Parts Catalog Atlas Models:

Gasoline, Lpg & Diesel

PowerBoss, Inc. A Member Of The Hako Group PB# 4100053 Rev. A 08/11

PREFACE

PREFACE Thank you for your purchase of the now industry standard for sweepers. PowerBoss takes great pride in offering the most dependable, reliable and best value in industrial power sweepers and sweeper / scrubbers. We set the standard. Our Publishing Department would like to hear from you. If you see any errors, omissions or something that needs clarification in this Spare Parts Catalog please let us know. We are working hard toward perfection in our corner of the process to bring you the best you can buy. Please copy the form below, fill out and comment on how you found our catalog. Thank you. *Name______________________________________________________________________ *Title: ______________________________________________________________________ *Company Name: _____________________________________________________________ *Address: ____________________________________________________________________ *Country: ____________________________________________________________________ Type of equipment or model number: ______________________________________________ Comments:

*Information is optional. Please return to: Manager, Publishing Department, International PowerBoss, Inc. 175 Anderson Street Aberdeen, North Carolina 28315 USA Phone (800) 982-7141 Toll Free (910) 944-2105 Local E-Mail - [email protected]

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Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

PREFACE

This is the Spare Parts Catalog for the PowerBoss Atlas Sweeper. This catalog covers all Standard Atlas machine variations beginning February 2011. We believe this machine will provide excellent service for many years. However, the best results will be obtained if: • The machine is operated with reasonable care. • The machine is maintained regularly per the maintenance schedule provided in the User Manual. • The machine is maintained with PowerBoss Inc. supplied or equivalent parts. All right side and left side references to the machine (except for engine) are determined by facing the direction of forward travel. The front of the engine or engine fan faces the rear of the machine. Some hardware considered to be common or locally available has been omitted from the parts section to make this manual clear. Be sure to use equivalent hardware when replacement becomes necessary. The Model and Serial Number of your machine is shown on the I.D. name plate. This information is needed when contacting Technical Support or when ordering parts. The I.D. plate is mounted on the console of the machine left of the operator. Adjacent the main broom adjustment access door.

Example I.D Plate;

Parts may be ordered by phone,fax or e-mail from any PowerBoss parts and service center. Before ordering parts or supplies, be sure to have your machine model number and serial number handy. For your convenience Fill out the data block below for future reference. MACHINE DATA Fill out at installation Serial Number: ___________________________________ Engine Serial Number: ____________________________ Sales Rep.: ______________________________________ Date of Install: ___________________________________

*Note* Where No Part Number Is Listed In The Right Column Part Number Is The Same As The Left Column

All information contained in this catalog is current at the time of printing However, PowerBoss reserves the right to make changes at any time without notice. ©2011, PowerBoss, Inc., Printed in USA

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

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TECHNICAL SPECIFICATIONS

TECHNICAL SPECIFICATIONS Model

Atlas Sweeper

Model No.

PB620DSL, PB620LP, PB620GAS, PB620DSL-DSB, PB620LP-DSB, PB620GAS-DSB

GENERAL MACHINE SPECIFICATIONS

SWEEPING SYSTEM

Length:. . . . . . . . . . . . . . . . . . . . . . . . . . .99.75 in

productivity . . . . . . . . . . . . . . . . . . . . . . .

Width without side broom . . . . . . . . . . . .63.38 in

Main broom diameter: . . . . . . . . . . . . . . .14.0 in

Rear frame width: . . . . . . . . . . . . . . . . . .60.00 in

Main broom length: . . . . . . . . . . . . . . . . .48.0 in

Height to steering wheel . . . . . . . . . . . . .60.38 in

Side broom diameter: . . . . . . . . . . . . . . .26.0 in

Height w/ overhead guard . . . . . . . . . . . .82.25 in

Sweeping path w/ side broom . . . . . . . . . . . . . . . . . . . . .62.75 in

Height wo/ overhead guard . . . . . . . . . . .60.50 in Wheelbase: . . . . . . . . . . . . . . . . . . . . . . .47.75 in Aisle width U-turn: . . . . . . . . . . . . . . . . . .10.0 ft (120 in) (contact clearance = 113 in) Empty vehicle weight . . . . . . . . . . . . . . .3500 lbs Gross vehicle weight . . . . . . . . . . . . . . . .4700 lbs Sound level target:. . . . . . . . . . . . . . . . . .83 dBa Maximum forward speed: . . . . . . . . . . . .9.8 mph Maximum reverse speed: . . . . . . . . . . . .3 mph Maximum climb angle empty hopper: . . . . . . . . . . . . . . . . . . . . .14 degrees Maximum climb angle

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Optimum main broom pattern width: . . . . . . . . . . . . . . . . . . . . . .2.0 in – 2.5 in Hopper weight capacity: . . . . . . . . . . . . .1200 lbs. Hopper volumetric capacity (less filter box): . . . . . . . . . . . . . . . . . . . .16.0 cu ft Hopper dump height: . . . . . . . . . . . . . . . .to clear 60 in . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .(approx 62 in) Min. ceiling height for 60” hopper dump: . . . . . . . . . . . . . . . .8 ft – 6 in Filter type: . . . . . . . . . . . . . . . . . . . . . . . .Treated synthetic panel filter Filter area: . . . . . . . . . . . . . . . . . . . . . . . .95 sq ft

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

TABLE OF CONTENTS

TABLE OF CONTENTS PREFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 TECHNICAL SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 FRAME ASSEMBLY - FRAME, SKIRTS, SEALS, RETAINERS, AND COUNTER WEIGHTS . . . . . . . . 8 FRAME ASSEMBLY - HOSE SUPPORT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 FRAME ASSEMBLY - SKIRTS, ROLLERS, SHIELD, AND HOSE SUPPORT . . . . . . . . . . . . . . . . . . . 12 BRAKE ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 FRONT AXLE AND WHEEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 STEERING COLUMN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 DRIVE MOTOR STEERING CYLINDER AND FORK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 REAR WHEEL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 INSTRUMENT PANEL - SWITCHES, DECALS AND LAMPS GAS AND LPG . . . . . . . . . . . . . . . . . . . 24 INSTRUMENT PANEL - SWITCHES, DECALS AND LAMPS DIESEL. . . . . . . . . . . . . . . . . . . . . . . . . 26 INSTRUMENT PANEL - FUSES, CIRCUIT BREAKER, AND TERMINAL BLOCK . . . . . . . . . . . . . . . . 28 DIRECTIONAL CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 PUMP CENTERING AND DIRECTION CONTROL LINKAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 SPEED RESTRICTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 SPEED RESTRICTION CABLE CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 MAIN BROOM LIFT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 MAIN BROOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 MAIN BROOM IDLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 BROOM DOOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 SIDE BROOM LIFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 SIDE BROOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 HOPPER LIFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 HOPPER SAFETY ARM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 HOPPER SKIRTS AND SEALS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 HOPPER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 HOPPER DUMP DOOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 HOPPER COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 HOPPER FILTER, SHAKER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 BUMPER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 IMPELLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 HYDRAULIC RESERVOIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 OIL COOLER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 HYDRAULIC PUMP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 HYDRAULIC VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

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TABLE OF CONTENTS COVER FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 TOP COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78 SIDE DOOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 ENGINE COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82 PUMP COVER AND DRIVERS SEAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84 HYDRAULIC HOSE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86 HOSE CLAMP - GAS, LPG AND DIESEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88 HOSE CLAMP - DIESEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 BATTERY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92 LPG TANK MOUNT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94 FUEL TANK - DIESEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96 ENGINE DIESEL KUBOTA V1505 - FUEL LINES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 ENGINE DIESEL KUBOTA V1505 - THROTTLE SOLENOID. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 ENGINE DIESEL KUBOTA V1505 - ENGINE MOUNT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102 ENGINE DIESEL KUBOTA V1505 - AIR CLEANER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104 ENGINE DIESEL KUBOTA V1505 - RADIATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106 ENGINE DIESEL KUBOTA V1505 - RADIATOR OVERFLOW BOTTLE . . . . . . . . . . . . . . . . . . . . . . 108 ENGINE DIESEL KUBOTA V1505 - EXHAUST GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110 ENGINE DIESEL KUBOTA V1505 - ALTERNATOR, WATER PUMP, FAN, AND OIL PAN . . . . . . . . . 112 ENGINE DIESEL KUBOTA V1505 - FLYWHEEL, STARTER, HEAD COVER, AND EXHAUST . . . . 114 ENGINE DIESEL KUBOTA V1505 - FUEL SYSTEM AND SPEED CONTROL . . . . . . . . . . . . . . . . . 116 ENGINE DIESEL KUBOTA V1505 - FUSE BOX DETAILS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118 ENGINE DIESEL KUBOTA V1505 - BLOCK AND FREEZE PLUGS . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 ENGINE DIESEL KUBOTA V1505 - HEAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122 ENGINE DIESEL KUBOTA V1505 - MAIN BEARING CASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124 ENGINE DIESEL KUBOTA V1505 - CAMSHAFT AND IDLE GEAR SHAFT . . . . . . . . . . . . . . . . . . . 126 ENGINE DIESEL KUBOTA V1505 - PISTON AND CRANKSHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . 128 ENGINE GM 1.6L LPG - ENGINE MOUNT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130 ENGINE GM 1.6L LPG - AIR CLEANER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132 ENGINE GM 1.6L GAS - ENGINE MOUNT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134 ENGINE GM 1.6L GAS - FUEL TANK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136 ENGINE GM 1.6L GAS - FUEL COMPONENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138 ENGINE GM 1.6L GAS - INSTRUMENT PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140 ENGINE GM 1.6L LPG AND GAS - RADIATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142 ENGINE GM 1.6L LPG AND GAS - RADIATOR OVERFLOW BOTTLE . . . . . . . . . . . . . . . . . . . . . . . 144 ENGINE GM 1.6L LPG AND GAS - EXHAUST GROUP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146 ENGINE GM 1.6L LPG - OIL FILTER, PLUG WIRES & WATER PUMP . . . . . . . . . . . . . . . . . . . . . . . 148

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Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

TABLE OF CONTENTS ENGINE GM 1.6L LPG - FAN, ALTERNATOR BELT & STARTER . . . . . . . . . . . . . . . . . . . . . . . . . . . 150 ENGINE GM 1.6L - LPG FUEL SYSTEM T2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152 ENGINE GM 1.6L - LPG FUEL SYSTEM T2 (CONTINUED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154 ENGINE GM 1.6L - GASOLINE FUEL SYSTEM T2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156 ENGINE GM 1.6L - ENGINE COMPONENT BREAKDOWN ILLUSTRATION 1. . . . . . . . . . . . . . . . . 158 ENGINE GM 1.6L - ENGINE COMPONENT BREAKDOWN ILLUSTRATION 1 (CONTINUED) . . . . 160 ENGINE GM 1.6L - ENGINE COMPONENT BREAKDOWN ILLUSTRATION 1 (CONTINUED) . . . . 162 ENGINE GM 1.6L - ENGINE COMPONENT BREAKDOWN ILLUSTRATION 2. . . . . . . . . . . . . . . . . 164 ENGINE GM 1.6L - ENGINE COMPONENT BREAKDOWN ILLUSTRATION 2 (CONTINUED) . . . . 166 ENGINE GM 1.6L - ENGINE COMPONENT BREAKDOWN ILLUSTRATION 2 (CONTINUED) . . . . 168 WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170 NOTES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

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PARTS BREAKDOWN FRAME ASSEMBLY - FRAME, SKIRTS, SEALS, RETAINERS, AND COUNTER WEIGHTS

23

15

8 23

7

21 4

16

7 2

18

5

6

3

14

1

20

17 9 2 1 3 6

9 5

11 12 19

19 12

11

22 13 10

Page 8

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

PARTS BREAKDOWN

Parts List ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

PART NUMBER

11038254 12040259 12310041 3300379 3307286 3307287 3400273 3400384 600221 600222 600223 600251 600288 600412-1 600511 600821 600901 600902 600916 600934 600935 600965 717024

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

QTY

4 5 4 1 2 2 2 2 2 1 2 2 1 1 4 1 1 1 6 2 4 5 3

DESCRIPTION

BOLT, M8-125 X 30 HH NUT, M8-1.25 ESN SS WASHER, M8 HORN, 12V FLAP, BROOM CHAMBER CORNER STRAP, BROOM CORNER FLAP WASHER, STAR, .31, INT. ZP WASHER, 5/16 BELLEVILLE SKIRT, SUPPORT SKIRT, MB CHAMBER TOP SKIRT, WHEEL WELL RETAINER, WHEEL WELL SKIRT RETAINER, BC TOP SEAL WELDMENT, FRAME COUNTERWEIGHT CHANNEL, CLAMP STAND SEAL, BROOM DOOR, LH SEAL, BROOM DOOR, RH SCREW, M8-1.25 X 16 FHMS SS NUT, M8-1.25 FLNG NUT, M20-2.50 ESN FASTENER, PRESS-IN BOLT, M8-1.25 X 20 HH

Page 9

PARTS BREAKDOWN

FRAME ASSEMBLY - HOSE SUPPORT

22

19 11

13

15

2 12

6

12 3

5 5

14

14

16 3

17

20 2

21 10 9 18

1 1 7 4 8 4 2

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Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

PARTS BREAKDOWN

Parts List ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

PART NUMBER

11038098 12040044 12040051 12347027 3301437 3305398 3307658 3343539 3400385 3402005 600820 600822 600918 620041 620042 620046 620120 713041 717021 REF REF REF

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

QTY

2 4 3 2 2 1 1 1 1 1 1 2 2 2 1 1 1 1 2 -

DESCRIPTION

BOLT, M6-100 X 20 HH NUT, M6-1.00 ESN NUT, M8-1.25 ESN WASHER, M6 FENDER RETAINER, HOSE, SYM, 8 RETAINER, HOSE, OFFSET, 8 CHAIN, GROUND CLAMP, 2" WASHER, 3/8. BELLEVILLE CLAMP, 2" BOLT, M8-1.25 X 45 HH RETAINER, HOSE, SYM, 6 BOLT, M8-125 X 35 HH SLEEVE, AS-B-17 X 24.5" SLEEVE, AS-B-27 X 20.0" EDGING, 3/16 X 4.75" EDGING, 4" SCREW, 3/8-16 X .750 HHC BOLT, M6-100 X 30 HH ENGINE CAM MOUNT HOPPER

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PARTS BREAKDOWN FRAME ASSEMBLY - SKIRTS, ROLLERS, SHIELD, AND HOSE SUPPORT

11

7

17 1

12

18

14 7

3 23 8

17

24

22

12 16 16 19

25

20

5

21 2

6 4

9 15

4 13

10

Page 12

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

PARTS BREAKDOWN

Parts List ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

PART NUMBER

11038049 11039567 12040036 12040259 12332011 3307658 3400086 3400384 600224 600225 600258 600514-1 600515 600516 600517 600565 600569 600814 600816 600913 600933 600934 600999 717024 REF.

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

QTY

4 4 4 9 1 1 2 2 1 1 4 2 1 1 1 6 2 1 1 1 1 2 1 2 -

DESCRIPTION

BOLT, M5-0.8 X 16 HHB BOLT, M8-125 X 25 HH SS NUT, M5 - 0.8 ESN NUT, M8-1.25 ESN SS WASHER, FENDER, M6 CHAIN, GROUND WASHER, 1/2, 1.063 X .531 X .094 WASHER, 5/16 BELLEVILLE SKIRT, REAR SKIRT, RECIRC TIRE, 6 X 1.5 ASSEMBLY, TAIL LIGHT STRAP, RECIRCULATING FLAP SHAFT, ROLLER WELDMENT, REAR SKIRT RETAINER SEAL, MB ARM RETAINING RING, EXT .50 HD PAD, STEP SHIELD, RUBBER BOLT, M6-100 X 20 HH SS NUT, M6-1.00 ESN SS NUT, M8-1.25 FLNG SUPPORT, WM HOSE BOLT, M8-1.25 X 20 HH WELDMENT, FRAME

Page 13

PARTS BREAKDOWN BRAKE ASSEMBLY

1 10 20

12

24 20 1

10 17 21 14 26

22 23

23 26 3

5

11

8 9 5

1

2

4 16

23

13

9 8

19

7

8

25 18 2

15 5 7 26 1 6

Page 14

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

PARTS BREAKDOWN

Parts List ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

PART NUMBER

12040051 3400075 3400117 3400118 3400125 450034 600113 600114 600115 600116 600117 600118 600121 600124 600126 600127 600315 600338 600339 600570 600809 600813 600918 600921 600938 600940

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

QTY

11 2 1 1 4 2 7 7 6 2 1 1 1 1 1 1 1 1 1 2 1 1 7 4 1 7

DESCRIPTION

NUT, M8-1.25 ESN NUT, HEX JAM 3/8-24 PIN, CLEVIS 3/8 X 1.125 PIN, CLEVIS, .313 X .88 RUE-RING, .375 PIN, CLEVIS, .313 X .75 PULLEY, .50 B, 2.00 D, .44 T SPACER, .328 B .498 OD .500 T RETAINER, CABLE BLOCK, BRAKE PIVOT BUMPER, 1.00 X .339 T WELDMENT, BRAKE PEDAL CLEVIS, BRAKE PULLEY PEDAL, PARKING BRAKE CABLE, BRAKE, RH SPRING, EXT, .105 W .75 OD 3.50 L SPACER, .344 B .485 OD .425 T TURNBUCKLE, .375 CABLE, BRAKE, LH E-RING, .88 SPRING, TORSION CLEVIS, 3/8-24 BOLT, M8-125 X 35 HH BOLT, M8-1.25 X 65 HH NUT, 3/8-24 LH WASHER, M8 FENDER

Page 15

PARTS BREAKDOWN FRONT AXLE AND WHEEL

13 11 17 14

12

4

10 5 3 9 16 15 1

21

7

22

20

6

19 8

Page 16

2

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

PARTS BREAKDOWN

Parts List ITEM

PART NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

3300369 3300411 3300467 3307238 3307242 3307253 3307254-W 3307255-W 3307352 3318288 3334058 3334059 3400006 3400030 3400076 3400120 3401570-9 600387 600904 711380 713042 PART OF 3307254/5-W

2 10 2 2 10 2 2 2 2 2 2 2 8 8 2 2 8 -

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

2 24 24 2

DESCRIPTION

GREASE CAP NUT, LUG BEARING, BALL, 6206-2RS BEARING, BALL, 6208-2RS STUD, WHEEL TUBE 650-10 RIM, FRONT INNER, SW/A PNTD WHITE RIM, FRONT OUTER, SW/A PNTD WHITE WASHER HUB, MACHINED WELDMENT, SPINDLE ASSEMBLY, BRAKE, RH-LH SCREW, 5/8-11 x 1.00 BUTTON HD CAP SCREW, HEX, 3/8-16 X 1.00 ZP NUT, SLOTTED 1-14 PIN, COTTER 3/16 X 1.50 ZP WASHER, NORD-LOCK, 3/8 ZP ASSEMBLY, TIRE, 650-10 TIRE, PNEUMATIC, 650-10 (23.2" T-800) NUT, FIBER INSERT 3/8-16 SCREW, 3/8-16 X 1.000 HHC LINER, FRONT

Page 17

PARTS BREAKDOWN STEERING COLUMN

3

8

12 13

6

11

5 2 15 2

7 9

4 1

14 10 11

Page 18

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

PARTS BREAKDOWN

Parts List ITEM

PART NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

11038072 12310058 3338215 3400383 3400635 600260 600368 600389 600465 600516 600569 620057 PART OF 3338215 REF REF

4 2 1 4 4 1 1 1 1 1 2 1 1 1 1

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

DESCRIPTION

BOLT, M6-100 X 16 HH WASHER, M10 STEERING WHEEL WASHER, 1/4 BELLEVILLE FITTING, STR, 6 JIC - 6 O-RING KNOB, LEVER STEERING UNIT STEERING RING WELDMENT, STEERING MNT SHAFT, ROLLER RETAINING RING, EXT .50 HD NUT, JAM, M16-1.50 STL ZP COVER, STEERING WHEEL FRAME FRAME

Page 19

PARTS BREAKDOWN DRIVE MOTOR STEERING CYLINDER AND FORK

1

15

19 19

22 31

18

3 28 8

23 25

4

30 9

24

12

9 27 20

23 5

21

11 29

14

16

6

24 2

13

10

25

26 7

Page 20

17

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

PARTS BREAKDOWN

Parts List ITEM

PART NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

12040077 3300470 3300472 3305108 3400012 3400020 3400119 3400122 3400153 383194 600105 600177 600178 600186 600252 600328 600329 600587 600588 600807 600808 600928 600932 600939 620059 620066 711376 711377 713003 PART OF 3305108 PART OF 3305108

4 1 1 1 1 4 1 1 2 1 1 1 1 1 1 1 1 1 2 1 1 4 2 2 2 1 4 2 2 1 1

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

DESCRIPTION

NUT-NYLOC M12-1.75 STL ZINC BEARING, PIVOT BEARING - CUP BEARING, PIVOT THRUST MOTOR, HYD. WHEEL GREASE ZIRK BOLT, 1/2-13 X 2.00 HH PIN, COTTER 3/16 X 1.50 ZP COTTERPIN .125 X 2.00 FITTING, 90, 6 JIC - 6 O-RING BEARING - CONE W/SEAL CYLINDER, STEERING ROD END, MALE, 3/4-16 ROD END, FEM, 3/4-16 W/ZERK WELDMENT, FORK WELDMENT, FORK MNT SPACER, .766 B 1.50 OD .438 T SPACER, .766 B 1.75 OD 1.03T FITTING, STR, 4 JIC - 4 O-RING FITTING, STR, 8 JIC - 12 O-RING PLATE, HOSE GUIDE CLAMP, WM HOSE BOLT, M12-1.75 X 40 HH BOLT, 3/4-16 X 3.25 HH NUT, 3/4-16 JAM NUT,3/4-16 FIBER INSERT STL ZP NUT, SLOTTED, 1-1/4-12 NUT, FIBER INSERT 1/2-13 NUT, FIBER INSERT 1/4-20 SCREW, 1/4-20 X 1.00 HH NUT 1.25-18 KEY .44 SQ X 1.25

Page 21

PARTS BREAKDOWN REAR WHEEL

4 8 6 12

7 9

1

5

3

11 2

Page 22

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

PARTS BREAKDOWN

Parts List ITEM

PART NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12

11038353 12022067 3300411 3307348 600255 600256 600257 600335 600336 600388 600945 PART OF 600255/6

5 5 5 5 1 1 1 1 1 -

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

5 1

DESCRIPTION

BOLT, M10-1.50 X 20 HH NUT, M10-1.50 HEX NUT, LUG STUD, WHEEL RIM, OUTER, 500-8 RIM,INNER, 500-8 TUBE, TIRE, 500-8 HUB, REAR WHEEL TIRE, PNEUMATIC, 500-8 ASSEMBLY, TIRE, 500-8 LOCK WASHER, M10 LINER, REAR

Page 23

PARTS BREAKDOWN INSTRUMENT PANEL - SWITCHES, DECALS AND LAMPS GAS AND LPG 28

17

4 3

18

17

17 17

21

19

27

9 10

22

6

5 2

11 24

10 20 14

11 7 23

15

25

26

12 16

16

8

12 23

13

1

Page 24

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

PARTS BREAKDOWN

Parts List ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

PART NUMBER

12040044 3300441 3301669 3301822 3316100 3323529 3335114 3336094 3342703 3342705 3344038 3400384 600474 600560-1 600912 600934 620069-1 620070-1 715922 715934 715936 715937 717024 PART OF 3300441 PART OF 3316100 PART OF 3316100 REF REF

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

QTY

4 1 1 1 1 3 1 1 1 2 2 4 1 1 4 4 4 1 1 1 1 1 4 1 1 1 5 -

DESCRIPTION

NUT, M6-1.00 ESN SWITCH, MOMENTARY COVER, HOLE PLUG, PLASTIC, 2.00 KEYSWITCH COVER SWITCH, MOMENTARY HOUR METER SWITCH, 3-POSITION SWITCH, DPST SWITCH CAP WASHER, 5/16 BELLEVILLE WELDMENT, CONSOLE PLATE, WEAR BOLT, M6-1.00 X 16 AHCS NUT, M8-1.25 FLNG LIGHT ASSY, INDICATOR RED - LED LIGHT ASSY, INDICATOR AMBER - LED DECAL, VALVE, ATLAS DECAL, BROOMS, ATLAS DECAL, WARNING LIGHTS, ATLAS DECAL, ENGINE, ATLAS BOLT, M8-1.25 X 20 HH CAP, HORN SWITCH KEY NUT, KEYSWITCH SEAL FOR LED INDICATOR LIGHT FRAME

Page 25

PARTS BREAKDOWN INSTRUMENT PANEL - SWITCHES, DECALS AND LAMPS DIESEL

28

17

4 3

18

17

17 17

21

19

27

9 10

22

6

5 2

11 24

10 20 14

11 7 23

15

25

26

12 16

16

8

12 23

13

1

Page 26

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

PARTS BREAKDOWN

Parts List ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

PART NUMBER

12040044 3300441 3301669 3301822 3316100 3323529 3335114 3336094 3342703 3342705 3344038 3400384 600474 600560-1 600912 600934 620069-1 620070-1 715922 715934 715936 715937 717024 PART OF 3300441 PART OF 3316100 PART OF 3316100 REF REF

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

QTY

4 1 1 1 1 3 1 1 1 2 2 4 1 1 4 4 4 1 1 1 1 1 4 1 1 1 5 -

DESCRIPTION

NUT, M6-1.00 ESN SWITCH, MOMENTARY COVER, HOLE PLUG, PLASTIC, 2.00 KEYSWITCH COVER SWITCH, MOMENTARY HOUR METER SWITCH, 3-POSITION SWITCH, DPST SWITCH CAP WASHER, 5/16 BELLEVILLE WELDMENT, CONSOLE PLATE, WEAR BOLT, M6-1.00 X 16 AHCS NUT, M8-1.25 FLNG LIGHT ASSY, INDICATOR RED - LED LIGHT ASSY, INDICATOR AMBER - LED DECAL, VALVE, ATLAS DECAL, BROOMS, ATLAS DECAL, WARNING LIGHTS, ATLAS DECAL, ENGINE, ATLAS BOLT, M8-1.25 X 20 HH CAP, HORN SWITCH KEY NUT, KEYSWITCH SEAL FOR LED INDICATOR LIGHT FRAME

Page 27

PARTS BREAKDOWN INSTRUMENT PANEL - FUSES, CIRCUIT BREAKER, AND TERMINAL BLOCK

15

9

9

12 9 14 2 1 8 14 13

7

6

10

5 3

9

Page 28

4

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

PARTS BREAKDOWN

Parts List ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

PART NUMBER

12040044 12310033 3322599-2 3322601 3335329 3400044 3400204 710556 711350 742748 748900 748904 90264672 90286238 REF.

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

QTY

4 4 1 6 4 2 1 4 8 1 1 1 1 2 -

DESCRIPTION

NUT, M6-1.00 ESN WASHER, M6 FUSE BLOCK FUSE, 15A FUSE, 10A #10-32 X .75 SERHXFLGSCRZ SCREW, #10-32 X .625 PAN HD ZP SCREW, FHMS, 10-32 X .75 ZP NUT, 10-32, ESN BOOT, CIRCUIT BREAKER HARNESS, MAIN CIRCUIT BREAKER, 40A RELAY TERMINAL BLOCK FRAME

Page 29

PARTS BREAKDOWN DIRECTIONAL CONTROL

12

11 21

18

22 22

21

5

13 20 10 6 14

19

16

17 2

20 9 6 20 6

6

20

1

15

7 4 3

8

15

Page 30

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

PARTS BREAKDOWN Parts List ITEM

PART NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

11038072 12012019 12040044 12310033 3400180 3400384 600125 600128-1 600133 600134 600135 600136 600175 600578 600934 620027 620033 711377 713003 717024 PART OF 600136 PART OF 60136

2 1 2 2 1 8 1 1 1 1 1 1 1 1 4 1 1 1 1 8 2 2

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

DESCRIPTION

BOLT, M6-100 X 16 HH NUT, M8-1.25 JAM NUT, M6-1.00 ESN WASHER, M6 NUT, 1/4-28 WASHER, 5/16 BELLEVILLE CATCH, PARKING BRAKE WELDMENT, FLOOR PAD, FLOOR BRACKET, F/R PEDAL PEDAL, F/R CABLE, DIR CONTROL ROD END, FEM 1/4-28 RUE-RING, .50 NUT, M8-1.25 FLNG PIN, CLEVIS 1/2 X 4.50 BOLT, M8-1.25 X 65 HH NUT, FIBER INSERT 1/4-20 SCREW, 1/4-20 X 1.00 HH BOLT, M8-1.25 X 20 HH NUT, 5/8-18 JAM LOCK WASHER

Page 31

PARTS BREAKDOWN PUMP CENTERING AND DIRECTION CONTROL LINKAGE

26 28

15 12 21 1

21 13 3 11 11 22 14

4

5 9

19

10

2

3

6

17

25

8 20 23

24

18 7 16 27

Page 32

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

PARTS BREAKDOWN

Parts List ITEM

PART NUMBER

QTY

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

11038247 11038395 12040051 12040069 3300465 3400087 3400180 3400384 600140 600141 600144 600145 600148 600149 600150 600151 600153 600175 600363 600895 600941 600942 711377 713003 713043 PART OF PUMP REF 600136 REF.

1 3 2 3 3 2 1 1 1 1 2 1 1 1 1 1 1 1 3 1 2 1 1 1 2 1 -

BLT-HH M8-125 X 25 STL ZINC BOLT, M10-1.50 X 40 HH NUT, M8-1.25 ESN NUT, M10-1.50 ESN ISOLATOR, VIB WASHER, 3/8 NUT, 1/4-28 WASHER, 5/16 BELLEVILLE ARM, DIR CONT WELDMENT, DIR CONT HUB BEARING, BRONZE .75 B 1.00 OD .75L WELDMENT, CENTERING ARM BEARING, BALL, 38PP CAM, CENTERING SPRING, EXT, .12 W 1.00 OD 5.00 L GROMMET, .63 ID .88 OD .25 T WELDMENT, CAM MOUNT ROD END, FEM 1/4-28 WASHER, ISOLATOR BOLT, 5/16-24 X .75 SHCS WASHER, .328 B .500 OD .05 THK WASHER, .81 B 1.25 OD .03 T NUT, FIBER INSERT 1/4-20 SCREW, 1/4-20 X 1.00 HH SCREW, 3/8-16 X 1.25 HH KEY CABLE, DIR CONTROL PUMP, PROPULSION

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

Page 33

PARTS BREAKDOWN SPEED RESTRICTION

2 3 11

7 8 14 11

10

1

6

4 13 12 12 13

5

9

Page 34

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

PARTS BREAKDOWN

Parts List ITEM

PART NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14

11038247 12040051 12310041 3400180 3400742 3400932 600137 600138 600139 600176 600940 PART OF 600139 PART OF 600139 REF.

1 1 1 1 1 1 1 1 1 1 2 2 2 -

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

DESCRIPTION

BLT-HH M8-125 X 25 STL ZINC NUT, M8-1.25 ESN WASHER, M8 NUT, 1/4-28 RUE-RING, .25 PIN, CLEVIS, .25 X .88 BRACKET, PEDAL STOP SPACER, .328 B .500 OD .188 T CABLE, SPEED LIMIT CLEVIS, FEM, 1/4-28 WASHER, M8 FENDER LOCK WASHER NUT, 5/8-18 JAM FLOOR PANEL

Page 35

PARTS BREAKDOWN SPEED RESTRICTION CABLE CONNECTION

2

5 3 4 1

6

7

Page 36

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

PARTS BREAKDOWN

Parts List ITEM

1 2 3 4 5 6 7

PART NUMBER

3400180 3400742 3400932 600176 REF REF REF 600139

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

QTY

1 1 1 1 -

DESCRIPTION

NUT, 1/4-28 RUE-RING, .25 PIN, CLEVIS, .25 X .88 CLEVIS, FEM, 1/4-28 HOPPER LIFT ARM FRAME CABLE, SPEED LIMIT

Page 37

PARTS BREAKDOWN MAIN BROOM LIFT 12

21 14 26 17 28 20

2 29

16 25

3 18

24

27 25 1 9 8 6

2

1

15

2 4

24 10

13

19 23 11 9 5

1

30

8 7

Page 38

22 31

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

PARTS BREAKDOWN

Parts List ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

PART NUMBER

11038247 12040051 12040069 12310041 3400075 3400115 3400117 3400125 3400384 600114 600172 600260 600261 600264 600464 600528 600545 600548 600549 600550 600552-1 600813 600918 600934 600940 600998-1 717024 REF REF REF REF

QTY

4 3 1 3 1 1 1 2 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 2 1 1 -

DESCRIPTION

BLT-HH M8-125 X 25 STL ZINC NUT, M8-1.25 ESN NUT, M10-1.50 ESN WASHER, M8 NUT, HEX JAM 3/8-24 PIN, CLEVIS, .375 X 3.00 PIN, CLEVIS 3/8 X 1.125 RUE-RING, .375 WASHER, 5/16 BELLEVILLE SPACER, .328 B .498 OD .500 T CABLE, 18.56 OAL KNOB, LEVER PULLEY, .50 B. 3.00 D, .44 T HANDLE GRIP, CONTOURED BRACKET, MB PULLEY SPACER, .344 B .496 OD .189 T WELDMENT, MB LEVER MB LEVER ARM RETAINER, 3.0 CABLE WELDMENT, MB LOCK MB ADJ PLT CLEVIS, 3/8-24 BOLT, M8-125 X 35 HH NUT, M8-1.25 FLNG WASHER, M8 FENDER PLATE, SLIDE BOLT, M8-1.25 X 20 HH PLATE, WEAR CONSOLE FRAME MB ARM

REV Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

Page 39

PARTS BREAKDOWN MAIN BROOM

7 6

6 14 15

19

12

8

22

4

23

5 10

20

3

9

9 13

21 23

21

16 2

19

13 1

16

9 3 17

25

20

18

11 24

Page 40

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

PARTS BREAKDOWN

MAIN BROOM ITEM

PART NO.

1

11038346

2

BOLT, M10-1.50 X 25 HH

2

12040069

2

NUT, M10-1.50 ESN

3

3300432

2

BUSHING, FLANGE

4

3301050

1

HUB, MAIN BROOM DRIVE

5

3301285

1

RETAINER, MAIN BROOM DRIVE HUB

6

3304899

2

FITTING, STR, 8 JIC - 8 O-RING

3305818

1

MAIN BROOM-48"HIGH DEN FIBER & WIRE

3305812

1

MAIN BROOM-48" NYLON

3305665

1

MAIN BROOM-48" HIGH DENSITY NYLON

3305814

1

MAIN BROOM-48" NYLON CHEVRON (PATROL)

3315315

1

MAIN BROOM-48"STIFF NYLON

3305663

1

MAIN BROOM-48" PROEX & WIRE

3305824

1

MAIN BROOM-48" CRINKLE WIRE

3332456

1

MAIN BROOM-48" STIFF POLY & WIRE

8

3330338

1

KEY, WOODRUFF .25 X .5

9

3400086

4

WASHER, 1/2, 1.063 X .531 X .094

10

3400383

3

WASHER, 1/4 BELLEVILLE

11

3400384

4

WASHER, 5/16 BELLEVILLE

12

3400385

4

WASHER, 3/8. BELLEVILLE

13

3400761

2

BOLT, 1/2-13 X 3.25 HHC

14

600267

1

MOTOR, 2.8 DISP

15

600290

1

WELDMENT, MAIN BROOM ARM

16

600520

2

SPACER, .531 B 1.25 OD 1.31 T

17

600561

1

ARM, MB LIFT

18

600562

1

GUARD, MB SHAFT

19

600962

2

BOLT, M10-1.50 X 40 HH FULL THRD

20

711376

2

NUT, FIBER INSERT 1/2-13

21

713001

3

SCREW, 1/4-20 X .625 HHC

22

713041

4

SCREW, 3/8-16 X .750 HHC

23

717014

2

NUT, M10-1.50 JAM

24

717024

4

BOLT, M8-1.25 X 20 HH

25

REF.

1

FRAME

7

REQ'D DESCRIPTION

Main Broom User’s Guide Proex & Wire - Slightly encrusted soilage & dusty conditions. High heat. Nylon - General purpose broom with long life bristles. Poly Proex - All purpose broom that stands up well on rough surfaces. High Density Nylon - Highly effective for small particle soilage. Severe dust environments. Crinkle Wire - Stiff bristles for compacted grime, oil, grease or mud. Fair to good broom life. Natural Fiber & Wire - Good all around broom. Good for high heat applications.

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

Page 41

PARTS BREAKDOWN MAIN BROOM IDLER

1

11

5

3 4

2

9 8

5

10 6 7

Page 42

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

PARTS BREAKDOWN

Parts List ITEM

1 2 3 4 5 6 7 8 9 10 11

PART NUMBER

12040069 3305642 3305666 3305667 3400047 3400387 3400748 600298 600544 600925 712768

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

QTY

1 1 1 1 2 1 1 1 1 1 1

DESCRIPTION

NUT, M10-1.50 ESN IDLER, MAIN BROOM RING, RETAINING, INT BEARING, BALL, 207PP BOLT, 5/16-18 X .75 SHCS WASHER, .50 CONICAL KNOB WELDMENT, MB IDLER ARM MOUNT, BEARING BOLT, M10-1.50 X 60 HH WSR-FLT .406 X 1.875 SS

Page 43

PARTS BREAKDOWN BROOM DOOR

2

11

5

14 7 4

15 6 7 4 1

1 15

6 10

14 5

12

9

9 13 8

15

6 3 6

15

12 8

Page 44

13

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

PARTS BREAKDOWN

Parts List ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

PART NUMBER

11038247 3307246 3307247 3307248 3400383 3400384 3400394 600227 600259 600307-1 600311-1 600314 600316-1 713001 717024

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

QTY

6 1 1 2 4 12 2 2 2 1 1 2 2 4 12

DESCRIPTION

BLT-HH M8-125 X 25 STL ZINC LATCH, LH LATCH, RH STRIKER-LATCH WASHER, 1/4 BELLEVILLE WASHER, 5/16 BELLEVILLE NUT, 7/16-14 FLNG SKIRT, SIDE DOOR HINGE, MB ASSEMBLY, MB DOOR, RH ASSEMBLY, MB DOOR, LH BAR, COVER ASSEMBLY, DOOR SKIRT RETAINER SCREW, 1/4-20 X .625 HHC BOLT, M8-1.25 X 20 HH

Page 45

PARTS BREAKDOWN SIDE BROOM LIFT

23 3

22

20 13

11

11

4

10

11

10

21 1

24 11 2

4 6 19

20

9 12 7

15

8

14 6 5

18

17 16

Page 46

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

PARTS BREAKDOWN

Parts List ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

PART NUMBER

11038254 11038395 12012019 12040051 12040069 12310058 3400075 3400125 600113 600114 600115 600173 600264 600525 600555 600558 600573 600813 600815 600918 600940 600959 620086 717024

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

QTY

1 1 1 4 1 2 1 1 4 4 5 1 1 1 1 1 1 1 1 2 2 1 1 1

DESCRIPTION

BOLT, M8-125 X 30 HH BOLT, M10-1.50 X 40 HH NUT, M8-1.25 JAM NUT, M8-1.25 ESN NUT, M10-1.50 ESN WASHER, M10 NUT, HEX JAM 3/8-24 RUE-RING, .375 PULLEY, .50 B, 2.00 D, .44 T SPACER, .328 B .498 OD .500 T RETAINER, CABLE CABLE, 81.88 OAL HANDLE GRIP, CONTOURED SPACER, .406 B .50 OD .57 T WELDMENT, SB LEVER BRACKET PIN, CLEVIS, 3/8 X 1.50 CLEVIS, 3/8-24 SPRING, COMP BOLT, M8-125 X 35 HH WASHER, M8 FENDER LOCK WASHER, M8 BAR, WIRE RETAINER BOLT, M8-1.25 X 20 HH

Page 47

PARTS BREAKDOWN SIDE BROOM 18 18

20

20

24

27

25

7

19 9

21

4 10

21

20 18

11 1

1

20

4

18 13

3 3 14 8

15 4

16 5

3

6

26 17 22 12

23

2

Page 48

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

PARTS BREAKDOWN

SIDE BROOM ITEM

PART NO.

REQ'D DESCRIPTION

1

12040069

2

NUT, M10-1.50 ESN

2

12040259

4

NUT, M8-1.25 ESN SS

3

12310058

3

WASHER, M10

4

3400086

6

WASHER, 1/2, 1.063 X .531 X .094

5

3400385

4

WASHER, 3/8. BELLEVILLE

6

3401051

1

BOLT, M10-1.50 X 30 HH

7

600217

1

MOTOR, 17.9 DISP

8

600260

1

KNOB, LEVER

9

600300

1

WELDMENT, SB PIVOT

10

600303

1

WELDMENT, SB TRAILING ARM

11

600318

1

WELDMENT, SB ADJ

12

600322

1

WELDMENT, SB FLANGE

13

600325

1

SB LINK

14

600326

1

SB MOTOR MNT

15

600327

1

SPACER, .406 B .50 OD .280 T

16

600330

1

STRING GUARD

17

600566

1

PIN, WIRE LOCK, .313

18

600571

4

PIN, CLEVIS 1/2 X 6.00

19

600572

1

SPRING, EXT, .14 W 1.25 OD 6.50 L

20

600578

4

RUE-RING, .50

21

600592

2

FITTING, 90, 6 JIC - 10 O-RING

22

600820

4

BOLT, M8-1.25 X 45 HH

23

600900

1

SIDE BROOM, 26"

24

600926

1

BOLT, M10-1.50 X 80 HH ALL-THRD

25

600993

1

SPACER, .516 B .625 OD .375 T

26

713041

4

SCREW, 3/8-16 X .750 HHC

27

717014

1

NUT, M10-1.50 JAM

Side Broom User’s Guide Poly - Stiff bristles for aggressive sweeping of mainly heavy litter. Not suited for high heat. Nylon - Provides longest life. Recommended for tough sweeping jobs. Wire (flat) - For areas of heavy grease build up or scarifying action. Used in high heat applications.

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

Page 49

PARTS BREAKDOWN HOPPER LIFT

2

5 14 16

2 5

11 15

1

28 23

11 29 3

22 16

16 9 10 4

24 26

18 27

20

19

7

6

9 13

18

16 21

25 8

17 12 17

Page 50

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

PARTS BREAKDOWN

Parts List ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

PART NUMBER

11038353 12040036 12040069 12040077 12310025 3301370 3302407 600104 600109 600270 600276 600331 600332 600445 600530-1 600575 600576 600577 600598 600801 600802 600803 600911 600950 600966 620034 620088 620211

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

QTY

2 4 2 6 4 1 1 1 2 1 2 1 1 1 1 4 2 2 1 1 1 1 2 6 1 6 1 1

DESCRIPTION

BOLT, M10-1.50 X 20 HH NUT, M5 - 0.8 ESN NUT, M10-1.50 ESN NUT-NYLOC M12-1.75 STL ZINC WASHER, M5 CLEVIS FITTING, 90, 4 JIC - 4 O-RING CYLINDER, HOPPER LIFT BEARING, SPHERICAL ARM, HOPPER LIFT WELDMENT, PIVOT PIN PIN, LOWER CYLINDER PIN, UPPER CYLINDER W/D, FRAME, PIVOT PLT, LH SWITCH, LIMIT RING, RETAINING INT, 2.00 RING, RETAINING EXT, 1.25 HD RETAINING RING, EXT, 1.00 HD FITTING, TEE, 4 JIC - 4 JIC - 4 O-RING BEARING, FIBERGLIDE 1.00 ID .75 T WASHER, HOPPER PIVOT, THIN WASHER, HOPPER PIVOT, THK BOLT, M5-0.8 X 14 HH WASHER, M12 RESTRICTOR .047 BOLT, M12-1.75 X 35 HH BOLT, 3/8-24 X .50 HH ZP BRACKET, SWITCH

Page 51

PARTS BREAKDOWN HOPPER SAFETY ARM

10

7 4

6

5 2

8

3

1

9

Page 52

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

PARTS BREAKDOWN

Parts List ITEM

1 2 3 4 5 6 7 8 9 10

PART NUMBER

600117 600196 600481 600886 600910 600929 600935 600947 REF. REF.

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

QTY

1 1 1 1 1 1 1 1 -

DESCRIPTION

BUMPER, 1.00 X .339 T SAFETY ARM AXLE CAP NUT, .313 WELDMENT, SAFETY ARM LIFT CAP BOLT, M20-2.50 X 55 HH NUT, M20-2.50 ESN WASHER, .313 CURVED SPRING FRAME FRAME

Page 53

PARTS BREAKDOWN HOPPER SKIRTS AND SEALS

12 3 2 14 10 11 6 3 15 5

13

7

1

4

9

1 8

Page 54

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

PARTS BREAKDOWN

Parts List ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

PART NUMBER

12040259 3400102 600220 600230 600231 600344 600345 600346 600390-1 600521 600563 600564 600917 711319 717030 000710

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

QTY

9 2 2 1 1 1 1 1 1 1 1 1 5 2 4 -

DESCRIPTION

NUT, M8-1.25 ESN SS LOCK WASHER, 5/16 HS MED BUMPER, 1.00 X .625 T SKIRT, HOPPER LIP SKIRT, HOPPER SIDE RETAINER, HOPPER SIDE SKIRT RETAINER, HOPPER FLAP ANGLE, HOPPER LIP ASSEMBLY, HOPPER SEAL, HOPPER EXHAUST EDGING, HOPPER ACCESS EDGING, HOPPER COVER SCREW, M8-1.25 X 25 BUTTON HD CAP SS NUT, HEX 5/16-18 BOLT, M8-1.25 X 20 HH SS ADHESIVE 3M #847 (USED ON 600521)

Page 55

PARTS BREAKDOWN HOPPER ASSEMBLY 7 14

8

12 3

9 4

3 13 1

4 5

5

11 2

6

13

10

15

REV C Page 56

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

PARTS BREAKDOWN

Parts List ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

PART NUMBER

11132065 3307248 3400045 3400082 3400090 3400394 600355 600522 600568 600581 600810 600913 600933 600965 REF.

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

QTY

1 1 4 4 2 1 1 1 1 9 1 2 3 6 -

DESCRIPTION

BOLT, M6-100 X 16 HH STRIKER-LATCH SCREW, #8-32 X .625 PAN HD ZP NUT, FIBER INSERT #8-32 WASHER, FENDER, 1/4 ZP NUT, 7/16-14 FLNG RETAINER, DOOR BAR SEAL FLAP, FILTER SEAL SWITCH, THERMOSTAT, 130 CLAMP, WIRE CLIP PRE-FILTER PLATE BOLT, M6-100 X 20 HH SS NUT, M6-1.00 ESN SS FASTENER, PRESS-IN HOPPER

Page 57

PARTS BREAKDOWN HOPPER DUMP DOOR

24 10 9 5 22

5 24 6

28 25

23

1

4

8

2

15

18

3

29 11

27 27

16

20

21 16 11

14

31

29 18

8 1

19 26 26 27

13

17

20

14 7 30

26

12

Page 58

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

PARTS BREAKDOWN

Parts List ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

PART NUMBER

11038346 12040036 12040259 12310025 3302407 3308225 3400384 3400385 3400788 600106 600174 600233 600234 600235 600236 600262 600347 600350 600353 600354 600355 600529 600530-1 600578 600911 600913 600933 600934 600936 717024 717030

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

QTY

4 2 6 2 2 1 4 4 1 1 2 1 1 2 1 2 1 2 1 2 1 2 1 2 2 14 14 4 4 4 6

DESCRIPTION

BOLT, M10-1.50 X 25 HH NUT, M5 - 0.8 ESN NUT, M8-1.25 ESN SS WASHER, M5 FITTING, 90, 4 JIC - 4 O-RING PIN, CLEVIS 1/2 X 2.00 WASHER, 5/16 BELLEVILLE WASHER, 3/8. BELLEVILLE PIN, CLEVIS 1/2 X 3.50 CYLINDER, HOPPER DOOR BEARING, FIBERGLIDE 1.00 ID 1.25 T BULB, HOPPER DOOR SEAL, DUMP DOOR LIP SEAL, DUMP DOOR SIDE SEAL, DUMP DOOR BAR SEAL, LIP WELDMENT, DOOR, DUMP WELDMENT, PIVOT, HOPPER DOOR RETAINER, DOOR LIP SEAL RETAINER, DOOR SIDE SEAL RETAINER, DOOR BAR SEAL ARM, CYLINDER SWITCH, LIMIT RUE-RING, .50 BOLT, M5-0.8 X 14 HH BOLT, M6-100 X 20 HH SS NUT, M6-1.00 ESN SS NUT, M8-1.25 FLNG NUT, M10-1.50 FLNG BOLT, M8-1.25 X 20 HH BOLT, M8-1.25 X 20 HH SS

Page 59

PARTS BREAKDOWN HOPPER COVER

9

6

19

13

8

16 3 7 14 8 10

1

11

5 18 11 7 15

2

Page 60

4

17

5

16

12

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

PARTS BREAKDOWN

Parts List ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

PART NUMBER

11038346 12040051 12040069 12310041 3300376 3307246 3400086 3400170 3400383 3400385 3401028 600237 600238 600249 600250 600509 600523 711374 713001

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

QTY

4 2 4 2 4 1 2 2 2 4 2 1 1 1 1 2 1 4 2

DESCRIPTION

BOLT, M10-1.50 X 25 HH NUT, M8-1.25 ESN NUT, M10-1.50 ESN WASHER, M8 STUD, 10MM BALL LATCH, LH WASHER, 1/2, 1.063 X .531 X .094 BOLT, SHOULDER .500 X .500 WASHER, 1/4 BELLEVILLE WASHER, 3/8. BELLEVILLE NUT, FIBER INSERT 3/8-16 JAM SEAL, HOPPER ACCESS DOOR WELDMENT, HOPPER COVER PIVOT, COVER, LH PIVOT, COVER, RH GAS STRUT, 23.0 EXT X 9.8 STK COVER, SEAL NUT, FIBER INSERT 5/16-18 SCREW, 1/4-20 X .625 HHC

Page 61

PARTS BREAKDOWN HOPPER FILTER, SHAKER

17 2 9

3

7 2

6

13

2

11

8

15

6 3 3 14

2 2 3

12 15

6 12

16

11

5

6 3 16 5 15

10

18

Page 62

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

PARTS BREAKDOWN

ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

PART NUMBER 000710 11038098 12040044 12040069 12310058 12332011 3301053 3342894 3400826 600152 600228 600229 600269 600340 600343 600559 REF. REF.

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

QTY 1 9 9 4 4 8 2 1 2 1 2 2 1 1 2 4 -

DESCRIPTION ADHESIVE-3M #847 (USED ON 600229) BOLT, M6-100 X 20 HH NUT, M6-1.00 ESN NUT, M10-1.50 ESN WASHER, M10 WASHER, FENDER, M6 WEIGHT, ECCENTRIC PNTD MOTOR, SHAKER FILTER SETSCREW FILTER - PANEL HANGER, SHAKER PAD, DAMPER STRAP, MOTOR WELDMENT, SHAKER FRAME RETAINER, FILTER KNOB, 3-FINGER, M10 X 30 HOPPER COVER HOPPER

Page 63

PARTS BREAKDOWN BUMPER

12 5 9

5 5 6

7 7

5

3 11 13 8

8

1

4

7

7 10 10 2

Page 64

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

PARTS BREAKDOWN

Parts List ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13

PART NUMBER

11038254 12040051 12040077 12310041 3342287 600151 600226 600268 600280 600581 600950 600951 600956

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

QTY

2 2 6 2 4 1 4 2 1 2 6 16 6

DESCRIPTION

BOLT, M8-125 X 30 HH NUT, M8-1.25 ESN NUT-NYLOC M12-1.75 STL ZINC WASHER, M8 LIGHT, HELA LAMP GROMMET, .63 ID .88 OD .25 T BUMPER SHIM, BUMPER WELDMENT, FRONT BUMPER CLAMP, WIRE CLIP WASHER, M12 SCREW, M5-0.8 X 15 SHCS BOLT, M12-1.75 X 25 HH

Page 65

PARTS BREAKDOWN IMPELLER

16

2

16 5 11 16

31 7

3 9

27 27

22

16

25

29

32

5

26

15

7

31

10 8

24

21 12

18 30

14 23

17

3 5

16

13

5

6 6

20

16

33

3

4

12 7 31

2

4 19 28

Page 66

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

PARTS BREAKDOWN

Parts List ITEM

PART NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

000710 11038395 12040069 3300351 3300465 3304899 3400384 3400420 600100 600101 600202 600203 600204 600205 600206 600363 600366 600469 600574 600587 600903 600918 600954 600958 600959 620028 620031 620037 66-431-A 711374 717024 748922 PART OF 600366

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

QTY -

3 6 2 10 2 10 1 1 1 1 2 1 1 1 12 1 1 1 1 1 4 3 4 4 1 2 1 4 4 10 4 1

DESCRIPTION ADHESIVE 3M #847 (USED ON 600903) BOLT, M10-1.50 X 40 HH NUT, M10-1.50 ESN CLAMP, HOSE, 4.50 ISOLATOR, VIB FITTING, STR, 8 JIC - 8 O-RING WASHER, 5/16 BELLEVILLE NUT, 5/16-24 ESN SHROUD, IMPELLER ASSY, IMPELLER BRACKET, SHROUD, UPPER BRACKET, SHROUD, LOWER PLATE, SHROUD PLATE, MOTOR MNT WELDMENT, DIFFUSER WASHER, ISOLATOR MOTOR, IMPELLER SEAL, DUST HOSE, 4.00 IMPELLER FITTING, STR, 4 JIC - 4 O-RING SEAL, IMPELLER BOLT, M8-125 X 35 HH SCREW, M10-1.50 X 35 FHMS BOLT, 5/16-18 X 1.00 BUTTON HD CAP LOCK WASHER, M8 GASKET, OUTLET ROD, GUARD CABLE TIE, .35 X 34 WASHER, .77 B 1.25 OD .075 T NUT, FIBER INSERT 5/16-18 BOLT, M8-1.25 X 20 HH SPACER, .368 ID .500 OD .06 T BRASS KEY, .125 SQ X .75

Page 67

PARTS BREAKDOWN HYDRAULIC RESERVOIR

8

9

15

15

5 10 12

14

7

11

6

1 3 2

4 16

13

Page 68

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

PARTS BREAKDOWN

Parts List ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

PART NUMBER

11038346 3343836 3400164 3400385 3400792 3402002 600180 600182 600183 600184 600185 600531 600585 600586 600596 600936

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

QTY

4 1 1 4 1 1 1 1 1 1 1 1 1 1 2 4

DESCRIPTION

BOLT, M10-1.50 X 25 HH STRAINER, HYDRAULIC, 20 FITTING, PLUG, 8 O-RING WASHER, 3/8. BELLEVILLE FITTING, STR, 16 JIC - 16 O-RING FITTING, STR, 12 JIC - 12 O-RING TANK, HYD RESERVOIR FILTER ELEMENT, 10 MIC GAUGE, 0-60 PSI FILLER-BREATHER, 10 MIC STRAINER, 12 SIGHT GAUGE FITTING, STR, 20 JIC - 20 O-RING FITTING, STR, 10 JIC - 10 O-RING FITTING, 90, 4 JIC - 6 O-RING NUT, M10-1.50 FLNG

Page 69

PARTS BREAKDOWN OIL COOLER

3

1

2

Page 70

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

PARTS BREAKDOWN

Parts List ITEM

1 2 3

PART NUMBER

600591 600593 REF

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

QTY

1 1 -

DESCRIPTION

FITTING, 90, 16 JIC - 16 O-RING FITTING, 90, 12 JIC - 16 O-RING RADIATOR - OIL COOLER

Page 71

PARTS BREAKDOWN HYDRAULIC PUMP

7

4 13 10 12

2

5 1

13

3

9

10

6 11

8

Page 72

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

PARTS BREAKDOWN

Parts List ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13

PART NUMBER

3303711 3400101 3400155 3400385 600215 600216 600519 600590 600592 600594 600595 620058 713043

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

QTY

1 2 1 2 1 1 1 1 1 2 1 1 4

DESCRIPTION

O-RING LOCK WASHER, 3/8 HS MED FITTING, 90, 8 JIC - 10 O-RING WASHER, 3/8. BELLEVILLE PUMP, PROPULSION PUMP, AUX TUBE, PUMP DRAIN FITTING, 90, 20 JIC - 20 O-RING FITTING, 90, 6 JIC - 10 O-RING FITTING, 90, 8 JIC - 12 O-RING FITTING, 90, 10 JIC - 8 O-RING FITTING, 90,12 JIC - 8 O-RING SCREW, 3/8-16 X 1.25 HH

Page 73

PARTS BREAKDOWN HYDRAULIC VALVE

10

12

13

11

5 17

4

25

17 29 27 24 21 7

22

1

28

28

28

1

26

23 16

9 5 3

6

14

20 15

2

8 18 19

Page 74

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

PARTS BREAKDOWN

Parts List ITEM

PART NUMBER

QTY

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

12040044 3302408 3304899 3338185 3400264 3400635 600214 600218 600219 600263 600532 600535 600537 600539 600541 600589 600597 600952 600953 600967 600996 600997 620045 620140 620141 620142 620143 711504 PART OF 620142

5 1 1 1 2 1 1 3 3 3 1 1 1 1 3 1 2 3 2 1 1 1 3 3 3 3 3 18 3

NUT, M6-1.00 ESN FITTING, REDUCER, 8 JIC FEM SWIVEL - 4 JIC FITTING, STR, 8 JIC - 8 O-RING FITTING, RUN TEE, 6 JIC- 6 JIC - 6 O-RING FITTING, STR, 4-6 FITTING, STR, 6 JIC - 6 O-RING HYDRAULIC VALVE. 3-SPOOL ISOLATOR, MALE ISOLATOR - FEMALE HANDLE GRIP, .50 LEVER, SWEEP CONT LEVER, HOPPER DOOR LEVER, HOPPER PLATE, VALVE MNT SPACER, .245 B .375 OD .625 T FITTING, STR, 6 JIC - 8 O-RING FITTING, RUN TEE, 10 JIC - 10 JIC - 10 JIC FEM SWIVEL BOLT, M6-1.00 X 35 HH BOLT, M6-1.00 X 50 HH FITTING, RUN TEE, 8 JIC - 8 JIC - 8 JIC FEM SWIVEL FITTING, ADAPT, 12 JIC - 10 JIC FEM SWIVEL FITTING, STR, 10 JIC - 8 O-RING WASHER, .25 ID X 1.25 OD X .063 T CLEVIS, STEEL CLEVIS PIN, 3/16 X 3/4 CHAIN LINK W/SPRING CLIP COTTERPIN, 5/64 X 1/2 WASHER, .56 OD .253 ID .048 T SS CHAIN LINK PLT

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

Page 75

PARTS BREAKDOWN COVER FRAME

13 6

9

5

1 1 5 8 14

3

11

3 2

4

12

12

7

2 7 15 12 16 10

2 7 12

Page 76

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

PARTS BREAKDOWN

Parts List ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

PART NUMBER

11038098 11038346 12040044 12310033 3300526 3400384 3400385 600356 600362 600367 600934 600936 717024 REF REF REF

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

QTY

3 6 3 2 2 2 6 1 1 1 2 6 2 -

DESCRIPTION

BOLT, M6-100 X 20 HH BOLT, M10-1.50 X 25 HH NUT, M6-1.00 ESN WASHER, M6 BUMPER, .25 ID .125 T WASHER, 5/16 BELLEVILLE WASHER, 3/8. BELLEVILLE WELDMENT, COVER FRAME HINGE LOCK CHANNEL, SUPPORT NUT, M8-1.25 FLNG NUT, M10-1.50 FLNG BOLT, M8-1.25 X 20 HH CONSOLE FRAME FRAME

Page 77

PARTS BREAKDOWN TOP COVER 2

4

7

3 9

5 5

6

8

1 3 9 1 10 11

Page 78

8

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

PARTS BREAKDOWN

Parts List ITEM

1 2 3 4 5 6 7 8 9 10 11

PART NUMBER

3300376 3300380 3400384 600165 600369 600508 600934 711374 717024 REF. REF.

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

QTY

2 1 8 1 2 1 4 2 8 -

DESCRIPTION

STUD, 10MM BALL LATCH ASSY WASHER, 5/16 BELLEVILLE WELDMENT, TOP COVER HINGE, 4" GAS STRUT NUT, M8-1.25 FLNG NUT, FIBER INSERT 5/16-18 BOLT, M8-1.25 X 20 HH CONSOLE FRAME

Page 79

PARTS BREAKDOWN SIDE DOOR

11

5 3

9

10

2 7

4

3 10

2 1 6

8 6

9

10

Page 80

3

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

PARTS BREAKDOWN

Parts List ITEM

1 2 3 4 5 6 7 8 9 10 11

PART NUMBER

3300380 3300526 3400384 600170 600364 600377 600380 600383 600934 717024 REF.

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

QTY

1 2 10 1 1 2 1 1 8 10 -

DESCRIPTION

LATCH ASSY BUMPER, .25 ID .125 T WASHER, 5/16 BELLEVILLE WELDMENT, DOOR STRIKER SIDE DOOR WELDMENT, HINGE, FEM WELDMENT, HINGE, MALE WELDMENT, HINGE, MALE, LG NUT, M8-1.25 FLNG BOLT, M8-1.25 X 20 HH FRAME

Page 81

PARTS BREAKDOWN ENGINE COVER

8 2 13 15 14 2 22

7

19 10

18

12

5

19 6

20 16 7

9 20

6 12

3 17

4

16

23

21

17

4 11 1

Page 82

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

PARTS BREAKDOWN

Parts List ITEM

PART NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

12040051 3300376 3307719 3400082 3400102 3400384 600220 600370 600380 600383 600470 600484 600507 600567 600582 600934 710230 711319 711374 717024 PART OF 3307719 REF REF

4 2 1 4 3 8 3 1 1 1 1 2 1 1 1 8 4 3 2 8 1 -

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

DESCRIPTION

NUT, M8-1.25 ESN STUD, 10MM BALL DRAW LATCH NUT, FIBER INSERT #8-32 LOCK WASHER, 5/16 HS MED WASHER, 5/16 BELLEVILLE BUMPER, 1.00 X .625 T WELDMENT, ENGINE COVER WELDMENT, HINGE, MALE WELDMENT, HINGE, MALE, LG WELDMENT, GRILL WELDMENT, HINGE, FEM GAS STRUT, 30.9 EXT X 13.8 STK EDGING, ENG COVER EDGING NUT, M8-1.25 FLNG SCREW, #8-32 X .62 PAN HD NUT, HEX 5/16-18 NUT, FIBER INSERT 5/16-18 BOLT, M8-1.25 X 20 HH KEEPER FRAME COVER FRAME

Page 83

PARTS BREAKDOWN PUMP COVER AND DRIVERS SEAT

4

14 15

21 3 18

20

17

5 11 19 8 6 22 7 12 7 11 13

6

15

9

24 10

2 16 25

Page 84

1

26

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

PARTS BREAKDOWN

Parts List ITEM

PART NUMBER

QTY

DESCRIPTION

1 2 3 4 5

11038098 12040044 3316891 3343778 3400102

2 2 1 1 2

BOLT, M6-100 X 20 HH NUT, M6-1.00 ESN SEAT SLIDE KIT

6 7 8 9 10 11 12 13 14 15 16

3400172 3400204 600155 600193 600194 600220 600265 600524 600819 600948 600963

4 4 1 1 2 2 1 1 1 1 2

NUT, 10-32 ESN SCREW, #10-32 X .625 PAN HD ZP WELDMENT, PUMP COVER RETAINER, COVER LATCH, COVER BUMPER, 1.00 X .625 T LATCH, T-HANDLE AXLE CAP NUT, .500 EDGING, HOPPER ACCESS WASHER, .50 CURVED SPRING WASHER, M6, CURVED SPRING

17 18 19 20

711228 711319 711374 713003

4 2 4 4

SCREW, 5/16-18 X .750 HHC NUT, HEX 5/16-18 NUT, FIBER INSERT 5/16-18

21 22 23 24 25 26

PART OF 3316891 PART OF 600265 PART OF 600265 REF. REF. REF.

4 1 1 1 1 1

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

SEAT, (MICHI V-2805 SERIG) LOCK WASHER, 5/16 HS MED

SCREW, 1/4-20 X 1.00 HH SPACER, SEAT KEEPER LATCH BASE FRAME FRAME FLOOR

Page 85

PARTS BREAKDOWN HYDRAULIC HOSE

25 24 9

15

8

14

18

11 17

7

13

20

19 4

12 16 21

3 5

23

2

6 1

10 22

Page 86

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

PARTS BREAKDOWN

Parts List ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

PART NUMBER

600968 600969 620084 600971 600972 600973 600974 600975 600977 600978 600979 600980 600981 600982 600983 600984 600985 600986 600987 600988 600989 600990 600991 620121 620122

QTY

DESCRIPTION

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

HOSE, 20 STR - 20 STR SUC (RES TO AUX) HOSE, 12 STR - 12 STR SUC (RES TO CASE) HOSE, 16 90 - 16 90 RET (COOLER TO RES) HOSE, 12 STR - 12 90 RET (VALVE TO COOLER) HOSE, 10 STR - 10 STR MALE RET (CASE TO RES) HOSE, 8 STR - 8 STR MED (AUX TO VALVE) HOSE, 8 STR - 8 90 MED (MB TO IMP) HOSE, 8 STR - 8 90 MED (SOLENOID TO MB) HOSE, 8 STR - 10 90 MED (IMP TO VALVE RET) HOSE, 6 STR - 6 STR MED (AUX TO STR PRESS) HOSE, 6 STR - 6 STR MED (STR TO VALVE RET) HOSE, 6 STR - 6 STR MED (STR TO CYL F) HOSE, 6 STR - 6 STR MED (STR TO CYL R) HOSE, 6 STR - 6 90 MED (SB TO MB THRU VALVE) HOSE, 6 STR - 6 90 MED (VALVE TO SB) HOSE, 4 STR - 4 90 MED (VALVE TO DOOR CYL F) HOSE, 4 STR - 4 STR MED (VALVE TO DOOR CYL R) HOSE, 4 STR - 4 90 MED (VALVE TO LIFT CYL L) HOSE, 4 STR - 4 90 RET (IMP TO LIFT CYL U) HOSE, 4 STR - 4 STR RET (LIFT CYL U TO RES) HOSE, 4 STR - 4 STR RET (WM CASE TO RES) HOSE, 8 STR - 8 STR SPCL (VDP R TO WM R) HOSE, 8 STR - 8 STR SPCL (VDP F TO WM L) HOSE, 6 STR - 8 90 MED (VALVE OUT TO SOLENOID) HOSE, 8 STR - 10 STR MED (SOLENOID TO VALVE RET)

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

Page 87

PARTS BREAKDOWN HOSE CLAMP - GAS, LPG AND DIESEL

7

4 10 4

18

14 7 9 7

15

3

9

4 7

10

16

4

8

3 17

11

6

3 3 10

2 3

5 18 17 11

1 13

12 12 Page 88

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

PARTS BREAKDOWN

Parts List ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

PART NUMBER

3400999 12040044 12040051 3301437 3305398 3402005 600820 600822 600823 600918 600940 620038 620039 620040 620043 717021 717024 REF

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

QTY

DESCRIPTION

1 1 9 4 1 1 4 1 2 3 2 2 1 1 1 1 2 -

CLAMP, HOSE NUT, M6-1.00 ESN NUT, M8-1.25 ESN RETAINER, HOSE, SYM, 8 RETAINER, HOSE, OFFSET, 8 CLAMP, 2" BOLT, M8-1.25 X 45 HH RETAINER, HOSE, SYM, 6 RETAINER, HOSE, OFFSET, 8 BOLT, M8-125 X 35 HH WASHER, M8 FENDER EDGING, 3/16 X 15.0" EDGING, 3/16 X 5.75" EDGING. 5/16 X 7.0" SLEEVE, AS-B-33 X 28.0" BOLT, M6-100 X 30 HH BOLT, M8-1.25 X 20 HH WELDMENT, FRAME

Page 89

PARTS BREAKDOWN HOSE CLAMP - DIESEL

18

16

9

11

13 2

10 6

10 3 12

5 5

12 14 3

15

2

17

1 1 7 4 2

Page 90

4

8

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

PARTS BREAKDOWN

Parts List ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

PART NUMBER

11038098 12040044 12040051 12347027 3301437 3305398 3307658 3343539 600820 600822 600918 620041 620042 620046 620120 717021 REF. REF.

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

QTY

DESCRIPTION

2 4 3 2 2 1 1 1 1 2 2 2 1 1 1 2 -

BOLT, M6-100 X 20 HH NUT, M6-1.00 ESN NUT, M8-1.25 ESN WASHER, M6 FENDER RETAINER, HOSE, SYM, 8 RETAINER, HOSE, OFFSET, 8 CHAIN, GROUND CLAMP, 2" BOLT, M8-1.25 X 45 HH RETAINER, HOSE, SYM, 6 BOLT, M8-125 X 35 HH SLEEVE, AS-B-17 X 24.5" SLEEVE, AS-B-27 X 20.0" EDGING, 3/16 X 4.75" EDGING, 4" BOLT, M6-100 X 30 HH CAM MOUNT HOPPER

Page 91

PARTS BREAKDOWN BATTERY

6 2

3

19

17 18

11 5 12 16 1 15 13 14

7

13

8 7 10 10

10 7

Page 92

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

PARTS BREAKDOWN

Parts List ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

PART NUMBER

3300440 3301076 3301079 3400085 3400087 3400089 3400384 600512 600513 600934 600946 713041 717024 748901 748902 PART OF 748901 PART OF 748901 PART OF 748902 REF.

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

QTY

1 1 2 2 1 2 5 1 1 5 1 1 5 1 1 1 1 1 -

DESCRIPTION

BATTERY, 12V HOLD DOWN, BATTERY ROD, BATTERY TIE DOWN WING NUT, 1/4-20 ZP WASHER, 3/8 WASHER, 1/4 .625 X .281 X .063 WASHER, 5/16 BELLEVILLE CLIP BATTERY TRAY NUT, M8-1.25 FLNG LOCK WASHER, 3/8 INT STAR SCREW, 3/8-16 X .750 HHC BOLT, M8-1.25 X 20 HH CABLE, BATTERY, POS CABLE, BATTERY, NEG BOOT, TERM, RED BOOT, BATTERY, RED BOOT, BATTERY, BLACK ENGINE

Page 93

PARTS BREAKDOWN LPG TANK MOUNT 21

600710

26

7 24 15

25

19 15

15 11

29 7 21

23

2 17

28

18 1 8

16 13 9

12 20

6 14 3

5

4 16 27 22

Page 94

10

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

PARTS BREAKDOWN

Parts List ITEM

PART NUMBER

QTY

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

11038346 220131 3316511 3334037 3335375 3342097 3400384 3400385 3400860 3400862 3400999 600459 600906 600908 600934 600936 600949 600961 600994 620036 717024 PART OF 3316511 PART OF ENGINE REF REF REF REF REF REF

4 1 1 1 1 1 3 4 1 1 1 1 1 1 6 4 1 1 1 1 3 1 1 -

BOLT, M10-1.50 X 25 HH BUCKLE BOD, VALVE MOUNT FITTING, 90, BRASS, LPG HOSE, LPG, TO TANK FTG SAE 5/8-18 45 DEGREE FLARE WASHER, 5/16 BELLEVILLE WASHER, 3/8. BELLEVILLE FTG-LP TANK CONNECT LPG RELIEF VALVE CLAMP, HOSE WELDMENT, LPG MNT HOSE, LPG, TO ENG FITTING, 45, BRASS, LPG NUT, M8-1.25 FLNG NUT, M10-1.50 FLNG NUT, M12-1.75 LOCK WASHER, M12 MOUNT, VAPORIZER BOLT, M12-1.75 X 60 HH FULL THREAD BOLT, M8-1.25 X 20 HH NUT, VALVE MOUNT HOSE, WATER RETURN SOLENOID VAPORIZER COVER FRAME FRAME FRAME TANK, LPG

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

Page 95

PARTS BREAKDOWN FUEL TANK - DIESEL

6 2 14 8 13

12

3 7 11

9

10

5

4 1

Page 96

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

PARTS BREAKDOWN

Parts List ITEM

PART NUMBER

QTY

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14

11038346 3337019 3343413 3400256 3400385 3401579 3402022 600179 600181 600936 600965 620052 PART OF 84-2041 PART OF 84-2041 748937

4 1 1 1 4 1 1 1 1 4 1 1 1 4 1

BOLT, M10-1.50 X 25 HH SEAL, #10 CAP, FUEL TANK PLUG, 1/4 NPT WASHER, 3/8. BELLEVILLE SCREW, HEX, STANDOFF, 2X #10-32 X .50 FITTING, 90, 1/4 NPT X .184 BARB SENDING UNIT, FUEL LEVEL FUEL TANK NUT, M10-1.50 FLNG FASTENER, PRESS-IN FITTING, STR, 1/4 NPT - 5/16 BARB GASKET SCREW #10-32 X .50 WIRE ASSY - FUEL SENDING UNIT

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

Page 97

PARTS BREAKDOWN ENGINE DIESEL KUBOTA V1505 - FUEL LINES

5

9

3 1

6 8 7

1

9

2

1

4 1

Page 98

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

PARTS BREAKDOWN

Parts List ITEM

PART NUMBER

QTY

1 2 3 4 5 6 7 8 9

3302338 620001 620061 620062 620063 PART OF ENGINE REF. REF. REF.

6 1 1 1 1 -

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

DESCRIPTION

CLAMP, HOSE, .50 HOSE,FUEL, 5/16 ID 12.00 LG, SAE30R7 HOSE,FUEL, 5/16 ID 18.00 LG, SAE30R7 HOSE, FUEL, 5/16 ID 26.00 LG SAE30R7 HOSE, FUEL, 1/8 ID 32.00 LG SAE30R7 FUEL FILTER ASSEMBLY BOLT, M10-1.50 X 25 HH LOCK WASHER, M10 ENGINE, DIESEL

Page 99

PARTS BREAKDOWN ENGINE DIESEL KUBOTA V1505 - THROTTLE SOLENOID

19

2

12

1 8 16

13

5 10 17

4 3 9

15

6

7 11 18

Page 100

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

PARTS BREAKDOWN

Parts List ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

PART NUMBER

11038247 11038353 12040051 3335303 3335358 3335364 3342225 3400089 3400180 3400373 3401071 3401458 600918 600959 711374 711377 713002 713027 REF.

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

QTY

DESCRIPTION

1 1 1 1 1 1 1 4 1 1 1 1 1 2 1 4 4 1 -

BLT-HH M8-125 X 25 STL ZINC BOLT, M10-1.50 X 20 HH NUT, M8-1.25 ESN SOLENOID, THROTTLE BRACKET, THROTTLE SOLENOID PLT, KBA V1505 DSL SOLENOID THROTTLE BALL JOINT, 1/4-28 STD LG WASHER, 1/4 .625 X .281 X .063 NUT, 1/4-28 NUT, LOW HEIGHT 1/4-20 ESN BUSHING, FLNG, .312 ID X .50 OD X .375 LOCK WASHER, M10 BOLT, M8-125 X 35 HH LOCK WASHER, M8 NUT, FIBER INSERT 5/16-18 NUT, FIBER INSERT 1/4-20 SCREW, 1/4-20 X .750 HHC SCREW, 5/16-18 X 1.000 HHM ENGINE, DIESEL

Page 101

PARTS BREAKDOWN ENGINE DIESEL KUBOTA V1505 - ENGINE MOUNT

10 7 8

5 6

9

16 4

15

14 16

11

14 17 1

19

11 13

18

12 3

11 17 19

2 20

Page 102

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

PARTS BREAKDOWN

Parts List ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

PART NUMBER

11038247 12040051 12040069 12310058 3301720 3304040 3305640 3313288 3316969-1 3400194 600212 600333 600881 600882 600899 600925 600945 620081 620082 REF.

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

QTY

6 6 3 1 1 1 1 1 1 1 3 3 1 1 1 3 12 1 12 -

DESCRIPTION

BLT-HH M8-125 X 25 STL ZINC NUT, M8-1.25 ESN NUT, M10-1.50 ESN WASHER, M10 FTG, BRASS ELBOW, 1/8 FEMALE NPT SWITCH, OIL PRESSURE SW 75 FITTING, NIPPLE SWITCH, WATER TEMP SHUTDOWN KBA ENGINE, DSL, KUBOTA V1505-1AAR8 PIPE PLUG, BRASS, 3/8 ISOLATOR, VIBRATION WASHER, SAFETY MOUNT, REAR OUTER DIESEL ENG MOUNT, REAR INNER DIESEL ENG MOUNT, FRONT DIESEL ENG BOLT, M10-1.50 X 60 HH LOCK WASHER, M10 MOUNT, HARNESS BOLT, M10-1.25 X 25 HH ZP FRAME

Page 103

PARTS BREAKDOWN ENGINE DIESEL KUBOTA V1505 - AIR CLEANER

21

2

12 5

11

10

17

14

9

9 6 9 8 4

7 18

15 3

19 13 9 16

1

20

Page 104

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

PARTS BREAKDOWN

Parts List ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

PART NUMBER

11038098 11038254 12040044 12040051 12310041 3300396 3303991 3305640 3312189 3317917 3321143 3322572 3400384 600385 600866 600877 600883 600934 717024 REF. REF.

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

QTY

2 2 2 2 2 1 1 1 4 1 1 1 2 1 1 1 1 2 2 -

DESCRIPTION

BOLT, M6-100 X 20 HH BOLT, M8-125 X 30 HH NUT, M6-1.00 ESN NUT, M8-1.25 ESN WASHER, M8 ADAPTER, 2" 90 INDICATOR, FLTR SERVICE FITTING, NIPPLE CLAMP, HOSE, 2.00 HOUSING, AIR FLTR ELEMENT, FLTR, PRIMARY ELEMENT, FLTR, SAFETY WASHER, 5/16 BELLEVILLE MOUNTING BAND, AIR CLEANER HOSE, DIESEL INTAKE WELDMENT, AIR INTAKE, DIESEL MOUNT, AIR CLEANER, DIESEL NUT, M8-1.25 FLNG BOLT, M8-1.25 X 20 HH COVER FRAME DIESEL ENGINE

Page 105

PARTS BREAKDOWN ENGINE DIESEL KUBOTA V1505 - RADIATOR

3 4

20 13 23

2 13

6

12 19

3

15

14 18

12

16

9 21 8

19

22 26

17 2

24

7 3 13 11

1 3 5

10 25

Page 106

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

PARTS BREAKDOWN

Parts List ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

PART NUMBER

12040069 3300465 3302193 3332643 3332644 3336679-1 3344231 3400087 3400383 3400385 3402005 600198 600363 600820 600867 600875 600884 600959 620064 711380 713001 713044 PART OF 3336679 REF REF. REF.

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

QTY

2 3 4 1 1 1 1 1 4 1 1 2 4 2 1 1 2 2 2 1 4 1 1 -

DESCRIPTION

NUT, M10-1.50 ESN ISOLATOR, VIB CLAMP, HOSE, .75 - 1.25 HOSE, UPPER RAD, DIESEL HOSE, LOWER RAD, DIESEL RADIATOR - OIL COOLER FITTING, RADIATOR WASHER, 3/8 WASHER, 1/4 BELLEVILLE WASHER, 3/8. BELLEVILLE CLAMP, 2" SPACER, SHROUD WASHER, ISOLATOR BOLT, M8-1.25 X 45 HH MOUNT, UPPER SHROUD, DIESEL WELDMENT, FAN SHROUD, DIESEL WASHER, ISOLATOR LOCK WASHER, M8 SEAL, SHROUD NUT, FIBER INSERT 3/8-16 SCREW, 1/4-20 X .625 HHC SCREW, 3/8-16 X 1.500 HHC RADIATOR CAP FRONT ENGINE MOUNT BOLT, ENGINE MOUNT ENGINE, DIESEL

Page 107

PARTS BREAKDOWN ENGINE DIESEL KUBOTA V1505 - RADIATOR OVERFLOW BOTTLE

5 8

4 2

7 3

6

1

Page 108

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

PARTS BREAKDOWN

Parts List ITEM

PART NUMBER

QTY

1 2 3 4 5 6 7 8

3318752 3400384 600934 717024 PART OF 3318752 PART OF 3318752 REF. REF.

1 2 2 2 1 1 -

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

DESCRIPTION

OVERFLOW BOTTLE WASHER, 5/16 BELLEVILLE NUT, M8-1.25 FLNG BOLT, M8-1.25 X 20 HH HOSE,OVERFLOW BRACKET, BOTTLE FAN SHROUD, DIESEL RADIATOR

Page 109

PARTS BREAKDOWN ENGINE DIESEL KUBOTA V1505 - EXHAUST GROUP

10 3 9

2

1

4 9

6

5 7

8

Page 110

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

PARTS BREAKDOWN

Parts List ITEM

1 2 3 4 5 6 7 8 9 10

PART NUMBER

3301641 3400070 3400102 3400385 600885 620203 620205 620207 711328 REF.

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

QTY

DESCRIPTION

3 6 6 1 1 1 1 1 2 -

CLAMP, EXHAUST NUT, 5/16-15 HEX LOCK WASHER, 5/16 HS MED WASHER, 3/8. BELLEVILLE HEAT SHIELD, DIESEL EXHAUST HANGER, UPPER FRONT EXHAUST ISOLATOR WELDMENT, EXHAUST PIPE, DIESEL NUT, HEX 3/8-16 DIESEL ENGINE

Page 111

PARTS BREAKDOWN ENGINE DIESEL KUBOTA V1505 - ALTERNATOR, WATER PUMP, FAN, AND OIL PAN

Page 112

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

PARTS BREAKDOWN

KUBOTA V1505 SUB ASSEMBLY BOM ITEM

PART NO.

REQ'D DESCRIPTION

1

3336919

1

COVER-THERMOSTAT KUBOTA V1505

2

3350446

1

THERMOSTAT-KUBOTA V1505 & V2203

3

3336918

1

GASKET-THERMOSTAT KUBOTA V1505

4

3341070

1

SENDER-TEMPERATURE 12V KUBOTA V1505

5

3336939

1

HOUSING-THERMOSTAT KUBOTA V1505

6

3336915

1

GASKET-WATER FLANGE KUBOTA V1505

7

3336947

1

PLUG-THERMOSTAT HSG KUBOTA V1505

8

3336931

1

PIPE-WATER RETURN THERMOSTAT HSG

9

3336946

1

PIPE-WATER KUBOTA V1505

10

3330793

1

GASKET - KUBOTA V1505 WATER PUMP

11

3330792

1

PUMP - WATER, KUBOTA V1505

12

3336932

1

PIPE-WATER PUMP KUBOTA V1505

13

3329875

1

ALTERNATOR-KUBOTA V1505

14

3336067

1

STAY-DYNAMO

15

3331935

1

COVER-BELT

16

3330210

1

FAN - KUBOTA V1505 ENGINE (SP) 1

17

3336933

1

SPACER-FAN 10MM KUBOTA V1505

18

3336937

1

BOLT-PULLEY KUBOTA V1505

19

3336934

1

PULLEY-ENGINE KUBOTA V1505

20

3329867

1

BELT-KUBOTA V1505V

21

3336920

1

PAN-OIL KUBOTA V1505

22

3336936

1

GASKET-DRAIN PLUG KUBOTA V1505

23

3331586

1

PLUG-DRAIN

24

3333377

1

GASKET-DAIN PLUG

25

3337571

1

SEAL OIL KUBOTA V1505

26

3336921

1

PLUG-OIL PAN KUBOTA V1505

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

Page 113

PARTS BREAKDOWN ENGINE DIESEL KUBOTA V1505 - FLYWHEEL, STARTER, HEAD COVER, AND EXHAUST

Page 114

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

PARTS BREAKDOWN

GASKET MOUNT ASSEMBLY ITEM

PART NO.

REQ'D DESCRIPTION

1

3334041

1

MANIFOLD-EXHAUST KUBOTA V1505

2

3333964

1

GASKET-EX-MANIFOLD KUBOTA V1505

3

3334278

1

GASKET - VALVE COVER KUBOTA V1505

4

3336910

1

COVER-CYLHEAD KUBOTA V1505

5

3337572

4

GASKET KUBOTA V1505

6

3336916

4

NUT-CYLHEAD COVER KUBOTA V1505

7

3337573

1

O-RING KUBOTA V1505

8

3336926

1

PLUG-OIL FILLER KUBOTA V1505

9

3337574

1

COVER, BREATHER KUBOTA V1505

10

3337575

1

VALVE BREATHER KUBOTA V1505

11

3337576

1

TUBE BREATHER KUBOTA V1505

12

3336911

1

MANIFOLD-INLET KUBOTA 1505

13

3337577

1

GASKET INTAKE MANIFOLD KUBOTA V1505

14

3336935

1

COMP-FLYWHEEL KUBOTA V1505

15

3329956

1

COUPLING-KUBOTA DIESEL V1505/D905

16

3329957

1

BELL HOUSING KUBOTA V1505 DIESEL

17

3336938

6

BOLT-FLYWHEEL KUBOTA V1505

18

3339628

1

ASSY-COCK DRAIN V1505

19

3324129

1

FILTER - OIL, 1505/905 KUBOTA DIE

20

3330402

1

STARTER - KUBOTA V1505, 12V

21

3301720

1

FTG-90 EL 1/8 FPT

22

3341069

1

SENDER-OIL PRESSURE 12V

23

3305640

1

FTG-NIPPLE 1/8BPT-1/8NPT BRASS

24

3336917

1

PLATE-REAR END V1505

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

Page 115

PARTS BREAKDOWN ENGINE DIESEL KUBOTA V1505 - FUEL SYSTEM AND SPEED CONTROL

Page 116

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

PARTS BREAKDOWN

ENGINE PAN, HYDRAULIC HOSE RETAINER & LATCH ITEM

PART NO.

1

3330106

REQ'D DESCRIPTION 4

INJECTOR-KUBOTA V1505 DIESEL

2

3333567

1

FUEL LINE-KBA 1505 LEAK OFF LINE

3

3334998

1

PIPE INJECTION-KUBOTA V1505

4

3334997

1

PIPE INJECTION-KUBOTA V1505

5

3334996

1

PIPE INJECTION-KUBOTA V1505

6

3334995

1

PIPE INJECTION-KUBOTA V1505

7

3330693

1

KUBOTA 1505-FUEL PUMP GASKET

8

3330692

1

PUMP - FUEL, KUBOTA V1505 DIESEL

9

3336924

1

GASKET-CONTROL PLATE KUBOTA V1505

10

3336943

1

PLATE-SPEED CONTROL KUBOTA V1505

11

3336944

3

BOLT-ADJUSTING SPEED CONTROL KUBO

12

3336976

3

HUT-HEX JAM 6MM

13

3336948

1

SHAFT-LEVER STOP SPEED CONTROL KU

14

3336942

2

LEVER-SPEED CONTROL KUBOTA V1505

15

3336945

1

LEVER-ENGINE STOP KUBOTA V1505

16

3336969

2

WASHER-PLAIN 15MM OD X 6MM ID X 1

17

3336970

2

NUT-HEX LOCK 6MM

18

3336941

1

LEVER-SPEED CONTROL KUBOTA V1505

19

3336949

1

LEVER-GOVERNOR KUBOTA V1505

20

3305882

1

MOUNT, FUEL FILTER KUBOTA PNTD

21

3303324

1

FILTER - FUEL KUBOTA DSL (SP)

22

3400293

5

SCR-HEX 10MMX1.25PX20MM ZP

23

3401458

5

WSH-LOCK, 10 MM ZP

24

3336912

1

BRACKET-FUEL FILTER KUBOTA V1505

25

3400390

1

NUT-FLANGE LOCK 5/16-18

26

3350331

1

MOUNT-THROTTLE KBA 1505 DSL

27

3400384

1

WASHER CONICAL SPRING 5/16

28

3400034

1

SCR-HEX,5/16-18X1.25 ZP

29

3330795

4

GLOW PLUG KUBOTA V1505

30

3337578

1

CORD GLOW PLUG KUBOTA V1505

31

3336927

1

PLUG-ENGINE KUBOTA V1505

32

3334549

1

KIT-SOLENOID FUEL SHUT-OFF W/ JUMPER

33

3336925

1

COVER HYDRAULIC PUMP-ENGINE KUBOTA V1505

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

Page 117

PARTS BREAKDOWN ENGINE DIESEL KUBOTA V1505 - FUSE BOX DETAILS

Page 118

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

PARTS BREAKDOWN ENGINE KUBOTA V1505 DIESEL - FUSE BOX DETAILS ITEM

PART NO.

1

3335664

REQ'D DESCRIPTION 1

KIT-PANEL EPS3901X-V1505 W/WIRING HARNESS (Includes Items 8-11)

2

3336073

1

WELD- FUSE BOX

3

3336077

1

PLT-COVER FUSE BOX

4

3336079

1

FTG-CONDUIT 1” FLEX CONNECTOR

5

3400095

4

WASHER-FLAT #10

6

3400172

4

NUT-HEX JAM #10-32 ES

7

3500246

8

3334051

1

BREAKER-40 AMP V1505 DIESEL

9

3334052

1

BREAKER-30 AMP V1505 DIESEL

10

3335329

2

FUSE - 10 AMP V1505

11

3344053

2

RELAY-SPDT V1505 DIESEL

12

3342910

2

BOOT-INSULATOR-RED FOR CIRCUIT BREAKER

2.375’ GASKET-OPEN CELL, 1/8x3/4

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

Page 119

PARTS BREAKDOWN ENGINE DIESEL KUBOTA V1505 - BLOCK AND FREEZE PLUGS

Page 120

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

PARTS BREAKDOWN

ENGINE GM 1.6L - ENGINE COMPONENT BREAKDOWN ILLUSTRATION 1 (CONTINUED) ITEM

PART NO.

1

3337579

REQ'D DESCRIPTION 5

CAP SEALING KUBOTA V1505

2

3337580

1

CAP SEALING KUBOTA V1505

3

3337581

1

PLUG EXPANSION KUBOTA V1505

4

3337582

2

PLUG EXPANSION KUBOTA V1505

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

Page 121

PARTS BREAKDOWN ENGINE DIESEL KUBOTA V1505 - HEAD

Page 122

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

PARTS BREAKDOWN

ENGINE GM 1.6L - ENGINE COMPONENT BREAKDOWN ILLUSTRATION 2 (CONTINUED) ITEM

PART NO.

1

3337583

REQ'D DESCRIPTION 14

BOLT CYCLINDER HEAD KUBOTA V1505

2

3337584

4

GUIDE INLET VALVE KUBOTA V1505

3

3337585

4

GUIDE EXHAUST VALVE KUBOTA V1505

4

3337586

4

BOLT CYCLINDER HEAD KUBOTA V1505

5

3337587

1

CAP SEALING KUBOTA V1505

6

3337588

1

GASKET CYCLINDER HEAD KUBOTA V1505

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

Page 123

PARTS BREAKDOWN ENGINE DIESEL KUBOTA V1505 - MAIN BEARING CASE

Page 124

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

PARTS BREAKDOWN

ENGINE GM 1.6L - ENGINE COMPONENT BREAKDOWN ILLUSTRATION 2 (CONTINUED) ITEM

PART NO.

REQ'D DESCRIPTION

1

3337589

1

SEAL OIL KUBOTA V1505

2

3337590

1

ASSY BEARING CASE WHEEL KUBOTA V1505

3

3337591

1

ASSY BEARING CASE MAIN KUBOTA V1505

4

3337592

1

ASSY BEARING CASE MAIN KUBOTA V1505

5

3337593

1

ASSY BEARING CASE MAIN KUBOTA V1505

6

3337594

4

BOLT BEARING CASE KUBOTA V1505

7

3337595

3

BOLT BEARING CASE KUBOTA V1505

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

Page 125

PARTS BREAKDOWN ENGINE DIESEL KUBOTA V1505 - CAMSHAFT AND IDLE GEAR SHAFT

Page 126

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

PARTS BREAKDOWN

ENGINE GM 1.6L - ENGINE COMPONENT BREAKDOWN ILLUSTRATION 2 (CONTINUED) ITEM

PART NO.

1

3337596

REQ'D DESCRIPTION 1

GEAR CAM KUBOTA V1505

2

3337597

8

TAPPET KUBOTA V1505

3

3337598

8

PUSH ROD KUBOTA V1505

4

3337599

1

ASSY CAM SHAFT KUBOTA V1505

5

3337600

1

COMP GEAR IDLER KUBOTA V1505

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

Page 127

PARTS BREAKDOWN ENGINE DIESEL KUBOTA V1505 - PISTON AND CRANKSHAFT

Page 128

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

PARTS BREAKDOWN ENGINE GM 1.6L - ENGINE COMPONENT BREAKDOWN ILLUSTRATION 2 (CONTINUED) ITEM

PART NO.

REQ'D DESCRIPTION

3337601

4

ASSY PISTON RING STD KUBOTA V1505

3337602

4

ASSY PISTON RING +0.50MM KUBOTA V1505

3337603

4

PISTON STD KUBOTA V1505

3337604

4

PISTON +0.50MM KUBOTA V1505

3

3337605

4

ASSY ROD CONNECTING KUBOTA V1505

4

3337606

1

COMP CRANKSHAFT KUBOTA V1505

3337607

1

METAL CRANKSHAFT STD KUBOTA V1505

3337608

1

METAL CRANKSHAFT +0.20MM KUBOTA V1505

3337609

1

METAL CRANKSHAFT +0.40MM KUBOTA V1505

3337610

3

METAL CRANKSHAFT STD KUBOTA V1505

3337611

3

METAL CRANKSHAFT +0.20MM KUBOTA V1505

3337612

3

METAL CRANKSHAFT +0.40MM KUBOTA V1505

3337613

1

METAL CRANKSHAFT STD KUBOTA V1505

3337614

1

METAL CRANKSHAFT +0.20MM KUBOTA V1505

3337615

1

METAL CRANKSHAFT +0.40MM KUBOTA V1505

1 2

5

6

7

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

Page 129

PARTS BREAKDOWN ENGINE GM 1.6L LPG - ENGINE MOUNT

12 14

7

9 8

6

10 21 5 16

20 19

21

22

15

2

13 11 17 18

1

4

17

23

3 Page 130

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

PARTS BREAKDOWN

Parts List ITEM

PART NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

11038247 11038346 12040051 12040069 12310058 3332826 3342304_35_degree 3343611 3343623 3343634 3400021 3400027 3400098 3400101 600210 600211 600212 600333 600832 600833 600925 600945 REF.

6 4 6 3 1 1 1 1 1 1 2 3 2 3 1 1 3 3 1 1 3 4 -

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

DESCRIPTION

BLT-HH M8-125 X 25 STL ZINC BOLT, M10-1.50 X 25 HH NUT, M8-1.25 ESN NUT, M10-1.50 ESN WASHER, M10 ENGINE, GM 1.6 FAN, GM_1.6L , PUSHER, 35-DEGREE FAN-1.6 GM PULLEY (SP) SPACER, GM_1.6L FAN, PUSHER BELT-1.6 GM FANPOLY 6-V 39" SCREW, 1/2-13 X 1.25 HH SCREW, 3/8-16 X 1.75 GRD5 LOCK WASHER, 1/2 HS MED LOCK WASHER, 3/8 HS MED MOUNT, REAR ENGINE MOUNT, FRONT ENGINE ISOLATOR, VIBRATION WASHER, SAFETY FITTING, 90, ENGINE OIL DRAIN FITTING, CAP BOLT, M10-1.50 X 60 HH LOCK WASHER, M10 FRAME

Page 131

PARTS BREAKDOWN ENGINE GM 1.6L LPG - AIR CLEANER

5 6

1

7

3

8

13

7 15

11

7

20

9 10 2

4 18

14

7

12

16 17

19

Page 132

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

PARTS BREAKDOWN

Parts List ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

PART NUMBER

11038254 12040051 12310041 3300535 3303991 3305640 3312189 3317917 3321143 3322572 600385 600463 600580 600811 600873 600961 620032 PART OF ENGINE REF. REF.

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

QTY

DESCRIPTION

2 2 2 1 1 1 4 1 1 1 1 1 1 2 1 2 2 1 -

BOLT, M8-125 X 30 HH NUT, M8-1.25 ESN WASHER, M8 CLAMP, HOSE, .50 INDICATOR, FLTR SERVICE FITTING, NIPPLE CLAMP, HOSE, 2.00 HOUSING, AIR FLTR ELEMENT, FLTR, PRIMARY ELEMENT, FLTR, SAFETY MOUNTING BAND, AIR CLEANER MOUNT, AIR FLTR HOSE, 2.00 X 2.50 SPACER, .50 B .75 OD .33 T WELDMENT, INTAKE TUBE, LPG LOCK WASHER, M12 BOLT, M12-1.75 X 70 HH HOSE, PCV ENGINE COBRA AIR INTAKE

1

Page 133

PARTS BREAKDOWN

ENGINE GM 1.6L GAS - ENGINE MOUNT 6

16

13

6

15

8

10 9 7 11 23 5 18

22 21

23

24 2

17 14 12

19 20 4

1 19

25

3 Page 134

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

PARTS BREAKDOWN

Parts List ITEM

PART NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

11038247 11038346 12040051 12040069 12310058 3302193 3343324 3342304_35_degree 3343611 3343623 3343634 3400021 3400027 3400098 3400101 3500656 600210 600211 600212 600333 600832 600833 600925 600945 REF.

6 4 6 3 1 2 1 1 1 1 1 2 3 2 3 1 1 1 3 3 1 1 3 4 -

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

DESCRIPTION

BLT-HH M8-125 X 25 STL ZINC BOLT, M10-1.50 X 25 HH NUT, M8-1.25 ESN NUT, M10-1.50 ESN WASHER, M10 CLAMP, HOSE, .75 - 1.25 ENGINE, GM 1.6 FAN, GM_1.6L , PUSHER, 35-DEGREE FAN-1.6 GM PULLEY (SP) SPACER, GM_1.6L FAN, PUSHER BELT-1.6 GM FANPOLY 6-V 39" SCREW, 1/2-13 X 1.25 HH SCREW, 3/8-16 X 1.75 GRD5 LOCK WASHER, 1/2 HS MED LOCK WASHER, 3/8 HS MED HOSE, WATER, .75 ID MOUNT, REAR ENGINE MOUNT, FRONT ENGINE ISOLATOR, VIBRATION WASHER, SAFETY FITTING, 90, ENGINE OIL DRAIN FITTING, CAP BOLT, M10-1.50 X 60 HH LOCK WASHER, M10 FRAME

Page 135

PARTS BREAKDOWN

16

ENGINE GM 1.6L GAS - FUEL TANK

9

8 3

13

4

15

5 14

2 10

2 1 6 11

7

12 Page 136

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

PARTS BREAKDOWN

Parts List ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

PART NUMBER 11038346 3300526 3337019 3343413 3400256 3400385 3401445 3401579 600179 600181 600505 600936 600965 620052 PART OF 84-2041 PART OF 84-2041 748937

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

QTY 4 2 1 1 1 4 1 1 1 1 1 4 1 1 1 4 1

DESCRIPTION BOLT, M10-1.50 X 25 HH BUMPER, .25 ID .125 T SEAL, #10 CAP, FUEL TANK PLUG, 1/4 NPT WASHER, 3/8. BELLEVILLE FITTING, 90, 1/4 NPT X 5/16 BARB SCREW, HEX, STANDOFF, 2X #10-32 X .50 SENDING UNIT, FUEL LEVEL FUEL TANK OVERFLOW PLT NUT, M10-1.50 FLNG FASTENER, PRESS-IN FITTING, STR, 1/4 NPT - 5/16 BARB GASKET SCREW #10-32 X .50 WIRE ASSY - FUEL SENDING UNIT

Page 137

PARTS BREAKDOWN ENGINE GM 1.6L GAS - FUEL COMPONENTS 14

15 23

14 5

19

4

4 5

22

13

1

9

18 3

8

16

7

4

2

5

5

4 20

4 5

9

5

11

12 4

5

17 3

4

6

21 4

5 2

10

4 11

Page 138

20

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

PARTS BREAKDOWN

Parts List ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

PART NUMBER

11038247 12040044 12040051 3302338 3342207 3342209 3343082 3343536 3343539 3343617 3401088 3401089 3401090 600151 600213 600913 600940 600953 620001 620002 620003 620004 717024

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

QTY

DESCRIPTION

2 3 6 10 8 1 1 1 4 1 2 1 1 2 1 1 4 2 1 2 1 1 4

BLT-HH M8-125 X 25 STL ZINC NUT, M6-1.00 ESN NUT, M8-1.25 ESN CLAMP, HOSE, .50 FITTING, ADAPTER, FUEL FILTER, FUEL CLAMP, HOSE PUMP, FUEL CLAMP, 2" MANIFOLD, FUEL PRESS/TEMP FTG-ADAPTER, FUEL 1/2-20 W/O-RING FTG-ADAPTER, FUEL 3/8-24 W/O-RING FITTING & GASKET FOR FUEL PUMP GROMMET, .63 ID .88 OD .25 T MOUNT, FUEL FILTER BOLT, M6-100 X 20 HH SS WASHER, M8 FENDER BOLT, M6-1.00 X 50 HH HOSE,FUEL, 5/16 ID X 12.00 LG, SAE30R7 HOSE,FUEL, 5/16 ID X 10.00 LG, SAE30R7 HOSE,FUEL, 5/16 ID X 17.00 LG, SAE30R7 HOSE,FUEL, 5/16 ID X 36.00 LG, SAE30R7 BOLT, M8-1.25 X 20 HH

Page 139

PARTS BREAKDOWN

ENGINE GM 1.6L GAS - INSTRUMENT PANEL

600636

26 24 25

2

31

17

17 17 17

4

21

19

18

30

9 10

6

5

22

3

11 27

10 11 20 14 15

7

29 28 23 12 16

16

8

12 23

13

1

Page 140

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

PARTS BREAKDOWN

Parts List ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

PART NUMBER

12040044 3300382 3300441 3301669 3316100 3323529 3335114 3336094 3342703 3342705 3344038 3400384 600474 600560-1 600912 600934 620069-1 620070-1 715922 715934 715936 715937 717024 PART OF 3300382 PART OF 3300382 PART OF 3300382 PART OF 3300441 PART OF 3316100 PART OF 3316100 PART OF LED REF. 3301345-1 748936

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

QTY

4 1 1 1 1 3 1 1 1 2 2 4 1 1 4 4 4 1 1 1 1 1 4 2 2 1 1 1 1 5 1 1

DESCRIPTION

NUT, M6-1.00 ESN GAUGE, FUEL SWITCH, MOMENTARY COVER, HOLE KEYSWITCH COVER SWITCH, MOMENTARY HOUR METER SWITCH, 3-POSITION SWITCH, DPST SWITCH CAP WASHER, 5/16 BELLEVILLE WELDMENT, CONSOLE PLATE, WEAR BOLT, M6-1.00 X 16 AHCS NUT, M8-1.25 FLNG LIGHT ASSY, INDICATOR RED - LED LIGHT ASSY, INDICATOR AMBER - LED DECAL, VALVE, ATLAS DECAL, BROOMS, ATLAS DECAL, WARNING LIGHTS, ATLAS DECAL, ENGINE, ATLAS BOLT, M8-1.25 X 20 HH LOCKWASHER, EXT #8 NUT, #8-32 RETAINER, GAUGE CAP, HORN SWITCH NUT, KEYSWITCH KEY SEAL FOR LED INDICATOR LIGHT FRAME WIRE ASSY, FUEL GAUGE LIGHT HARNESS, FUEL GAUGE

Page 141

PARTS BREAKDOWN ENGINE GM 1.6L LPG AND GAS - RADIATOR

22

23

15 13

6 2

12 15

19

3

12

1

9

11

20

24

4 17

19 3 7

14 10

3

21 18

5 2 3

8 3 15 20 16

Page 142

25

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

PARTS BREAKDOWN

Parts List ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

PART NUMBER

11038346 3300465 3302193 3303255 3336081 3336679-1 3341793 3344231 3400087 3400383 3400385 600198 600199 600200 600363 600510 600812 620030 620064 711380 713001 713044 PART OF 3336679 REF REF.

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

QTY

2 3 5 1 1 1 1 1 1 4 2 2 1 1 4 1 1 2 2 3 4 1 1 1 -

DESCRIPTION

BOLT, M10-1.50 X 25 HH ISOLATOR, VIB CLAMP, HOSE, .75 - 1.25 CLAMP, HOSE, .88 - 1.38 TEE. BARB RADIATOR - OIL COOLER HOSE, ENG OUTLET FITTING, RADIATOR WASHER, 3/8 WASHER, 1/4 BELLEVILLE WASHER, 3/8. BELLEVILLE SPACER, SHROUD SUPPORT, RADIATOR WELDMENT, SHROUD, 1.6 GM WASHER, ISOLATOR RADIATOR HOSE, LOWER HOSE, RADIATOR, UPPER, ATLAS WASHER, TAPPED SEAL, SHROUD NUT, FIBER INSERT 3/8-16 SCREW, 1/4-20 X .625 HHC SCREW, 3/8-16 X 1.500 HHC RADIATOR CAP PLUG MOUNT, FRONT ENGINE

Page 143

PARTS BREAKDOWN ENGINE GM 1.6L LPG AND GAS - RADIATOR OVERFLOW BOTTLE

9

5 2 6

4 3

8

7

1

Page 144

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

PARTS BREAKDOWN

Parts List ITEM

PART NUMBER

QTY

1 2 3 4 5 6 7 8 9

3318752 3400384 600581 600934 717024 PART OF 3318752 PART OF 3318752 REF. REF.

1 2 1 2 2 1 1 -

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

DESCRIPTION

OVERFLOW BOTTLE KIT WASHER, 5/16 BELLEVILLE CLAMP, WIRE CLIP NUT, M8-1.25 FLNG BOLT, M8-1.25 X 20 HH HOSE,OVERFLOW BRACKET, BOTTLE SHROUD, RADIATOR RADIATOR

Page 145

PARTS BREAKDOWN ENGINE GM 1.6L LPG AND GAS - EXHAUST GROUP

600670

31

20 11 30

30 11

16 29

20

12 6

29

14 13

4

10

25 21

27

19

15

21

2 23

8

7

18 5

9

22 1

28 5

14

29 3

12 29 17

26

2

27 3 14

REV C Page 146

24

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

PARTS BREAKDOWN

Parts List ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

PART NUMBER

11038353 11038395 12022067 3301640 3333656 3343069 3343630 3350056 3400102 3400291 3400384 3400385 3401051 3401458 600495 600497 600501 600503 600504 600805-1 600934 600945 620197 620199 620203 620204 620205 711319 711328 717024 REF

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

QTY

1 4 4 1 2 1 1 1 2 2 4 2 2 6 1 1 1 1 1 2 4 1 1 1 1 1 2 2 4 4 -

DESCRIPTION

BOLT, M10-1.50 X 20 HH BOLT, M10-1.50 X 40 HH NUT, M10-1.50 HEX CLAMP, 1.75 GASKET, EXHAUST GASKET, EXHAUST RING O2 SENSOR MUFFLER - CONVERTER LOCK WASHER, 5/16 HS MED BOLT, M8-1.25 X 16 HH WASHER, 5/16 BELLEVILLE WASHER, 3/8. BELLEVILLE BOLT, M10-1.50 X 30 HH LOCK WASHER, M10 EXHAUST PIPE HEAT SHIELD WELDMENT, TAILPIPE HEAT SHIELD BRACKET, HEAT SHIELD ASSEMBLY, SHIELD MNT NUT, M8-1.25 FLNG LOCK WASHER, M10 WELDMENT, EXHAUST HANGER, FRONT WELDMENT, EXHAUST HANGER, REAR EXHAUST HANGER, UPPER FRONT EXHAUST HANGER, UPPER REAR EXHAUST ISOLATOR NUT, HEX 5/16-18 NUT, HEX 3/8-16 BOLT, M8-1.25 X 20 HH ENGINE

Page 147

PARTS BREAKDOWN ENGINE GM 1.6L LPG - OIL FILTER, PLUG WIRES & WATER PUMP

Page 148

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

PARTS BREAKDOWN

ENGINE GM 1.6L LPG - OIL FILTER, PLUG WIRES & WATER PUMP ITEM

PART NO.

REQ'D DESCRIPTION

1

3342078

1

ADAPTER-1.6L GM OIL SENDER

5

3341069

1

SENDER-OIL PRESSURE 12V

8

3343864

1

SHIELD EXHAUST MANIFOLD

12

3343657

1

MANIFOLD-GM 1.6L EXHAUST

13

3342410

1

WIRE-SPLG #1CYL GM 1.6L

14

3342354

1

COVER-CM/SHF HSG GM 1.6L

19

3342201

1

FILTER-OIL (AC-DELCO)

21

3342356

1

GASKET-CAM/SHAFT HSG COVER GM 1.6L

22

3343656

1

FRONT COVER FOR TIMING BELT GM 1.6L

23

3342385

1

BELT-TMG (111 TEETH) GM 1.6L (Behind Cover Not Shown On Drawing)

24

3343668

1

WATER PUMP GM 1.6 Kit (Behind Cover Not Shown On Drawing)

25

3342411

1

WIRE-SPLG #2CYL GM 1.6L

26

3342412

1

WIRE-SPLG #3CYL GM 1.6L

27

3342413

1

WIRE-SPLG #4CYL GM 1.6L

28

3343660

1

CYLINDER HEAD-GM 1.6L

29

3342365

1

GASKET KIT FOR GM 1.6L CYLINDER HEAD

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

Page 149

PARTS BREAKDOWN ENGINE GM 1.6L LPG - FAN, ALTERNATOR BELT & STARTER

Page 150

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

PARTS BREAKDOWN

ENGINE GM 1.6L LPG - FAN, ALTERNATOR BELT & STARTER ITEM

PART NO.

REQ'D DESCRIPTION

2

3343866

1

BOX-FUSE, 1.6 TIER 2

3

3343627

1

THROTTLE BODY-GM 1.6L BOSCH 40 (See Fuel System)

4

3343865

1

BRACKET-FUSE BOX, 1.6 TIER 2

6

3343633

1

ALTERNATOR-GM 1.6L 7SI (DF SUR-BELT)

7

3343611

1

PULLEY FOR FAN-GM 1.6L

9

3343645

1

KIT-GM 1.6L INTAKE MANIFOLD

10

3343662

1

PAN-GM 1.6L OIL

11

3342333

1

STARTER-(2.041) GM 1.6L Before Engine SN1P6L13151 and Earlier

11

3336742

1

STARTER After Engine SN1P6L13151 and Later

15

3342304

1

FAN-PUSHER 16" GM 1.6L

16

3343623

1

SPACER-GM 1.6L FAN PUSHER .85"

17

3339848

1

REGULATOR/EPR (See Fuel System)

20

3343634

1

BELT-GM 1.6L FAN POLY-6V 39"

22

3343656

1

GM 1.6L TIMING BELT FRONT

30

3342317

1

PULLEY-CR/SHF GM 1.6L

33

3339844

1

BRACKET, EPR

-

3343519

1

ECU-GM1.6L, LP TIER 2 (NOT SHOWN)

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

Page 151

PARTS BREAKDOWN ENGINE GM 1.6L - LPG FUEL SYSTEM T2

Page 152

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

PARTS BREAKDOWN

ENGINE GM 1.6L - LPG FUEL SYSTEM T2 ITEM

PART NO.

REQ'D DESCRIPTION

1

3339831

1

PLUG-M16 INTAKE MANIFOLD GM T2

2

3339843

3

CLAMP-WORM DRIVE (1/2" WIDTH) HOSE CLAMP (SAE 10) 9/16

3

3339844

1

*INTENTIONAL NUMBER SKIP*

4

3339845

1

LOOM-SPLIT 1" GM T2

5

3339832

1

HOSE-VACUUM 7/32" GM T2

6

3339846

1

GASKET-ADAPTER GM T2

7

3339833

2

CLAMP-WORM DRIVE (1/2" WIDTH) HOSE CLAMP (SAE 12) 11/16

8

3339847

1

NIPPLE-1/4 NPT X 1-3/8 HEX GM T2

9

3339822

1

THROTTLE BODY-40MM GM T2

10

3339834

1

GASKET-4 BOLT, TB GM T2

11

3339848

1

HOSE-FUEL 3/8 DIA. GM T2

12

3339849

1

VALVE-LOCK-OFF GM T2

13

3339835

1

FTG-VAC M16-1.5-6H GM T2

14

3339850

1

ADAPTER- GM T2

15

3339851

1

O-RING-MXR ADPTR 40MM/100 GM T2

16

3343629

1

SENSOR,02 @ MANIFOLD

17

3339852

2

FTG-KIT, EPR GM T2

18

3339853

1

CLAMP-5/8, HOSE (SPRING TYPE) GM T2

19

3343630

1

SENSOR,02 POST CAT

20

3339854

1

BRKT-WELDMENT, REGULATOR MOUNT GM T2

21

3339855

1

CLAMP-3/4, HOSE (SPRING TYPE) GM T2

22

3339856

1

HOSE-MOLDED FUEL GM T2

23

3339857

1

HOSE-MOLDED FUEL GM T2 #2

24

3339858

1

REGULATOR-ELECT PRESS 2007 UL GM T2

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

Page 153

PARTS BREAKDOWN ENGINE GM 1.6L - LPG FUEL SYSTEM T2 (CONTINUED)

Page 154

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

PARTS BREAKDOWN

ENGINE GM 1.6L - LPG FUEL SYSTEM T2 (CONTINUED) ITEM

PART NO.

REQ'D DESCRIPTION

25

3339859

1

PLUG-1/8NPT X 3/16 INTERN HEX GM T2

26

3339860

1

FTG-1/4NPT X 1/4-18 CONNECTOR GM T2

27

3339836

1

SENSOR-T MAP GM T2

28

3339861

2

ISOLATOR-EPR GM T2

29

3339862

1

SEAL-QUAD MXR ADPTR 40MM/100 GM T2

30

3339837

1

GASKET-INTAKE MANIFOLD/ADAPTER GM T2

31

3339838

1

ADAPTER-INTAKE/THROTTLE BODY GM T2

32

3339839

1

HOSE-BREATHER GM T2

33

3339840

4

BOLT-M6 X 1.0 X 25, SKT HD BOLT, GR 12.9 V GM T2

34

3339841

1

BOLT-1/4-20 X 3/4 HX HD BOLT GR5 GM T2

35

3339863

1

BOLT-M8 X 1.25 X 15 HX HD BOLT GR 8.8 GM T2

36

3339864

1

NUT-M8 X 1.25 , HX NUT FLANGED GM T2

37

3339865

1

BOLT-3/8-16 X 3/4 HX HD BOLT, GR 5 GM T2

38

3339866

1

WASHER-5/16 FLAT WASHER (HARDENED) GM T2

39

3339842

1

WASHER-1/4 FLAT WASHER (HARDENED) GM T2

40

3339867

1

WASHER-3/8 FLAT WASHER (HARDENED GRL9)BOLT-M6 X 1/0 X 70

41

3339868

4

BOLT-M6 X 1.0 X 70, SKT HD BOLT GM T2

42

3339869

4

BOLT-M5-0.8 X 35 SKT HD BOLT GM T2

43

3339870

1

MIXER-CERTIFIED GM T2

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

Page 155

PARTS BREAKDOWN ENGINE GM 1.6L - GASOLINE FUEL SYSTEM T2

Page 156

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

PARTS BREAKDOWN

ENGINE GM 1.6L - GASOLINE FUEL SYSTEM T2 ITEM

PART NO.

REQ'D DESCRIPTION

1

3339821

1

PLUG-M16 INTAKE MANIFOLD GM T2

2

3339825

1

HOSE-VACUUM 7/32" GM T2

3

3339827

1

CLAMP-WORM DRIVE 1/2" WIDTH HOSE CLAMP (SAE 12) 11/16 TO 1-1/4

4

3339828

2

CLAMP-2.25" GM T2

5

3339830

1

THROTTLE BODY-40MM GM T2

6

3339831

1

KET-4 BOLT, TB GM T2

7

3339834

1

FTG-VAC M16-1.5-6H GM T2

8

3342209

1

FUEL FILTER

9

3343536

1

FUEL PUMP

10

3339835

1

FTG-FITTING & KET FOR FUEL PUMP GM T2

11

3339837

1

MANIFOLD-FUEL TEMP/RETURN GM T2

12

3339839

2

FTG-(-6) STOR 5/16 SAE J2044 GM T2

13

3339840

1

FTG-(-3) STOR 5-16 SAE J2044 GM T2

14

3343629

1

SENSOR O2 @ MANIFOLD

15

3339843

1

RAIL-FUEL GM T2

16

3343630

1

SENSOR O2 POST CAT

17

3339849

2

BOLT-ECIAL FUEL RAIL GM T2

18

3339852

1

SENSOR-T MAP GM T2

19

3339855

1

LABEL-UL RECOGNIZED FOR PART 32501263 GM T2

20

3339856

1

KET-INTAKE MANIFOLD/ADAPTER GM T2

21

3339857

1

ADAPTER-INTAKE/THROTTLE BODY GM T2

22

3339858

1

HOSE-BREATHER GM T2

23

3339859

4

BOLT-M6 X 1.0 X 25, SKT HD BOLT, GR 12.9 V GM T2

24

3339860

1

BOLT-1/4-20 X 3/4 HX HD BOLT GR5 GM T2

25

3339865

4

WASHER-1/4 FLAT WASHER (HARDENED) GM T2

26

3339867

4

SCR-M6 X 1.0 X 45 SKT HD GM T2

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

Page 157

PARTS BREAKDOWN ENGINE GM 1.6L - ENGINE COMPONENT BREAKDOWN ILLUSTRATION 1

Page 158

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

PARTS BREAKDOWN DRIVE MOTOR STEERING CYLINDER AND FORK ITEM

PART NO.

REQ'D DESCRIPTION

1

3338733

4

RING KIT, PISTION (STD)

2

3338734

1

PISTON WFPIN (STD) (INELS 1,5,6)

3

3338735

1

BEARING KIT, CONNECTING ROD (STD)

5

3338736

1

ROD, CONNECTING (ALSO PART OF 2)

6

3338737

8

BOLT, CONNECTING ROD (ALSO PART OF 2)

7

3342317

1

PULLEY, CRANKSHAFT

8

3338738

1

WASHER, CRANKSHAFT PULLEY

9

3338739

1

BOLT, CRANKSHAFT PULLEY

13

3338740

1

DIPSTICK

14

3338741

1

TUBE, DIPSTICK

16

3338742

AR

17

3338743

6

20

3338744

AR

21

3338745

1

ENGINE, SERVICE

22

3343659

1

SEAL, CRANKSHAFT REAR OIL

23

3338746

10

BOLT, CRANKSHAFT BEARING CAP

24

3338747

5

BOLT, OIL PUMP COVER (ALSO PART OF 106)

25

3338748

1

COVER, OIL PUMP (ALSO PART OF 106)

26

3338749

1

GEAR, OIL PUMP DRIVE (ALSO PART OF 106)

27

3337397

1

GEAR, OIL PUMP DRIVE (ALSO PART OF 106)

28

3342329

1

SEAL, OIL PUMP HOUSING

29

3338750

1

PLUG. OIL PUMP HOUSING

3338751

1

BAFFLE, OIL PAN

3338752

1

BAFFLE, OIL PAN

31

N/A

-

PART OF ITEM 41

32

3338754

1

BAFFLE, OIL PAN (ALSO PART OF 41)

33

3338755

2

CLAMP, PCV HOSE

34

3343669

1

HOSE, PCV

35

3338756

1

TUBE, PCV

36

3338757

2

BOLL, PCV TUBE

30

SEALER, CAMSHAFT BEARING HOLD PLUG PLUG, ENG BLOCK COOL DRAIN HOLE PLUG, ENG BLOCK CORE HOLE

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

Page 159

PARTS BREAKDOWN ENGINE GM 1.6L - ENGINE COMPONENT BREAKDOWN ILLUSTRATION 1 (CONTINUED)

Page 160

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

PARTS BREAKDOWN ENGINE DIESEL KUBOTA V1505 - AIR CLEANER ITEM

PART NO.

37

3342331

1

GASKET, PCV TUBE

38

3338758

1

GASKET, OIL PAN

41

3343662

1

PAN, OIL (INCLS 31, 113,114,115)

42

3338759

15

BOLT, OIL PAN

3342333

1

STARTER (BOSCH TYPE), BEFORE S/N 1P6L1315

3336742

1

STARTER (DELCO TYPE), AFTER S/N 1P6L1315

44

3343613

1

BOLT, STARTER

45

3343612

1

STUD, STARTER

60

3338760

1

CRANKSHAFT

3338761

4

BEARING KIT, CRANKSHAFT (POSN#1,2,4,5) (.25MM GREEN)

3338762

4

BEARING KIT, CRANKSHAFT (POSN#3) (STD BROWN)

3338763

4

BEARING KIT, CRANKSHAFT (POSN#1,2,3,4,5) (STD BRN/BLUE)

3338764

4

BEARING KIT, CRANKSHAFT (POSN#4) (.50MM GREEN/BLUE)

3338765

4

BEARING KIT, CRANKSHAFT (POSN#3) (STD GREEN)

43

62

REQ'D DESCRIPTION

3338766

4

BEARING KIT, CRANKSHAFT (POSN# 1,2,4,5) (STD BROWN)

66

3338767

1

VALVE, OIL FILTER BYPASS

80

3342201

1

FILTER, OIL

81

3343655

1

FITTING, OIL FITTER

82

3338768

1

SPROCKET, WATER PUMP

91

3338769

6

BOLT, FLYWHEEL

97

3338770

2

PIN, TRANS LOCK

99

3338771

1

FLYWHEEL

101

3338772

3

BOLT, WATER PUMP COVER

102

3343668

1

PUMP KIT, WATER

103

3338773

1

SEAL, WATER PUMP COVER

104

3338774

2

PIN, OIL PUMP HOUSING LOCK

105

3337396

1

GASKET, OIL PUMP

106

3338775

1

PUMP, OIL (INCLS: 24,25,26,27,121,125)

107

3338776

6

BOLL. OIL PUMP

108

3338777

1

SEAL, OIL PAN DRAIN PLUG

109

3338778

1

SEAL, OIL PUMP SUE PIPE

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

Page 161

PARTS BREAKDOWN ENGINE GM 1.6L - ENGINE COMPONENT BREAKDOWN ILLUSTRATION 1 (CONTINUED)

Page 162

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

PARTS BREAKDOWN ENGINE GM 1.6L - ENGINE COMPONENT BREAKDOWN ILLUSTRATION 1 (CONTINUED) ITEM

PART NO.

110

3338779

1

PIPE, OIL PUMP SUE (PART OF 130)

111

3338780

2

BOLL, OIL PUMP SCREEN

112

3338781

1

BOLT, OIL PUMP SCREEN BRACKET

3338782

1

BAFFLE, OIL PAN

3338783

1

BAFFLE, OIL PAN

114

3338784

1

SEAL, OIL PAN DRAIN PLUG (ALSO PART OF 41)

115

3343651

1

PLUG, OIL PAN DRAIN (ALSO PART OF 41)

120

3338785

1

SPRING. OIL PRESSURE RELIEF VALVE (ALSO PART OF 106)

121

3338786

1

PLUG, OIL PRESSURE RELIEF VALVE BORE (PART OF 106)

122

3338787

1

SEAL, OIL FILLER CAP (PART OF 13)

123

3343661

1

SWITCH, ENG OIL PRESSURE INDICATOR

124

3338788

1

VALVE, OIL PRESSURE RELIEF

125

3338789

1

GASKET, OIL PRESSURE RELIEF VALVE BORE PLUG (PART OF 106)

126

3338790

2

PIN, CAMSHAFT HOUSING LOCK

128

3338791

1

BRACKET, OIL PUMP SCREEN

129

N/A

130

3338793

1

SCREEN, OIL PUMP (INCLS: 110,129)

131

3338794

1

BOLT. CRANKSHAFT POSN SENSOR BRACKET

132

3342351

1

SENSOR, CRANKSHAFT POSN

133

3338795

1

BRACKET, CRANKSHAFT POSN SENSOR LEAD CLIP

134

3338796

3

BOLT, CRANKSHAFT POSN SENSOR

136

3337398

1

SEAL, OIL PUMP

113

REQ'D DESCRIPTION

PART OF ITEM 130

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

Page 163

PARTS BREAKDOWN ENGINE GM 1.6L - ENGINE COMPONENT BREAKDOWN ILLUSTRATION 2

Page 164

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

PARTS BREAKDOWN

HOPPER FILTER, SHAKER ITEM

PART NO.

REQ'D DESCRIPTION

1

3342352

1

CAP, OIL FILLER (INCLUDES ITEM 2 SEAL)

2

3338688

1

SEAL, OIL FILLER CAP

3

PART OF ITEM 4

4

3342354

1

COVER, CAMSHAFT HOUSING

5

3338689

8

BOLT, OIL

6

3342356

1

GASKET, CAMSHAFT HOUSING COVER

7

3338690

2

BALL. CAMSHAFT OIL RSTR (ALSO PART OF 10)

8

3338691

1

RETAINER, CAMSHAFT

9

3342363

2

BOLT, CAMSHAFT RET.

10

3338692

1

CAMSHAFT (INCLS: 7,55)

11

3342361

1

SEAL, CAMSHAFT

12

3338693

1

COVER, CAMSHAFT HOUSING

13

3338694

3

BOLT, CAMSHAFT REAR COVER

14

3342364

1

SEAL, CAMSHAFT HOUSING COVER BOLT

15

3343658

10

BOLT, CYLINDER HEAD

16

3338695

1

WASHER, CAMSHAFT SPROCKET

17

3338696

1

HOUSING, CAMSHAFT

18

3338697

1

TUBE.PCV

21

3342368

5

STUD, INTAKE MANIFOLD

22

3342365

1

GASKET KIT. CYLINDER HEAD

23

3343660

1

HEAD. CYLINDER

3343664

4

SEAT, EXHAUST VALVE

3343665

4

SEAT, EXHAUST VALVE (0.2MM OS)

3343666

4

SEAT. EXHAUST VALVE (O.4MM OS)

26

3343667

4

SEAT, EXHAUST VALVE

27

3338698

2

PIN, CAMSHAFT HOUSING LOCK

29

3342371

ARM, VALVE ROCKER

3338699

8

SEAT, VALVE ROCKER ARM VALVE

3338700

8

SEAT, VALVE ROCKER ARM VALVE (CUP SHAPE 19X29X7)

31

3343663

16

KEY, VALVE STEM

32

3342374

4

CAP, VALVE SPRING

33

3338701

8

ADJUSTERM, HYDRAULIC VALVE LASH

34

3338702

8

SPRING, VALVE (INTAKE AND EXHAUST)

35

3343670

8

SEAL, VALVE STEM OIL

36

3338703

4

ROTATOR, VALVE

30

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

Page 165

PARTS BREAKDOWN ENGINE GM 1.6L - ENGINE COMPONENT BREAKDOWN ILLUSTRATION 2 (CONTINUED)

Page 166

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

PARTS BREAKDOWN

FUEL TANK - DIESEL ITEM

PART NO.

REQ'D DESCRIPTION

3338704

8

SEAT, VALVE ROCKER ARM VALVE

3338705

8

SEAT. VALVE ROCKER ARM VALVE (CUP SHAPE 19X29X7)

38

3342379

4

VALVE, EXHAUST

39

3342380

1

VALVE, INTAKE

40

3343656

1

COVER, TIMING BELT FRONT

41

3342382

1

SPROCKET, CAMSHAFT

42

3338706

1

WASHER, CAMSHAFT SPROCKET

43

3338707

1

BOLL, CAMSHAFT SPROCKET

44

3342385

1

BELT, TIMING (111 TEETH)

45

3342389

1

COVER, TIMING BELT FRONT

46

3338708

6

BOLT, ENG FRONT COVER

48

3342386

1

COVER, TIMING BELT FRONT

49

3343650

1

SPROCKET, CRANKSHAFT

50

3338709

1

BOLL, CAMSHAFT SPROCKET

51

3338710

1

TENSIONER, TIMING BELT

52

3338711

4

BOLT, TIMING BELT REAR COVER

55

3338712

2

PIN, CAMSHAFT HOUSING LOCK

56

3338713

1

THERMOSTAT {INCLS: 58}

57

3338714

2

BOLT, GENERATOR FRONT BRACKET

58

N/A

-

PART OF ITEM 56

60

3338716

1

ENGINE

62

3338717

8

NUT, INTAKE MANIFOLD

65

3343657

1

MANIFOLD, EXHAUST

66

3343652

1

GASKET, EXHAUST MANIFOLD

67

3343864

1

SHEILD, EXHAUST MANIFOLD

68

3343654

1

GASKET, INTAKET MANIFOLD

69

3343645

1

INTAKE MANIFOLD

85

3338720

1

RETAINER, SPARK PLUG WIRE HARNESS

86

3338721

1

RETAINER, SPARK PLUG WIRE HARNESS

87

3338722

1

RETAINER, SPARK PLUG WIRE HARNESS

88

3338723

1

BRACKET, SPARK PLUG WIRE RET

89

3338724

1

BRACKET, SPARK PLUG WIRE RET

90

3338725

1

BRACKET, SPARK PLUG WIRE RET

37

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

Page 167

PARTS BREAKDOWN ENGINE GM 1.6L - ENGINE COMPONENT BREAKDOWN ILLUSTRATION 2 (CONTINUED)

Page 168

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

PARTS BREAKDOWN ENGINE GM 1.6L - ENGINE COMPONENT BREAKDOWN ILLUSTRATION 2 (CONTINUED) ITEM

PART NO.

REQ'D DESCRIPTION

91

3338726

3

BOLT, IGNITION COIL BRACKET

92

3342408

1

COIL, IGNITION

93

3342409

4

SPARK PLUG

94

3342410

1

WIRE, SPARK PLUG CYLINDER #1 (435MM)

95

3342411

1

WIRE, SPARK PLUG CYLINDER #2 (365MM)

96

3342412

1

WIRE, SPARK PLUG CYLINDER #3 (275MM)

97

3342413

1

WIRE, SPARK PLUG CYLINDER #4 (185MM)

98

3338727

3

BOLT, IGNITION COIL BRACKET

100

3338728

2

CLAMP, PEV HOSE

101

3338729

1

HOSE, PEV

102

3338730

1

TUBE, PCV

103

3338731

2

BOLT, PEV TUBE

104

3338732

1

GASKET, PEV TUBE

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

Page 169

WARRANTY

WARRANTY Revision G Effective September 2010 PowerBoss Made Simple Industrial Limited Warranty

Minuteman International owner of PowerBoss warrants to the original purchaser/user that the product is free from defects in workmanship and materials under normal use. PowerBoss will, at its option, repair or replace without charge, parts that fail under normal use and service when operated and maintained in accordance with the applicable operation and instruction manuals. All warranty claims must be submitted through and approved by factory authorized repair stations. This warranty does not apply to normal wear, or to items whose life is dependent on their use and care. Parts not manufactured by PowerBoss are covered by and subject to the warranties and/or guarantees of their manufacturers. Please contact Minuteman International for procedures in warranty claims against these manufacturers. Special warning to purchaser -- Use of replacement parts not manufactured by PowerBoss or its designated licensees, will void all warranties expressed or implied. A potential health hazard exits without original equipment replacement. All warranted items become the sole property of Minuteman International or PowerBoss or its original manufacturer, whichever the case may be. PowerBoss disclaims any implied warranty, including the warranty of merchantability and the warranty of fitness for a particular purpose. PowerBoss assumes no responsibility for any special, incidental or consequential damages. This limited warranty is applicable only in the U.S.A. and Canada, and is extended only to the original user/purchaser of this product. Customers outside the U.S.A. and Canada should contact their local distributor for export warranty policies. PowerBoss is not responsible for costs or repairs performed by persons other than those specifically authorized by PowerBoss. This warranty does not apply to damage from transportation, alterations by unauthorized persons, misuse or abuse of the equipment, use of non-compatible chemicals, or damage to property, or loss of income due to malfunctions of the product. If a difficulty develops with this machine, you should contact the dealer from whom it was purchased. This warranty gives you specific legal rights, and you may have other rights, which vary from state to state. Some states do not allow the exclusion or limitation of special, incidental or consequential damages, or limitations on how long an implied warranty lasts, so the above exclusions and limitations may not apply to you. Travel*

Labor

Parts

Engine

Extended Warranty

Costs

Walk behinds

2% 2% 2%

Battery sweepers

Ninety days

One year

One year

N/A

2 years Parts + Labor (or 2000 Hours

IC sweepers

Ninety days

One year

One year

Through manufacturer

2 years Parts + Labor (or 2000 Hours

Battery scrubbers

Ninety days

Two years

Three years

N/A

3 Years Parts + Labor (or 3000 Hours)

Battery scrubbers

Ninety days

Two years

Three years/2000 hrs N/A

IC sweeper/scrubbers

Ninety days

Six months Two years/2000 hrs

Two years/3000 hrs**

2 years Parts + Labor (or 2000 Hours

2% 3%

IC sweepers

Ninety days

Six months Four years/3000 hrs

Five years/3000 hrs**

4 Years Parts + 2 Years Labor (or 4000 Hours)

3%

Apex series sweeper

Ninety days

One year

One year/1000 hrs**

2 years Parts + Labor (or 2000 Hours)

6X sweeper

Ninety days

Six months Two years/2000 hrs

Two years/2000 hours**

2 years Parts + Labor (or 2000 Hours)

3% 3%

Ninety days

Six months Two years/2000 hrs

Two years/3000 hours**

2 years Parts + Labor (or 2000 Hours)

3%

Riders 3 Years Parts + Labor (or 3000 Hours)

Exceptions One year/1000 hrs

Other Products QRE-3001A

Tank Bladders Eight years/ no additional labor Polyethylene plastic tanks Ten years/ no additional labor Batteries 0-3 months full replacement, 4-12 prorated credit Chargers One-year replacement Replacement parts Ninety days *Two-hour cap **Through engine manufacturer. See section 3 of warranty manual for engine warranty exceptions *** Based upon dealer’s certification status Extended Warranty MUST be signed up within 30 days of delivery to End User (Dealer has 1Year from Receiving Machine to Sign up extended Warranty) Extended Warranty Cost is based on Invoice Price multiplied by the Percentage listed in the Extended Warranty Column

All above labor and travel reimbursed at 65 or 75% of the published shop rate.

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Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

NOTES

NOTES

Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011

Page 171

“The Power of Clean”

PowerBoss Is A Full Line Manufacturer Of Sweepers and Scrubbers For Industrial Facilities.

PowerBoss,Inc 175 Anderson Street P.O. Box 1227- Aberdeen North Carolina 28315 Phone: 800-982-7141 - Fax: 1-800-277-7141 Local: 910-944-2105 Fax: 910-944-7409 e-mail:[email protected]

A Member Of The Hako Group