T64 - Drive Application Success with PowerFlex® 750-Series AC Drives
PUBLIC
PUBLIC - 5058-CO900G
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
Predictive Maintenance
PUBLIC
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
2
Predictive Maintenance
1 to 350 HP (0.75 to 250 kW) Frames 1 to 7
PUBLIC
Heatsink fan Internal fan Machine bearing Machine lubrication Motor bearing Motor lubrication Relay output contacts (I/O Port)
350 to 2000 HP (250 to 1400 kW) Frames 8 to 10
Overall heatsink fan Individual heatsink fans Individual cabinet fans Internal fan Machine bearing Machine lubrication Motor bearing Motor lubrication Relay output contacts (I/O Port) Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
3
Predictive Maintenance Configuration Protection → Predictive Maintenance Parameters
PUBLIC
PowerFlex® 750-Series HIM Studio 5000 Logix Designer™ Connected Components Workbench
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
4
Configuration for Heatsink Fan 470 [PredMaintAmbTemp] - User Defined Ambient temperature around the drive in ⁰C • Temperature inside cabinet for wall mount • Inlet temperature for floor mount • Set to maximum temperature
489 [HSFan TotalLife] Total number of hours expected for life of heatsink fan Example: 15300 Hours
Example: 40⁰C 488 [HSFan Derate] - User Defined Derate to account for environmental factors • Less than one for harsh environment • Poor air quality • Vibration
Temperature
Derate
Example: 0.5 Data pre-programmed in drive
Data from Fan Vendor
Calculation for Total Life
PUBLIC
Total Life
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
5
Configuration for Heatsink Fan 489 [HSFan TotalLife] Example: 15300 Hours
Total Life
+ -
Remain Life
Elapsed Life
471 [PredMaint Rst En] & 472 [PredMaint Reset] Use P471 to enable reset, then P472 to select predictive maintenance counter to reset Example: 1 = HS Fan Life
Reset
PUBLIC
Measure and Calculate Time Running
491 [HSFan RemainLife] Remaining number of hours until estimated end of life for heatsink fans Example: 9300 Hours 490 [HSFan ElpsdLife] Accumulated hours of heatsink fan run time Example: 6000 Hours Elapsed Life
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
6
Configuration for Heatsink Fan 490 [HSFan ElpsdLife] Accumulated hours of heatsink fan runtime Example: 6000 Hours 489 [HSFan TotalLife] Example: 15300 Hours
Elapsed Life
/
Total Life >=
Yes
Event
Event Level
492 [HSFan EventLevel] – User Defined Percent of total life where event is triggered Example: 80%
PUBLIC
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
7
Configuration for Heatsink Fan Event Action
Alarm
0 Ignore 1 Alarm Event
950 [Minor Flt Cfg] Minor Fault
2 Flt Minor 3 FltCoastStop 4 FltRmpStop 5 Flt CL Stop
493 [HSFan EventActn] - User Defined • Ignore – default, controller integration • Alarm – does not stop drive or prevent starting, notifies user of condition • Minor fault – does not stop drive, but prevents it from starting
Enable Disable
Major Fault Coast Stop
Major Fault Ramp Stop
Major Fault Current Limit Stop
• Major faults – coast stop, ramp stop, current limit stop PUBLIC
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
8
Predictive Maintenance in Studio 5000® Heatsink fan parameters added with Datalinks Ladder logic to compare runtime Datalinks in PF755 Module Definition
Predictive Maintenance can be used in both integrated and standalone applications to help reduce downtime PUBLIC
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
9
Diagnostic Parameters
Integration with Logix allows for custom monitoring of drive diagnostics PUBLIC
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
10
Automatic Device Configuration
PUBLIC
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
11
Automatic Device Configuration (ADC)
2:00 AM
Stratix 6000™ / 8000 / 5700
EtherNet/IP Configuration Flash IP Address
PUBLIC
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
Designing a System for ADC 1. 2. 3.
Stratix™ switch – Automatically assigns IP Address Firmware Supervisor – Flashes the drive and peripherals Logix controller automatically downloads all configuration files to replaced drive
System Requirements Standard feature for PowerFlex® 755 with embedded EtherNet/IP ports
EtherNet/IP options for PowerFlex® 753
ControlLogix® or CompactLogix™ Controller Stratix 5700™, 6000, 8000 or switch Studio 5000® (RSLogix 5000) v20.00 or newer PUBLIC
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
13
Network Topologies and Switches Topologies
Configuration
Automatic assignment of EtherNet/IP address
Manually load EtherNet/IP
Yes
No
Required
Yes
Yes
No
Yes
No
Required
Star - Stratix 2000™
Star - Stratix 5700™, 6000, 8000
DLR
PUBLIC
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
14
Configuration Electronic Keying – ‘Exact Match’ is required for Firmware Supervisor ControlFLASH firmware kits installed and stored in controller Enable ADC for drive and selected peripherals Configuration Tips
Upload drive configuration to project before enabling
Enable ADC after commissioning
With ADC, Logix owns configuration - other configuration tools should not be used to configure drive
PUBLIC
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
15
Integrated Motion with PowerFlex® 755
PUBLIC
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
16
PowerFlex® 755 with Integrated Motion PowerFlex® 755 is native device in Studio 5000® Motion instruction-based programming Diagnostics and drive maintenance
Position, velocity, or torque control Synchronized drive control Simple and complex profile for 1 drive to 100+ drives Coordinated motion between PowerFlex® and Kinetix® drives
Motion instruction programming Positioning Gearing Camming
PUBLIC
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
17
Paper Unwind/Rewind Benefits of Integrated Motion Synchronization along the whole line is easy with Integrated Motion Mix of control modes Torque Velocity Position Mix of Products PowerFlex® ® 755 PowerFlex 755 Kinetix® 5500
Kinetix® 5500
Kinetix® 5500
Kinetix® 5500
PowerFlex® 755
Logix Controller PUBLIC
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
18
Custom Code and Reuse Customized code is easy to create Ladder Logic Structured Text Function Block Standardized instruction set Add On Instructions (AOI) makes code easy to reuse
PUBLIC
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
19
Motion Control Programming
Master
Slave 2 2:1 ratio
Slave 3 1:2 ratio
Electronic gearing can be programmed between axes One master axis, one slave axis Slave motion occurs based on gearing relationship to master axis Ratio may be changed programmatically rather than replacing equipment
PUBLIC
Slave 1 2:1 ratio
Output speed is 10 times the input speed Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
Questions
PUBLIC . Connect with us. www.rockwellautomation.com
PUBLIC - 5058-CO900G
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
