GENUINE PARTS INSTALLATION INSTRUCTIONS

GENUINE PARTS INSTALLATION INSTRUCTIONS DESCRIPTION: APPLICATION: PART NUMBER: Fog Lamp Kit Juke(2011) Fog Lamp Kit with auto light(B61E0 1KM0A) Fog...
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GENUINE PARTS

INSTALLATION INSTRUCTIONS DESCRIPTION: APPLICATION: PART NUMBER:

Fog Lamp Kit Juke(2011) Fog Lamp Kit with auto light(B61E0 1KM0A) Fog Lamp Kit without auto light (B61E0 1KM0B)

KIT CONTENTS: Item A B C

QTY 2 1/1 2

Description

Application

D

1

Combination Switch

E

1

Installation Instruction Replacement Template

Service Part Number 26150 8990B 26910/5 1KA0A 01115 00271 25560 JV51A 25560 JV12A ---

Fog lamp Bracket (RH/LH) Bolt With auto light Without auto light

㻾㻴

A

㻸㻴

B

C

D

E

TOOLS REQUIRED: ł Clip clamp tool

ł Torque wrench

ł Socket wrench (8mm), (10mm)

ł Phillips screwdriver

ł Needle nose pliers

ł Masking tape

ł PRE-INSTALLATION CAUTIONS/NOTES:

CAUTION ł 㻯㼍㼞㼑㻌㼙㼡㼟㼠㻌㼎㼑㻌㼠㼍㼗㼑㼚㻌㼚㼛㼠㻌㼠㼛㻌㼟㼏㼞㼍㼠㼏㼔㻌㼛㼞㻌㼐㼍㼙㼍㼓㼑㻌㼍㼚㼥㻌㼏㼛㼙㼜㼛㼚㼑㼚㼠㼟㻌㼐㼡㼞㼕㼚㼓㻌㼠㼔㼑㻌㼞㼑㼙㼛㼢㼍㼘㻌㼛㼞㻌 replacement process. NOTE: ł Dealer Installation Recommended. Instructions refer to Service Manual. ł Use caution when removing trim parts to avoid breaking clips. 1) Apply Parking Brake. 2) Make sure the shift lever is engaged in "P" or "N" position. Preset 1 2 3 4 3) Record customer Radio Presets. A B 4) Use seat and floor protection. C 5) Open the hood of the vehicle. 6) Disconnect the negative battery terminal to prevent short circuits during installation. 7) This part is to be installed at a vehicle body surface temperature of 65-100°F.

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5

6

B61E0 1KM0x II Rev.03/08/2010

INSTALLATION INSTRUCTIONS - Fog Lamp Kit INSTALLATION PROCEDURE:

Yellow Clip Fig. 1-1

8)

Fillet molding Clips(2)

Claws (4 locations)

Clip (reuse)

Removal of front bumper lower a) Turn steering wheel counter clockwise fully. b) Remove clip (1 on each side) from fillet molding of wheel house. c) Remove 4 claws and 2clips which secure the fillet molding. d) Front side of the fillet molding is raised. See Fig. 1-1.

: Clip position

CAUTION

: Claw position

Fig. 1

Front bumper lower

• Do not peel-off fillet molding beyond

yellow clip. View a

Bolt (1:reuse

(behind the fender protector)

e)

Bolt (1:reuse) Clip (1:reuse)

Clip (1:reuse)

Bolts (2:reuse) Clips(3:reuse)

Remove clip (3 locations : reuse) and bolt (2 on each side : reuse) that attaches in the front bumper. See Fig. 1

f)

Bolts (2:reuse)

Peel-off the fender protector, it removes bolt (reuse) and the clip (reuse) which lock the front bumper lower. See Fig. 1-2 (View a).

Fig. 1-2

View a Clip (reuse)

Bolt (reuse)

Fender protector Front bumper lower

Fig. 2

g)

Remove the tabs engaging the front bumper upper and the front bumper lower, then remove the front bumper lower (at 10 locations ). See Fig. 2.

CAUTION Front bumper upper : Tab position (10 locations) Section view of tab

• Take care not to damage the removed

tabs, which will be reused.

Front bumper lower

Push down the tab putting hand from behind.

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B61E0 1KM0x II Rev.03/08/2010

INSTALLATION INSTRUCTIONS - Fog Lamp Kit INSTALLATION PROCEDURE: Fig. 3

9)

Removal of finisher a) Remove bolt (1 on each side) and metal clips (2 on each side) that attach the existing finisher to the front bumper lower.

Metal clips

See Fig. 3 (View b). View b

CAUTION

View b

• Do not remove the metal clips from the

front bumper lower. NOTE: • Clips require patience. Use three inch or longer needle nose pliers.

Bolt (reuse) Existing finisher (discard) Needle nose pliers

Fig. 4-1 Guide

Bolt [C]

Fog lamp [A] Guide

Rib

10) Installation of right and left fog lamps a) Align 2 ribs on the side of the fog lamp [A] with the guide located on the bracket [B]. Secure with bolt [C] from bottom. See Fig. 4-1

㻔㼀㼕㼓㼔㼠㼑㼚㼕㼚㼓㻌㼠㼛㼞㼝㼡㼑㻌㼛㼒㻌㼎㼛㼘㼠㻌㼇㻯 㻯 㼉㻌㻌㻌㻌㻌㻌㻌㻦㻌㻡㻚㻡㻌㻺㻙㼙㻕

Bracket [B] Rib (Tightening torque of Torx wrench

: 5.5 N-m)

b) Install the bracket [B] which installed the fog lamp [A] in the metal clip of the front bumper lower. It locks with bolt.

Fig. 4-2

See Fig. 4-2 Bracket [B]

Bolt (reuse)

Fig. 5 Column cover

11) Removal of steering column cover a) Rotate steering wheel clockwise to access RH screw. Remove RH screw. Rotate steering wheel counter clockwise to access LH screw. Remove LH screw. Remove steering column cover upper and partially detach lower cover.

View c

See Fig. 5 (View c). View c

Column cover (upper) Column cover (lower) Screws (reuse)

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B61E0 1KM0x II Rev.03/08/2010

INSTALLATION INSTRUCTIONS - Fog Lamp Kit INSTALLATION PROCEDURE: Fig. 6 Combination Switch [C]

View d Connector

12) Replacement of combination switch a) Remove the Screws which secure the existing combination switch. b) Lift the combination switch upward and remove the connector. c) Connect the connector to the combination switch [C]. Secure switch to the steering column Using the two screws which were removed in the step 5a). See Fig. 6 (View d).

Combination Switch [C]

View d

Screws (reuse)

13) Install the steering column cover Front bumper upper Taped pre-wire Connector Protection tape

View e

Protection tape

Front bumper lower

Taped pre-wire Fog lamp [A] Connector

Fig. 7

Fog lamp [A]

14) Release right and left pre-wired vehicle fog light harness. a) Pull harness to break the tape. See Fig. 7. 15) Connect the connector a) The protection tapes stick to bumper-fascia. See Fig. 7. b) Set front bumper lower to position shown in Fig. 7. c) Connect the vehicle fog lamp harness connector to the fog 䡈amp [A]. (right and left) See Fig. 7 (View e). d) Remove the protection tapes to bumperfascia.

View e Connector

Front bumper lower Fog lamp [A]

Fig. 8

16) Install the front bumper lower. Reinstall front bumper lower bolts and clips that labeled reuse, using the reverse of the removal process. b) Install the fillet molding to the original positions. Using the original bolts and clips. See Fig. 8. a)

Front bumper upper

: Tab position (10 locations)

Front bumper lower

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B61E0 1KM0x II Rev.03/08/2010

INSTALLATION INSTRUCTIONS - Fog Lamp Kit INSTALLATION PROCEDURE: Fig. 9

h=height of center of lamp body (Actually measured height) Lamp (Bulb) Center line h Cut-off line Screen upper line

Phillips screwdriver Screen

60mm

Height of center of lamp body

17) Connect the negative terminal of the battery. 18) Ensure that the fog lamp comes on. The fog lamp comes on only when the headlamp is set to the low beam. At other positions, the fog lamp will not come on. NOTE: • The fog lamp will not come on when the fog lamp SW only is turned ON.

h

䚾optional process䚿 (only if necessary)

3m Illuminated light

Flat surface

Fig. 9-1

19) Perform the photometric axis adjustment (see Fig. 8) by turning the screw located under the lamp using a Phillips screwdriver as shown in Fig. 9-1. 20) Ensure that the electric equipment, such as the small lamp, headlamp and turn signal lamp, functions properly.

CAUTION Downward

Upward

• Be sure to check to see if the small lamp, headlamp and turn signal lamp function properly.

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B61E0 1KM0x II Rev.03/08/2010

INSTALLATION INSTRUCTIONS - Fog Lamp Kit CHECK AFTER INSTALLATION 1) Please check that the installation has no problem. 䕕 a) Confirm connection of connector is secure. 䕕 b) Confirm whether wire harness is fixed. 䕕 c) Confirm no part moving which will cause rattling noise. 䕕 d) Confirm harness is protected from damage by sharp bracket edges.

FUNCTION CHECK

䕕 䕕 䕕

1) Re-connect battery negative terminal. 2) When auto light is not provided - With the low beam of the headlamp being illuminated, the fog lamp comes on when the fog lamp SW.ON is selected. 3) When auto light is provided - With the lighting switch set to AUTO position and the low beam of the headlamp being illuminated, the fog lamp comes on when the fog lamp SW.ON is selected.

REINSTALLATION OF REMOVED PARTS



1) All removed vehicle parts have been reinstalled.

CAUTION • Use caution when re-installing vehicle parts to avoid damage, scratch, or breaking of mounting clips.



2) Clean interior of vehicle.

VEHICLE CHECK

䕕 䕕 䕕 䕕 䕕 䕕 䕕

1) 2) 3) 4) 5) 6) 7)

Remove all tools from the vehicle. Inspect reinstalled vehicle parts for proper panel fit. Turn ignition to ON position. Reset radio presets to the recorded setting. Confirm proper radio operation. Initialize sun roof, and power window operation. Turn ignition to off position.

CAUTION • During reinstallation, please use caution so as not to cause the stacking or pinching of the vehicle's harness, or damage any parts.

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B61E0 1KM0x II Rev.03/08/2010