FORM MS–0703–08/19/2004 REPLACES FORM MS–0703–12/1/2003 FILE IN SECT. 2 OF SERVICE MANUAL
582400
Illustrated Parts List Model Series
582400 950cc DIESEL TYPE NUMBERS 0105, 0125, 0130, 0131, 0205, 0209, 0211, 0219, 0221, 0222, 0225, 0230, 0231, 0232, 0233.
TO FIND THE CORRECT NUMBER OF THE PART YOU NEED: FOLLOW THE INSTRUCTIONS BELOW A.
Refer to Model, Type and Code Number that is located on the engine. Engine type numbers such as 0123 01 are listed only as 0123 in most instances. The two digits (01, 02, E1, etc.) to the right of the space may be required for more accurate parts identification in some instances. Select the Illustrated Parts List covering the correct Model Series and Type Number.
B.
Refer to the Illustrations and compare the original part with Illustration. The number next to the illustration is the Reference Number. Assemblies include all parts shown in frames. All parts shown in assembly frames having individual reference numbers can be purchased separately.
C.
After the Reference Number has been identified, refer to the Numerical text, where Reference and Primary Part Number are listed. THE PRIMARY PART IS USED ON ALL TYPE NUMBERS EXCEPT THOSE TYPE NUMBERS UNDER NOTE.
D.
If a Note appears below the Primary Part Number, it means that this part differs from the Primary Part for certain types. If your Type number is listed under Note, order the part referred to at the Note.
E.
If your Engine Type Number does not appear after any part number listed under Note, use the Primary Part Number.
F.
For Engine Type Numbers not covered by this book, check other Parts Lists having the same engine model or contact your source of supply.
G. REFER TO REPAIR MANUAL MS 1055 FOR ASSEMBLY AND/OR TORQUE REQUIREMENTS. PRINTED IN U.S.A. COPYRIGHT by BRIGGS & STRATTON DAIHATSU LLC All rights reserved. No part of this material may be reproduced or transmitted, in any form or by any means, electronic or mechanical, including photocopying, recording or by any information storage and retrieval system, without permission in writing from Briggs & Stratton DAIHATSU LLC.
582400 1084
239
591
415A
718
508 20
1 724
127
1027
1080
525 1028
718A 292 493A
693
523
318 493B 523A
493 713 1300
718A 718B
1069 REF. NO. 1
PART NO.
REF. NO.
DESCRIPTION
825597 Cylinder Assembly (Used After Code Date 99063000). (9 mm Head Bolts) Used on Type No(s). 0205, 0211, 0219, 0221, 0222, 0225, 0230, 0231, 0232, 0233. ––––––– Note ––––– 825597 Cylinder Assembly (9 mm Head Bolts) (Used After Code Date 98123100 and Before Code Date 99070100). Used on Type No(s). 0105, 0125, 0130, 0131, 0205, 0225, 0230, 0231.
PART NO.
20
K821073
127 239 292 318
820004 821135 820662 820176
415A
820375
493
820170
493A
820147
DESCRIPTION 825211 Cylinder Assembly (8 mm Head Bolts) (Used Before Code Date 99010100). Used on Type No(s). 0105, 0125, 0130, 0131. Seal–Oil (PTO Side) Plug–Welch Switch–Oil Pressure Collar–Dipstick Tube Screw (Mounting Bracket) Plug (Cylinder) Bracket–Mounting Used on Type No(s). 0205, 0219, 0221, 0232. Bracket–Mounting Used on Type No(s). 0125, 0131, 0222, 0225, 0231.
REF. NO. 493B
508 523 523A
525 591 693 713 718 718A 718B 724 1027 1028 1069 1080 1084 1300
PART NO.
DESCRIPTION
820917 Bracket–Mounting Used on Type No(s). 0211. 820031 Screw (Seal Retainer) 821158 Dipstick 820572 Dipstick Used on Type No(s). 0125, 0222, 0232. 820144 Tube–Dipstick 821069 Plug–Camshaft 820373 Module–Pre Heat 820129 Bushing–Camshaft 820063 Pin–Locating 820062 Pin–Locating 820061 Pin–Locating 820146 Retainer–Seal 820314 Filter–Oil 820050 Adapter–Oil Filter 820102 Nozzle–Oil K820145 Gasket–Seal Retainer 825154 Connector–Terminal 820042 Screw (Crankshaft Bearing Cap)
K Engine Gasket Set – Reference 358 ∆ Valve Gasket Set – Reference 1095
0703–2
Assemblies include all parts shown in frames 2
08/19/2004
582400 598
900
1355
1356
746 1073 1072
16 RIGHT HELIX 1075 718C
653
REF. NO. 16
598
PART NO.
REF. NO.
DESCRIPTION
825552 Crankshaft (Used After Code Date 99063000). Used on Type No(s). 0205, 0211, 0219, 0221, 0222, 0225, 0230, 0231, 0232, 0233. ––––––– Note ––––– 825552 Crankshaft (Used After Code Date 98123100 and Before Code Date 99070100). Used on Type No(s). 0105, 0125, 0130, 0131, 0205, 0230, 0231. 825193 Crankshaft (Used Before Code Date 99010100). Used on Type No(s). 0105, 0125, 0130, 0131. 820140 Shim–Endplay (Crankshaft) (Standard) ––––––– Note ––––– 820139 Shim– Endplay (Crankshaft) (.005” Oversize)
653 718C 746
LEFT HELIX
PART NO.
DESCRIPTION
820079 Screw (Crankshaft Pulley) 820059 Pin–Locating 820611 Gear–Idler (Right Helix) (Used After Code Date 99063000). Used on Type No(s). 0205, 0211, 0219, 0221, 0222, 0225, 0230, 0231, 0232, 0233. ––––––– Note ––––– 820611 Gear–Idler (Right Helix) (Used After Code Date 98123100 and Before Code Date 99070100). Used on Type No(s). 0105, 0125, 0130, 0131, 0205, 0230, 0231. 825013 Gear–Idler (Left Helix) (Used Before Code Date 99010100). Used on Type No(s). 0105, 0125, 0130, 0131.
REF. NO. 900 1072 1073 1075
1355 1356
PART NO.
DESCRIPTION
820116 Shaft–Gear 820081 Screw (Idler Gear Plate) 820117 Plate–Idler Gear 820236 Pulley–Crankshaft (4 Holes) ––––––– Note ––––– 820123 Pulley– Crankshaft (3 Holes) 825040 Bearing Set/STD–Main 825039 Bearing Set/010–Main
K Engine Gasket Set – Reference 358 ∆ Valve Gasket Set – Reference 1095
0703–3
Assemblies include all parts shown in frames 3
08/19/2004
582400 29
25 26
32
27
23
1044
23A
17 1044
1076 354
27 1299 1243
1242
REF. NO. 17
23
23A
PART NO.
DESCRIPTION
820919 Bearing–Ball Used on Type No(s). 0211. 825303 Flywheel ––––––– Note ––––– 825302 Flywheel Used on Type No(s). 0125, 0225. 825237 Flywheel Used on Type No(s). 0130, 0230. 825488 Flywheel Used on Type No(s). 0211.
1273
REF. NO. 25
26
PART NO.
DESCRIPTION
825354 Piston Assembly (Standard) (Used After Code Date 98123100). ––––––– Note ––––– 825191 Piston Assembly (Standard) (Used Before Code Date 99010100). 825355 Piston Assembly (.010” Oversize) (Used After Code Date 98123100). 825192 Piston Assembly (.010” Oversize) (Used Before Code Date 99010100). 825187 Ring Set (Standard) ––––––– Note ––––– 825188 Ring Set (.010” Oversize)
1274
REF. NO. 27 29 32 354 1044 1076 1242 1243 1273
1274
1299
PART NO.
DESCRIPTION
820402 Lock–Piston Pin 825171 Rod–Connecting 820128 Screw (Connecting Rod) 820073 Nut (Connecting Rod) 820080 Screw (Flywheel) 820142 Bearing/STD–Rod 825019 Bearing Set/STD–Rod 825060 Bearing Set/010–Rod 820923 Disc–Clutch Used on Type No(s). 0211. 825492 Clutch–Pressure Plate Used on Type No(s). 0211. 820212 Screw (Pressure Plate Clutch)
K Engine Gasket Set – Reference 358 ∆ Valve Gasket Set – Reference 1095
0703–4
Assemblies include all parts shown in frames 4
08/19/2004
582400 5
1011
1011A
806
871 773
812
21
1077A
127A
276 1130
1023
151
127 13
151A
1104
1022 7 1171
REF. NO.
PART NO.
1077
350
REF. NO.
DESCRIPTION
825347 Head–Cylinder (Used After Code Date 98123100). ––––––– Note ––––– 825184 Head–Cylinder (Used Before Code Date 99010100). 7 K∆820660 Gasket–Cylinder Head (Used After Code Date 98123100). ––––––– Note ––––– 820351 Gasket– Cylinder Head (Used Before Code Date 99010100). 13 820623 Screw (Cylinder Head) (9 mm Head Bolts) (Used After Code Date 99063000). Used on Type No(s). 0205, 0211, 0219, 0221, 0222, 0225, 0230, 0231, 0232, 0233.
PART NO.
5
21 127 127A 151
825024 820004 820005 820014
151A
820466
276 K∆820064 350
820078
773
820130
806
820212
DESCRIPTION ––––––– Note ––––– 820623 Screw (Cylinder Head) (9 mm Head Bolts) (Used After Code Date 98123100 and Before Code Date 99070100). Used on Type No(s). 0105, 0125, 0130, 0131, 0205, 0230, 0231. 820074 Screw (Cylinder Head) (8 mm Head Bolts) (Used Before Code Date 99010100). Cap–Oil Fill Plug–Welch Plug–Welch Stud (Exhaust Manifold) Stud (Exhaust Manifold) Washer–Sealing (Rocker Cover) Stud (Water Pump) Retainer (Valve Guide Bushing) Screw (Lifting Bracket)
REF. NO. 806A 812 871 1011
1011A
1022 1023 1077 1077A 1104
1130 1171
PART NO.
806A
DESCRIPTION
820024 Screw (Lifting Bracket 820071 Nut (Rocker Cover) 825030 Bushing–Valve Guide 821003 Tube–Vent (Used After Code Date 01103100). 820380 Tube–Vent (Used Before Code Date 01110100). K∆820150 Gasket–Rocker Cover 825088 Cover–Rocker 820260 Bracket–Lifting 820254 Bracket–Lifting 820353 Chamber–Combustion (Used Before Code Date 99010100). Used on Type No(s). 0105, 0130. ––––––– Note ––––– 820552 Chamber– Combustion (Used Before Code Date 99010100). Used on Type No(s). 0125, 0131. 820015 Stud (Intake Manifold) 820076 Stud (Rocker Cover)
K Engine Gasket Set – Reference 358 ∆ Valve Gasket Set – Reference 1095
0703–5
Assemblies include all parts shown in frames 5
08/19/2004
582400 1106
240 1105
1107 1219 1220
1112
241
1109B
1109
240A
813 1165
1109A
1162
940
1103
1084A 652
1110
1108
267 265
1008
890A
259
1111 187
1084C
1084B 652A
377 1163
1166 743
REF. NO. 187 240 240A
241
259 265 267 377 652 652A 743
PART NO.
1164
REF. NO.
DESCRIPTION
825179 Line–Fuel 825219 Filter–Fuel 820311 Filter–Fuel (Includes Reference 1162) 820344 Cover–Fuel Filter (Includes Reference 1112) 820634 Bracket–Casing Clamp 691024 Clamp–Casing 820229 Screw (Casing Clamp) 821064 Key–Woodruff (Injection Pump) 820593 Screw (Support Bracket) 820272 Screw (Support Bracket) 820619 Gear–Drive (Right Helix) (Used After Code Date 99063000). Used on Type No(s). 0205, 0211, 0219, 0221, 0222, 0225, 0230, 0231, 0232, 0233.
PART NO.
813 890 890A 940
825197 820415 820479 820640
1008 1084A 1084B 1084C 1103
820467 825266 825157 825156 820347
890
DESCRIPTION ––––––– Note ––––– 820619 Gear–Drive (Right Helix) (Used After Code Date 98123100 and Before Code Date 99070100). Used on Type No(s). 0105, 0125, 0130, 0131, 0205, 0230, 0231. 820416 Gear–Drive (Left Helix) (Used Before Code Date 99010100). Clamp Bracket–Support Bracket–Support Screw (Casing Clamp Bracket) Clamp–Swivel Connector–Terminal Connector–Terminal Connector–Terminal Sensor–Fuel Filter (Includes Reference 1162)
REF. NO.
PART NO.
1105 1106 1107 1108 1109 1109A 1109B 1110
825176 820409 825178 820411 825194 825195 825196 825300
1111 1112 1162
820412 825198 820348
1163
820414
1164
820419
1165
820031
1166
820417
1219
820829
1220
820831
DESCRIPTION Plug–Glow Strap–Glow Plug Nozzle–Injector Seat–Injector Pipe–Injector #1 Pipe–Injector #2 Pipe–Injector #3 Pump–Injection ––––––– Note ––––– 825299 Pump– Injection Used on Type No(s). 0125, 0131, 0231. Pipe–Fuel Return Plug–Vent Seal–O Ring (Fuel Filter Sensor) Seal–O Ring (Injection Pump) Nut (Injection Pump) (Shaft) Screw (Clamp) Nut (Injection Pump) Nut (Injector Nozzle) Washer (Injecttor Nozzle)
K Engine Gasket Set – Reference 358 ∆ Valve Gasket Set – Reference 1095
0703–6
Assemblies include all parts shown in frames 6
08/19/2004
582400 192
46 146
773A
1180 1179 1030
1074 1178
371
1026
1014
1290
1060
553
1029
45
238 42
668
35
42A
36 1031 868
773A 33
34
773A
1171 1358 REF. NO. 33 34 35 36 42 42A 45 46 146 192 238
PART NO.
DESCRIPTION
820404 Valve–Exhaust 820403 Valve–Intake 820406 Spring–Valve (Intake) 820406 Spring–Valve (Exhaust) 825042 Keeper–Valve (Contains 1 Set) 825082 Keeper–Valve (Contains 6 Sets) 820110 Tappet–Valve 820388 Camshaft 691639 Key–Timing 825041 Adjuster–Rocker Arm 820113 Cap–Valve
REF. NO. 371
PART NO.
DESCRIPTION
820613 Gear–Cam (Right Helix) (Used After Code Date 99063000). Used on Type No(s). 0205, 0211, 0219, 0221, 0222, 0225, 0230, 0231, 0232, 0233. ––––––– Note ––––– 820613 Gear–Cam (Right Helix) (Used After Code Date 98123100 and Before Code Date 99070100). Used on Type No(s). 0105, 0125, 0130, 0131, 0205, 0230, 0231. 820119 Gear–Cam (Left Helix) (Used Before Code Date 99010100).
REF. NO. 553 668 773A 868 1014 1026 1029 1030 1031 1060 1074 1171 1178 1179 1180 1290 1358
PART NO.
DESCRIPTION
820111 Retainer–Valve Spring 820065 Spacer (Rocker Arm Shaft) 820003 Retainer 820405 Seal–Valve 820105 Screw (Rocker Arm Support) 820422 Rod–Push 820387 Arm–Rocker 820106 Support–Rocker Arm 825093 Shaft–Rocker Arm 820044 Spring–Rocker Shaft 820118 Retainer–Camshaft 820076 Stud (Rocker Cover) 820032 Screw (Camshaft Retainer) 820177 Washer (Rocker Arm Support) 820070 Nut (Rocker Arm Support) 820075 Screw (Cam Gear) 820112 Retainer–Valve Spring
K Engine Gasket Set – Reference 358 ∆ Valve Gasket Set – Reference 1095
0703–7
Assemblies include all parts shown in frames 7
08/19/2004
582400
941 1088 1078
818 1017 1041 15
848
276A
479 952
1039
REF. NO. 15
276A
PART NO.
REF. NO.
DESCRIPTION
825278 Plug–Oil Drain (16 mm) ––––––– Note ––––– 825043 Plug–Oil Drain (12 mm) K820582 Washer–Sealing (Oil Drain Plug) (16 mm) ––––––– Note ––––– K820049 Washer– Sealing (Oil Drain Plug) (12 mm)
479 818 848 941 952
PART NO.
DESCRIPTION
820034 Screw (Oil Pump Screen) 820016 Stud (Oil Pump Screen) 820069 Nut (Oil Pump Screen) 820017 Stud (Oil Pan) 820068 Nut (Oil Pan)
REF. NO. 1017 1039 1041 1078 1088
PART NO.
DESCRIPTION
825089 Screen–Oil Pump 820034 Screw (Oil Pan) K820104 Gasket–Oil Pump Screen K820137 Gasket–Oil Pan 825285 Pan–Oil (Dual Drain) (16 mm)
K Engine Gasket Set – Reference 358 ∆ Valve Gasket Set – Reference 1095
0703–8
Assemblies include all parts shown in frames 8
08/19/2004
582400 1084B
86
1084C
88
85 1173
85A
85 1173
3 813A 718B
1086
85B 1181A
85B
1181 REF. NO. 3 85 85A 85B 86 88
PART NO.
DESCRIPTION
K821071 Seal–Oil (Magneto Side) 820425 Screw (Gear Cover) 820029 Screw (Gear Cover) 820027 Screw (Gear Cover) 825185 Cover–Gear K820377 Gasket–Gear Reduction Cover
REF. NO.
PART NO.
718B 813A 1084B 1084C 1086
820061 820047 825157 825156 825009
DESCRIPTION Pin–Locating Clamp Connector–Terminal Connector–Terminal Trigger–Ignition
REF. NO. 1173 1181 1181A
PART NO.
DESCRIPTION
820069 Nut (Gear Cover) 820029 Screw (Ignition Trigger) 820013 Screw (Ignition Trigger)
K Engine Gasket Set – Reference 358 ∆ Valve Gasket Set – Reference 1095
0703–9
Assemblies include all parts shown in frames 9
08/19/2004
582400 115 1199
88A 1024
1189
1191A
88
249
743A 1190 1191 REF. NO. 88 88A 115 249 743A
PART NO.
REF. NO.
DESCRIPTION
K820377 Gasket–Gear Reduction Cover K820155 Gasket–Gear Reduction Cover 825186 Housing–Gear 825032 Valve–Pressure Relief 820615 Gear–Drive (Oil Pump) (Right Helix) (Used After Code Date 99063000). Used on Type No(s). 0205, 0211, 0219, 0221, 0222, 0225, 0230, 0231, 0232, 0233.
PART NO.
DESCRIPTION ––––––– Note ––––– 820615 Gear–Drive (Oil Pump) (Right Helix) (Used After Code Date 98123100 and Before Code Date 99070100). Used on Type No(s). 0105, 0125, 0130, 0131, 0205, 0230, 0231. 820121 Gear–Drive (Oil Pump) (Left Helix) (Used Before Code Date 99010100).
REF. NO.
PART NO.
1024
1189
820156
1190
820180
1191
820030
1191A
820033
1199
820426
DESCRIPTION Pump–Oil (Sold in Gear Housing Only, Reference 115) Stud (Gear Housing) Screw (Drive Gear) Screw (Gear Housing) Screw (Gear Housing) Stud (Injector Pump)
K Engine Gasket Set – Reference 358 ∆ Valve Gasket Set – Reference 1095
0703–10
Assemblies include all parts shown in frames 10
08/19/2004
582400 1185 368
1064 415C
1084D 1062
291
1193
1062
1063 1087 1062
668A 323
1067
415B
839 1066 1065
1186
1065
519 1187 1188 REF. NO. 291 323
368 415B 415C 519
PART NO.
DESCRIPTION
825064 Thermostat 821075 Belt–Vee (940 mm) ––––––– Note ––––– 820893 Belt–Vee (970 mm) Used on Type No(s). 0225. 820208 Switch–Water Temperture 820182 Plug (Water Pump) 820052 Plug (Outlet Housing) 820034 Screw (Radiator Fan) ––––––– Note ––––– 820030 Screw (Radiator Fan) Used on Type No(s). 0131, 0231.
REF. NO. 668A 839
1062 1063 1064 1065 1066
PART NO.
DESCRIPTION
820218 Spacer (Radiator Fan) 825454 Fan–Radiator (340 mm) ––––––– Note ––––– 825136 Fan–Radiator (320 mm, Puller) (Includes Spacer, Reference 668A) Used on Type No(s). 0130, 0131, 0231. 825223 Fan–Radiator (290 mm, Puller) Used on Type No(s). 0105, 0125. K820093 Gasket–Outlet Housing 820095 Pulley–Pump 825074 Housing–Outlet K820098 Gasket–Inlet Housing 825051 Housing–Inlet
REF. NO. 1067 1084D 1087
1185 1186 1187 1188 1193
PART NO.
DESCRIPTION
K820100 Gasket–Water Pump 825160 Connector–Terminal 825265 Pump–Water ––––––– Note ––––– 825565 Pump–Water Used on Type No(s). 0211. 820031 Screw (Outlet Housing) 820022 Screw (Water Pump) 820181 Nut (Water Pump) 820031 Screw (Inlet Housing) 820185 Screw (Thermostat)
K Engine Gasket Set – Reference 358 ∆ Valve Gasket Set – Reference 1095
0703–11
Assemblies include all parts shown in frames 11
08/19/2004
582400
ÂÂ ÂÂ ÂÂ ÂÂ ÂÂ
1001
  Â
1101B
1101C
734
1101
890B
1116A
1114
139 1116
260
1116
1221
1116
140A
140C 139A 1101
1000
ÂÂ ÂÂ ÂÂ ÂÂ ÂÂ ÂÂ ÂÂ
1228
140C
668D
140 1116
668B
1116A
1115 1101A
885
1116
140B 1116
REF. NO. 139 139A 140 140A 140B 140C 260
668B 668D
PART NO.
DESCRIPTION
820617 Support–Radiator (Right Hand) 820191 Support–Radiator (Left Hand) 820255 Bracket–Radiator (Front) 820192 Bracket–Radiator (Right Hand) 820193 Bracket–Radiator (Left Hand) 820294 Bracket–Radiator 820220 Shroud–Fan (320 mm) ––––––– Note ––––– 820863 Shroud–Fan (340 mm) 820307 Spacer (Radiator Mount) 820198 Spacer
REF. NO. 734 885 890B 1000 1001 1101 1101A 1101B 1101C 1114 1115
PART NO.
DESCRIPTION
820258 Cap–Radiator 820636 Screw (Radiator Guard) 820194 Bracket–Support (Radiator) 825103 Guard–Radiator 820259 Screen–Radiator 820272 Screw (Radiator Support) 820309 Screw (Radiator Support) 820273 Screw (Radiator Support) 820452 Screw (Radiator Support) 820070 Nut (Radiator Support) 820296 Washer (Radiator Support)
REF. NO. 1116 1116A
1221
1228
PART NO.
DESCRIPTION
820174 Screw (Radiator Bracket) 820024 Screw (Radiator Bracket) (Used With Engine Mounts Only) ––––––– Note ––––– 820023 Screw (Radiator Bracket) (Used With Engine Mounts And Radiator Brackets) 820636 Screw (Fan Shroud) (320 mm Fan) ––––––– Note ––––– 820865 Screw (Fan Shroud) (340 mm Fan) 825135 Mount–Radiator (Contains 2 Sets)
K Engine Gasket Set – Reference 358 ∆ Valve Gasket Set – Reference 1095
0703–12
Assemblies include all parts shown in frames 12
08/19/2004
582400 145 194
533
734
602 1068D 601B
415D
1068 601
601B 1068A
253
1237
493C
193
1097
493D
318A
318A
532
532
601A 1068B
1068C
REF. NO. 145 193 194
253 318A 415D
493C 493D
PART NO.
DESCRIPTION
825072 Valve–Drain 820597 Hose–Reserve Tank (660 mm Hose) 825068 Radiator Used on Type No(s). 0219, 0225. 825462 Tank–Reserve 820034 Screw (Mounting Bracket) 825075 Plug Used on Type No(s). 0219, 0225. 825106 Bracket–Mounting (Reserve Tank) 825314 Bracket–Mounting (Reserve Tank)
REF. NO. 532 533 601 601A 601B 602 734
PART NO.
DESCRIPTION
820011 Nut (Mounting Bracket) 820034 Screw (Drain Valve) 820045 Clamp–Hose 820256 Clamp–Hose 820201 Clamp–Hose 820011 Nut (Drain Valve) 820258 Cap–Radiator
601A
REF. NO.
PART NO.
1068 1068A 1068B 1068C 1068D 1097 1237
825045 825134 825133 825296 825073 820287 825461
DESCRIPTION Hose/Clamp Assembly Hose/Clamp Assembly Hose/Clamp Assembly Hose/Clamp Assembly Hose/Clamp Assembly Cap–Surge Tank Cap/Hose–Reserve
K Engine Gasket Set – Reference 358 ∆ Valve Gasket Set – Reference 1095
0703–13
Assemblies include all parts shown in frames 13
08/19/2004
582400 50 54A 1174 54
51
436
296
883
883A 1176 REF. NO.
PART NO.
DESCRIPTION
50 825175 Manifold–Intake 51 K∆820407 Gasket–Intake (Intake Manifold) 54 820031 Screw (Intake Manifold) 54A 820408 Screw (Intake Manifold)
REF. NO. 296
PART NO.
DESCRIPTION
820553 Stud (Muffler) 436 825055 Manifold–Exhaust 883 K∆820817 Gasket–Exhaust (Manifold) 883A K821001 Gasket–Exhaust (Muffler)
REF. NO. 1174 1176
PART NO.
DESCRIPTION
820069 Nut (Intake Manifold) 820010 Nut (Exhaust Manifold)
K Engine Gasket Set – Reference 358 ∆ Valve Gasket Set – Reference 1095
0703–14
Assemblies include all parts shown in frames 14
08/19/2004
582400
1.2 KW 309 544
803
1207
1291 802
1291 1112A 310
438 920
502
683 671
647 683A
413
510 697
692 256
712 801
1009 REF. NO. 256 309 310 413 438 502 510 544 647
PART NO.
DESCRIPTION
820767 Gear–Starter Drive 825222 Motor–Starter (1.2 KW) 820773 Screw (Starter Motor) 820067 Nut (Starter Motor) 820725 Boot–Terminal 820763 Screw (Solenoid Cover) 825406 Drive–Starter 825404 Armature–Starter 820719 Gasket–Solenoid Cover
REF. NO. 671 683
683A
692 697 712 801 802 803
PART NO.
DESCRIPTION
825422 Cover–Solenoid 820723 Nut (Starter Solenoid) (Terminal) 820721 Nut (Starter Solenoid) (Terminal) 825402 Detent–Spring 820777 Screw (Drive Cap) 825401 Roller–Clutch 825408 Cap–Drive 820771 Cap–End 825423 Housing–Starter (Includes 2 Brushes)
REF. NO. 920 1009 1112A 1207 1291
PART NO.
DESCRIPTION
825410 Solenoid–Starter 820019 Screw (Starter Motor) 820779 Plug–Vent 820775 Screw (End Cap) 820769 Seal–O Ring (Starter Housing)
K Engine Gasket Set – Reference 358 ∆ Valve Gasket Set – Reference 1095
0703–15
Assemblies include all parts shown in frames 15
08/19/2004
582400
1.0 KW 309A
803A
1207A
544A
1084A
802A 438 310A 920A 502A 892
671A
683 1112B
647A
1082
683A
413
801A
510A
692A
256A 697A
712A 1009
REF. NO. 256A 309A
310A 413 438 502A 510A 544A
PART NO.
DESCRIPTION
820745 Gear–Starter Drive 825083 Motor–Starter (1.0 KW) Used on Type No(s). 0105. 820755 Screw (Starter Motor) 820067 Nut (Starter Motor) 820725 Boot–Terminal 820739 Screw (Solenoid Cover) 825394 Drive–Starter 825392 Armature–Starter
REF. NO.
PART NO.
647A
820733 Gasket–Solenoid Cover 825400 Cover–Solenoid 820723 Nut (Starter Solenoid) (Terminal) 820721 Nut (Starter Solenoid) (Terminal) 825425 Detent–Spring 820751 Screw (Drive Cap) 825424 Roller–Clutch 825396 Cap–Drive
671A 683
683A
692A 697A 712A 801A
DESCRIPTION
REF. NO. 802A 803A
892 920A 1009 1082 1084A 1112B 1207A
PART NO.
DESCRIPTION
820743 Cap–End 825399 Housing–Starter (Includes Brushes, Springs and Brush Retainer) 692318 Switch–Key 825398 Solenoid–Starter 820019 Screw (Starter Motor) 820455 Relay–Starter 825266 Connector–Terminal 820737 Plug–Vent 820754 Screw (End Cap)
K Engine Gasket Set – Reference 358 ∆ Valve Gasket Set – Reference 1095
0703–16
Assemblies include all parts shown in frames 16
08/19/2004
582400
40 AMP 474
530
699
1010 910
1201 314
1203
668C
379 501
1204 475 1206
526
1090
312
1202 1202A
1205 636
890C
606
1084B
652B 1150 1119A REF. NO.
PART NO.
312 314 379 474
820692 820711 820703 825084
475 501 526
825385 825388 820702
530 606 636
825383 820819 820069
DESCRIPTION Housing–Brush End Pulley–Alternator Cover–Brush Alternator (40 Amp) Rectifier Regulator Screw (Rectifier) Housing–Drive End Strap–Adjusting Nut (Starting Switch)
1119 REF. NO.
PART NO.
652B
820275 Screw (Support Bracket) 820713 Spacer 825390 Rotor Assembly 820213 Bracket–Support 820690 Stud (Alternator) 825384 Retainer–Bearing 825157 Connector–Terminal 825387 Retainer–Brush 820343 Screw (Alternator) 820270 Screw (Alternator) 820023 Screw (Adjusting Strap)
668C 699 890C 910 1010 1084B 1090 1119 1119A 1150
DESCRIPTION
REF. NO. 1201 1202 1202A 1203 1204 1205 1206
PART NO.
DESCRIPTION
820715 Screw (Brush Cover) 820701 Screw (Brush Retainer) 820702 Screw (Brush Retainer) 820702 Screw (Stator Wire) 820705 Nut (Alternator Pulley) 820707 Screw (Brush End Housing) 820709 Nut (Brush End Housing)
K Engine Gasket Set – Reference 358 ∆ Valve Gasket Set – Reference 1095
0703–17
Assemblies include all parts shown in frames 17
08/19/2004
582400
60 AMP 474A
530A
699A
1010 910
1201 1203
379 501A
668C 475A
314A
526
1204
1206 1202 312A
1090 1202A 1205
890C
636
606 652B
1150
1119A REF. NO.
PART NO.
312A 314A 379 474A
820904 820900 820703 825577
475A 501A 526
825482 825481 820702
530A 606 636
825484 820819 820069
652B
820275
DESCRIPTION Housing–Brush End Pulley–Alternator Cover–Brush Alternator (60 Amp) Rectifier Regulator Screw (Rectifier) Housing–Drive End Strap–Adjusting Nut (Starting Switch) Screw (Support Bracket)
1084B 1119
REF. NO.
PART NO.
668C 699A 890C 910
820713 825486 820213 820690
1010 1084B 1090 1119
825384 825157 825387 820483
1119A
820270
1150
820023
DESCRIPTION Spacer Rotor Assembly Bracket–Support Stud (Alternator) Retainer–Bearing Connector–Terminal Retainer–Brush Screw (Alternator) Screw (Alternator) Screw (Adjusting Strap)
REF. NO. 1201 1202 1202A 1203 1204 1205 1206
PART NO.
DESCRIPTION
820715 Screw (Brush Cover) 820701 Screw (Brush Retainer) 820702 Screw (Brush Retainer) 820702 Screw (Stator Wire) 820705 Nut (Alternator Pulley) 820707 Screw (Brush End Housing) 820709 Nut (Brush End Housing)
K Engine Gasket Set – Reference 358 ∆ Valve Gasket Set – Reference 1095
0703–18
Assemblies include all parts shown in frames 18
08/19/2004
582400 300
728 622 725A 264 300A
613
864
264 613
883A 728 622
622 728
883A
725B
725
883A
728A
REF. NO. 264 300 300A 613
PART NO.
DESCRIPTION
820178 Nut (Muffler Adapter) 825200 Muffler 825550 Muffler 820023 Screw (Muffler)
REF. NO. 622 725 725A 725B
PART NO.
DESCRIPTION
820631 Washer (Heat Shield) 820628 Shield–Heat 820630 Shield–Heat 820629 Shield–Heat
REF. NO. 728 728A 864 883A
PART NO.
DESCRIPTION
821011 Screw (Heat Shield) 820431 Screw (Heat Shield) 825358 Adapter–Muffler 821001 Gasket–Exhaust (Muffler)
K Engine Gasket Set – Reference 358 ∆ Valve Gasket Set – Reference 1095
0703–19
Assemblies include all parts shown in frames 19
08/19/2004
582400 582 536 534 493E
445 1315
318B
532A
1315A
536A 445
1315B
REF. NO. 318B 445 493E 532A
PART NO.
DESCRIPTION
820212 Screw (Mounting Bracket) 820263 Filter–Air Cleaner Cartridge 820195 Bracket–Mounting (Air Cleaner) 820070 Nut (Mounting Bracket)
REF. NO. 534 536 536A
582
PART NO.
DESCRIPTION
820273 Screw (Air Cleaner) 825117 Cleaner–Air (With Vacuum Adapter) 825118 Cleaner–Air (90 Degree Elbow With Vacuum Adapter) 820230 Clamp–Air Cleaner
REF. NO.
PART NO.
1315 1315A 1315B
820554 Hose–Air Cleaner 820555 Hose–Air Cleaner 820556 Hose–Air Cleaner
DESCRIPTION
K Engine Gasket Set – Reference 358 ∆ Valve Gasket Set – Reference 1095
0703–20
Assemblies include all parts shown in frames 20
08/19/2004
582400 747
1096A
1096A
1096 718A
1009A
SAE FLYWHEEL
1010A
1044
477 1089
1009A 23B
1096 1089
1096 1096
718A 1089
1009A
747A
1047 849
SAE HOUSING
REF. NO. 23B 477 718A 747
747A
PART NO.
DESCRIPTION
825071 Flywheel 820199 Screw (Bearing Retainer) 820062 Pin–Locating 825098 Housing–Flywheel (KTRR) (Small Pilot, 2 Holes) ––––––– Note ––––– 825113 Housing– Flywheel (KTRR) 820248 Housing–Flywheel (SAE)
REF. NO. 849 1009A
1010A 1044
PART NO.
DESCRIPTION
820199 Screw (Stub Shaft) 820451 Screw (Starter Motor) (SAE Housings) ––––––– Note ––––– 820265 Screw (Starter Motor) (General Housings) 825079 Retainer–Bearing 820080 Screw (Flywheel)
REF. NO. 1047
1089 1096 1096A
PART NO.
DESCRIPTION
825268 Shaft–Stub (1 1/8” Diameter Shaft) (3 3/4” Length) ––––––– Note ––––– 825078 Shaft–Stub (1 7/16” Diameter Shaft) 825123 Shaft–Stub (1” Diameter Shaft) 825269 Shaft–Stub (1 1/8” Diameter Shaft) (4 1/5” Length) 820070 Nut (Flywheel Housing) 820241 Screw (Flywheel Housing) 820450 Screw (Flywheel Housing)
K Engine Gasket Set – Reference 358 ∆ Valve Gasket Set – Reference 1095
0703–21
Assemblies include all parts shown in frames 21
08/19/2004
582400 SAE
318D 465 318C
493J 493H
465 493J
493F
318D
493H
318C
GENERAL MOUNTING
493G
494
REF. NO. 318C
318D
PART NO.
REF. NO.
DESCRIPTION
820024 Screw (Mounting Bracket) (Used With Engine Mounts Only) ––––––– Note ––––– 820023 Screw (Mounting Bracket) (Use Only When Front Engine Mounts And Radiator Brackets Are Installed) 820306 Screw (Mounting Bracket)
465 493F
493G
493H 493J
PART NO.
DESCRIPTION
820449 Washer (Mounting Bracket) 820835 Bracket–Mounting (Right Front) (General and SAE) 820832 Bracket–Mounting (Left Front) (General and SAE) 820833 Bracket–Mounting (Rear General) 820834 Bracket–Mounting (Rear SAE)
SAE MOUNTING 494A
REF. NO. 494 494A
PART NO.
DESCRIPTION
825214 Mount–Engine (General Mounting) 825215 Mount–Engine (SAE Mounting)
K Engine Gasket Set – Reference 358 ∆ Valve Gasket Set – Reference 1095
0703–22
Assemblies include all parts shown in frames 22
08/19/2004
582400 358 ENGINE GASKET SET 3
276
88
1067
1022
276A 1041
7 868
1078 88A
20
883 51
1062 1080
1065
883A
1095 VALVE GASKET SET 883 7 868
51
REF. NO. 3 7
20 51 88 88A
PART NO.
1022
REF. NO.
DESCRIPTION
K821071 Seal–Oil (PTO Side) K∆820660 Gasket–Cylinder Head (Used After Code Date 98123100). ––––––– Note ––––– 820351 Gasket– Cylinder Head (Used Before Code Date 99010100). K821073 Seal–Oil (Magneto Side) K∆820407 Gasket–Intake (Intake Manifold) K820377 Gasket–Gear Reduction Cover K820155 Gasket–Gear Reduction Cover
PART NO.
DESCRIPTION
276 K∆820064 Washer–Sealing (Rocker Cover) 276A K820582 Washer–Sealing (Oil Drain Plug) (16mm) ––––––– Note ––––– K820049 Washer– Sealing (Oil Drain Plug) (12 mm) 358 825380 Gasket Set–Engine (Used After Code Date 98123100). ––––––– Note ––––– 825212 Gasket Set–Engine (Used Before Code Date 99010100). 868 K∆820405 Seal–Valve
REF. NO.
PART NO.
DESCRIPTION
883 K∆820817 Gasket–Exhaust 883A K821001 Gasket–Exhaust 1022 K∆820150 Gasket–Rocker Cover 1041 K820104 Gasket–Oil Pump Screen 1062 K820093 Gasket–Outlet Housing 1065 K820098 Gasket–Inlet Housing 1067 K∆820100 Gasket–Water Pump 1078 K820137 Gasket–Oil Pan 1080 K820145 Gasket–Retainer 1095 825381 Gasket Set–Valve (Used After Code Date 98123100). ––––––– Note ––––– 825213 Gasket Set–Valve (Used Before Code Date 99010100).
K Engine Gasket Set – Reference 358 ∆ Valve Gasket Set – Reference 1095
0703–23
Assemblies include all parts shown in frames 23
08/19/2004
582400 1019
1036
DM950D
1040
1319
1058 OPERATOR’S MANUAL
1330 REPAIR MANUAL
REF. NO. 1019
PART NO.
DESCRIPTION
825228 Kit–Label
REF. NO.
PART NO.
1036
825648 Label–Emissions (Used After Code Date 02123100). ––––––– Note ––––– 825647 Label– Emissions (Used After Code Date 99123100 and Before Code Date 03010100). 825227 Label– Emissions (Used Before Code Date 00010100).
DESCRIPTION
REF. NO. 1040 1058 1319 1330
PART NO. 820290 820853 820891 MS1055
DESCRIPTION Plate–Trim Operator’s Manual Label–Warning Repair Manual
K Engine Gasket Set – Reference 358 ∆ Valve Gasket Set – Reference 1095
0703–24
Assemblies include all parts shown in frames 24
08/19/2004
