GENUINE PARTS
INSTALLATION INSTRUCTIONS 1. 2. 3.
DESCRIPTION: APPLICATION: PART NUMBER:
4.
KIT CONTENTS:
Item A B C D E F G
5.
QTY 1 1 1 1 1 1
Description Control module Encoder and harness assembly Foot well lights and harness assembly Cup holder lights and harness assembly Harness Vehicle interface Control Knob Kit contents list at end of Installation Instructions
Service Part Number 999F3 AW004 999F3 AW006 999F3 AW001 999F3 AW003 999F3 AW005 999F3 AW002
TOOLS REQUIRED ● ● ● ●
6.
Accent light Kit Juke (2011) 999F3 AW000 - Universal Accent Lighting Kit.
Trim stick 10mm and 11mm sockets #2 Philips screwdriver Protective cloth
● ● ● ● ●
Ratchet and 6" extension 5/16" and 9/32" drill bits, drill, drill stops. T-20 Torx bit Scissors Electrical tape, masking tape.
PRE-INSTALLATION CAUTION/NOTES ● ● ● ●
Dealer installation recommended. Instructions may refer to Service Manual Installation may require special tools This part is to be installed at a surface temperature no warmer than 65-100ºF Remove and prepare templates located at the end of Installation Instructions
CAUTION ● This accessory must only be installed as specified in these instructions. ● Ensure at all times that parts are securely fitted and will not compromise the safe function of vehicle systems.
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999F3 6X000II - Rev. 3.1.2013
INSTALLATION INSTRUCTIONS - Accent Lighting Kit 7. General system overview
Fit-up 2 action points: -
BCM
Prepare exploded view drawing of vehicle interior with fixings detail (clip, screw, bolt etc).
FUSE BLOCK
8. CRITICAL STEPS: The following steps are critical and must be performed EXACTLY as specified to ensure proper installation. ● Location of the lights must be followed exactly as described in this instruction ● Posi-Tap ™ instructions must be specifically followed as described. ● Cables must be properly secured to prevent rattling and/or snagging on any moving parts or limbs e.g. cup holder harness running through centre console close to handbrake
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999F3 6X000II - Rev. 3.1.2013
INSTALLATION INSTRUCTIONS - Accent Lighting Kit 9. VEHICLE PREPARATION a)
Record customer radio presets
1
2
3
4
5
A B C b) c) d)
Apply parking brake Turn off the ignition Disconnect battery negative terminal
NOTE: USE CAUTION WHEN REMOVING/RE-INSTALLING TRIM COMPONENTS TO AVOID DAMAGE, SCRATCHES, BREAKING OF CLIPS AND/OR INTERIOR TRIM PANELS. MOVE ALL TRIM COMPONENTS TO A PROTECTED AREA.
Remove the following vehicle parts in the sequence shown below. Store these re-usable parts in a safe and protected manner.
2
BCM
9
1
5
4 12
6 7
3
1. 2. 3. 4. 5. 6. 7. 8. 9.
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Instrument lower cover LH Instrument side mask LH Fuse Panel Cover LH Instrument side panel LH Glove box side panel RH Shifter Trim Heated Real Seat Switch Center Console Glove Box RH
999F3 6X000II - Rev. 3.1.2013
INSTALLATION INSTRUCTIONS - Accent Lighting Kit Base of console
10. Interior preparation Fig 1
#2 Philips & (2) bolts
T-20 Torx
1)
Remove lower finisher (under steering column).
a)
Remove (2) 10mm bolt located behind fuel door and trunk release.
b)
Remove T-20 Torx head screw located behind fuel door and trunk release bracket.
c)
Remove panel by releasing clips around edges.
d)
Remove (2) #2 Philips screws and remove DDL connector from under dash trim.
Fig 1 (cont'd) 10mm bolts
e)
Switch Connector
Place panel to side ready for light stick preparation.
DDL Fig 1 (cont'd)
2)
Fig 2
Remove fuse panel cover.
Fig. 2 (cont'd)
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999F3 6X000II - Rev. 3.1.2013
INSTALLATION INSTRUCTIONS - Accent Lighting Kit 10. Interior preparation
Remove the interior parts as follows, with reference to the diagram on previous page.
clip
3)
Remove passenger side foot panel.
a)
Remove (1) captive #2 Philips screw.
b)
Remove the panel by firmly pulling away from console, taking note of the (2) clips.
4)
Remove driver side foot panel.
a)
Remove (1) captive #2 Philips screw.
b)
Remove the panel by firmly pulling away from console, taking note of the (2) clips.
Fig. 3
Fig. 3 ( cont'd)
Fig 4
Fig 4 (cont'd)
clip
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999F3 6X000II - Rev. 3.1.2013
INSTALLATION INSTRUCTIONS - Accent Lighting Kit Top of console 10. Interior preparation
Base Fig. of 2aconsole
Fig. 5
5)
Remove console.
a)
Pull handbrake fully back to allow removal of console top.
b)
Detach trim around shifter using trim stick taking care not to damage the surfaces.
c)
Carefully remove the heated rear seat switch panel (if applicable) using trim stick.
d)
Remove (2) connectors.
e)
Note spring clips that retain top of center console. Carefully remove top and set aside
Fig 5 (cont'd)
Fig 5 (cont'd)
Heated seat switches
Spring clips
Heated seat switches
ready for cup-holder LED and encoder installation.
Fig 5 (cont'd)
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999F3 6X000II - Rev. 3.1.2013
INSTALLATION INSTRUCTIONS - Accent Lighting Kit Top of console 10. Interior preparation
Base Fig. of 2aconsole
6)
Remove glove box.
a)
Remove (5) #2 philips screws from back of glovebox. Remove (4) #2 philips screws located under the glove box. To remove glove box, push out from the
b) c)
back side and disconnect harness.
Fig. 6
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999F3 6X000II - Rev. 3.1.2013
INSTALLATION INSTRUCTIONS - Accent Lighting Kit Base of console
11. Installation procedure LED side
Before
before
1)
Prepare driver side light stick.
a)
Clean mounting area with alcohol wipe.
b)
Fix (1) 12.5 x 19 x 0.7mm adhesive pad at position 2 as shown - on LED side.
c)
Fix (1) 12.5 x 19 x 0.7mm adhesive pad at position 10 as shown - on LED side.
2)
Prepare passenger side light stick.
a)
Clean mounting area with alcohol wipe.
b)
Fix (1) 12.5 x 102mm x 0.7mm adhesive pad between edge of stick and position 8 as shown.
c)
Fix (1) 12.5 x 102mm x 0.7mm adhesive at position 4, leaving a small gap at the stick edge - as shown.
after Loop Fig. 1
LED side
After
LED
10
2
Before
Fig. 1 (cont'd)
Non-LED side
Fig. 2
Non-LED side
After
8
4
Fig. 2 (cont'd)
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999F3 6X000II - Rev. 3.1.2013
INSTALLATION INSTRUCTIONS - Accent Lighting Kit Base of console
11. Installation procedure
3) Place glove box on work bench/area. 80mm
4)
Drill holes for light stick.
a) b)
Mark hole postions as shown. Drill (2) 3/16" holes at marked locations.
80mm
Fig.Fig. 4 4
Fig. 4 ( Detail )
e) Holes are 25mm from edge as shown.
25mm
Fig. 5
5)
Route passenger side light stick.
a)
Route passenger side light assembly behind
b) c)
Fig. Fig.66
NOTE: AT ALL TIMES, ENSURE THAT NO LEDs ARE OBSTRUCTED. 6) Install passenger side light stick in passenger foot well area. a)
LED
15mm
heater core as shown. Carefully pull light assembly and wiring to passenger footwell area. Leave the connector end of the wiring at the carpeted area below the centre of the I/P.
b) c) d) e)
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Prepare the surface with alcohol wipe. Peel tabs away from adhesive tape. Align with centre of area as shown (15mm from edge). Press light stick firmly into place. Place 11 inch cable ties through 3/16 holes to secure light stick to panel.
999F3 6X000II - Rev. 3.1.2013
INSTALLATION INSTRUCTIONS - Accent Lighting Kit 11. Installation procedure 7)
Finish installation of passenger light stick.
a) b)
Trim excess tie(s). Reinstall glove box.
Fig.77 Fig.
CAUTION Drill stop
● Use only the drill size specified below to avoid
damage to the cupholder. ●
A
Use a drill stop to avoid damage to the cupholder.
● Hole must be drilled with caution.
8)
Prepare cupholders for LEDs.
Fig. 8
a) b)
Fix template (A) to cupholder as shown. Mark and drill (2) 9/32" holes.
Fig. 9 Fig. 9
9)
Prepare center console for Encoder.
a) b)
Fix template (B) to console as shown. Drill (1) 5/16" hole.
NOTE The hole position should be in a central position, 13mm inset from edge.
40mm Bottom of Center Consol Shifter area
10) Install cupholder LEDs. a) b) c)
Snap in (2) LED lenses and retainers. Clean LED mounting area with alcohol wipe. Peel double-sided tape liner and place each cupholder light.
Fig. 10
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999F3 6X000II - Rev. 3.1.2013
INSTALLATION INSTRUCTIONS - Accent Lighting Kit 11. Installation procedure 11) Install Encoder.
Encoder
a)
Bottom of Center consol Shifter area
b)
Insert encoder in hole, routing wire as shown. Install 11mm Lock Nut.
c)
Do not install knob at this time.
Fig. 11
12) Secure cupholder cabling.
Foam Tape
a)
Using grey foam tape, secure cable to side of cupholder to prevent movement.
NOTE: ENSURE THAT NO CABLING INTERFERES WITH MOVING PARTS SUCH AS HANDBRAKE. Fig. 12 Fig. 13
13) Route and retain console wiring. a)
b) c)
Encoder
Cable tie
Encoder
14) a) b)
Cable ties
Route encoder and LED wires together as shown using (3) 4" cable ties to secure (loosely) to existing wiring. Lower the center console back into place Pull the cabling through from the centre of the I/P until tight.
Fig. 14
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Install service loop and locate control module. Route the encoder and cup-holder cabling along the existing harness. Secure the cabling, leaving a service loop of 100mm, with cable ties at intervals of
e)
120mm thereafter. Tighten all cable tie(s). Cut and use foam tape where necessary to prevent rattling or snagging.
f)
Trim all cable tie(s).
999F3 6X000II - Rev. 3.1.2013
INSTALLATION INSTRUCTIONS - Accent Lighting Kit 11. Installation procedure
14) g) h) j)
Continued Fix 58mm x 82mm x 1mm adhesive pad to underside of Module, covering screw head. Place control module in a central position beneath the I/P. Reinstall center console.
Fig. 14 ( cont. )
15) Install shifter trim.
Fig. 15
16) Install encoder knob.
Fig. 16
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999F3 6X000II - Rev. 3.1.2013
INSTALLATION INSTRUCTIONS - Accent Lighting Kit PosiTap installation Fig. 1
1)
Tap vehicle wire.
a) b) c)
Remove cap (slot side) from tap body. Slide cap around vehicle wire. Tighten the tap TIGHT with finger pressure.
b)
a)
NOTE: Do not re-use the tap for subsequent reinstallation. Figures are not to scale. 2)
Inspect the tap to ensure correct installation.
NOTE: Avoid putting pressure on the vehicle wire and tap for the remainder of the installation.
i. Straight and evenly spaced all the way around ii. Tight and minimize gap (wire jacket should be crushed) Fig. 3 e) Insert wire to here c)
a) d) f) Tighten
Fig. 4
3)
Tap accessory wire.
a) b) c)
Remove tap (non-pierce) side from tap. Remove the protective stub from the wire. Insert wire through the non-pierce side opening.
d) e)
Spread the individual strands into fan shape. Insert wire into the tap body and ensure that it is all the way in.
f)
Tighten the tap TIGHT with finger pressure.
4)
Confirm the tapped accessory wire.
a) b)
Inspect the tap to ensure correct installation. Test the signal to ensure that it is working properly.
i. Straight and evenly spaced all around ii. Tight and no gap and test the signal
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999F3 6X000II - Rev. 3.1.2013
INSTALLATION INSTRUCTIONS - Accent Lighting Kit PosiTap installation. Fig. 5
Vehicle Harness b)
5)
Secure the tap.
a)
Secure the tapped wire on the non-pierce side to the body of the tap with electrical tape (≥ 2 revolutions).
b)
Secure the body to harness where vehicle wire is being tapped with electrical tape (≥ 2 revolutions).
Accessory harness
... 11.
a)
Installation Procedure (Continued)
CAUTION ●
Color(s) given in illustration(s) are for reference only. Use location(s) where color deviates.
●
If a vehicle wire is being used by another accessory and a posi-Tap is present, tap the accessory wire NOT the vehicle wire. Special screws may be used to secure the BCM to the vehicle. Use a GRABIT or other special tools to remove screws.
●
NOTE - There are four wires in the power harness for this kit. They are: Brown - Room Lamp Circuit Black - Ground Green - B+ ( battery ) Blue - Accessory Windshield
17)
Locate the BCM (Body Control Module) by the driver side lower panel next to fuse box. If your vehicle is equipped with Intelligent Key, the BCM will have four connectors. If your vehicle is equipped without Intelligent Key, the BCM will only have three connectors. See caution before proceeding.
18)
For Intelligent Key type BCM, disconnect connector as shown in Fig 18.
Driver seat
Footwell
Fig. 17
This one
a)
Notice the thick harness across the top of the BCM. Locate the first connector
under the harness and pull it out.
Driver seat Fig. 18 (with Intelligent Key)
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999F3 6X000II - Rev. 3.1.2013
INSTALLATION INSTRUCTIONS - Accent Lighting Kit 11. Installation procedure Fig. 19
19)
Locate the Brown wire at LG02
20)
Use a Posi-Tap ™ to connect the Brown wire in the connector.
Red
Fig. 20
Brown
Red Brown
Brown
(Harness Side View)
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999F3 6X000II - Rev. 3.1.2013
INSTALLATION INSTRUCTIONS - Accent Lighting Kit 11.
Installation Procedure
21)
For Non-Intelligent Key type BCM, disconnect connector as shown in Fig 21. a)
Notice the thick harness across the top of the BCM. Locate the first connector
under the harness and pull it out. b) Fig. 21 (without Intelligent Key)
22)
Yellow Pink
based on the connector information shown in the adjoining figure.
White Blue
23)
Sky Blue
Blue Sky Blue
Locate the Brown wire at Terminal 60
Use a Posi-Tap ™ to connect the Brown wire of the accent module to the Brown wire located in Step 22.
Brown
Violet Sky Blue Black
(Harness Side View)
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999F3 6X000II - Rev. 3.1.2013
INSTALLATION INSTRUCTIONS - Accent Lighting Kit 11. Installation procedure 24) Remove the screws securing the fusebox to the vehicle 25) Tap accessory Green wire to Sky Blue wire at fusebox (location LG35) See Page 13 & 14 for Posi-Tap ™ install instructions 26) Tap accessory Blue wire to Blue wire at fusebox (location KA01) See Page 13 & 14 for Posi-Tap ™ install instructions Fig. 25
Sky Blue
Bluewire wire Blue
Sky Blue
Blue wire
28) Replace fusebox and tighten screws, ensuring that it is fixed securely.
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999F3 6X000II - Rev. 3.1.2013
INSTALLATION INSTRUCTIONS - Accent Lighting Kit 11. Installation procedure Steering
Fig. 29
29) Route the power cable a)
b)
Cable tie
NOTE: DO NOT FULLY TIGHTEN CABLE TIES UNTIL CABLE IS FULLY ROUTED
Power cable
30) Route wiring as shown securing to existing harness with (1) 11" cable tie.
Steering Column
Cable tie
Route power cable down through I/P behind steering column support, and along existing harness. Gather loose wiring as shown and secure to accessory harness using (1) 4" cable tie or as appropriate.
Fig. 30
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999F3 6X000II - Rev. 3.1.2013
INSTALLATION INSTRUCTIONS - Accent Lighting Kit 11. Installation procedure 31)
Route wiring as shown securing to existing harness with (1) 11" cable tie.
32)
Route to control module
Cable tie
Brake
Fig. 31
Fig. 32
Control
33)
Drill Hole
a) b) c) 70mm
25mm 270mm
Prepare driver side instrument lower finisher Mark medium bracket hole 25mm from panel edge, aligned with rib shown. Mark long bracket hole 40mm from panel edge, against OBDII pocket. Drill (2) 3/16" holes at marked locations
40mm Fig. 33
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999F3 6X000II - Rev. 3.1.2013
INSTALLATION INSTRUCTIONS - Accent Lighting Kit 12. Installation procedure Fig. 34
34)
Install the brackets.
a) b)
Clean mounting area with alcohol wipe Peel off double-sided tape liner from long bracket. Peel off double-sided tape liner from medium bracket. Install U-nut over end of bracket. Stick brackets to finisher with holes holes aligned. Install (2) Philips screws through finisher holes and screw into U-nut.
c) d) e) 70mm
25mm
40mm f) Fig. 35
35)
Install driver side light assembly.
a) b)
Clean mounting area with alcohol wipe Peel tabs away from adhesive tabs and press firmly onto brackets.
35mm
40mm
light assembly and brackets. Trim excess cable tie.
36)
Reinstall LH lower finisher and ground.
a)
Reinstall finisher, OBDII connector and screw. Attach accessory GROUND wire under Hood Release bolt.
Fig. 36
Ground
b)
37) a)
Connect and mount control module. Connect (3) accessory wires to the
module.
Fig. 37
Foam Tape
b) c) d) e)
a. Light sticks b. Encoder c. Cup holder Connect power harness. Tape control module to carpet. Bundle and tie remaining cable under I/P using 15" tie wrap.
Add foam tape (3) over bundled wire as shown.
Cable tie
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38)
Verify and test system.
39)
Reassemble vehicle in reverse order.
999F3 6X000II - Rev. 3.1.2013
INSTALLATION INSTRUCTIONS - Accent Lighting Kit 13.
System Check out.
Prior to completion, verify the following:
(12) Ensure that all parts are securely fitted and do not pose a risk to the safe function of any vehicle systems
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999F3 6X000II - Rev. 3.1.2013
Templates must be printed to scale
W12C CUPHOLDER TEMPLATE
10mm 1 inch
To be cut out
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999F3 6X000II - Rev. 3.1.2013
Templates must be printed to scale
W12C ENCODER TEMPLATE
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10mm 1 inch
999F3 6X000II - Rev. 3.1.2013
INSTALLATION INSTRUCTIONS - Accent Lighting Kit Mechanization of this Accent Lighting kit for Intelligent Key Type
Foot Well
Fuse panel Cup Holder
Yellow Violet
Sky blue
Yellow
Blue
Green
Light Green
Blue
Blue
Brown Orange Brown
BCM Connector with Intelligent Key Type
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999F3 6X000II - Rev. 3.1.2013
INSTALLATION INSTRUCTIONS - Accent Lighting Kit Mechanization of this Accent Lighting kit for Non-Intelligent Key (Standard FOB) Type
Foot Well
Fuse panel Cup Holder
Yellow Violet
Sky blue
Yellow
Blue
Green
Light Green
Blue
Blue
Brown Orange Brown
Yellow Pink
White Blue Sky Blue
Blue Sky Blue
Brown
Violet Sky Blue Black
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999F3 6X000II - Rev. 3.1.2013
INSTALLATION INSTRUCTIONS - Accent Lighting Kit 14. Kit Contents
35mm
40mm
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999F3 6X000II - Rev. 3.1.2013
