Local energy solutions for industry and communities Teemu Koskela Smart Power Generation seminar
Contents
1. Renewable energy as a business 2. MW Power as a part of Metso 3. Local energy solutions 4. Examples of our deliveries 5. New innovation: Pellet heating plant solution
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Teemu Koskela
Why is renewable energy so attractive? • The answer is simple: it will enable us to diversify our energy sources and reduce our excessive dependence on gas, coal and oil. It is thus the surest means we have of both reducing emissions and improving the security of our energy supply.
• In addition, at a time of economic uncertainty, the renewable energy technology industry is one which keeps on growing, providing jobs and developing new technologies, and helps Europe to maintain its place at the forefront of global industrial innovation.
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Source: Renewables make the difference, EU publication 2011
Renewable energy Share within the EU and targets for 2020 Renewable energy %*
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*share of final energy consumption, source: Eurostat
Key solutions: biomass and energy efficiency • Biomass is sourced locally -
Industrial by-products utilized Transportation costs optimized Availability of biofuels secured through extensive range of biofuels used Storage need minimized Contributes to the local economy
• Combined heat and power production
• Efficient utilization of biomass in heat production
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MW Power A joint venture by Metso and Wärtsilä A joint agenda to meet the increasing demand for sustainable energy solutions
Boiler technology know-how from Metso ÆLeading supplier of multifuel-fired boilers ÆPioneer in bubbling fluidized bed (BFB) technology from small to large-scale
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Power plant know-how from Wärtsilä ÆForerunner in modularized power and heating plants ÆDeveloper of BioGrate combustion system
The world’s leading supplier of biomass boilers From small heat-only boilers to large high-efficient power plants Small-modular BioGrate and BFB 5-10 MW(e)
• Example: Bayerfonds BestEnergy
Mid size - BFB 20-100 MW(e)
• Example: PGE Szczecin
• Fuel sourced near-by • Typical fuel transportation distance < 50 km
• Fuel transportation by road trucks and trains • Typical fuel transportation distance up to 100 km
Large - CFB 100-300 MW(e)
• Example: Alholmens Kraft • Developed fuel logistics including sea transportation • Typical local fuel transportation distance up to 150 - 200 km
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Let’s go – start your local energy production engine! Utilization of local renewable fuels
Heat for local municipalities Heat for local process industry
Local heat production
Local energy solutions: Clean energy production
Local power production
Less energy transfer losses
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Local maintenance and servicing
More secure power production
Boosting business life and employment
Energy solutions for all customers
Our customers ÆProcess industry ÆCommunities & municipalities ÆProject developers ÆInvestor groups ÆEnergy companies Markets: ÆNorthern Europe and Russia ÆStrong growth in Western, Eastern and Southern Europe
Metso and Wärtsilä’s broad sales and service network
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Winning solutions
Æ Flexibility in the type of delivery Æ Turnkey deliveries Æ Process equipment deliveries
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Modular solutions Project know-how Leading technology Life-cycle services Long-term development planning
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Æ Reliability throughout the project’s life cycle Æ Reliability throughout the plant’s life cycle
We specialize in turnkey deliveries Flue gas system
Electrification
Automation & instrumentation
Project execution
Turbine system
Fuel handling
Boiler island © MW Power
Building & Foundation s
Turnkey deliveries Benefits
• Single-point responsibility for entire • • • • •
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delivery Schedules, costs and risks of the project are forecast and minimized Total cost and profitability known in advance Consistent quality Experienced project team handles delivery and commissioning Service and maintenance available throughout the plant’s life cycle
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Modular solutions Benefits
• Modules and interfaces are • • • •
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predesigned Minimizes costly and error-prone installation work at the site Modules assembled in qualityassured machine shop conditions Pretesting at the factory speeds up commissioning Well-designed equipment reduces the need for space
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Biopower Modularized biomass power plants
Steam drum ESP Stack Boiler
Stair tower Feed water tank module
Biograte
• • • • • •
Modular structure Turnkey delivery Standardized solutions BioGrate or BFB technology Fuels: biomass, peat Combined heat and power production output 3–10 MWe
Boiler silo Main steam module Fan module
Make up water tank module Feed water pump module
Condenser module
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Heat exchanger module
Turbine generator set
Teemu Koskela
Benefits to the customer ÆScope of delivery according to customer’s needs ÆSchedule, cost assurance ÆFast project planning ÆSerial production ÆEconomical price
Multipower Tailored BFB boiler plants •
Combined heat and power production output 10–60 MWth
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Bubbling fluidized bed (BFB) technology Fuels: biomass, peat, recovered wood
Benefits to the customer ÆFuel flexibility, also demanding fuels ÆOptimized process values and connections for customers ÆTailored delivery scope, from boiler equipment delivery to the most comprehensive turnkey deliveries ÆPlant lay-out according to customer needs and the premises
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Keuruun Lämpövoima, Keuruu
Bioheat Turnkey local heating plants •
Tailored plants for steam or hot water generation
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BioGrate technology Fuels: biomass, peat Output 4–18 MWth Benefits to the customer ÆModular solutions ÆHighly efficient combustion process based on decades of experience ÆFuel flexibility ÆPossibility to fire fuels with a lower heating value ÆLow life-cycle costs ÆEasy and economical to use and maintain
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Savon Voima’s heating plant, Toivala
Oil & Gas Tailored oil and gas boiler plants •
For steam or hot water generation up to 200 MWth
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District heat and process steam generation
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Peaking, auxiliary and back-up boilers Heat recovery boilers Fuels: light or heavy fuel oil, natural gas or a combination of these Benefits to the customer ÆDetailed tailoring according to the customer’s needs ÆComplete installations ÆExcellent price/quality ratio ÆQuick manufacture and short installation time
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Vantaa Energy, Maarinkunnas 5 x O&G NOVITER WT 40 MWth, 200 MWth
Perstorp, Sweden O&G VEÅ WT, natural gas, waste gas, 2 x 30 MWth
AS Narva Elektrijaamad 3 x 117 t/h, 87 MWth
Services High-quality maintenance and life-cycle services •
Complete solutions from spare parts to extensive life-cycle service agreements
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Repairs and upgrades Benefits to the customer ÆCustomers can focus on their core business when they place the responsibility for the plant’s maintenance and service in expert hands ÆImproved reliability already at the start of commercial use, as the Service team is present during the commissioning of the plant ÆLower operating costs and higher plant productivity thanks to preventive maintenance and fine-tuning services ÆDelivery and operational assurance with the support of Metso’s and Wärtsilä’s extensive network
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R&D Results through co-operation •
Metso’s own products and technologies, & the supporting R&D operations, are the core of Metso’s know-how and development
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Close co-operation with customers, research institutes and universities
Benefits to the customer ÆTesting of customers’ new fuels ÆConcrete tools and equipment for testing and research at Metso’s own R&D center ÆFast and high-quality tests and measurements ÆSkilled personnel familiar with the customer’s process
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Examples of MW Power boiler and plant deliveries
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MW Power’s boiler, power and heating plants currently under construction
MW Power Metso projects (HYBEX, CYMIC, RECOX, conversions)
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Valio, Lapinlahti Kotka Zwickau Vantaa Graanul Latvia
Situation as of autumn 2011
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Graanul Estonia Porvoo Energy Tampere Karlskrona
Valio, Lapinlahti, 2012 Process steam
• CHP steam boiler plant 20 MW + 12,4 MW • Biomass & heavy oil • Boiler plant will generate steam and heat needed by Valio’s Lapinlahti milk processing plant
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Kotka Energy, 2012 District heating
• Turnkey Bioheat heating plant delivery • Forest residues & bark • 18 MW district heating for the Karhula area of Kotka
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Heizkraftwerk Zwickau Süd GmbH & Co. KG, Germany, 2012 Electricity and district heating
• Turnkey delivery • Biopower 5 CEX • Biomass and landscaping material • Max. 10 megawatts of district heating for the city of Zwickau • Max. 5 megawatts of electricity for the national grid
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Vantaa Energy, 2014 Electricity and heat from waste
• Heat recovery boiler in connection with wasteto-energy (WtE) plant to be built in Vantaa • Boiler output 56 MWth
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Graanul Invest / Helme, Estonia & Launkalne, Latvia, 2012 Electricity and district heating
• Two CHP power plant deliveries • incl. Metso DNA automation system • Biomass • 15 MW of heat for the customer’s pellet factory & 6.4 MW of electricity, mostly distributed to the grid
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Savon Voima, 2011 District heating
• Turnkey Bioheat heating plant delivery, incl. Metso’s environmental protection systems • Bioheat 8 + oil-fired 8 MWth auxiliary boiler • Biomass & peat • 8 MW district heating for the Suonenjoki area
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HamCogen, Ham, Belgium, 2011 Electricity and district heating
• Turnkey delivery, incl. Metso DNA automation and environmental protection system • Biopower 8 CEX • BFB technology • Biomass • 6 MWth / 9 MWe • Third plant delivery for this customer
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Keuruun Lämpövoima, 2010 Electricity and district heating
• BFB boiler plant delivery, incl. Metso’s environmental protection system • Biomass & peat • 15 MW district heating for the Keuruu area and 5 MW of electricity for the grid
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Trollhättan Energy, Sweden, 2006 Electricity and district heating
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Biopower 5 DH Forest residue chips CHP connection 17 MW district heating for the Trollhättan area and 4 MW electricity for the grid
Vapo, Hankasalmi, 2008 Heating
• Turnkey delivery • Bioheat 10 + oil-fired 6 MWth auxiliary boiler • Sawmill by-products and peat • Hot water for the sawmill’s drying process and hot water for office buildings on the same site
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Onega Energo, Russia, 2006 District heating
• Turnkey delivery • 2 Bioheat 17 + oil-fired 9 MWth auxiliary boiler • Bark, sawdust & wood chips • Hot water for Onega’s district heating grid
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Oü Digismart, Estonia, 2008 Electricity and district heating
• BFB boiler plant • Biomass & peat • Boiler output 78 MWth
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Bayernfonds BestEnergy 1, 2009–2011 Electricity
• 6 similar Biopower 5 CEX plants for same customer in different parts of Germany • Biomass • 5.6 MWe electricity for the grid
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RUP Brestenergo, Pruzhany, Belarus, 2009 Electricity and district heating
• Biopower 5 DH • Biomass and peat • 3.7 MW of electricity for the grid and 13.7 MW district heating for the Pruzhany area
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