Sunlite™ and Sunburst™ Small Underwater Pool Lights O

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INSTALLATION, OPERATION & PARTS

This manual should be furnished to the end user of this light; its use will reduce service calls and chance of injury and will lengthen light life.

Sta-Rite Pool/Spa Group 293 Wright Street, Delavan, WI 53115 International: 262-728-5551, FAX: 262-728-7550 www.starite.com Union City, TN • Delavan, WI • Mississauga, Ont. • Murrieta, CA

© 2004, Sta-Rite Industries

Printed in U.S.A.

S476 (Rev. 1/6/04)

READ AND FOLLOW SAFETY INSTRUCTIONS!

Burn hazard. Never operate this light fixture for more than 10 seconds unless it is completely submerged in water. This fixture requires total submersion for cooling.

This is the safety alert symbol. When you see this symbol in this manual, look for one of the following signal words and be alert to the potential for personal injury.

Breakage hazard. Install fixture in a vertical pool or spa wall – not in floor. Failure to install the fixture properly could result in personal injury and/or property damage. Do not push off from the poolside against the light.

warns about hazards that will cause serious personal injury, death or major property damage if ignored.

Except when the fixture is installed in an area of the swimming pool that is not used for swimming and the lens is adequately guarded to keep any person from contacting it, the fixture shall be installed in or on a wall of the pool, with the top of the lens opening not less than 18” below the normal level of the pool.

warns about hazards that can cause serious personal injury, death or major property damage if ignored. warns about hazards that will or can cause minor personal injury or property damage if ignored.

Locate junction box at least 8” above maximum water level and not less than 4 feet from the perimeter of the pool.

The label NOTICE indicates special instructions which are important but not related to hazards. Carefully read and follow all safety instructions in this manual and on equipment.

The junction box must be located: • at least 4’ from the perimeter of the pool (unless separated from the pool by a solid fence, wall or other permanent structure, • at least 8” above maximum water level, • at least 4” above the deck or ground level.

End user should save these instructions.

GENERAL SAFETY! Hazardous voltage. Incorrectly installed or tested equipment may fail, causing severe injury or property damage. Read and follow instructions in owner's manual when installing and operating equipment. Have a trained pool professional perform all tests.

Make sure that the installation is in compliance with local codes, the NEC, and the CEC, as applicable. See Figure 1, Page 5. The improper use of Ozone generators, Chlorine generators, Copper/Silver Ion generators or certain chemicals for water purification may cause damage to the fixture. When such water purification methods are used, be sure to monitor the water conditions. Subjecting the fixture to extreme conditions or harsh environments may cause corrosion and premature failure of the fixture or its components.

Risk of electrical shock. Before removing fixture from pool wall, ALWAYS TURN OFF THE POWER at the breaker. All 12 Volt lamps require the installation of a 12 Volt transformer. Install this light and light niche in accordance with Article 680 of the National Electrical Code (NEC), in the United States, or Section 68 of the Canadian Electrical Code (CEC), as applicable, and all local code requirements.

Cutting hazard if light is improperly installed. This light is for use only in commercial and residential swimming pools and spas. It has not been designed, tested, or approved for use in wave pools, lazy rivers, or other waterpark features, and should not be used in them. Use in any application other than a swimming pool or spa may lead to damage to the light and cuts to swimmers and will void the warranty. StaRite will not be responsible for any damages or injuries due to misapplication of this light.

Install an approved Ground Fault Circuit Interrupter in the electrical circuit for this light. All devices in the system must be directly grounded to a positive electrical ground. All devices in the system must meet all applicable code requirements for bonding. Installation and maintenance of this circuit, the light, light niche, and any other accessories attached to the circuit, must be performed by a qualified, licensed electrician. The complete electrical system must be installed, tested, and approved by a qualified, licensed electrician before it is placed in operation.

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SPECIFICATIONS Table I Type of Pool

* One 500 watt light at deep end of pool is recommended. ** For competition pools: 1. Make sure that the start/finish ends of lanes are well lighted. 2. Never install lights in end walls at end of swimming lanes. However, if short course racing is provided across width of a 50 meter course, light fixtures may be installed between lanes (under racing lines) on a seperate switch.

Allowance of Watts/Sq. Foot of Pool Area

Small Residential Pools (Less than 800 sq. ft.) Large Public Pools Diving Pools (Less than 12 ft. deep) Diving Pools (12 to 20 ft. deep) Competition Pools

1/2 to 1* 1 to 11⁄2 11⁄2 to 2 2 to 3 2 to 3**

Sunburst™ 12Volt - 75 Watt Small Underwater Pool Lights U.S. Model No. White Thermoplastic Face Ring 05301-1892 05301-1893 05301-1894 05301-1895 05301-1896 05301-1897 05301-1898 Stainless Steel Face Ring 05401-1948 05401-1949 05401-1950 05401-1951 05401-1952 05401-1953 05401-1954 Canadian Model No. White Thermoplastic Face Ring 05301-1920 05301-1921 05301-1922 05301-1923 05301-1924 05301-1925 05301-1926 Stainless Steel Face Ring 05401-1976 05401-1977 05401-1978 05401-1979 05401-1980 05401-1981 05401-1982

Sunburst™ 120 Volt, 100 Watt Small Underwater Pool Lights U.S. Model No.

Cord Length in Feet (m)

White Thermoplastic Face Ring 05302-1878 05302-1879 05302-1880 05302-1881 05302-1882 05302-1883 05302-1884 Stainless Steel Face Ring 05402-1934 05402-1935 05402-1936 05402-1937 05402-1938 05402-1939 05402-1940

15 (4.5) 30 (9.1) 50 (15.2) 75 (22.8) 100 (30.5) 125 (38.1) 150 (45.7)

15 (4.5) 30 (9.1) 50 (15.2) 75 (22.8) 100 (30.5) 125 (38.1) 150 (45.7)

Canadian Model No.

Cord Length in Feet (m)

White Thermoplastic Face Ring 05302-1906 05302-1907 05302-1908 05302-1909 05302-1910 05302-1911 05302-1912 Stainless Steel Face Ring 05402-1962 05402-1963 05402-1964 05402-1965 05402-1966 05402-1967 05402-1968

15 (4.5) 30 (9.1) 50 (15.2) 75 (22.8) 100 (30.5) 125 (38.1) 150 (45.7)

15 (4.5) 30 (9.1) 50 (15.2) 75 (22.8) 100 (30.5) 125 (38.1) 150 (45.7) 3

Cord Length in Feet (m)

15 (4.5) 30 (9.1) 50 (15.2) 75 (22.8) 100 (30.5) 125 (38.1) 150 (45.7)

15 (4.5) 30 (9.1) 50 (15.2) 75 (22.8) 100 (30.5) 125 (38.1) 150 (45.7) Cord Length in Feet (m)

15 (4.5) 30 (9.1) 50 (15.2) 75 (22.8) 100 (30.5) 125 (38.1) 150 (45.7)

15 (4.5) 30 (9.1) 50 (15.2) 75 (22.8) 100 (30.5) 125 (38.1) 150 (45.7)

INSTALLATION

Sunlite™ Small Underwater Pool Lights with Stainless Steel Face Ring U. S. Model No. 12V - 75 Watts 05601-0497 05601-0498 05601-0499 05601-0579 05601-0501 05601-0591 05601-1039 120V - 100 Watts 05602-0503 05602-0504 05602-0505 05602-0575 05602-0507 05602-1680 05602-0583 120V - 250 Watts 05602-0508 05602-0509 05602-0510 05602-0576 05602-0511 05602-0577 05602-0578 Canadian Model No. 12V - 75 Watts 05601-1852 05601-1853 05601-0926 05601-1854 05601-0927 05601-1855 05601-1856 120V - 100 Watts 05602-1838 05602-1839 05602-1840 05602-1841 05602-1842 05602-1843 05602-1844 120V - 250 Watts 05602-1845 05602-1846 05602-1847 05602-1848 05602-1849 05602-1850 05602-1851

Sunlite™ and Sunburst™ Lamp Housing

Cord Length in Feet (m)

Installation (Refer to Figure 1, Page 5) Burn hazard. This light should never be energized while laying face down on the pool deck.

15 (4.5) 30 (9.1) 50 (15.2) 75 (22.8) 100 (30.5) 125 (38.1) 150 (45.7)

Installation of a 12 Volt transformer is required when installing the 12 Volt model of this light. The transformer must be located: • at least 10’ from the pool wall, • installed near a grounded, 3-prong, 120V, GFCI protected outlet. If you do not have a GFCI protected outlet, have a qualified electrician install one.

15 (4.5) 30 (9.1) 50 (15.2) 75 (22.8) 100 (30.5) 125 (38.1) 150 (45.7)

Do not use a 3-prong adapter. The adapter voids the grounding of the system. Do not cut the grounding pin. Do not use an extension cord! Purchase a light with a longer cord. 1. Be sure the power is off.

15 (4.5) 30 (9.1) 50 (15.2) 75 (22.8) 100 (30.5) 125 (38.1) 150 (45.7)

2. Place lamp housing on the deck above the niche. Feed the cord through the back of the lamp housing and to the conduit box. Make sure that there is enough cord to allow the fixture to be placed on the deck for re-lamping. 3. Make connections in the conduit box (be sure to follow code requirements!). Connect the supply circuit grounding wire (green, green and yellow, or bare copper) to the green ground conductor from the light fixture. Connect the line supply wire (the black or ’hot’ wire) to the black wire from the light fixture. Connect the neutral (white) supply wire to the neutral (white) wire from the light fixture.

Cord Length in Feet (m) 15 (4.5) 30 (9.1) 50 (15.2) 75 (22.8) 100 (30.5) 125 (38.1) 150 (45.7)

4. For Sunburst Lamp; Wrap the cord around the lamp housing and place the lamp housing in the niche. The locator tab must be on the bottom of the lamp housing in the notch at the bottom of the niche. 5. For Sunlite Lamp; Coil the remaining cord in the back of the niche and place the lamp housing in the niche. The mounting tab on the bottom of the lamp housing and the notch at the bottom of the niche.

15 (4.5) 30 (9.1) 50 (15.2) 75 (22.8) 100 (30.5) 125 (38.1) 150 (45.7)

6. Fasten the lamp housing into the niche with the captive leader screw at the top of the lamp housing (use a No. 2 Phillips screwdriver). NOTICE: The leader screw in the face ring may be recessed.

15 (4.5) 30 (9.1) 50 (15.2) 75 (22.8) 100 (30.5) 125 (38.1) 150 (45.7)

Lamp Installation Instructions (Re-lamping) FOR SUNLITE™ LAMPS See Figure 3, Page 7, for Key numbers. 1. Be sure that the power is off. Allow the lamp to cool before relamping.

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11. Swing the nut and screw into the slotted end of the clamp assembly and tighten them.

2. Remove the leader screw (Key No. 1) from the face ring and lift the lamp housing up and out of the niche.

12. To replace the lamp housing in the pool wall hook the bracket at the bottom of the niche and tighten the leader screw on the face ring of the lamp housing.

3. Loosen the screw and nut on the clamp ring assembly (Key No. 5) until the nut is near the end of the screw. Swing the screw and nut out of the forked slot of the clamp ring assembly and bend the clamp ring open to about 4 inches.

FOR SUNBURST™ LAMPS See Figure 2, Page 6, for Key numbers. 1. Be sure that the power is off. Allow the lamp to cool before re-lamping.

4. To relamp 120V model, remove the lamp by turning it counterclockwise and pulling it straight out. Replace with an equivalent lamp. For the 12V model, remove the lamp by pulling it straight out while holding the spring clip back (away from the socket). Replace with an equivalent lamp.

2. Loosen the leader screw (Key No. 1) from the top of the bezel trim and face ring (Key Nos. 2 and 3) of the lamp housing. NOTICE: The leader screw in the face ring may be recessed.

5. Using a clean soft lint free cloth, carefully wipe all sealing surfaces on the lamp housing and lens.

3. Remove the lamp housing (Key No. 7) and place it on the pool deck.

NOTE: Do not touch the lamp with your bare fingers. If contact occurs, clean the lamp glass with alcohol and a clean cloth.

4. Using a clean soft lint free cloth, carefully wipe all the sealing surfaces on the lamp housing and lens. Replace the lamp with an equivalent to the original lamp.

6. To close the fixture, make sure the clamp ring is open to about 4 inches and that the nut is at the end of the leader screw.

5. Replace the o-ring seal (Key No. 5), P/N 05301-0001. To reassemble the clear lens and O-Ring to the lamp housing, reverse the disassembly process. Be sure that the lamp housing is clean, dry, and free of all traces of moisture, before sealing the fixture.

7. Lay the face ring face down on a flat surface. Carefully align the clear lens (Key No.3) and lens gasket (Key No. 4) over the flanged hole in the face ring (key No 2), with the word “top” on the lens lined up with the leader screw on the face ring. The silver tape should be on top and the arrow pointing toward the lamp.

6. Wind the extra cord around the lamp housing and place the lamp housing back in the niche. Be sure to align the locator tab at the bottom of the lamp housing with the notch in the bottom of the niche.

8. Align the lamp housing over the lens gasket with the word “top” inline with the leader screw in the face ring.

7. Fasten the lamp housing into the niche using the captive leader screw (Key No. 1) at the top of the white bezel trim ring.

9. Position one half of the clamp ring around the metal flanges of the face ring and lamp housing. 10. Close the clamp ring, fitting the other half over the same flanges.

Junction box

4 FT. Min. Fixture removed for relamping

18" Min.

To service Max. water level 8" Min.

8" Min.

Low level probe To service Brass conduit

Fixture

Pool wall

Sufficient cord to allow fixture to be put on the deck for relamping

Figure 1: Lamp Housing Installation 5

To fixture

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6 5 4 3 2 1 8

120 Volt Lamp

Figure 2 – Sunburst™ Lamp Exploded View

REPAIR PARTS LIST – SUNBURST™ LAMPS

Key No.

Part Description

Qty.

1 2 3 3 4 5 6 7 8 • • •

Leader Screw Bezel Trim, White Face Ring Face Ring, Stainless Steel Bezel Trim Clear Lens, Small O-Ring Seal Small Lamp, 75W, 12V Halogen, MR16 Lamp Housing Lamp, 100W, 120V Halogen, SP Small Popover – Blue Small Popover – Red Rubber Retainer for Lead Screw

1 1 1 1 1 1 1 1 1 1 1 1

05301-1892 thru 05301-1920 thru 05401-1948 thru 05401-1976 thru 12V, 75W

1898 1926 1954 1982

05101-0004 05301-0002 (05301 Series Only) 05301-0003 05301-0004 (05401 Series Only) 34627-6001 05301-0001 † 34600-0009 34627-6008 34627-6009 05101-0005

† Not sold separately • Not illustrated

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05302-1878 thru 1884 05302-1906 thru 1912 05402-1934 thru 1940 05402-1962 thru 1968 120V, 100W 05101-0004 05301-0002 (05302 Series Only) 05301-0003 05301-0004 (05402 Series Only) 34627-6001 05301-0001 34600-0010 † 34627-6008 34627-6009 05101-0005

6 5 4 3 2 1

Figure 3 – Sunlite™ Lamp Exploded View

REPAIR PARTS LIST – SUNLITE™ LAMPS

Key No. 1 2 3 4 5 6 • • • • • • • • •

Part Description Leader Screw Face Ring, SS, Assy Kit Clear Lens, Kit Gasket, Lens Clamp Ring Assembly Lamp Housing Lamp, 100W, 120V, Halogen, T-4 MC Lamp, 75W, 12V, Halogen, MR 16 Lamp, 250W, 120V, Halogen, T-4 MC Lamp, 100W, 120V, Halogen, Bayonet Lamp, 250W, 120V, Halogen, Bayonet Small Popover – Blue Small Popover – Red Replacement Screw Kit Rubber Retainer for Lead Screw

Qty.

05601-0497 thru 0501, 0579, 0591, and 1039 05601-1852 thru 1856 0926 and 0927 12V, 75W

05602-0503 thru 0505 0507, 0575, 0583, 0590, and 1680 05602-1838 thru 1844 120V, 100W

005602-0508 thru 0511 05602-0576 thru 0579 05602-1845 thru 1851 120V, 250W

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

05101-0004 05601-0001 34620-0002 05601-0005 05601-0006 † 34600-0009 34627-6008 34627-6009 05601-0101 05101-0005

05101-0004 05601-0001 34620-0002 05601-0005 05601-0006 † 34600-0011 34600-0012 34627-6008 34627-6009 05601-0101 05101-0005

05101-0004 05601-0001 34620-0002 05601-0005 05601-0006 † 34600-0014 34600-0015 34627-6008 34627-6009 05601-0101 05101-0005

† Not sold separately • Not illustrated

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STA-RITE LIMITED WARRANTY Pumps, filters, skimmers, underwater lights (except bulbs), accessories and fittings manufactured by Sta-Rite are warranted to be free of defects in material and workmanship for one (1) year from date of installation. Year from date Product specific warranties: of installation HRPB, DEPB, System 3, System 2 and Posi-Clear Tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 years Internal filter components and valves . . . . . . . . 1 year Max-E-Therm – Pool/Spa Heaters . . . . . . . . . . . . 2 years Heater Enclosure only (Upper RH & LH; lower enclosure; and control board enclosure)…10 years Automatic Pool Cleaners including Hose . . . . . . 2 years Cristal-Flo filters – Tanks . . . . . . . . . . .10 years pro-rated* Valve and internal components. . . . . . . . . . . . . . 1 year Posi-Flo II – Tanks . . . . . . . . . . . . . . . . . . . . . . . .10 years Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 year PRC Cartridge – Filter Tanks . . . . . . . . .5 years pro-rated (1st 2 years full) Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 year System 2 Above Ground Systems – Tanks . . . . . .10 years Pumps / Platform and Internals . . . . . . . . . . . . . 1 year Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 year When equipped with A.O. Smith 2-compartment motors (Does not include pumps sold as part of a systems package) . . . . . 2 years Traps / In-Line Strainers . . . . . . . . . . . . . . . . . . . 1 year Vertical Commercial Filter – Tanks . . . . . . . . . . .10 years Internals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 year Horizontal Commercial Filter Tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 years (Years 6-9, Prorated declining 20%/year,Yr. 10 - 10%) Internals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 year

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* Full warranty coverage is in effect for one year after installation. The pro-rated warranty covers the tank only during the 2nd through 10th year after installation.The amount covered decreases by 10% each year. (ie., 2nd year 90% covered, 3rd year 80% covered, etc.). The foregoing warranties relate to the original consumer purchaser (“Purchaser”) only. Sta-Rite shall have the option to repair or replace the defective product, at its sole discretion. Purchasers must pay all labor and shipping charges necessary to replace the product covered by this warranty. Requests for warranty service must be made through the installing dealer. This warranty shall not apply to any product that has been subject to negligence, misapplication, improper installation or maintenance, or other circumstances which are not in Sta-Rite’s direct control. This warranty sets forth Sta-Rite’s sole obligation and Purchaser’s exclusive remedy for defective products. STA-RITE SHALL NOT BE LIABLE FOR ANY CONSEQUENTIAL, INCIDENTAL OR CONTINGENT DAMAGES WHATSOEVER. THE FOREGOING WARRANTIES ARE EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESS WARRANTIES. IMPLIED WARRANTIES, INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, SHALL NOT EXTEND BEYOND THE DURATION OF THE APPLICABLE EXPRESS WARRANTIES PROVIDED HEREIN. Some states do not allow the exclusion or limitation of incidental or consequential damages or limitations on how long an implied warranty lasts, so the above limitations or exclusion may not apply to you.This warranty gives you specific legal rights and you may also have other rights which vary from state to state. Supersedes all previous publications. Sta-Rite Industries 293 Wright St., Delavan, WI 53115

Retain Warranty Certificate (upper portion) in a safe and convenient location for your records.

DETACH HERE: Fill out bottom portion completely and mail within 10 days of purchase/installation to: ▼ Sta-Rite, Attn: Warranty Dept., 293 Wright St., Delavan, WI 53115

Warranty Registration Card Name

Years pool has been in service

Address

Purchased from: Company name

City

State

Zip

■ less than 1

■ 1-3

■ 3-5

■ 5-10

Address

Purchase Date

City

State

Zip

Product Purchased ■ New installation Type of Pool Size of Pool

■ Inground

Please send me more information on these other products from Sta-Rite.

■ Replacement ■ Vinyl

■ Fiberglass

■ Gunite

■ Pumps ■ Filters ■ Automatic Pool Cleaners ■ Maintenance Equipment ■ Test Strips ■ Heaters S4877PS (Rev. 2/4/03)