (1) (2) (1) (2) Max. Min. Max. Amps Amps Available Catalog Numbers (7) ND HD Amps kVA Cont. 1 Min. 3 Sec. Min.
600 Volt AC Input
Drive Catalog Number
Frame
600 Volt AC Input Recommended Protection Devices (See Notes below)
Specifications
Power Ratings, Branch Circuit Protection and Power Dissipation, Cont’d
27
Specifications Power Ratings, Branch Circuit Protection and Power Dissipation, Cont’d 650 Volt DC Input Recommended Protection Devices HP Rating Drive Catalog Number Frame
DC Input Ratings
Output Amps
ND
HD
Amps
kWA
Cont.
1 Min.
3 Sec.
Fuse
Bussmann Style Fuse or Equivalent
0.5 1 2 3 5 7.5 10 15 20 25 30 40 50 – 60 – 75 – 100 – 125 – 150
0.33 0.75 1.5 2 3 5 7.5 10 15 20 25 30 40 50 – 60 – 75 – 100 – 125 –
0.9 1.6 2.6 3.9 6.9 9.5 12.5 19.9 24.8 31.2 36.7 47.7 59.6 59.6 72.3 72.3 90.1 90.1 117 131 147 147 169
0.7 1.4 2.2 3.2 5.7 7.9 10.4 16.6 20.6 25.9 30.5 39.7 49.6 49.6 60.1 60.1 74.9 74.9 97.6 109 122 122 141
1.1 2.1 3.4 5.0 8.0 11 14 22 27 34 40 52 65 65 77 77 96 96 125 125 156 156 180
1.2 2.4 4.5 5.5 8.8 12.1 16.5 24.2 33 40.5 51 60 78 98 85 116 106 144 138 188 172 234 198
1.6 3.2 6.0 7.5 12 16.5 22 33 44 54 68 80 104 130 116 154 144 168 163 250 234 312 270
6 6 6 10 15 20 30 45 60 70 80 100 150 150 150 150 200 200 250 250 300 300 400
BUSSMANN_JKS-6 BUSSMANN_JKS-6 BUSSMANN_JKS-6 BUSSMANN_JKS-10 BUSSMANN_JKS-15 BUSSMANN_JKS-20 BUSSMANN_JKS-30 BUSSMANN_JKS-45 BUSSMANN_JKS-60 BUSSMANN_JKS-70 BUSSMANN_JKS-80 BUSSMANN_JKS-100 BUSSMANN_JKS-150 BUSSMANN_JKS-150 BUSSMANN_JKS-150 BUSSMANN_JKS-150 BUSSMANN_JKS-200 BUSSMANN_JKS-200 BUSSMANN_JKS-250 BUSSMANN_JKS-250 BUSSMANN_JKS-300 BUSSMANN_JKS-300 BUSSMANN_JKS-400
650 Volt DC Input 20BD1P1 20BD2P1 20BD3P4 20BD5P0 20BD8P0 20BD011 20BD014 20BD022 20BD027 20BD034 20BD040 20BD052 20BD065 20BR077
0 0 0 0 0 0 1 1 2 2 3 3 3 4 4
20BR096 20BR125 20BR156 20BR180
28
5 5 6 6
Specifications Maximum Motor Cable Lengths (in feet)
480V HP Rating 0.5 1 2 3 5 7.5 10 15 25
Carrier Freq. (kHz) 4 8 4 8 4 8 4 8 4 8 4 8 4 8 4 8 4 8
1000 volt motor Shielded Shielded 50 25 40 20 NA NA NA NA NA NA NA NA NA NA NA NA 25 25 25 25 NA NA NA NA NA NA NA NA 20 20 20 20 20 20 20 20
Unshielded 75 75 NA NA NA NA NA NA 75 75 NA NA NA NA 40 40 40 40
1200 volt motor Shielded Shielded 50 220 40 220 NA NA NA NA NA NA NA NA NA NA NA NA 40 420 40 420 NA NA NA NA NA NA NA NA 50 420 40 420 50 620 40 620
Unshielded 320 220 NA NA NA NA NA NA 520 275 NA NA NA NA 620 520 620 420
1488 volt motor NEMA MG1-1998 Shielded Shielded 220 420 220 420 NA NA NA NA NA NA NA NA NA NA NA NA 420 620 420 520 NA NA NA NA NA NA NA NA 420 620 420 520 620 620 620 620
Unshielded NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA
Notes: (1) 1000V motor is defined as one assembled without phase paper. 1200V motor is defined as one assembled with phase paper. 1488V motor meets NEMA MG 1-1998 section 31 standard where the insulation can withstand voltage spikes of 3.1 x rated motor voltage due to inverter operation (inverter duty motor). 1600V motor is a 1329R or 1329L. Operation at nominal line voltage. To increase the distance between the drive and the motor, some mitigation device needs to be added to the system (i.e. an RWR or Terminator). (2) NA = Data Not Available at time of publication.
29
Specifications Mounting
101.6 mm (4.0 in.)
101.6 mm (4.0 in.)
PWR
PWR
STS
STS
101.6 mm (4.0 in.)
101.6 mm (4.0 in.)
PWR
PWR
STS
STS
No Adhesive Label (see below) PORT
PORT
MOD
MOD
PORT MOD NET A
NET A
NET B
NET B
NET A NET B
With Adhesive Label
50.8 mm (2.0 in.)
PORT MOD NET A NET B
(see below) Refer to page 32 - page 35 for detailed dimension information.
101.6 mm (4.0 in.)
101.6 mm (4.0 in.)
101.6 mm (4.0 in.)
Operating Temperatures PowerFlex 700 drives are designed to operate at 0° to 40° C surrounding air. To operate the drive in installations between 41° and 50° C, refer to the table below. Acceptable Surrounding Air Temperature & Required Actions Required Action . . . IP 20, NEMA Type 1
IP 20, NEMA Type Open
IP 00, NEMA Type Open
Drive Catalog Number
No Action Required
Remove Top Label
Remove Top Label & Vent Plate
All Except 20BC072 20BC072
40° C 40° C
50° C 45° C
NA 50° C
30
101.6 mm (4.0 in.)
Specifications Approximate Dimensions PowerFlex 700 Frames Frame 0
1
2 3
4 5 6
208/240V AC Input ND HP HD HP 0.5 0.33 1 0.75 – – – – – – – – 2 1.5 3 2 5 3 7.5 5 10 7.5 – – 15 10 20 15 – – 25 20 30 25 40 30 50 40 60 50 75 60 – –
400V AC Input ND kW HD kW 0.37 0.25 0.75 0.55 1.5 0.75 2.2 1.5 4 2.2 5.5 4 7.5 5.5 11 7.5 – – – – 15 11 18.5 15 22 18.5 30 22 37 30 45 37 – – 55 45 – – 75 55 90 75 110 90
480V AC Input ND HP HD HP 0.5 0.33 1 0.75 2 1.5 3 2 5 3 7.5 5 10 7.5 15 10 – – – – 20 15 25 20 30 25 40 30 50 40 60 50 – – 75 60 100 75 125 100 150 125 – –
600V AC Input ND HP HD HP – – – – – – – – – – – – 10 7.5 15 10 – – – – 20 15 25 20 30 25 40 30 50 40 60 50 – – 75 60 – – – – – – – –
PowerFlex 700 Frames 0-3 A 15.0 (0.59) 5.8 (0.23) dia.
D see below
C
E B
CAUTION HOT surfaces can cause severe burns
8.0 (0.31)
5.5 (0.22) - Frames 0-1 7.0 (0.28) - Frames 2-3 3 Places
Frame
Dimensions are in millimeters and (inches). Weights are in kilograms and (pounds).
0 1 2 3
Weight ➊ kg (lbs.) A 110.0 (4.33) 135.0 (5.31) 222.0 (8.74) 222.0 (8.74)
B 336.0 (13.23) 336.0 (13.23) 342.5 (13.48) 517.5 (20.37)
C 200.0 (7.87) 200.0 (7.87) 200.0 (7.87) 200.0 (7.87)
D 80.0 (3.15) 105.0 (4.13) 192.0 (7.56) 192.0 (7.56)
E 320.0 (12.60) 320.0 (12.60) 320.0 (12.60) 500.0 (19.69)
Drive 5.22 (11.5) 7.03 (15.5) 12.52 (27.6) 18.55 (40.9)
Drive & Packaging 8.16 (18) 9.98 (22) 15.20 (33.5) 22.68 (50)
➊ Weights include HIM and Standard I/O.
31
Specifications Approximate Dimensions, Cont’d PowerFlex 700 Frames 0-3 Bottom View Dimensions Frame 1
Frame 0
108.5 (4.27) 87.5 (3.44) 67.5 (2.66)
96.0 (3.78) 75.0 (2.95) 55.0 (2.17) 35.0 (1.38)
22.2 (0.87) Dia. – 4 Places
47.5 (1.87) 28.6 (1.13) Dia.
22.2 (0.87) Dia. 3 Places
25.5 (1.00)
30.2 (1.19)
187.6 (7.39)
185.0 (7.28)
187.5 (7.38)
185.1 (7.29)
133.3 (5.25)
132.9 (5.23)
41.9 (1.65)
43.0 (1.69) 56.1 (2.21) 75.9 (2.99) 96.0 (3.78)
70.0 (2.76) 75.9 (2.99) 96.0 (3.78)
Frame 3 - All Drives except 50 HP, 480V (37 kW, 400V) Frame 2
22.2 (0.87) Dia.
22.4 (0.88) Dia. 2 Places
37.3 (1.47) Dia. 2 Places
28.7 (1.13) Dia. 2 Places
167.5 (6.59) 156.9 (6.18)
105.3 (4.15) 94.7 (3.73)
28.7 (1.13) Dia. 3 Places
184.5 (7.26)
165.1 (6.50) 160.1 (6.30)
151.1 (5.95) 127.7 (5.03)
184.8 (7.28) 157.5 (6.20) 150.9 (5.94)
22.7 (0.89) 29.0 (1.14) 66.0 (2.60) 97.0 (3.82) 137.2 (5.40)
112.1 (4.41)
187.0 (7.36)
Frame 3 - 50 HP, 480V (37 kW, 400V), Normal Duty Drive 39.3 (1.55) 57.2 (2.25) 72.7 (2.86) 106.0 (4.17) 139.4 (5.49) 177.4 (6.98)
34.9 (1.37) Dia. 2 Places 46.7 (1.84) Dia. 2 Places
105.3 (4.15) 94.7 (3.73) 28.7 (1.13) Dia. 2 Places
184.5 (7.26) 165.1 (6.50)
160.1 (6.30)
127.7 (5.03)
Vent Plate
22.7 (0.89) 29.0 (1.14) 66.0 (2.60) 130.0 (5.12) 186.0 (7.32)
32
Specifications Approximate Dimensions, Cont’d PowerFlex 700 Frame 4 Dimensions A D
13.9 (0.55) 8.0 (0.31) dia.
C
B E
8.0 (0.31) 8.0 3 Places (0.31) Lifting Holes 4 Places
28.7 (1.13) Dia. 2 Places
76.0 (2.99) 65.3 (2.57) 22.2 (0.87) Dia.
47.0 (1.85) Dia. 2 Places 54.1 (2.13) Dia. 2 Places
189.7 (7.47) 177.9 (7.00) 157.9 (6.21) 141.9 (5.59) 105.1 (4.14)
26.8 (1.06) 36.8 (1.45) 51.1 (2.01) 63.8 (2.51) 112.8 (4.44)
Frame
180.8 (7.12)
4 (1)
A (Max.) 219.8 (8.65)
B 758.9 (29.88)
C (Max.) 201.6 (7.94)
D 192.0 (7.56)
E 738.2 (29.06)
Approx. Weight (1) kg (lbs.) Drive & Drive Packaging 24.49 (54.0) 29.03 (64.0)
Weights include HIM and Standard I/O.
33
Specifications Approximate Dimensions, Cont’d PowerFlex 700 Frame 5 Dimensions 6.5 (0.26)
A
15.0 (0.59)
259.1 (10.20)
D
37.6 (1.48)
B
Detail
C
E
CAUTION HOT surfaces can cause severe burns
Lifting Holes - 4 Places 12.7 (0.50) Dia.
6.5 (0.26) 12.5 (0.49)
34.9 (1.37) Dia. 22.2 (0.87) Dia. 2 Places
42.6 (1.68)
104.0 (4.09) 93.2 (3.67)
62.7 (2.47) Dia. 2 Places
34.9 (1.37) Dia. 2 Places
Removable Junction Box
31.9 (1.26)
22.2 (0.87) Dia. 2 Places
62.7 (2.47) Dia. 2 Places
241.9 (9.52)
241.9 (9.52)
223.5 (8.80)
188.5 (7.42) 184.3 (7.26)
229.5 (9.04)
220.0 (8.66) 184.0 (7.24)
153.5 (6.04)
159.5 (6.28) 96.0 (3.78)
96.0 (3.78)
28.0 (1.10) 45.0 (1.77)
28.0 (1.10) 44.0 (1.73)
85.0 (3.35) 150.0 (5.91) 215.0 (8.46) 255.0 (10.04)
66.4 (2.61) 128.0 (5.04) 232.3 (9.15)
Weight ➊ kg (lbs.) Drive Frame 5
34
A 308(12.16)
B 644.5(25.37)
C 275.4(10.84)
D 225.0(24.61)
E 625.0(24.61)
Drive 37.19(82.0)
Drive & Packaging 42.18(93.0)
Specifications Approximate Dimensions, Cont’d PowerFlex 700 Frame 6 Dimensions 8.5 (0.33) A
18.0 (0.71)
360.6 (14.20) 49.6 (1.95)
B
Detail
D
C
E
8.5 (0.33) 126.3 (4.97)
Lifting Holes - 4 Places 12.7 (0.50) Dia.
13.5 (0.53)
34.9 (1.37) Dia. 3 Places
56.2 (2.21) 45.6 (1.80)
62.7 (2.47) Dia. 3 Places
22.2 (0.87) Dia. 4 Places Removable Junction Box
219.0 (8.62)
242.0 (9.53) 222.3 (8.75)
185.4 (7.30)
148.5 (5.85)
151.8 (5.98)
116.6 (4.59)
47.1 (1.85) 52.1 (2.05) 69.1 (2.72) 130.1 (5.12) 230.1 (9.06) 280.1 (11.03)
Frame
330.1 (13.00)
6 (1)
A (Max.) B 403.9 (15.90) 850.0 (33.46)
C (Max.) D E 275.5 (10.85) 300.0 (11.81) 825.0 (32.48)
Approx. Weight (1) kg (lbs.) Drive & Drive Packaging 37.19 (82.0) 42.18 (93.0)
Weights include HIM and Standard I/O.
35
Specifications Control and Performance Category
Specification
Protection
Drive
200-208V
240V
380/400
480V
600V
AC Input Overvoltage Trip: AC Input Undervoltage Trip: Bus Overvoltage Trip: Bus Undervoltage Shutoff/Fault: Nominal Bus Voltage: All Drives Heat Sink Thermistor: Drive Overcurrent Trip Software Overcurrent Trip: Hardware Overcurrent Trip: Line transients: Control Logic Noise Immunity: Power Ride-Thru: Logic Control Ride-Thru: Ground Fault Trip: Short Circuit Trip: Altitude: Maximum Surrounding Air Temperature without Derating: IP20, NEMA Type 1: IP56, NEMA Type 4X Storage Temperature (all const.):
247VAC 120VAC 405VDC 153VDC 281VDC
285VAC 138VAC 405VDC 153VDC 324VDC
475VAC 233VAC 810VDC 305VDC 540VDC
570VAC 280VAC 810VDC 305VDC 648VDC
690VAC 345VAC 1013VDC 381VDC 810VDC
Environment
Atmosphere
Agency Certification
36
Monitored by microprocessor overtemp trip 200% of rated current (typical) 220-300% of rated current (dependent on drive rating) up to 6000 volts peak per IEEE C62.41-1991 Showering arc transients up to 1500V peak 15 milliseconds at full load 0.5 seconds minimum, 2 seconds typical Phase-to-ground on drive output Phase-to-phase on drive output 1000 m (3300 ft) max. without derating 0 to 50° C (32 to 122° F)) 0 to 50° C (32 to 122° F) –40 to 70° C (–40 to 158° F) Important: Drive must not be installed in an area where the surrounding air atmosphere contains volatile or corrosive gas, vapors or dust. If the drive is not going to be installed for a period of time, it must be stored in an area where it will not be exposed to a corrosive atmosphere. 5 to 95% non-condensing 15G peak for 11ms duration (±1.0 ms) 0.152 mm (0.006 in.) displacement, 1G peak
Relative Humidity: Shock: Vibration: The drive is designed to meet the following specifications: NFPA 70 - US National Electrical Code NEMA ICS 3.1 - Safety standards for Construction and Guide for Selection, Installation and Operation of Adjustable Speed Drive Systems. NEMA 250 - Enclosures for Electrical Equipment IEC 146 - International Electrical Code.
c UL
Electrical
690V
US
Voltage Tolerance: Frequency Tolerance: Input Phases: Displacement Power Factor Efficiency: Max. Short Circuit Current Rating: Using Recommended Fuse or Circuit Breaker Type
UL and cUL Listed to UL508C and CAN/CSA-C2.2 No. 14-M91 Marked for all applicable European Directives (1) EMC Directive (89/336/EEC) Emissions EN 61800-3 Adjustable Speed electrical power drive systems Part 3 Immunity EN 61800-3 Second Environment, Restricted Distribution Low Voltage Directive (73/23/EEC) EN 50178 Electronic Equipment for use in Power Installations –10% of minimum, +10% of maximum. 47-63 Hz. Three-phase input provides full rating for all drives. Single-phase operation provides 50% of rated current. 0.98 across speed range. 97.5% at rated amps, nominal line volts. Maximum short circuit current rating to match specified fuse/circuit breaker capability.
Specifications Category
Specification
Control
Method: Carrier Frequency Output Voltage Range: Output Frequency Range: Frequency Accuracy Digital Input: Analog Input: Frequency Control
Speed Control
Torque Regulation
Selectable Motor Control: Stop Modes: Accel/Decel: Intermittent Overload: Current Limit Capability: Electronic Motor Overload Protection Encoder
Type: Supply: Quadrature: Duty Cycle: Requirements:
(1)
Sine coded PWM with programmable carrier frequency. Ratings apply to all drives. The drive can be supplied as 6 pulse or 12 pulse in a configured package. 2, 4, 8 & 10 kHz. Drive rating based on 4 kHz 0 to rated motor voltage Standard Control – 0 to 400 Hz., Vector Control – 0 to 420 Hz. Within ±0.01% of set output frequency. Within ±0.4% of maximum output frequency. Speed regulation - with Slip Compensation 0.5% of base speed across 40:1 speed range 40:1 operating range 10 rad/sec bandwidth Speed regulation - with Slip Compensation 0.5% of base speed across 80:1 speed range 80:1 operating range 20 rad/sec bandwidth Speed regulation - with feedback 0.1% of base speed across 80:1 speed range 80:1 operating range 20 rad/sec bandwidth Speed regulation - without feedback 0.1% of base speed across 120:1 speed range 120:1 operating range 50 rad/sec bandwidth Speed regulation - with feedback 0.001% of base speed across 120:1 speed range 1000:1 operating range 250 rad/sec bandwidth
Standard
Vector
Standard
Vector
Vector
Vector
Vector
Torque Regulation - without feedback +/-10%, 600 rad/sec bandwidth
Vector
Torque Regulation - with feedback +/-5%, 2500 rad/sec bandwidth
Vector
Sensorless Vector with full tuning. Standard V/Hz with full custom capability and vector control. Multiple programmable stop modes including - Ramp, Coast, DC-Brake, Ramp-to-Hold and S-curve. Two independently programmable accel & decel times. Each time may be programmed from 0-3600 seconds in 0.1 sec. increments 110% Overload capability for up to 1 minute 150% Overload capability for up to 3 seconds Proactive Current Limit programmable from 20 to 160% of rated output current. Independently programmable proportional and integral gain. Class 10 protection with speed sensitive response. Investigated by U.L. to comply with N.E.C. Article 430. U.L. File E59272, volume 12. Incremental, dual channel 12V, 500 mA. 12V, 10 mA minimum inputs isolated with differential transmitter, 250 kHz maximum. 90° +/–27° at 25° C. 50% +10% Encoders must be line driver type, quadrature (dual channel) or pulse (single channel), 8-15V DC output, single-ended or differential and capable of supplying a minimum of 10 mA per channel. Maximum input frequency is 250 kHz. The Encoder Interface Board accepts 12V DC square-wave with a minimum high state voltage of 7.0V DC (12 volt encoder). Maximum low state voltage is 0.4V DC.
Applied noise impulses may be counted in addition to the standard pulse train causing erroneously high [Pulse Freq] readings.
37
Parameters List Shaded rows denote Vector parameters. Parameter Name Accel Mask Accel Owner Accel Time X Alarm X @ Fault Alarm X Code Alarm Clear Alarm Config 1 Analog In X Hi Analog In X Lo Analog In X Loss Analog InX Value Analog OutX Hi Analog OutX Lo Analog OutX Sel Anlg In Config Anlg In Sqr Root Anlg Out Absolut Anlg Out Config Auto Rstrt Delay Auto Rstrt Tries Autotune Autotune Torque Break Frequency Break Voltage Bus Reg Kd Bus Reg Ki Bus Reg Kp Bus Reg Mode X Commanded Freq Commanded Speed Commanded Torque Compensation Control Status Control SW Ver Current Lmt Gain Current Lmt Sel Current Lmt Val Current Rate Limit Data In XX Data Out XX DB Resistor Type DC Brake Level DC Brk Lvl Sel DC Brake Time DC Bus Memory DC Bus Voltage Decel Mask Decel Owner Decel Time X Dig In Status Dig Out Status Dig OutX Level Dig OutX OffTime Dig OutX OnTime Digital InX Sel Digital OutX Sel Direction Mask Direction Mode Direction Owner DPI Baud Rate DPI Data Rate
38
Number 281 293 140-141 229, 230 262-269 261 259 322, 325 323, 326 324, 327 16, 17 343, 346 344, 347 342, 345 320 321 341 340 175 174 61 66 72 71 165 160 164 161, 162 2 2 24 56 440 29 149 147 148 154 300-307 310-317 163 158 157 159 13 12 282 294 142, 143 216 217 381, 385, 389 383, 387, 391 382, 386, 390 361-366 380, 384, 388 279 190 291 270 270
Group Masks & Owners Masks & Owners Ramp Rates Diagnostics Alarms Alarms Alarms Analog Inputs Analog Inputs Analog Inputs Metering Analog Outputs Analog Outputs Analog Outputs Analog Inputs Analog Inputs Analog Outputs Analog Outputs Restart Modes Restart Modes Torq Attributes Torq Attributes Volts per Hertz Volts per Hertz Stop/Brake Modes Stop/Brake Modes Stop/Brake Modes Stop/Brake Modes Metering Metering Metering Torq Attributes Torq Attributes Drive Data Load Limits Load Limits Load Limits Load Limits Datalinks Datalinks Stop/Brake Modes Stop/Brake Modes Stop/Brake Modes Stop/Brake Modes Metering Metering Masks & Owners Masks & Owners Ramp Rates Diagnostics Diagnostics Digital Outputs Digital Outputs Digital Outputs Digital Inputs Digital Outputs Masks & Owners Direction Config Masks & Owners Comm Control Comm Control
Parameter Name DPI Port Sel DPI Port Value Drive Alarm X Drive Checksum Drive Logic Rslt Drive OL Count Drive OL Mode Drive Ramp Rslt Drive Ref Rslt Drive Status X Drive Temp Droop RPM @ FLA Elapsed MWh Elapsed Run Time Enc Position Fdbk Encoder PPR Encoder Speed Encoder Z Chan Fault 1 Code Fault 1 Time Fault 2 Code Fault 2 Time Fault 3 Code Fault 3 Time Fault 4 Code Fault 4 Time Fault 5 Code Fault 5 Time Fault 6 Code Fault 6 Time Fault 7 Code Fault 7 Time Fault 8 Code Fault 8 Time Fault Amps Fault Bus Volts Fault Clear Fault Clear Mode Fault Clr Mask Fault Clr Owner Fault Config 1 Fault Frequency Fault Speed Fdbk Filter Sel Feedback Select Flux Braking Flux Current Flux Current Ref Flux Up Mode Flux Up Time Flying Start En Flying StartGain Inertia Autotune IR Voltage Drop Ixo Voltage Drop Jog Mask Jog Owner Jog Speed/1 Jog Speed 2 Kf Speed Loop Ki Speed Loop Kp Speed Loop Language Last Stop Source Load Frm Usr Set
Number 274 275 211-212 203 271 219 150 273 272 209, 210 218 152 9 10 414 413 415 423 243 244 245 246 247 248 249 250 251 252 253 254 255 256 257 258 225 226 240 241 283 295 238 224 224 416 80 166 5 63 57 58 169 170 67 62 64 278 290 100 108 447 445 446 201 215 198
Group Comm Control Comm Control Diagnostics Drive Memory Comm Control Diagnostics Load Limits Comm Control Comm Control Diagnostics Diagnostics Load Limits Metering Metering Speed Feedback Speed Feedback Speed Feedback Speed Feedback Faults Faults Faults Faults Faults Faults Faults Faults Faults Faults Faults Faults Faults Faults Faults Faults Diagnostics Diagnostics Faults Faults Masks & Owners Masks & Owners Faults Diagnostics Diagnostics Speed Feedback Spd Mode & Limits Stop/Brake Modes Metering Torq Attributes Torq Attributes Torq Attributes Restart Modes Restart Modes Torq Attributes Torq Attributes Torq Attributes Masks & Owners Masks & Owners Discrete Speeds Discrete Speeds Speed Regulator Speed Regulator Speed Regulator Drive Memory Diagnostics Drive Memory
Parameter Name Local Mask Local Owner Logic Mask Man Ref Preload Marker Pulse Maximum Freq Maximum Speed Maximum Voltage Minimum Speed MOP Frequency MOP Mask MOP Owner MOP Rate MOP Reference Motor Cntl Sel Motor Fdbk Type Motor NP FLA Motor NP Hertz Motor NP Power Motor NP RPM Motor NP Volts Motor OL Count Motor OL Factor Motor OL Hertz Motor Poles Motor Type Mtr NP Pwr Units Mtr Tor Cur Ref Neg Torque Limit Notch Filter Freq Notch Filter K Output Current Output Freq Output Power Output Powr Fctr Output Voltage Overspeed Limit Param Access Lvl PI Configuration PI Control PI Error Meter PI Fdback Meter PI Feedback Hi PI Feedback Lo PI Feedback Sel PI Integral Time PI Lower Limit PI Output Meter PI Preload PI Prop Gain PI Ref Meter PI Reference Hi PI Reference Lo PI Reference Sel PI Setpoint PI Status PI Upper Limit Pos Torque Limit Power Loss Level Power Loss Mode Power Loss Time Powerup Delay Power Up Marker Preset Speed X
Number 285 297 276 193 421 55 82 54 81 11 284 296 195 11 53 412 42 43 45 44 41 220 48 47 49 40 46 441 437 419 420 3 1 7 8 6 83 196 124 125 137 136 462 463 128 129 131 138 133 130 135 460 461 126 127 134 132 436 186 184 185 167 242 101-107
Group Masks & Owners Masks & Owners Masks & Owners HIM Ref Config Speed Feedback Torq Attributes Spd Mode & Limits Torq Attributes Spd Mode & Limits Metering Masks & Owners Masks & Owners MOP Config Metering Torq Attributes Speed Feedback Motor Data Motor Data Motor Data Motor Data Motor Data Diagnostics Motor Data Motor Data Motor Data Motor Data Motor Data Torq Attributes Torq Attributes Speed Feedback Speed Feedback Metering Metering Metering Metering Metering Spd Mode & Limits Drive Memory Process PI Process PI Process PI Process PI Process PI Process PI Process PI Process PI Process PI Process PI Process PI Process PI Process PI Process PI Process PI Process PI Process PI Process PI Process PI Torq Attributes Power Loss Power Loss Power Loss Restart Modes Faults Discrete Speeds
Parameter List, Cont’d
Parameter Name Pulse Input Ref Pulse In Scale PWM Frequency Ramped Speed Rated Amps Rated kW Rated Volts Reference Mask Reference Owner Regen Power Limit Reset Meters Reset To Defaults Rev Speed Limit Run Boost S Curve % Save HIM Ref Save MOP Ref Save To User Set ScaleX In Value ScaleX In Hi ScaleX In Lo ScaleX Out Hi ScaleX Out Lo ScaleX Out Value Skip Freq Band Skip Frequency X Sleep Level Sleep Time Sleep-Wake Mode Sleep-Wake Ref Slip Comp Gain Slip RPM @ FLA Slip RPM Meter Speed Desired BW Speed Feedback Speed Mode Speed Ref X Hi Speed Ref X Lo Speed Ref X Sel Speed Ref Source Speed Reference Speed Units Speed/Torque Mod Start At PowerUp Start Inhibits Start Mask Start Owner Start/Acc Boost Status X @ Fault Stop Mode A Stop Mode B Stop Owner Stop/BRK Mode A Stop/BRK Mode B SV Boost Filter TB Man Ref Hi TB Man Ref Lo TB Man Ref Sel Testpoint X Data Testpoint X Sel Torq Ref A Div Torque Current
Number 99 422 151 22 28 26 27 280 292 153 200 197 454 70 146 192 194 199 476, 482 477, 483 478, 484 479, 485 480, 486 481, 487 87 84-86 182 183 178 179 122 121 123 449 25 80 91, 94 92, 95 90, 93 213 23 79 88 168 214 277 289 69 227, 228 155 156 288 155 156 59 97 98 96 235, 237 234, 236 430 4
Group Speed Reference Speed Feedback Load Limits Metering Drive Data Drive Data Drive Data Masks & Owners Masks & Owners Load Limits Drive Memory Drive Memory Speed Regulator Volts per Hertz Ramp Rates HIM Ref Config MOP Config Drive Memory Scaled Blocks Scaled Blocks Scaled Blocks Scaled Blocks Scaled Blocks Scaled Blocks Spd Mode & Limits Spd Mode & Limits Restart Modes Restart Modes Restart Modes Restart Modes Slip Comp Slip Comp Slip Comp Speed Regulator Metering Spd Mode & Limits Speed Reference Speed Reference Speed Reference Diagnostics Metering Spd Mode & Limits Spd Mode & Limits Restart Modes Diagnostics Masks & Owners Masks & Owners Volts per Hertz Diagnostics Stop/Brake Modes Stop/Brake Modes Masks & Owners Stop/Brake Modes Stop/Brake Modes Torq Attributes Speed Reference Speed Reference Speed Reference Diagnostics Diagnostics Torq Attributes Metering
Parameter Name Torque Perf Mode Torque Ref X Sel Torque Ref X Hi Torque Ref X Lo Torque Setpoint Torque Ref B Mult Total Inertia Trim Hi Trim In Select Trim Lo Trim Out Select Voltage Class Wake Level Wake Time
Number 53 427, 431 428, 432 429, 433 435 434 450 119 117 120 118 202 180 181
Group Torq Attributes Torq Attributes Torq Attributes Torq Attributes Torq Attributes Torq Attributes Spd Regulator Speed Trim Speed Trim Speed Trim Speed Trim Drive Memory Restart Modes Restart Modes
39
PowerFlex, Zero Stacking, Force Technology, DriveExplorer, DriveExecutive, DPI and PanelView are trademarks of Rockwell Automation. ControlNet is a trademark of ControlNet International, Ltd. DeviceNet is a trademark of the Open DeviceNet Vendor Association.
www.rockwellautomation.com Corporate Headquarters Rockwell Automation, 777 East Wisconsin Avenue, Suite 1400, Milwaukee, WI, 53202-5302 USA, Tel: (1) 414.212.5200, Fax: (1) 414.212.5201 Headquarters for Allen-Bradley Products, Rockwell Software Products and Global Manufacturing Solutions Americas: Rockwell Automation, 1201 South Second Street, Milwaukee, WI 53204-2496 USA, Tel: (1) 414.382.2000, Fax: (1) 414.382.4444 Europe/Middle East/Africa: Rockwell Automation SA/NV, Vorstlaan/Boulevard du Souverain 36, 1170 Brussels, Belgium, Tel: (32) 2 663 0600, Fax: (32) 2 663 0640 Asia Pacific: Rockwell Automation, 27/F Citicorp Centre, 18 Whitfield Road, Causeway Bay, Hong Kong, Tel: (852) 2887 4788, Fax: (852) 2508 1846 Headquarters for Dodge and Reliance Electric Products Americas: Rockwell Automation, 6040 Ponders Court, Greenville, SC 29615-4617 USA, Tel: (1) 864.297.4800, Fax: (1) 864.281.2433 Europe/Middle East/Africa: Rockwell Automation, Brühlstraße 22, D-74834 Elztal-Dallau, Germany, Tel: (49) 6261 9410, Fax: (49) 6261 17741 Asia Pacific: Rockwell Automation, 55 Newton Road, #11-01/02 Revenue House, Singapore 307987, Tel: (65) 6356-9077, Fax: (65) 6356-9011 U.S. Allen-Bradley Drives Technical Support Tel: (1) 262.512.8176, Fax: (1) 262.512.2222, Email:
[email protected], Online: www.ab.com/support/abdrives
Publication 20B-TD001A-EN-P — January 2003 Supersedes 20B-UM001C-EN-P (1/03), 20B-DU003B-EN-P (11/02) & 20B-DU003C-EN-P (1/03)
Copyright ® 2003 Rockwell Automation. All rights reserved. Printed in USA.
