QUICK REFERENCE AC & DC Adjustable Speed Drives
SM2 Series Flux Vector™ Sub-Micro AC Inverters
Speedmaster® sensorless vector drives with “big drive” features and ultra-compact size. Models range from 1/2 through 25 HP. IP31 enclosure — Nema1 Type. Page 140
Micro Series NEMA Enclosed AC Inverters
Speedmaster® adjustable speed drives with plainEnglish programming and read-out. Models range from 1/4 through 150 HP. NEMA 1 enclosure. Page 145
Micro Series WASHGUARD™ AC Inverters
Speedmaster® adjustable speed drives in NEMA 4/12 and NEMA 4X enclosures. Plain-English programming and read-out. Models range from 1/4 through 125 HP. Page 146
UNICO 1000 General Purpose AC Drives
Full featured Unico 1000 drives for inverter applications. Models range from 60 HP through 1000 HP. Page 151
DC Adjustable Speed Drives
Speedmaster® DC drives for use with SCR rated motors. Models range from sub-FHP through 3 HP. NEMA 1, NEMA 4/12 and NEMA 4X enclosures available. Page 160
Specifications are subject to change without notice
Drives
SM Series Sub-Micro AC Inverters
Speedmaster® adjustable speed drives for simpler applications not requiring the advanced features of the SM-Plus Series. Models range from 1/3 through 15 HP. IP 20 enclosure — chassis mount. Page 143
139
AC ADJUSTABLE SPEED DRIVES 3-3%2)%335" -)#2/).6%24%23s)0 SINGLE PHASE INPUT/THREE PHASE OUTPUT 115-230 Volts
SM2 SERIES FLUX VECTOR™ DRIVE With its price, its flexibility and a power range of up to 25 Hp, the SM2 SERIES FLUX VECTOR™ drive excels in environments where inverter technology was once considered too costly, including packaging machinery, food processing machinery, material handling/conveying systems and HVAC systems.
s(ORSEPOWER 1 to 25HP (0.75 to 18.5kW) s3UPPLY0OWER Single Phase: 120, 208, 220 or 240VAC Three Phase: 208, 240, 400, 480 or 600VAC 50 / 60 Hz
Standard Features: Easy Set-up and Operation: Program the Vector control in one of four convenient ways: s&ROMTHEFRONTOFTHEDRIVE s4HEOPTIONALREMOTEKEYPAD s!0#5SING4ECH,INK3OFTWARE (Available free from www.leeson.ca) s4HEINNOVATIVE%0-0ROGRAMMER
208-240 Volts 400-480 Volts
Vivid Illumination: sDIGIT,%$DISPLAY s%ASYTOREADFROMADISTANCE s-OVABLE$ECIMAL0OINT Acceleration/Deceleration Profiles: s4WO)NDEPENDENT!CCEL2AMPS s4WO)NDEPENDENT$ECEL2AMPS s,INEAROR3 4YPE s!UXILIARY2AMP TO 3TOP
480-590 Volts
Drives
Easy to Use Keypad & Display 6-Button Interface: s3TART s3TOP s&ORWARD2EVERSE s3CROLL5P s3CROLL$OWN s%NTER-ODE
Output Frequency: s(Z3TD (Z/PTIONAL
Selectable Logic Assertion:
Multiple Braking Functions Loss of Follower Management Speed Commands:Keypad, Jog, Floating Point Control Voltage: Scalable 0-10 VDC, Current: Scalable 4-20 mA, Potentiometer, 8 Preset Speeds Process Control:PID Modes: Direct or Reverse Acting, PID Sleep Mode
140
1/2
1 11/2 2 3
HP
Modes of operation: s/PEN,OOP&LUX6ECTOR3PEEDOR4ORQUE s6(ZCONSTANTORVARIABLE s%NHANCED6(ZWITH!UTO TUNING
.EGATIVE,OGIC)NPUT.0.CURRENTSINKING
Input Voltage
Catalogue Number
App. Wgt.(lbs.)
Dimension H x W x D (in.)
1.7 2.4 4.2 6.0
120-240 120-240 120-240 120-240
174603
5 5 5 5
7.5 x 3.9 x 4.35 7.5 x 3.9 x 4.35 7.5 x 3.9 x 4.35 7.5 x 3.9 x 5.45
174604 174605 174651
Output Amps 230 VAC
Input Voltage
Catalogue Number
App. Wgt.(lbs.)
Dimension H x W x D (in.)
1.7 2.4 4.2 6 7 9.6
200-240 200-240 200-240 200-240 200-240 200-240
174606 174607 174608 174609 174610 174611
5 5 5 11 11 11
7.5 x 3.9 x 4.35 7.5 x 3.9 x 4.35 7.5 x 3.9 x 4.35 7.5 x 3.9 x 5.45 7.5 x 3.9 x 5.45 7.5 x 3.9 x 5.45
THREE PHASE INPUT/OUTPUT
208-240 Volts
Enclosure: NEMA1, IP31, -10 to 55°C, 2.5% derate per °C above 40°C
0OSITIVE,OGIC)NPUT0.0CURRENTSOURCING
1 11/2
1/3
Motors: Designed for operation with vector duty rated induction motors rated for 120, 200, 230, 400, 460 or 575VAC from 0 to 240Hz.
1/2
HP
General Specifications:
1/3
Output Amps 230 VAC
SINGLE OR THREE PHASE INPUT/THREE PHASE OUTPUT
The SM2 SERIES FLUX VECTOR™ carries all the features required by demanding applications including four modes of operation (V/Hz, Enhanced V/Hz, Vector Speed, and Torque), high starting torque, auto-tuning, advanced low-speed control, and dynamic speed regulation.
HP
Output Amps 230 VAC
11/2 6 2 7 3 9.6 5 16.5 71/2 23 10 29 15 42 20 54 1/2 1.3/1.1 1 2.42.1 11/2 3.5/3.0 2 4.0/3.5 3 5.5/4.8 5 9.4/8.2 71/2 12.6/11 10 16.1/14 15 24/21 20 31/27 25 39/34 30 40 40 52 1 1.7 2 2.7 3 3.9 5 6.1 7.5 9 10 11 15 17 20 22 25 27 30 32 40 41
Input Voltage
Catalogue Number
App. Wgt.(lbs.)
Dimension H x W x D (in.)
200-240 200-240 200-240 200-240 200-240 200-240 200-240 200-240 400-480 400-480 400-480 400-480 400-480 400-480 400-480 400-480 400-480 400-480 400-480 400-480 400-480 480-600 480-600 480-600 480-600 480-600 480-600 480-600 480-600 480-600 480-600 480-600
174612 174613 174614 174615 174616 174617 174618 174619 174620 174621 174622 174623 174624 174625 174626 174627 174628 174629 174630 174991 174992 174631 174632 174633 174634 174635 174636 174637 174638 174639 174993 174994
11 11 11 15 18 18 20 20 5 5 11 11 11 15 18 18 20 20 20 25 30 5 11 11 15 18 18 20 20 20 25 30
7.5 x 3.9 x 5.45 7.5 x 3.9 x 5.45 7.5 x 3.9 x 5.45 7.5 x 3.9 x 5.8 9.83 x 5.12 x 6.3 9.83 x 5.12 x 6.3 12.33 x 6.88 x 8.08 12.33 x 6.88 x 8.08 7.5 x 3.9 x 4.35 7.5 x 3.9 x 4.35 7.5 x 3.9 x 5.45 7.5 x 3.9 x 5.45 7.5 x 3.9 x 5.45 7.5 x 3.9 x 5.8 9.83 x 5.12 x 6.3 9.83 x 5.12 x 6.3 12.33 x 6.88 x 8.08 12.33 x 6.88 x 8.08 12.33 x 6.88 x 8.08 12.50 x 6.92 x 8.09 14.19 x 8.72 x 10.07 7.5 x 3.9 x 4.35 7.5 x 3.9 x 5.45 7.5 x 3.9 x 5.45 7.5 x 3.9 x 5.8 9.83 x 5.12 x 6.3 9.83 x 5.12 x 6.3 12.33 x 6.88 x 8.08 12.33 x 6.88 x 8.08 12.33 x 6.88 x 8.08 12.50 x 6.92 x 8.09 14.19 x 8.72 x 10.07
Voltage Monitoring Current Monitoring Real Time Monitoring: 8 register fault history, Software Version Drive Network ID, DC Bus Voltage (V), Motor Voltage (V), Output Current (%) Motor Current (A), Motor Torque (%), Power (kW) Energy Consumption (kWh), Heatsink Temperature (°C), 0-10 VDC Input (User Defined), 4-20 mA Input (User Defined) PID Feedback (User Specifications are subject to change without notice
$EFINED !NALOG/UTPUT,OAD 4ORQUE K7 Network Speed (baud rate), Terminal Continuity, Keypad Status, Elapsed Run Time (hours), Elapsed Power on Time (hours) Standards: 5,53! C5,#ANADA #% (Europe), GOST (Russia/Ukraine) C-Tick (Australia/New Zealand)
AC ADJUSTABLE SPEED DRIVES SM4 SERIES NEMA 4 FLUX VECTOR INVERTERS
SM4 SERIES NEMA 4 FLUX VECTOR DRIVE
SINGLE PHASE INPUT/THREE PHASE OUTPUT
Standard Features: Easy Set-up and Operation: Program the Vector control in one of four convenient ways: s&ROMTHEFRONTOFTHEDRIVE s4HEOPTIONALREMOTEKEYPAD s!0#5SING4ECH,INK3OFTWARE (Available free from www.leeson.com) s4HEINNOVATIVE%0-0ROGRAMMER Modes of operation: s/PEN,OOP&LUX6ECTOR3PEEDOR4ORQUE s6(ZCONSTANTORVARIABLE s%NHANCED6(ZWITH!UTO TUNING Vivid Illumination: sDIGIT,%$DISPLAY s%ASYTOREADFROMADISTANCE s-OVABLE$ECIMAL0OINT !CCELERATION$ECELERATION0ROFILES s4WO)NDEPENDENT!CCEL2AMPS s4WO)NDEPENDENT$ECEL2AMPS s,INEAROR3 4YPE s!UXILIARY2AMP TO 3TOP
%ASYTO5SE+EYPAD $ISPLAY "UTTON)NTERFACE s3TART s3TOP s&ORWARD2EVERSE s3CROLL5P s3CROLL$OWN s%NTER-ODE
2.4
1
4.2
1 1/2
6.0
115/230 Volts
Catalog Number
App. Wgt.(lbs.)
Dimension H x W x D (in.)
174652
3.6
8.0 x 6.28 x 4.47
174653
3.6
8.0 x 6.28 x 4.47
174654
3.6
8.0 x 6.28 x 4.47
HP
Output Amps 230 VAC
1/2
1 11/2
4.2
2
6.0
3
7.0
Input Voltage
Catalog Number
App. Wgt.(lbs.)
Dimension H x W x D (in.)
1.7
174655
3.6
8.0 x 6.28 x 4.47
2.4
174656
3.6
8.0 x 6.28 x 4.47
174657
5.9
8.0 x 6.28 x 6.31
174658
5.9
8.0 x 6.28 x 6.31
174659
7.1
8.0 x 7.12 x 6.77
208-240 Volts
THREE PHASE INPUT/THREE PHASE OUTPUT HP
Output Amps 230 VAC
Input Voltage
Catalog Number
App. Wgt.(lbs.)
Dimension H x W x D (in.)
5
6.0
208-240
174660
11.58
10.0 x 8.96 x 8.0
71/2
7.0
Volts
174661∑
10.98
10.0 x 8.04 x 8.0
10
9.6
3-Phase
174662∑
10.98
10.0 x 8.04 x 8.0
THREE PHASE INPUT/THREE PHASE OUTPUT HP
/UTPUT&REQUENCY
Output Amps 230 VAC
Input Voltage
Catalog Number
App. Wgt.(lbs.)
Dimension H x W x D (in.)
1/2
0.5
174671
3.6
8.0 x 6.28 x 4.47
1
2.1
174672
3.6
8.0 x 6.28 x 4.47
11/2
3.0
174673
5.9
8.0 x 6.28 x 6.31
2
3.5
174674
5.9
8.0 x 6.28 x 6.31
3
4.8
174675
5.9
8.0 x 6.28 x 6.31
5
8.2
174676
11.58
10.0 x 8.96 x 8.0
400-480 Volts 3-Phase
7 1/2
11.0
174677
11.58
10.0 x 8.96 x 8.0
10
14.0
174678∑
10.98
10.0 x 8.04 x 8.0
s(Z3TD (Z/PTIONAL
THREE PHASE INPUT/THREE PHASE OUTPUT
-ULTIPLE"RAKING&UNCTIONS Loss of Follower Management
480-590 Volts
Selectable Logic Assertion: 0OSITIVE,OGIC)NPUT0.0CURRENTSOURCING .EGATIVE,OGIC)NPUT.0.CURRENTSINKING Speed Commands: Keypad, Jog, Floating Point Control Voltage: Scalable 0-10 VDC, Current: Scalable 4-20 mA, Potentiometer, 8 Preset Speeds 0ROCESS#ONTROLPID Modes: Direct or Reverse Acting, PID Sleep Mode Voltage Monitoring Current Monitoring Real Time Monitoring: 8 register fault history, Software Version Drive Network ID, DC Bus Voltage (V), Motor Voltage (V), Output Current (%) Motor Current (A), Motor Torque (%), Power (kW) Energy Consumption (kWh), Heatsink Temperature (°C), 0-10 VDC Input (User Defined), 4-20 mA Input (User Defined) PID Feedback (User Defined), Analog Output (% ,OAD 4ORQUE K7 .ETWORK3PEEDBAUD rate), Terminal Continuity, Keypad Status, Elapsed Run Time (hours), Elapsed Power on Time (hours)
1/2
Input Voltage
Drives
Enclosure: NEMA4, IP65, -10 to 55°C, derate per °C above 40°C, indoor use
Output Amps 230 VAC
(Use with three phase 230V motor) 208-240 Volts
General Specifications: s(ORSEPOWER 1 to 25HP (0.75 to 18.5kW) s3UPPLY0OWER Single Phase: 120, 208, 220 or 240VAC Three Phase: 208, 240, 400, 480 or 600VAC 50 / 60 Hz Motors: Designed for operation with vector duty rated induction motors rated for 120, 200, 230, 400, 460 or 575VAC from 0 to 240Hz.
HP
SINGLE OR THREE PHASE INPUT/THREE PHASE OUTPUT
208-240 Volts
The SM4 3%2)%3&,586%#4/2 carries all the features required by demanding applications including four modes of operation (V/Hz, Enhanced V/ Hz, Vector Speed, and Torque), high starting torque, auto-tuning, advanced low-speed control, and dynamic speed regulation.
400-480 Volts
With its price, its flexibility and a power range of up to 25 Hp, the SM2 3%2)%3&,586%#4/2 drive excels in environments where inverter technology was once considered too costly, including packaging machinery, food processing machinery, material handling/conveying systems and HVAC systems.
115/230 Volts
(Use with three phase 230V motor)
Indoor Use
HP
Output Amps 230 VAC
Input Voltage
Catalog Number
App. Wgt.(lbs.)
Dimension H x W x D (in.)
1
1.7
480-590
174663
3.61
8.0 x 6.28 x 4.47
2
2.7
174664
5.9
8.0 x 6.28 x 6.31
3
3.9
Volts 480-590 3-Phase Volts
174665
5.9
8.0 x 6.28 x 6.31
5
6.1
7 1/2
9.0
10
11.0
3-Phase
174666
11.58
10.0 x 8.96 x 8.0
174667
11.58
10.0 x 8.96 x 8.0
174668∑
10.98
10.0 x 8.04 x 8.0
∑ = fan cooled - other controls are convection cooled
SM4 REMOTE KEYPAD s Potentiometer Kit takes the place of the up/down buttons on the drive’s keypad s 'IVESOPERATORSHANDS ONSPEEDCONTROLOVERTHE)NVERTERSSPEEDRANGE Catalog Number
App. Wgt. (lbs.)
174693 174697 174698
2 2 2
Standards: 5,53! C5,#ANADA #% (Europe), GOST (Russia/Ukraine) C-Tick (Australia/New Zealand) 0$&FILEOF-ANUALAVAILABLEATWWWLEESONCOM4ECHNICAL)NFORMATION Specifications are subject to change without notice
141
AC ADJUSTABLE SPEED DRIVES 3-0,5335" -)#2/).6%24%23s)0 SINGLE PHASE INPUT/THREE PHASE OUTPUT
SM PLUS SUB-MICRO INVERTER DRIVES
115/230 Volts
HP
BIG performance from an ultra-compact design. Over 50 programmable functions: s)NPUTLINEVOLTAGECALIBRATIONOPTIMIZES over and under voltage trip levels
Output Amps 230 VAC
Input0 Voltage
Catalogue Number
App. Wgt.(lbs.)
Dimension Key
1
4.2
115/230
174492
4
B1
11/2
6.0
115/230
174445
5
B1
SINGLE OR THREE PHASE INPUT/THREE PHASE OUTPUT
SM PLUS
s!DJUSTABLECARRIERFREQUENCYTOK(Z s!DJUSTABLE6(Z s/UTPUTFREQUENCYTO(Z s3EVENPRESETSPEEDS
208-240 Volts
s#URRENTLIMITTOWITHFREQUENCYFOLDback
s4HREEPROGRAMMABLETERMINALSFORSPEED reference and control activation s4WOOPENCOLLECTORAUXILIARYOUTPUTSTOINDICATE 2UN &AULT )NVERSE&AULT &AULT,OCKOUT !T3ET3PEED !BOVE0RESET3PEED #URRENT,IMIT Automatic Mode, and Reverse.
HP
Output Amps
Input Voltage0
Catalogue Number
App. Wgt.(lbs.)
Dimension Key
1/4
1.4
208-240
174452
2
A1
1/2
2.2
208-240
174453
2
A1
1
4.2
208-240
174454
3
A2
11/2
6.0
208-240
174493
4
B1
2
6.8
208-240
174494
5
B2
3
9.6
208-240
174495
5
B2
5
15.2
208-240
174444
8
C1
THREE PHASE INPUT/OUTPUT
s!UTOMATICRESTARTAFTERFAULT 208-230 Volts
s#ONTROLVIATERMINALSTRIPOROPTIONALREMOTEKEYPAD s#OASTORRAMPTOSTOP s)NDEPENDENT!CCELAND$ECELADJUSTMENT s&ORWARDONLYORFORWARDANDREVERSEDIRECTION s!DJUSTABLE$#INJECTIONBRAKING s3PEEDREFERENCE+EYPAD 6$# OR M! s3PEEDREFERENCECALIBRATION s3PEEDANDLOADINDICATINGOUTPUTSIGNALSELECTION 6$# or 4-20mA s)2t motor thermal overload protection s!CCELBOOSTFORHIGHTORQUEACCELERATINGATANYSPEED s3LIPCOMPENSATION s!CTIVATIONORDISABLINGOFSERIALCOMMUNICATIONS s!SSIGNMENTOFSERIALADDRESSES s-ODBUS® Serial Communication Protocol s0ASSWORDPROTECTION s&AULTHISTORY3TORESEIGHTPREVIOUSTRIPS s4ERMINALSTATUSINDICATION s0ARAMETERRESET2ESETTOFACTORYDEFAULTSCHOICEOF 50 Hz or 60 Hz factory settings) or OEM defaults s)0ENCLOSURE s$YNAMICBRAKINGANDREMOTEKEYPADKITSAVAILABLEON page 111
480-590 Volts*
Drives
s&IXEDBOOSTFORHIGHSTARTINGTORQUE
400-480 Volts
s/UTPUTSIGNALCALIBRATION
HP
Output Amps
Input Voltage
Catalogue Number
App. Wgt.(lbs.)
Dimension Key
1 11/2 2 3 5 71/2 10 15 20 1/2 1 11/2 2 3 5 71/2 10 15 20 25 30 1 2 3 5 71/2 10 15 20 25
4.2 6.0 6.8 9.6 15.2 22.0 28.0 42.0 54.0 1.1 2.1 3.0 3.4 4.8 7.6 11.0 14.0 21.0 27.0 34.0 40.0 1.7 3.0 4.2 6.6 9.9 12.2 19.0 24.0 27.0
208-230 208-230 208-230 208-230 208-230 208-230 208-230 208-230 208-230 400-480 400-480 400-480 400-480 400-480 400-480 400-480 400-480 400-480 400-480 400-480 400-480 480-590 480-590 480-590 480-590 480-590 480-590 480-590 480-590 480-590
174455 174456 174457 174458 174446 174438 174439 174429 174430 174459 174460 174461 174462 174463 174447 174440 174441 174431 174432 174433 174500 174464 174491 174497 174448 174442 174443 174434 174435 174436
3 3 4 4 4 8 8 13 14 2 3 3 4 4 5 8 8 13 14 14 4 3 4 5 5 8 8 8 14 14
A2 A3 A3 A3 B2 C1 C1 D1 D1 A1 A2 A3 A3 A3 B2 C1 C1 D1 D1 D1 D1 A2 A3 B2 B2 C1 C1 D1 D1 D1
*Can be utilized with 480V - consult manual
SPECIFICATIONS: Storage Temperature Ambient Operating Temperature Ambient Humidity Maximum Altitude Input Line Voltages Input Voltage Tolerance Input Frequency Tolerance Output Wave Form Output Frequency Carrier Frequency
142
-20˚ to 70˚ C 0˚ to 50˚ C 0.96 150% for 60 seconds 180% for 20 seconds 0-10 VDC, 4-20 mA 15 VDC 0-10 VDC or 2-10 VDC: Proportional to frequency or load Open-collector: 40 mA at 30 VDC 40 mA at 12 VDC
AC ADJUSTABLE SPEED DRIVES 3-3%2)%335" -)#2/).6%24%23s)0 SINGLE PHASE INPUT/THREE PHASE OUTPUT
110-120 Volts
SM SERIES SUB-MICRO INVERTER DRIVES For applications requiring a simpler drive without the advanced features of the SM-Plus drive. Provides 11 isolated I/O terminals with one Form A relay output. Other features include:
HP
Output Amps 230 VAC
Input Voltage
Catalogue Number
App. Wgt.(lbs.)
Dimension Key
1/3
1.7
110-120
174263
2
A5
1/2
2.4
110-120
174264
2
A5
1
4.2
110-120
174265
3
B5
11/2
6.0
110-120
174266
3
B5
SINGLE PHASE INPUT/THREE PHASE OUTPUT
s2EMOVABLEELECTRONICPROGRAMMINGMODULE allows off-line set-up and program replication.
Output Amps
Input Voltage
Catalogue Number
App. Wgt.(lbs.)
Dimension Key
1/3 1/2 1 11/2 2
1.7
200-240
174267
2
A5
2.4
200-240
174268
2
A5
4.2
200-240
174270
3
A6
6.0
200-240
174271
4
B5
7.0
200-240
174272
5
B5
3
9.6
200-240
174273
5
B6
HP SM SERIES
200-240 Volts
s)NPUTLINEVOLTAGECALIBRATIONOPTIMIZESOVERAND under voltage trip levels s#URRENTLIMITTOWITHFREQUENCYFOLDBACK s!DJUSTABLECARRIERFREQUENCYTOK(Z s!DJUSTABLE6(Z s/UTPUTFREQUENCYTO(Z s3EVENPRESETSPEEDS
THREE PHASE INPUT/THREE PHASE OUTPUT
s!UTOMATICRESTARTAFTERFAULT HP
s#ONTROLVIADRIVEFACE TERMINALSTRIPOROPTIONALREMOTEKEYPAD s#OASTORRAMPTOSTOP 200-240 Volts
s)NDEPENDENT!CCELAND$ECELADJUSTMENT s!DJUSTABLE$#INJECTIONBRAKING s3PEEDREFERENCE+EYPAD 6$# OR M! s3PEEDREFERENCECALIBRATION s/UTPUTSIGNALCALIBRATION s)2TMOTORTHERMALOVERLOADPROTECTIONMEETS5,REQUIREMENTS for motor protection in single motor applications
HP
s!CCELBOOSTFORHIGHTORQUEACCELERATINGATANYSPEED s3LIPCOMPENSATION 400-480 Volts
s4HREE DIGIT,%$DISPLAY s&AULTHISTORY3TORESEIGHTPREVIOUSTRIPS s4ERMINALSTATUSINDICATION s$EFAULTPARAMETERRESET s)0ENCLOSUREWITHFINGERSAFETERMINALS
Catalogue Number
App. Wgt.(lbs.)
Dimension Key
2.4 4.2 6.0 7.0
200-240 200-240 200-240 200-240
174274 174276 174277 174278
2 2 3 3
A5 A6 A7 A7
9.6
200-240
174279
3
B6
15.2 22.0 28.0
200-240 200-240 200-240
174288 174280 174290
5 8 8
B2 C1 C1
42.0
200-240
174292
14
D1
THREE PHASE INPUT/THREE PHASE OUTPUT
s&IXEDBOOSTFORHIGHSTARTINGTORQUE
s0ASSWORDPROTECTION
Input Voltage
1/2 1 11/2 2 3 5 71/2 10 15
Output Amps
Input Voltage
Catalogue Number
App. Wgt.(lbs.)
Dimension Key
1.1
400-480
174281
2
A1
2.1
400-480
174282
3
A2
3.0
400-480
174283
3
A3
3.4
400-480
174284
4
A3
4.8
400-480
174286
4
B1
7.8
400-480
174287
5
B2
11.0
400-480
174285
5
B2
14.0
400-480
174291
8
C1
21.0
400-480
174293
8
C1
Drives
s&ORWARDONLYORFORWARDANDREVERSEDIRECTION
1/2 1 11/2 2 3 5 71/2 10 15
Output Amps
DIMENSIONS: SM, SM PLUS AND SM VECTOR INVERTERS “A” Chassis
“B” Chassis
5.75 in.
A1: 3.94 in. A2: 4.74 in. A3: 5.74 in. A5: 3.26 in. A6: 3.63 in. A7: 5.56 in.
5.75 in.
Depth:
B1: 5.24 in. B2: 6.74 in. B5: 4.88 in. B6: 5.53 in.
“D” Chassis
5.78 in.
4.52 in.
3.64 in.
Depth:
“C” Chassis
7.68 in.
7.75 in.
Depth:
9.75 in.
C1: 7.18 in.
$IMENSIONSSHOWNFORREFERENCEONLY#ONTACT,%%3/.FORDETAILEDDRAWING Specifications are subject to change without notice
Depth:
D1: 8.00 in.
143
AC ADJUSTABLE SPEED DRIVES SM PLUS SUB-MICRO INVERTERS
ACCESSORIES FOR THE SM & SM2 SERIES DRIVES Dynamic Braking Components for the SM & SM2 Series Drives
Dimensions (inches)
Dynamic braking is available for the SM, SM-Plus & Vector and SM2 series drives as a separate $YNAMIC"RAKING-ODULE,OWER(0MODULESHAVE the control electronics and the dynamic braking RESISTORINONECONVENIENTPACKAGE,ARGERUNITS require a separate resistor. The modules can be panel or DIN rail mounted.
HP
W
D
0.25-1.5
3.1
3.1
2-3
3.1
4.3
5
3.1
5.6
7.5-10
4.2
6.7
DYNAMIC BRAKING MODULES WITHOUT RESISTORSF
DYNAMIC BRAKING MODULES WITH BUILT-IN DYNAMIC BRAKING RESISTORS. Drive HP
Motor Voltage Rating
SM,SM-Plus & SM Vector Catalogue Number
SM2 Catalogue Number
App. Wgt. (lbs.)
Drive HP
Motor Voltage Rating
SM,SM-Plus & SM Vector Catalogue Number
App. Wgt. (lbs.)
1/4-1/2
208-230V
174400
174157
2
15-20
208-230V
174417
10
2
15-30
400-480V
174418
10
3
15-30
480-590V
174419
10
1/4-1/2
400-480V
174406
174158
1-
11/2
1-
11/2
400-480V
174407
174152
3
FDynamic Braking Resistors are purchased and mounted separately.
1 - 11/2
480-590V
174412
174153
3
DYNAMIC BRAKING RESISTORSFF
208-230V
174401
174151
2-3
208-230V
174402
174154
4
2-3
400-480V
174408
174155
4
Drive HP
Motor Voltage Rating
SM,SM-Plus & SM Vector Catalogue Number
App. Wgt. (lbs.)
2-3
480-590V
174413
174156
4
15-20
208-230V
174144
1
400-480V
174144
1
5
208-230V
174403
174159
5
15-20
5
400-480V
174409
174160
5
15-20
480-590V
174149
1
5
480-590V
174414
174161
5
15-30
400-480V
174145
1
71/2
208-230V
174404
174162
6
25
480-590V
174140
1
71/2
400-480V
174410
174163
6
71/2
480-590V
174415
174164
6
10
208-230V
174405
174165
8
10
400-480V
174411
174166
8
10
480-590V
174416
174167
8
FFDynamic Braking Resistors are provided with mounting brackets.
Drives
.Braking Resistors are included with the module and not purchased separately.
ELECTRONIC PROGRAMMING UNIT Electronic Programming Unit allows off-line set-up and replication of the drive’s plug-in electronic programming module (shown at right). Excellent for multi-drive applications. Keypad input and alphanumeric display simplify programming. RS-232 serial port allows downloading of configuration files from personal computer. Catalogue Number
App. Wgt. (lbs.)
174189
2
REMOTE SPEED POT Enclosed remote speed pot for manual control of VFDs. Available in a number of configurations. Options include: sStop/Start sPushbuttons
Plug-in electronic programming modules (EPM). Allow off-line set-up and replication of program using Electronic Programming Unit (at left). Set of 10. Catalogue Number
App. Wgt. (lbs.)
174190 218-001*
1 50Hz) 5, C5,
*Ê- , -Ê Ê ,6 -ÊUÊ ---Ê "1 / SINGLE PHASE INPUT/THREE PHASE OUTPUT* HP
Input Voltage
Output Amps
Output Voltage
Catalogue Number
App. Wgt. (lbs.)
1/4
230
1.2
230
175318
2
115/230
1.2
230
175319
2
115
2.4
115
175320
3
230
2.4
230
175321
3
115/230
2.4
230
175310
3
115
4.0
115
175322
4
230
4.0
230
175323
4
115/230
4.0
230
175311
4
1/2
1
*These drives will also run 1ph motors such as PSC, shaded pole and synchronous.
*Ê- , -Ê Ê ,6 -ÊUÊ
--", Catalogue Number
App. Wgt. (lbs.)
Process Control Module (PCM) Kit*
175324
2
Carrier Frequency Capacitor Kit
175325
1
Item Description
* PCM Kit is for use with chassis drives only.
*Ê- , -Ê Ê ,6 -ÊUÊ Ê{8Ê*Èx® SINGLE PHASE INPUT/THREE PHASE OUTPUT s.%-!8ENCLOSURE s-INSPEEDADJUSTMENT
Drives
General Specifications: The FHP Series volts/hertz-type AC drives are as simple to setup and calibrate as an SCR-type DC drive. Rated from 1/4 to 1HP with 115V, 230V, or 115/230V “doubler” input power ratings. The cost-conscious and compact chassis design of the FHP Series maintains the industry standard for mounting hole location. The NEMA 4X enclosed drive has additional features in a compact package size. With its compact size, standard features and application flexibility, the FHP Series is an excellent choice for most 1 hp and under AC applications.
s*UMPERSELECTABLEFEATURES n$#INJECTIONBRAKINGORCOASTTOSTOP n"RAKETIMEANDCURRENTAREADJUSTABLE s"UILT INISOLATIONCARDTOACCEPTASPEEDREFERENCESIGNAL
HP
1/6-1
Input Voltage
Output Amps
Output Voltage
Catalogue Number
App. Wgt. (lbs.)
115/230
4.0
115-230
175326
7
FHP MOTORS FOR AC DRIVES /,
Ê*- ÊUÊ/ ÊUÊ Ê
Ê7/Ê - s#OMPACT FRAMEDESIGNWITHKEYEDSHAFT s#LASS&INSULATION s#ONSTANTTORQUERATED s)NVERTER)2)3™ insulation system svDIAMETERKEYEDSHAFTWITH #&ACE s6 PHASEDESIGNOPTIMIZEDFOR&(0DRIVES HP
1/6 1/4 1/3 1/2
RPM Hz
.%-! Frame
#ATALOGUE Number
App. 7GT (lbs.)
F, !MPS 230V
&, Eff.
h#v $IM (Inches)
1725 48CZ
102792
15
1.3
56.0
8.94
1725 48CZ
102793
15
1.4
58.0
8.94
1725 48CZ
102794
20
1.6
64.0
9.19
1725 48CZ
102795
24
1.8
77.0
10.19
* Plug-in capacitor kit (175325) for field adjustments to less than 16khz. p Faults are Over-voltage, Under-voltage and Instantaneous Over Current trip.
Specifications are subject to change without notice
149
COMPREHENSIVE AUTOMATION SOLUTIONS DRIVES AND SYSTEMS
INNOVATIVE CONTROL SOLUTIONS FOR INDUSTRY Unico is the performance solution. Whether you need to breath new life into an old machine or you have a new installation that demands superior controls, Unico drives and systems will help you get the most from your equipment.
Drives
We Know Controls
Building Blocks
For more than four decades, Unico has been providing innovative motion-control solutions for industry. We pioneered the first high-power electronic servo drives back in 1967. Today, we develop, manufacture, and service drive products and drive systems for a diverse array of commercial applications, including: sMETALPROCESSING sMETALFORMING sPAPERCONVERTING sOILANDGASEXPLORATIONANDPRODUCTION sHIGH PERFORMANCETESTSTANDS sWASTEWATER sAGRICULTURALPUMPING sBUILDINGAUTOMATION Our expertise has been built through thousands of applications. We incorporate that experience into each and every product and system we design.
Unico offers a full range of AC and DC drives, Serial Communication s%XTENSIVEOFFERINGOFINDUSTRYSERIALPROTOCOLS motors, controllers, and other accessories s23 23 23 FIBER OPTIC AND ideally suited for industrial and commercial wireless connections control applications. s-ODULARDESIGNFORSIMPLEADDITIONOFSERIAL ports Drives s33)FIBER OPTICINTERFACEFORMASTERSLAVE sFAMILYOF!#DRIVESFORCOST EFFECTIVE control of multiple drives in torque, velocity, single- or three-phase stand-alone or or position modes outdoor operation up to 1,000 hp s$303YNC"USFIBER OPTICNETWORKFOR sFAMILYOFMODULAR!# $# AND multidrive coordination and synchronization convertible drives up to 1,300 hp for exceptional performance, versatility, and/or Interface/Diagnostics multiaxis control s)NTEGRATEDKEYPADFORINTERROGATIONAND s&LUXVECTORORVARIABLE FREQUENCYCONTROL diagnosis at the drive s6ELOCITY TORQUE ANDPOSITIONCONTROL s0LAIN LANGUAGEFAULTMESSAGESANDTIMEs%MBEDDEDAPPLICATIONSOFTWARE stamped fault log s$IGITALSIGNALPROCESSOR$30 s!DVANCEDDATASAMPLINGANDCHARTING s3ELFTUNINGTOMOTORANDDRIVENLOAD capabilities s!UTOMATEDTRANSDUCERIDENTIFICATIONSIZING s#USTOM(-)SAVAILABLEWITHAT A GLANCE machine status, order and production Power Control history, and real-time diagnostics s#OMMON$#BUSFORRECYCLINGENERGYIN s2EMOTEMONITORINGSOLUTIONS cyclic applications s,INE REGENERATIVECAPABILITIES Packaging s0OWERQUALITYHARMONIC SOLUTIONS s#OMPLETE5,C5,#%PANELSHOP s3OLAR POWEREDOPTIONS s4HROUGH HOLEMOUNTINGOFDRIVEHEATSINK dissipates heat externally Drive Control s!PPLICATIONSOFTWAREEMBEDDEDINEACHAXIS s7ATER COOLEDSYSTEMS s$ISTRIBUTEDCONTROLUSESMULTIPLEPROCESSORS s%XPERIENCEDINPACKAGINGFORHARSHCLIMATES from the tropics to the Arctic s7IDEVARIETYOFFEEDBACK INPUTOUTPUT AND serial interface options s)%#PROGRAMMABLELOGIC
Application-Specific Solutions Whether your need is for a single drive or a complex, multiaxis process line, Unico provides solutions tailored to the application. Stand-alone drive products incorporate application intelligence and features not found in general-purpose drives. Integrated multiaxis control systems are custom engineered to the unique requirements of the job. From power line to motor shaft to front-office computer, Unico delivers comprehensive, innovative solutions that perform. Global Support Unico provides the aftermarket support you need to maximize the benefit from your system. From training to technical assistance, from spare parts to field service, our goal is to keep your investment running smoothly. Unico has operations around the globe. Unico is part of Regal Beloit family of brands. For more information contact Regal Beloit Canada.
150
Specifications are subject to change without notice
GENERAL-PURPOSE AC DRIVES UNICO 1000 FAMILY
UNICO 1000 FAMILY GENERAL- PURPOSE AC DRIVES Motor-Independent Design Drives can operate any standard- or inverterduty AC induction or synchronous motor. Auto Tuning Auto-tuning features adjust virtually all motor and load parameters. Connect the drive, enter basic motor nameplate information, and the drive does the rest. Digital Setup, Easy Operation Parameters, readouts, and fault messages are displayed in easy-to-understand plain language without codes. An optional graphic display allows real-time charting.
The 1000 family of AC drives from Unico provides reliable, efficient, cost-effective variable-speed control of any motor. The drives incorporate the latest technologies in insulated gate bipolar transistors (IGBTs), pulse-width modulation (PWM), and digital signal processing (DSP) to deliver optimum motor performance, complete programmability, and simplicity of operation.
Application Software A fully featured velocity/torque control with PID control is provided for general-purpose applications. An extensive selection of preengineered software options is available to tailor the drive to specific applications. Protection and Diagnostics Comprehensive overload, short circuit, and other protective features ensure safe, reliable operation. A time-stamped log tracks fault and event history.
Controller The standard controller provides basic digital and analog I/O and serial connectivity. Alternate controllers offer enhanced processing power, data logging memory, expanded I/O, additional serial ports, transducer and communication interfaces, and drive synchronization. Communications The basic drive incorporates ANSI and Modbus® RTU protocols. Optional interface modules are available that provide a wide variety of industry-standard protocols. Power Quality Drives have a near-unity overall power factor and low harmonic line currents at all speeds. High-power units offer a 12-pulse configuration for minimizing harmonics in critical applications. Other Options s$YNAMICBRAKING s3INGLE PHASEINPUT s$IGITAL)/ISOLATIONCONVERTERS s)%#PROGRAMMABILITY s7IRELESSCOMMUNICATIONS s2EMOTEMONITORINGCAPABILITIES s/PEN CHASSISANDPACKAGEDDRIVES
FEATURES
Transducerless Transducerless vector control provides full torque to base speed with full starting torque without the use of a feedback device. For applications requiring positioning or demanding velocity and torque regulation, a variety of feedback interfaces is available. Overload An extended torque overload rating (110% for one minute), suitable for centrifugal loads such as fans and pump, is standard. Variable-torque (120%) and constant-torque (150%) ratings are also available for medium- to heavy-duty or cyclic loads.
Mounting feet can be removed and the unit flange-mounted through a cutout to dissipate heat outside of an enclosure. Two-year factory warranty UL/cUL/CE
NEMA 1 ENCLOSED DRIVES 230 V Power (hp)
Model Number
Approx. Wt. (lb)
Current (Arms)
Dimensions H” x W” x D”
1100-230-060-E-N-N00-E01-805615 1100-230-075-E-N-N00-E01-805615 1100-230-100-E-N-N00-E01-805615
130 130 130
154 192 248
38.20 x 10.84 x 15.27 38.20 x 10.84 x 15.27 38.20 x 10.84 x 15.27
Power (hp)
Model Number
Approx. Wt. (lb)
Current (Arms)
Dimensions H” x W” x D”
60 75 100 125 150 200 250 300 400 500 600 800 1000
1200-460-060-E-N-N00-E01-805615 1200-460-075-E-N-N00-E01-805615 1200-460-100-E-N-N00-E01-805615 1200-460-125-E-N-N00-E01-805615 1200-460-150-E-N-N00-E01-805615 1200-460-200-E-N-N00-E01-805615 1200-460-250-E-N-N00-E01-805615 1200-460-300-E-N-N00-E01-805615 1200-460-400-E-N-N00-E01-805615 1200-460-500-E-N-N00-E01-805615 1200-460-600-E-N-N00-E01-805615 1200-460-800-E-N-N00-E01-805615 1200-460-10X-E-N-N00-E01-805615
45 70 70 70 70 190 190 190 190 565 565 565 565
77 96 124 156 180 240 300 360 480 600 720 960 1,200
23.20 x 10.84 x 12.27 31.20 x 10.84 x 15.27 31.20 x 10.84 x 15.27 31.20 x 10.84 x 15.27 31.20 x 10.84 x 15.27 41.61 x 20.94 x19.75 41.61 x 20.94 x19.75 41.61 x 20.94 x19.75 41.61 x 20.94 x19.75 60.37 x 29.96 x 20.00 60.37 x 29.96 x 20.00 60.37 x 29.96 x 20.00 60.37 x 29.96 x 20.00
60 75 100
460 V Drives
Performance Drives can be operated in field-oriented flux vector mode for precise control of velocity, torque, and position or in variable-frequency (V/Hz) mode for simple speed control.
575 V Power
Approx.
Current
Dimensions
(hp)
Model Number
Wt. (lb)
(Arms)
H” x W” x D”
60 75 100 125 150 200 250 300 350 400 500 600
1100-575-060-E-N-N00-E01-805615 1100-575-075-E-N-N00-E01-805615 1100-575-100-E-N-N00-E01-805615 1100-575-125-E-N-N00-E01-805615 1100-575-150-E-N-N00-E01-805615 1100-575-200-E-N-N00-E01-805615 1100-575-250-E-N-N00-E01-805615 1100-575-300-E-N-N00-E01-805615 1100-575-350-E-N-N00-E01-805615 1100-575-400-E-N-N00-E01-805615 1100-575-500-E-N-N00-E01-805615 1100-575-600-E-N-N00-E01-805615
70 70 70 130 130 450 450 450 450 450 550 550
62 77 99 125 144 240 240 288 336 384 480 576
23.20 x 10.84 x 15.27 23.20 x 10.84 x 15.27 23.20 x 10.84 x 15.27 38.20 x 10.84 x 15.27 38.20 x 10.84 x 15.27 60.37 x 24.33 x 19.75 60.37 x 24.33 x 19.75 60.37 x 24.33 x 19.75 60.37 x 24.33 x 19.75 60.37 x 24.33 x 19.75 60.37 x 24.33 x 19.75 60.37 x 24.33 x 19.75
Specifications are subject to change without notice
151
DRIVE & MOTOR PROTECTION QUICK REFERENCE
MOV Surge Protectors Page 157
Input Drive Reactors Page 154
VFD Shielded Cable Page 157 High Speed Fuses Page 158
Drives
Load Output Filters Page 156
Contactors & Controls Page 168
Protect Your Investment.
152
Specifications are subject to change without notice
AC ADJUSTABLE SPEED DRIVES GENERAL INFORMATION
VARIABLE FREQUENCY DRIVE SET-UP
Figure 1: Layout of a Nema 1 style drive. Notice that line side power, control wires, and motor leads each have their own conduit. It is extremely important not to cross the motor lead wires with any other wire. If an enclosure is used, motor lead wires must be kept away from all other control and power wiring.
Installation of the VFD should entail some basic components (Figure 1). The following is a brief description of these components. N.B. As with all electrical equipment installation must be done by certified or licensed personnel. Always check with provincial and federal standards and codes for your area.
LOCKABLE DISCONNECT SWITCH (PG 169) The lockable disconnect switch is designed to disconnect the main power source, single or three phase.
always a good idea to use regardless since drives tend to be voltage sensitive devices. N.B. The line reactor must be sized for the nominal load that the drive is working at. If the line reactor is sized for the full load rating and the drive only outputs half of its capability then the line reactor will not provide adequate protection.
The option of using a contactor ensures that the drive will not be damaged due to any rapid fluctuations in power levels such as in a rainstorm or thunderstorm where power may be cycling rapidly (check on the proper electrical code for contactor and fuse configuration). In some types of drives that have a standard DC Bus configuration the rapid cycling of line side power may cause severe damage possibly requiring a new drive. This is only a suggestion to be used in cases where heavy rainstorms occur and the specific drive system is critical.
MOV SURGE PROTECTOR (PG 157) The MOV Surge Protector will ensure that the full wave bridge rectifier on the input side of the VFD will be protected from any dangerous voltage transients and will reduce the effect of lightning. The use of an MOV is recommended. This device is placed at the line reactor and is wired in parallel with the incoming power line.
LOAD REACTOR/FILTER (PG 156) HIGH-SPEED FUSES (PG 158) Most drives require high-speed fuses (also known as semiconductor rated fuses). Because of their energy limiting characteristics, they are able to protect semiconductor devices such as variable frequency drives from excess energy let-through under fault current conditions. The use of time delay fuses is not recommended as they are meant for loads such as motors or heaters not electronic devices such as fax machines, computers, and variable frequency drives.
LINE REACTOR (PG 154) The line reactor is basically protecting the full wave rectifier on the front end of the drive and the DC Bus (all those capacitors in the drive). It attenuates most voltage anomalies and must be used were the voltage is 575 volts, close to a power factor correction bank or where THD (Total Harmonic Distortion) is high. The line reactor will attenuate most of these and is
)FTHEMOTORLEADSAREWITHINFEETINLENGTHTHENNO,OAD&ILTERIS required as the motor windings will not experience any adverse effects from Reflective Wave Phenomena. This applies to a Carrier Frequency of 2.5KHZ; if higher, then leads must be shorter. )FTHELEADSAREOVERFEETINLENGTHTHENA,OAD2EACTOR&ILTERIS required.
CONTROL WIRING (PG 157) Control wiring to the drive from the station should be stranded, shielded and 18 to 24AWG in size. It should be wired directly to the input terminals of the drive since dry contact signals are used for the discrete stop/start, forward/ reverse etc. The majority of control boards on most drives are totally isolated from the drive itself and must not see any voltage via the control wire to the drive’s control from either a radiated, conducted or emitted source.
Specifications are subject to change without notice
153
Drives
CONTACTOR (PG 170)
AC ADJUSTABLE SPEED DRIVES INPUT LINE REACTORS
,%%3/.THREE PHASE!#REACTORSAREINTENDED for use as input (or output) filters for variable frequency drives. Drive performance is improved by protecting the input rectifier from failure or damage and acting as a buffer between the line and the solid state power circuit.
Transient voltages on the AC power line can cause inrush currents to an AC drive. These transient voltage conditions are often caused by utility capacitor switching. The addition of a line reactor will limit the magnitude of inrush current preventing tips and component failures.
"*/ < Ê ,6 Ê, /",-ÊUÊ ,
Features s s s s s
The new KDR Optimized Drive Reactors have been designed to provide the rugged reliability customers have come to expect. These reactors are now available for both the input and the output of PWM drives. 4HE+$2REACTORSFORTHEINPUTAREAVAILABLEINTWORATINGSVERSIONS ,OWh:v LOWIMPEDANCE AND(IGHh:vHIGHIMPEDANCE 4HE,OWh:vUNITSCANBEUSED in any application where traditionally either a 1.5% or 3% impedance reactor would be applied. The High “Z” units can be used in any application where traditionally a 5% impedance reactor would be applied.
,IFETIMEWARRANTY 5NIVERSALFOOTPRINT !LLCOPPERWINDINGS #3!CERTIFIED 5,5,#RECOGNIZED
The output reactors (see page 119) have been selected based on the unit’s ability to withstand the rigors of variable system characteristics. With TCI’s same outstanding warranty and performance guarantee, the KDR Optimized Drive Reactors offer a superior design and performance solution.
ÓänÓ{ä6ÊUÊÊ
