The EPC Group is certified according to DIN EN ISO 9001:2008
LNG – Liquid Natural Gas Origin | benefits | functionality
A member of
About EPC Group Internationally experienced engineering and plant construction company More than 200 first-class engineers and employees from many specialized fields
All required services out of one hand (Construction and infrastructure, Process Engineering, Automation and Control Engineering, Piping etc.)
Selected References of EPC Group
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History German Family business with over 140 years of engineering tradition The Henkel Family, Founder of EPC Group, has worked for generations in machinery and plant construction The outstanding quality of the machinery was already winning awards in 1894 Today EPC Group is active in 8 locations in Germany as well as through worldwide representatives
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Company Structure
Polymers and fibers
Pharmaceuticals
Chemistry
Fine chemistry
Renewable energies
Specialty chemistry
Biotechnologies Engineering services and Infrastructure
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Construction engineering Infrastructure Building & civil engineering Project management
Cryogenic systems Systems for compression and liquefaction of gases Air separation systems
Our Services As a general contractor for infrastructure projects and turnkey industrial plants, we offer all required services out of one hand. Phase 1
Phase 2
Phase 3
Phase 4
Phase 5
Investment Planning
Engineering
Procurement
Construction
Commissioning & Operation
Technical & commercial concept Feasibility study
Process Development
Tendering / Awarding
Construction / Installation
(Extended) Basic Engineering
Supply of equipment
Supervision
Authority Engineering
Documentation
Training
Commissioning After-Sales Services / Maintenance Revamping
Detail Engineering
In 5 steps to a complete project. 5
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The Cryotec-Team First class engineers for different specific fields We can rely on our competence centers with more than 200 experienced engineers and employees. We concentrate experts´ know-how from many specialized directions in the field of cryogenic solutions and plant construction.
CHALLENGE OUTSIDE –
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Liquified natural gas You have natural gas and you want to expand your network? • But the transport/distribution costs are too expensive for gas • Compressor stations and a pipeline network is too expensive • You want an easy, safe and cost effective way to distribute natural gas
We have the optimal solution to enlarge your costumer network. Small-scale LNG plants for natural gas liquefaction.
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From gas to liquid Production rates of our LNG plants
500 kg/h up to 10.000 kg/h
12 tpd up to 240 tpd
Standard product capacities for LNG plants 500 kg/h – 12 t/d
3.000 kg/h – 72 t/d
1.000 kg/h – 24 t/d
6.000 kg/h – 144 t/d
1.500 kg/h – 36 t/d
10.000 kg/h – 240 t/d
We also provide tailor-made solutions to suit your specific capacity requirements
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3D-Model for a LNG plant 1500 kg/h NCS Type 1
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Applications for small-scale LNG plants Common applications for LNG • Feasible alternative for high pressure pipelines –containerizer plant design - transportable by truck, train and ship. • Peak load coverage provided by storage and regasification units – seasonal peak loads or peak loads for industrial processes are met. • Decentralized supply of natural gas for industrial plants and small end users - with use of satellite terminals.
• Filling stations for Motor Vehicles : - LCNG Fuel Supply - filling stations for vehicles • Electricity generation - combined heat and power (CHP) generation plants for industry 10
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Application for small-scale LNG plants in Japan Combined pipeline and LNG Satellite station system by Japex • LNG from central LNG terminals on the coast or from own source in Yufutsu – LNG pipeline system installed to serve big cities (up to 75km) – Satellite stations will be installed to serve a radius of 250 – 300km – The distribution area can be increased up to 370km if distribution by truck and train in used. (10t container storage) –
Containers would be stored at the satellite station and returned to the terminal once empty.
– Yufutsu – majority of the natural gas will be deliverd by pipeline to next city, rest of the natural gas will be liquefacted ( plant for 150 t LNG/d, storage capacity 1,000t LNG) 11
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Application for small-scale LNG plants in Norway LNG Satellite station system by Gasnor • Satellite station installed on the coast near central LNG terminals • LNG delivered via ship (1,100m³) and tranported onshore by truck to multiple satellite stations
• Satellite stations are used for the regasification of the LNG • Example: Regasification for Hydro Aluminium and some other industrial consumers • Size: 3,000 kg/h natural gas • 3 x storage of 500m³ • Including vaporizer system (ambient air vaporizer, water bath evaporator and electrical heater)
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Natural gas liquefaction - How it work`s General process overview handover of NG and pre-filtration
Utilities (cooling water, make-up nitrogen, electrical power)
NG purification liquefaction LNG storage Fuel (LPG, NGL)
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LNG distribution to customer
Products from LNG liquefaction plant • LNG – ready for distribution to : – Local customer for power and heat production
– Satellite stations for regasification and feed in to local gas network – Satellite stations for power production – Fuel stations for CNG and LNG (3.8 and 18barg) – Trucks, cars, buses etc.
• Fuel from heavies separation – ready for distribution to : – Local customer for power and heat production – Fuel stations for LPG – Trucks, cars, buses etc. – For a company’s own fuel station – For a company’s own power and heat production 14
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Technical details What our engineers need to know! Specification of natural gas
Plant design
Min. / max. natural gas conditions (inlet pressure, temperature, dew piont etc.)
Environmental conditions
Natural gas composition
Utility specification
Max. amount of H2S, S and Hg
Battery limit’s
Available space
Distribution requirements (Trucks, Train etc.) Operation time of the plant
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Technical details Your Conditions / Specifications – determine the process Based on
Standard type of processes
Ambient conditions
LNG-NCS -> process with Nitrogen Cycle System for liquefaction
Size of the required plant Your requirments for operation mode of the plant
LNG-HP -> High Pressure Liquefaction process LNG-H-TC -> Hybrid Triple Cascade liquefaction process LNG-E-LIN -> process with LIN (liquid nitrogen) Evaporation for liquefaction
Using our know-how we design a customized plant based on your requirements.
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Standard type – LNG-NCS Usage of nitrogen cycle system for production of liquefaction energy Prefered for plant sizes about 24 up to 144 t/day Commonly used for plants which are to be installed in remote locations Designed for low operation personnel effort – robust design High level of safety by using an inert gas as refrigerant
Ideal subcooling of the LNG
Coldbox for 1500 kg/h LNG production
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Standard type – LNG-NCS Process overview re-gasification for natural gas feed-in supply to the network
Alternative – depending on raw natural gas composition
handover of natural gas and prefiltration
purification MDEA-washing
gas drying unit
alternative - purification molecular sieve adsorption
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tank lorry (road tanker)
nitrogen refrigeration cycle system
distribution to customer
liquefaction
storage
Standard type – LNG-HP Usage of high pressure liquefaction Prefered for plant sizes of 24 up to 72 t/day Commonly used for plants which should have a high availability and are located in remote locations Robust and safe design High availability of liquefaction by using natural gas as refrigerant Designed for low operation personnel effort Container for turbine and compressor units
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Standard type – LNG-HP Process overview re-gasification for natural gas feed-in supply to the network
Alternative – depending on raw natural gas composition
handover of natural gas and pre-filtration
purification MDEA-washing
gas drying unit
alternative - purification molecular sieve adsorption
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tank lorry (road tanker)
compression unit with re-compression
distribution to customer
liquefaction
storage
Plant layout 1,000 kg/h LNG-HP
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Standard type – LNG-H-TC Usage of hybrid triple cascade Prefered for plant sizes of 72 up to 240 t/day Commonly used for plants with higher capacity High efficiency of the liquefaction process, ideal subcooling of the LNG Comparatively low energy consumption High liquefaction rates are possible Adsorber purification unit incl. Pre-filtration and refrigeration system
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Standard type – LNG-H-TC Process overview re-gasification for natural gas feed-in supply to the network
Alternative – depending on raw natural gas composition
handover of natural gas and prefiltration
purification MDEA-washing
propane system
gas drying unit
ethylen system
purification molecular sieve adsorption
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tank lorry (road tanker)
nitrogen system
liquefaction
distribution to customer
storage
Standard type – LNG-E-LIN Usage of LIN (liquid nitrogen) evaporation Prefered for plant sizes of 12 up to 24 t/day Commonly used for plants with low capacity and availability of liquid nitrogen Combined system of natural gas liquefaction and nitrogen evaporation Very low energy consumption High level of safety by using an inert gas as refirgerant Robust design Coldbox incl. main heat exchanger during assembling
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Standard type – LNG-E-LIN Process overview
Alternative – depending on raw natural gas composition
handover of natural gas and prefiltration
purification MDEA-washing
gas drying unit
purification molecular sieve adsorption
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nitrogen gas storage
nitrogen gas distribution
liquefaction
liquid nitrogen tank
nitrogen consumer
re-gasification for natural gas feed-in supply to the network
tank lorry (road tanker)
distribution to customer
storage
Plant layout 500 kg/h LNG E-LIN
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Natural gas distribution - How it works: General process overview - Fueling Stations storage
pressure increasing by pump
evaporation
(ambient evaporator + electrical heater)
pressure increase and evaporation
LNG dispenser station cold LNG 3 bar
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saturated LNG 8 bar
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CNG dispenser station super saturated LNG 18 bar
CNG 250 – 300 bar
Natural gas distribution - How it works: General process overview - special applications pressure increasing by pump
storage
evaporation
(ambient evaporator + electrical heater)
LNG loading station
Trailer
Train
Buffer vessels
peak shaving
injection into pipeline
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From gas to liquid Advantages of our natural gas liquefaction processes
Compact customer-specific designed process and equipment Containerized and/or pre-assembled on skid-mounted units Robust and safe process equipment – easy handling for operation personnel
Easy and safe connection with hose couplings and plug connectors for Tie-in and Tie-out points Process is designed in modular units - scalability We will optimize the design to meet your specific requirements.
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Example of compact assembling inside the container / skid
Turbo compressor for nitrogen cycle
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Turbo compressor valve stand
Additional systems What else can we offer you in addition to the process equipment
Storage units – trailers, containers, tanks Utility units – for example re-cooling units for cooling water(with and without water systems), CHP‘s, plant and instrument air generation units, nitrogen generation units, flare towers
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Natural gas liquefaction makes sense! Increase your network and save costs Lower cost for installation of a liquefaction plant Produce a energy resource for a growing market Optimize your usage of natural resources Standard production capacity
LNG-NCS
LNG-HP
LNG-H-TC
12 t/d
X
24 t/d
X
X
36 t/d
X
X
72 t/d
X
X
144 t/d
X
X
240 t/d
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LNG-E-LIN X
X
LNG plant 1500 kg/h NCS Type 1 – after 2 weeks installation on site
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LNG plant 1500 kg/h NCS Type 1 – after 2 weeks installation
Coldbox and MCC container
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Coldbox and MCC container
LNG plant 1500 kg/h NCS Type 1 – after 2 weeks installation
Tank storage, Coldbox, container with turbine unit and MCC container
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Tank storage, container with refrigeration unit and water purification unit
LNG plant 1500 kg/h NCS Type 1 – after 1.5 months installation View form the top of the Coldbox container for turbo compressor incl. Buffer vessel and N2-cooler
purification unit incl. Adsorber and natural gas cooler N2-generation unit
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LNG plant 1500 kg/h NCS Type 1 – after 1.5 months of installation View from the top of the Coldbox tank storage complete assembled pipelines and wired Pressure build-up vaporizer under the tanks
Emergency evaporator for CHP near right tank
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LNG plant 1500 kg/h NCS Type 1 – after 1.5 months installation View from the top of the Coldbox Air cooler for re-cooling of cooling water Transformer container incl. load banks on top
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LNG plant 1500 kg/h NCS Type 1 – after 2.5 month mechanical completion
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Thank you for your attention! Contact Cryotec Anlagenbau GmbH Sales Department
Industriestraße 4-6 04808 Wurzen Deutschland
Tel.: Fax: E-Mail:
+49 3425 / 8965-0 +49 3425 / 8965-38
[email protected]
www.cryotec.de
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