Parts and Accessories Installation Instructions

INFO 4

1

5

2

3

TONE SELECT

6 FM

AM MENU

MODE

053 0001 B

On-board monitor and navigation system retrofit kit (wide screen monitor) BMW X5 (E 53) These installation instructions are only valid for cars with SA555 high on-board computer. Specialist and electrical knowledge required. The installation time is 7.5 hours but this may vary depending on the condition of the car and the equipment in it. Retrofit/Installation kit No.

65 90 0 136 497

Retrofit / Installation kit No. 65 90 0 136 497 (others see cover sheet)

Issue date: 09.2001

Installation Instructions No. 01 29 0 136 499

Contents Section

Page

1.

Important information on installing the on-board monitor and the navigation system . . .1

2.

Preparations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

3.

Parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

4.

Connection diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

5.

Installation and cabling diagram for the on-board monitor wiring harness . . . . . . . . . . .9

6.

To prepare the module holder in the instrument panel for the installation of the on-board monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

7.

To install the on-board monitor wiring harness and the on-board monitor in cars with a production date before 10/00 (cars without a new generation radio connection plug) 14

8.

To install the on-board monitor wiring harness and the on-board monitor in cars with a production date after 10/00 (cars with a new generation radio connection plug) . . .19

9.

To install the on-board monitor radio. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

10. To install the audio module holder (only required in cars without an audio module holder) . 27 11. To install the navigation system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28 12. Coding and concluding work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30 13. Connection description for TV function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32 14. Circuit diagram for the on-board monitor wiring harness . . . . . . . . . . . . . . . . . . . . . . .33

Retrofit / Installation kit No. 65 90 0 136 497 (others see cover sheet) Issue date: 09.2001 Installation Instructions No. 01 29 0 136 499

Important information on the installation of the on-board monitor and navigation system For use within the BMW dealership organisation only. The on-board monitor and the navigation system may only installed by a specialist workshop which has available the necessary special tools and the manuals (maintenance, repair, diagnostics, etc.).

On cars with a production date after 10/00 (cars with a new generation radio connection plug), which have standard telephone preparation, a standard telephone or a standard retrofit telephone the retrofit switch module kit, installation instructions 01 29 0 136 390 must also be installed before the installation of the on-board monitor and navigation system retrofit kit." When installing cables/leads ensure that they are not kinked or damaged. Any additional cables/leads you install should be secured where necessary with cable ties. Item numbers refer only to the diagrams and to the texts next to the appropriate figure. All work is shown on a LHD car. Proceed in exactly the same way on RHD cars. Electrical knowledge required. The on-board monitor radio / CD changer control cable is not supplied with the installation kit and must be ordered separately for cars with a CD changer without a DSP amplifier using the electronic parts catalogue (EPC) ." The existing aerial amplifier must be replaced on cars with a production date after 10/00 (cars with a new generation radio connection plug) with an aerial amplifier for cars with a production date before 10/00 (cars without a new generation radio connection plug). This aerial amplifier is not supplied with the installation kit and must be ordered separately to match the car’s equipment using the electronics parts catalogue (EPC). "

Subject to technical modifications

Required tools and equipment MoDIC III or DIS 1/2 inch socket set 1/4 inch socket set Set of Torx socket Set of Philips screwdrivers Set of flat screwdrivers Set of Phillips screwdrivers, short Angle drill Set of drill bits Conical countersink Crimping pliers (for butt-joint connectors) Retrofit / Installation kit No. 65 90 0 136 497 (others see cover sheet)

Cable lamp Angle cutter Universal knife Pneumatic saw Oscillating saw Flat files Combination pliers Torque wrench Textile adhesive tape Extraction unit Hot air blower Issue date: 09.2001 Installation Instructions No. 01 29 0 136 499

EN/1

1.

Preparations

Print out the error memory Disconnect the battery Remove the décor strip next to the steering column Remove the décor strip above the glove compartment Unclip the radio compartment flap (no longer required) Remove the radio (no longer required) Remove the control (no longer required) Remove the centre fresh air grille Remove the air conditioning control Remove the instrument cluster Remove the left front seat Remove the heating / ventilation duct under the left front seat Remove the centre seat belt mounting on the rear seat Remove the rear seat bench Remove the left side section of the rear seat backrest Remove the door sill strips at the front and rear left Remove the bottom section of the B pillar trim on the left Remove the rear left centre console Remove the front left centre console Remove the pedal trim (LHD cars only) Remove the bottom left instrument panel trim (LHD cars only) Remove the glove compartment (RHD cars only) Remove the left footwell trim (RHD cars only) Release the left instrument panel near the air conditioning control Remove the right footwell trim (LHD cars only) Remove the front right door sill strip (LHD cars only) Remove the bottom right A pillar trim (LHD cars only) Remove the front right centre console trim (LHD cars only) Remove the bottom left A pillar trim (RHD cars only) Remove the rear footwell light Raise the carpet at the left Remove the boot luggage net and blind Release the C pillar trim on the left Remove the boot lid on the both sides Remove the mounting for the warning triangle Remove the roller supports for the load floor on both sides (if fitted) Remove the load edge trim Remove the D pillar trim on the left Remove the ventilation grille on the left. Remove the ventilation grille holder on the left Remove the boot floor trims on both sides (if fitted) Remove the boot carpet (if fitted) Remove the spare wheel cover (if fitted) Remove the left boot trim Remove the rear side member supports on both sides Remove the spare wheel

Retrofit / Installation kit No. 65 90 0 136 497 (others see cover sheet)

TIS instruction No. 12 00 ... 51 16 221 51 16 221 51 16 221 65 11 030 65 81 010 64 22 161 64 11 749 62 21 000 52 14 000 52 26 005 52 26 005 52 26 008 51 47 000 51 43 150 51 16 204 51 16 200 51 45 185 51 45 180 51 16 360 51 45 181 51 45 181 51 47 000 51 43 075 51 16 200 51 43 075 63 31 023 51 43 251 51 47 172 51 46 050 51 43 252 51 37 261 51 37 261 51 47 101 51 47 151 51 46 050 -

Issue date: 09.2001 Installation Instructions No. 01 29 0 136 499

EN/2

1. .

Preparations

Remove the chock mounting Release the air supply system for the pneumatic suspension and push it forwards (if fitted) Remove the multi-purpose tray cover under the spare wheel Remove the top interior boot lid trim Remove the side interior trims on both sides of the boot lid Take the rear spoiler off the top outside of the boot lid

Retrofit / Installation kit No. 65 90 0 136 497 (others see cover sheet)

TIS instruction No. 37 22 540 51 49 056 51 49 053 51 71 412

Issue date: 09.2001 Installation Instructions No. 01 29 0 136 499

EN/3

2.

Parts list

0

1

3

2

5

6

4

9 7

8 INFO 1

4

2

5

3

6

FM

AM

TONE SELECT

MENU

MODE

10

11

12

13

14

15

053 0002 B

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

On-board monitor wiring harness Aerial extension for GPS aerial GPS aerial Top on-board monitor holder Left on-board monitor holder Right on-board monitor holder Self-tapping screw 3.5x6.5 (3x) Fillister head screw M3x8 (4x) On-board monitor complete (wide screen) On-board monitor trim Double insulation-piercing connector (3x) Speed nut 4.2 mm (2x) Fillister head self-tapping screw with washer 4.2x19 (x2) Hexagonal nut with washer M6 (6x) On-board monitor radio

Retrofit / Installation kit No. 65 90 0 136 497 (others see cover sheet)

Issue date: 09.2001 Installation Instructions No. 01 29 0 136 499

EN/4

2.

Parts list

0 0 0

16

17

19

18

20

21

28

22

23

29

24

30

25

26

31

32

27

33

053 0003 B 0 0 0

16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

Amplifier holder Front base holder Rear base holder Navigation computer holder Navigation computer Hexagonal nut with washer M5 Hexagonal screw with washer M5x14 (9x) Speed nut M5 (8x) Hexagonal screw with washer M6x12 (3x) Rubber grommet (2x) Removal bar (2x) Cable tie (20x) Protective strip (3x) Butt-joint connector (7x) (for cable cross-section 0.2 – 0.5 mm 2)* Butt-joint connector (10x) (for cable cross-section 0.75 -1.0 mm 2)* Butt-joint connector (4x) (for cable cross-section 1.5 -2.5 mm 2)* Hose (20x) * Fabric tape *

The parts marked with an asterisk (*) are only required for cars with a production date after 10/00 (cars with a new generation radio connection plug).

Retrofit / Installation kit No. 65 90 0 136 497 (others see cover sheet)

Issue date: 09.2001 Installation Instructions No. 01 29 0 136 499

EN/5

3.

Connection diagram

0

A8

A7 A5

A9

A12 A13 A14 A15

A10

A6

A4

A11 A

A3 A2

A16

A1 A17

A21 A20

A24

A18 A19

A22 A23 Item

Cable colour

Description -

A A1 A2 A3

On-board monitor wiring harness Blue 12-pin socket casing White 12-pin socket casing Black 17-pin plug casing

A4

Reversing light socket contact terminal blue/yellow

A5

Free cable end

brown/red

A6*

TAA socket contact terminal

black/white

A7

Coaxial socket casing

black

A8

Coaxial socket casing

black

A9

Coaxial socket casing

black

A10 A11

Cable eyelet, 6 mm in diameter Angled coaxial socket casing

brown black

Retrofit / Installation kit No. 65 90 0 136 497 (others see cover sheet)

F 53 0714 B

Connection location in the car To blue 12-pin plug casing on the on-board monitor (9) To white 12-pin plug casing on the on-board monitor (9) Cars with a production date before 10/00 To radio connection plug X18126 Cars with a production date after 10/00 to be cut To black 54-pin light module connection plug X10117 in PIN38; if PIN38 is occupied cut off the socket contact and connect the free cable end to the supply cable, blue/yellow cable, PIN38 on the black 54-pin socket casing X10117 on the light module using a double insulation-piercing connector. To the supply cable, brown/red cable, PIN1 on the blue 26-pin socket casing X10114 on the instrument cluster using a double insulation-piercing connector To white 18-pin instrument cluster connection plug X10113 in PIN3; if PIN3 is occupied cut off the socket contact and connect the free cable end to the supply cable, black/white cable, PIN3 on the white 18-pin socket casing X10113 on the instrument cluster using a double insulation-piercing connector. To the coaxial plug casing on the aerial amplifier above the left wheel arch To be laid to the installation location of the left TV amplifier above the left wheel arch and tied back To the coaxial socket casing on the aerial amplifier above the left wheel arch To earth post X13016 after the left wheel arch To be laid to the installation location of the right TV amplifier above the right wheel arch and tied back

Issue date: 09.2001 Installation Instructions No. 01 29 0 136 499

EN/6

3.

Connection diagram

Item

Cable colour

Description

A12 A13

Black 17-pin socket casing 10-pin socket casing

-

A14

black

A15 A16

Black angled coaxial socket casing (aerial connector) Angled coaxial socket casing White 18-pin socket casing

black -

A17

Blue 18-pin socket casing

-

A18

Blue 18-pin plug casing

-

A19

Coaxial socket casing

black

A20

Coaxial socket casing

black

A21

Black 6-pin plug casing

-

A22 A23 A24

Blue 18-pin socket casing (with “Navi” sticker) Bordeaux 18-pin socket casing Blue 18-pin socket casing (with “Navi+TV” sticker)

-

Retrofit / Installation kit No. 65 90 0 136 497 (others see cover sheet)

Connection location in the car To the on-board monitor radio (15) To be clipped into the black 17-pin socket casing A12 and connected with it to the on-board monitor radio (15) To the coaxial plug casing on the on-board monitor (15) (aerial connector) To the coaxial plug casing on the on-board monitor (15) To be tied back on the on-board monitor wiring harness A with a cable tie To branch A18, blue 18-pin plug casing on the on-board monitor wiring harness A To branch A17, blue 18-pin socket casing on the onboard monitor wiring harness A To be tied back on the on-board monitor wiring harness A with a cable tie To be tied back on the on-board monitor wiring harness A with a cable tie If the car is fitted with a basic interface telephone 2 (BIT2), connect to the black 6-pin socket casing on the basic interface telephone 2 (BIT2) wiring harness. If the car is not fitted with a basic interface telephone 2 (BIT2), insulate and tie back. To blue 18-pin plug casing on the navigation computer (20) To Bordeaux 18-pin plug casing on the navigation computer (20) To be tied back on the on-board monitor wiring harness A with a cable tie

Issue date: 09.2001 Installation Instructions No. 01 29 0 136 499

EN/7

3.

Connection diagram

0

B B1

B2 F 53 0803 B

0

Item B B1 B2

Cable colour

Description Aerial extension for GPS aerial Coaxial socket casing Coaxial socket casing

black black

Retrofit / Installation kit No. 65 90 0 136 497 (others see cover sheet)

Connection location in the car To GPS aerial (3) To the navigation computer (20)

Issue date: 09.2001 Installation Instructions No. 01 29 0 136 499

EN/8

4.

Installation and cabling diagram for the on-board monitor wiring harness

0

A11 A4 RHD A5 RHD A6 A3 A19

A2 A1

A

A16

A20 A17+A18 A12

A15 A13 A14 A10

A6 A5 RHD A4

A7 A9 X13016

A22 A23 A21 A24 A8 053 0004 B

The on-board monitor wiring harness A is to be laid along the audio or main wiring harness and secured with cable ties as shown in the figure. When installing the on-board monitor wiring harness A, start at the earth post X13016 above the left wheel arch. Screw branch A10 to earth post X13016 above the left wheel arch Lay branch A8 to the intended installation location for the left TV amplifier above the left wheel arch and tie it back (only to be connected if you are also installing a video module and the TV amplifier) Branch A21 to the installation location of the telephone in the rear left side part Branches A22 to A24 to the installation location of the navigation computer in the rear left side part Branches A11 to A20 along the closing panel from the left to the right side of the car Lay branch A11 to the intended installation location for the right TV amplifier above the right wheel arch and tie it back (only to be connected if you are also installing a video module and the TV amplifier) Branches A16 to A20 to the intended installation location of the video module in the multipurpose tray below the spare wheel and tie it back (only to be connected if you are also installing a video module and TV amplifier) Branch A12 to A15 to the installation location of the on-board monitor radio in the multi-purpose tray under the spare wheel Branches A7 and A9 to the aerial amplifier above the left wheel arch

Retrofit / Installation kit No. 65 90 0 136 497 (others see cover sheet)

Issue date: 09.2001 Installation Instructions No. 01 29 0 136 499

EN/9

4.

Installation and cabling diagram for the on-board monitor wiring harness

The on-board monitor wiring harness A runs along the main wiring harness in front of the rear seat bench to the cardan tunnel and from there to the left of the cardan tunnel towards the front behind the instrument panel to the installation location of the on-board monitor where it is fastened with cable ties or textile adhesive strip. " Branches A1 to A3 to the installation location of the on-board monitor in the instrument panel Branch A4 to the installation location of the light module in the A pillar on the bottom right in LHD cars or on the bottom left in RHD cars Branches A5 and A6 to the installation location of the instrument cluster in the instrument panel

Tie back any excess lengths.

Retrofit / Installation kit No. 65 90 0 136 497 (others see cover sheet)

Issue date: 09.2001 Installation Instructions No. 01 29 0 136 499

EN/10

5.

To prepare the module holder in the instrument panel for the installation of the on-board monitor

0

0

The figure shows the radio module holder in the instrument panel."

41

Cut the radio module holder (40) at the marked places using a pneumatic saw and remove the area shaded grey (41).

40

When sawing with the pneumatic saw or the oscillating saw, extract the chips with a dust extractor and take care that you do not damage anything in the car (instrument panel, cables, heating box, etc.). It is essential to keep to the following work sequence."

F 53 0716 B 0

The figure shows another cut in the radio module holder on the left. Proceed in exactly the same way on the right."

40 42

Cut out the area shaded grey on the radio module holder (40) with an oscillating saw.

a

Dimension a = 6.5 mm

41

As you remove this section ensure that only the lateral rib (42) on the rear strut (41) is cut to dimension a. 053 0040 B 0

0

40

Mark the parts on the radio module holder (40) that you wish to remove at the top with dimensions a and b. Then, using an oscillating saw, cut into the marked places at the side and carefully break them off with pliers. Dimension a = 20 mm Dimension b = 7.5 mm

a b

b

053 0041 B

0

0

41

a

Mark the reinforcement (40), area shaded grey, on the radio module holder (41) with the dimension a and remove it with an oscillating saw.

a

Dimension a = 15 mm

40

053 0042 B Retrofit / Installation kit No. 65 90 0 136 497 (others see cover sheet)

Issue date: 09.2001 Installation Instructions No. 01 29 0 136 499

EN/11

5.

To prepare the module holder in the instrument panel for the installation of the on-board monitor 0

41

Before you install the holder for the on-board monitor, carefully remove the reinforcements (40) shaded grey on the radio module holder (41) on the right with an oscillating saw.

40

053 0005 B 0

41

Carefully remove the reinforcements (40) shaded grey on the radio module holder (41) on the left using an oscillating. After removing the reinforcement (40) all the cuts on the radio module holder (41) are to be deburred with a file."

40

053 0006 0005 B 0

41

40

4

Place the top on-board monitor holder (4) into the removed radio module holder (40) (push it right to the back). Mark the three mounting points (41) from below and remove the top on-board monitor holder (4) again. Carefully drill the marked mounting points (41) in the radio module holder (40) with an angled drill using a 3.5 mm drill bit. Then slightly countersink the three holes from above.

053 0007 B

0

7 40

Insert the top on-board monitor holder (4) and secure it to the radio module holder (40) with three self-tapping screws 3.5 x 6.5 mm (7) using a torque of 2Nm from above.

4

053 0008 B Retrofit / Installation kit No. 65 90 0 136 497 (others see cover sheet)

Issue date: 09.2001 Installation Instructions No. 01 29 0 136 499

EN/12

5. To prepare the module holder in the instrument panel for the installation of the on-board monitor 0

0

4 41 12

12

Carefully cut the cross strut (40) off the radio module holder (41) along the top on-board monitor holder (4) using an oscillating saw. As you do so ensure that the top on-board monitor holder (4) is not damaged. Deburr the cross strut (40) using a file and place the two speed nuts 4.2 mm (12) on the top onboard monitor holder (4) from below. Then unscrew the two Philips self-tapping screws (42) in the radio module holder (41).

40 42

053 0009 B

0

0

40

Place the left on-board monitor holder (5) and the right on-board monitor holder (6) into the cut out radio module holder (40).

6

5

053 0034 B 0

4

12

5

12

6

41

Secure the left on-board monitor holder (5) and the right on-board monitor holder (6) with one fillister head self-tapping screw with washer 4.2 x 19 (13) each to the speed nuts 4.2 mm (12) on the top onboard monitor holder (4) and with the Philips selftapping screws (40) you removed earlier to the cutout radio module holder (41).

13 13 40

40

053 0035 B

Retrofit / Installation kit No. 65 90 0 136 497 (others see cover sheet)

Issue date: 09.2001 Installation Instructions No. 01 29 0 136 499

EN/13

6.

To install the on-board monitor wiring harness and the on-board monitor in cars with a production date before 10/00 (cars without a new generation radio connection plug) 0

X13016

The figure shows the rear left of the boot above the left wheel arch."

A10

Screw branch A10, cable eyelet, 6 mm in diameter on the on-board monitor wiring harness A, to earth post X13016 above the left wheel arch. Lay branches A1 to A6 along the standard wiring harness towards the front, left near the centre console and secure it with cable ties.

A1-A6 A

F 53 0725 B 0

0

A9 40 A7

42 41 44 43

A8

A F 53 0726 B

Unscrew the existing coaxial plug casing (40) from the aerial amplifier (41) and tie it back (no longer required). Screw branch A9, coaxial plug casing on the onboard monitor wiring harness A to the released coaxial socket casing (42) on the aerial amplifier (41). Disconnect the existing coaxial socket casing (43) from the aerial amplifier (41) and tie it back (no longer required). Connect branch A7, coaxial socket casing to the released coaxial plug casing (44) on the aerial amplifier (41). Tie back branch A8, angled coaxial socket casing (only to be connected if you are also installing the video module and the TV amplifier).

0

Retrofit / Installation kit No. 65 90 0 136 497 (others see cover sheet)

Issue date: 09.2001 Installation Instructions No. 01 29 0 136 499

EN/14

6.

To install the on-board monitor wiring harness and the on-board monitor in cars with a production date before 10/00 (cars without a new generation radio connection plug)

0

0

The figure shows the left footwell (LHD car), proceed in exactly the same way on RHD cars." Carefully cut the carpet (40), as shown in the figure, using a universal knife to make it easier to lay the on-board monitor wiring harness A.

A1-A6

When you cut the carpet ensure that you do not damage the cables/lines beneath it."

A 40

Lay branches A1 to A6 to the installation location of the on-board monitor and secure them with cable ties. Lay branches A5 and A6 to the installation location of the instrument cluster and secure them with cable ties.

F 53 0727 B

On LHD cars lay branch A4 behind the glove compartment to the installation location of the light module in the A pillar on the bottom right and secure it with cable ties. On RHD cars lay branch A4 behind the glove compartment to the installation location of the light module in the A pillar on the bottom left and secure it with cable ties. 0

28 28 A A3 X18126 42

40 41

Connect branch A3, black 17-pin plug casing on the on-board monitor wiring harness A, to the existing radio connection plug X18126. Affix a protective strip (28) to the second protective strip (28) and then affix them to the wiring harness so that they enclose the existing angled coaxial socket casing (40), the black coaxial socket casing (41) (aerial connection), the connection plug for the control (42) and the plug connection A3+X18126. The enclosed connections and the plug connection are no longer required and are to be placed behind the heating control.

053 0010 B

Retrofit / Installation kit No. 65 90 0 136 497 (others see cover sheet)

Issue date: 09.2001 Installation Instructions No. 01 29 0 136 499

EN/15

6.

To install the on-board monitor wiring harness and the on-board monitor in cars with a production date before 10/00 (cars without a new generation radio connection plug) 0

A5

A

The figure shows installation location of the instrument cluster."

X10114

Connect branch A5, free cable end, brown/red cable, on the on-board monitor wiring harness A, to the DFAHL signal, brown/red cable, PIN1 on the connection plug X10114 using a double insulation-piercing connector (10).

A5 11 A X10114

053 0011 B 0

A6

A

Connect branch A6, socket contact, black/white cable on the on-board monitor wiring harness A to the free slot PIN3 on the white connection plug X10113. If PIN3 on connection plug X10113 is occupied, cut off the socket contact on branch A6 and connect it to the tacho A signal, black/white cable, PIN3 on the white connection plug X10113 using a double insulation-piercing connector (11).

11 X10113

053 0012B 0

The figure shows the removed light module on the bottom right A pillar (LHD cars), on RHD cars proceed in exactly the same way on the bottom left A pillar."

A4 11 X10117

40 053 0013 B

Remove the light module (40), and disconnect the black 54-pin socket casing X10117 from the light module (40). Connect branch A4, socket contact, blue/yellow cable on the on-board monitor wiring harness A to the free slot PIN38 on socket casing X10117. If PIN38 on socket casing X10117 is occupied, cut off the socket contact on branch A4 and connect it to the reversing light signal, blue/yellow cable, PIN38 on socket casing X10117 using a double insulation-piercing connector. Then connect socket casing X10117 and install the light module (40) again. Tie back any excess lengths of branch A4.

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Retrofit / Installation kit No. 65 90 0 136 497 (others see cover sheet)

Issue date: 09.2001 Installation Instructions No. 01 29 0 136 499

EN/16

6.

To install the on-board monitor wiring harness and the on-board monitor in cars with a production date before 10/00 (cars without a new generation radio connection plug) 0

40

Connect branch A1,, blue 12-pin socket casing on the on-board monitor wiring harness A, to the onboard monitor (9). Connect branch A2,, white 12-pin socket casing to the on-board monitor (9). Then insert the cables into the radio module holder (40) and carefully slide the on-board monitor (9) into position.

9 A2

As you insert the holder ensure that no cables/leads are damaged."

A1

053 0036 B 0

6

5 8

8

9

The insert the trim for the on-board monitor (10) on to the on-board monitor (9).

8

10

8

Secure the on-board monitor (9) using four fillister head screws M3x8 (8) to the on-board monitor holder on the left (5) and the on-board monitor holder on the right (6).

053 0037 B 0

A22 A23 A21 A24 A

A11-A20

F 53 0733 B

The figure shows the boot at the rear left." Lay branches A21 to A24 on the on-board wiring harness A to the installation location of the navigation computer. Bei Fahrzeugen die mit Basis-Interface-Telefon 2 (BIT2) ausgestattet sind, den Abzweig A21, schwarzes 6poliges Stiftgehäuse, mit dem schwarzen 6poligen Buchsengehäuse des BasisInterface-Telefonkabelbaums (BIT2) zusammenstecken. If the car does not have a basic interface telephone 2 (BIT2), insulate and tie back branch A21. Lay branches A11 to A20 along the standard wiring harness through the cable shaft on the closing panel to the right-hand side of the car and secure them with cable ties.

0

Retrofit / Installation kit No. 65 90 0 136 497 (others see cover sheet)

Issue date: 09.2001 Installation Instructions No. 01 29 0 136 499

EN/17

6.

To install the on-board monitor wiring harness and the on-board monitor in cars with a production date before 10/00 (cars without a new generation radio connection plug) 0

42 A13 A14 40

A15 A12

A11

Lay branch A11,, angled coaxial socket casing on the on-board wiring harness A, along the standard wiring harness (40) to the right wheel arch, secure it with cable ties and tie it back (only to be connected if you are also installing a video module and the TV amplifier). Lay branches A12 to A15 to the unit holder (41) in the multi-purpose tray (42) and secure them with cable ties.

41 A

F 53 0734 B

0

41

Lay branches A16 to A20 on the on-board monitor wiring harness A to the unit holder (40) in the multipurpose tray (41) and secure them with cable ties.

A17/A18 A19 A20 40 A16

A

053 0014 B

Retrofit / Installation kit No. 65 90 0 136 497 (others see cover sheet)

Issue date: 09.2001 Installation Instructions No. 01 29 0 136 499

EN/18

7.

To install the on-board monitor wiring harness and the on-board monitor in cars with a production date after 10/00 (cars with a new generation radio connection plug) 0

X13016

The figure shows the rear left of the boot above the left wheel arch."

A10

Screw branch A10, cable eyelet, 6 mm in diameter on the on-board monitor wiring harness A, to earth post X13016 above the left wheel arch. Lay branches A1 to A6 along the standard wiring harness towards the front, left near the centre console and secure it with cable ties.

A1-A6 A

F 53 0725 B

0

40

Disconnect the cables from the existing aerial amplifier (40) and remove the existing aerial amplifier (40). Then install the new aerial amplifier for cars with a production date before 10/00, which you ordered separately using the electronic parts catalogue (EPC), and connect it following procedure for its removal in reverse. As you connect it ensure that you do not mix up the slots."

A F 53 0840 B

0

A9 40 A7

42 41 43

A8

A

Unscrew the existing coaxial plug casing (40) from the aerial amplifier (41) and tie it back (no longer required). Screw branch A9, coaxial plug casing on the onboard monitor wiring harness A to the released coaxial socket casing (42) on the aerial amplifier (41). Connect branch A7, coaxial socket casing, to the free coaxial plug casing (43) on the aerial amplifier (41). Tie back branch A8, angled coaxial socket casing (only to be connected if you are also installing the video module and the TV amplifier).

F 53 0839 B

Retrofit / Installation kit No. 65 90 0 136 497 (others see cover sheet)

Issue date: 09.2001 Installation Instructions No. 01 29 0 136 499

EN/19

7. To install the on-board monitor wiring harness and the on-board monitor in cars with a production date after 10/00 (cars with a new generation radio connection plug) 0

The figure shows the left footwell (LHD car), proceed in exactly the same way on RHD cars." Carefully cut the carpet (40), as shown in the figure, using a universal knife to make it easier to lay the on-board monitor wiring harness A.

A1-A6

When you cut the carpet ensure that you do not damage the cables/lines beneath it."

A 40

Lay branches A1 to A6 to the installation location of the on-board monitor and secure them with cable ties. Lay branches A5 and A6 to the installation location of the instrument cluster and secure them with cable ties.

F 53 0727 B

For LHD cars Lay branch A4 behind the glove compartment to the installation location of the light module in the bottom right A pillar and secure it with cable ties. For RHD cars Lay branch A4 behind the glove compartment to the installation location of the light module in the bottom left A pillar and secure it with cable ties. 0

A5

A

X10114

A5 11

The figure shows installation location of the instrument cluster." Connect branch A5, free cable end, brown/red cable, on the on-board monitor wiring harness A, to the DFAHL signal, brown/red cable, PIN1 on the connection plug X10114 using a double insulation-piercing connector (10).

A X10114

053 0015 B

Retrofit / Installation kit No. 65 90 0 136 497 (others see cover sheet)

Issue date: 09.2001 Installation Instructions No. 01 29 0 136 499

EN/20

7.

To install the on-board monitor wiring harness and the on-board monitor in cars with a production date after 10/00 (cars with a new generation radio connection plug) 0

A6

A

Connect branch A6, socket contact, black/white cable on the on-board monitor wiring harness A to the free slot PIN3 on the white connection plug X10113. If PIN3 on connection plug X10113 is occupied, cut off the socket contact on branch A6 and connect it to the tacho A signal, black/white cable, PIN3 on the white connection plug X10113 using a double insulation-piercing connector (11).

11 X10113

053 0016 B

0

The figure shows the removed light module on the bottom right A pillar (LHD cars), on RHD cars proceed in exactly the same way on the bottom left A pillar."

A4 11 X10117

Remove the light module (40), and disconnect the black 54-pin socket casing X10117 from the light module (40). Connect branch A4, socket contact, blue/yellow cable on the on-board monitor wiring harness A to the free slot PIN38 on socket casing X10117. If PIN38 on socket casing X10117 is occupied, cut off the socket contact on branch A4 and connect it to the reversing light signal, blue/yellow cable, PIN38 on socket casing X10117 using a double insulation-piercing connector.

40 053 0017 B

Then connect socket casing X10117 and install the light module (40) again. Tie back any excess lengths of branch A4. 0

40

A

Carefully remove the sheathing on the on-board monitor wiring harness A over a length of 100 mm behind branch A3. Then carefully remove the sheathing on the audio wiring harness (40) over a length of 100 mm behind the new generation radio connector (41).

A3 41 053 0043 B

Retrofit / Installation kit No. 65 90 0 136 497 (others see cover sheet)

Issue date: 09.2001 Installation Instructions No. 01 29 0 136 499

EN/21

7.

To install the on-board monitor wiring harness and the on-board monitor in cars with a production date after 10/00 (cars with a new generation radio connection plug)

40

41

32

A3

42

30 43

33

A

PIN1 44

PIN3 PIN10

053 0018 B

The figure shows branch A3, black 17-pin plug casing on the on-board monitor wiring harness A and the new generation radio connection plug (40) on the audio wiring harness (41) when removed, if they are fitted, proceed in exactly the same way. " Cut the yellow/red connection cable, RADLV+, PIN1 on branch A3 and the yellow/red connection cable, RADLV+, PIN3 on the new generation radio connection plug (40) with an angle cutter. Push the hose (32) on to the cut yellow/red connection cable (42) on the on-board monitor wiring harness A. Then connect the cut yellow/red connection cable (42) on the on-board monitor wiring harness A and the cut yellow/red connection cable (43) on the audio wiring harness (41) with a butt-joint connector (30) (cable cross section 0.75-1.00 mm 2). Push the hose (32) over the crimped butt-joint connector (30) and shrink it on with a hot air blower. Cut the black/white connection cable, tacho A signal, PIN10 on branch A3 with an angle cutter. Put the hose (32) on to the cut black/white connection cable (44) on the on-board monitor wiring harness A, and shrink it using a hot air blower so that the open cable end is insulated (not required). Then connect the remaining connection cables on branch A3 as set out in the following following connection table to the connection cables on the new generation radio connection plug (40). Always complete one connection at a time since if you cut several connection cables you might confuse them as a result of the different cable colours involved (see following connection table). In addition. ensure that you use the appropriate butt-joint connectors for the various cable cross-sections." When you have made all the connections, first wrap each individual connection and then all the connections in the fabric tape (33) (cut branch A3 is no longer required).

Retrofit / Installation kit No. 65 90 0 136 497 (others see cover sheet)

Issue date: 09.2001 Installation Instructions No. 01 29 0 136 499

EN/22

7.

To install the on-board monitor wiring harness and the on-board monitor in cars with a production date after 10/00 (cars with a new generation radio connection plug)

Connection table (on-board monitor wiring harness to the audio wiring harness)

40 X18126 X18805 1

5

9

13

2

6

10

14

3

7

11

15

4

8

12

16

4 3

2 1

2 1

6 3

8

7 8 9 10 1112

7 8 9 10 1112

5

X13598

X13321

9 7

X18126

1 2 3 4 5 6

14

17 12 4

1 2 3 4 5 6

11

15 13

10 16

A3

F 53 0843 B

New generation radio connection plug (40) on Branch A3 on the on-board monitor wiring the audio wiring harness harness X18805 PIN

Signal

X18126 Crosssection

Cable colour

PIN

Signal

Cable colour

Crosssection

0.75 mm2

1

RADLV+

GERT

0.75 mm2

mm2

6

RADRH+

BLSW

0.75 mm2

0.75 mm2

2

RADRV+

BLRT

0.75 mm2

mm2

3

RADLH+

GESW

0.75 mm2

0.75 mm2

14

RADRH-

BROR

0.75 mm2

BLBR or BROR

0.75

mm2

11

RADRV-

BROR

0.75 mm2

RADLV-

GEBR or BROR

0.75 mm2

8

RADLV-

BROR

0.75 mm2

RADLH-

GEGR or BROR or free

mm2

12

RADLH-

BROR

0.75 mm2

3

RADLV+

GERT

1

RADRH+

BLVI or BLSW or free

0.75

2

RADRV+

BLRT

4

RADLH+

GEVI or GESW or free

0.75

5

RADRH-

BLGR or BROR or free

6

RADRV-

7 8

0.75

X18126

X18126

9

I/K bus

WSGRGE

10

TELM

WSBR

0.35 mm2

7

I bus

WSGRGE

0.35 mm2

mm2

4

TELM

WSBR

0.35

0.35 mm2

13

ANT

WS

14

58G

GRRT

0.50 mm2

16

ANT

WS

0.50 mm2

mm2

13

58G

GRRT

0.50

0.50 mm2

15

30