Leading through passion
Cold Milling Machines W 100 CF i | W 120 CF i | W 130 CF i
The outstanding innovations of the new, compact front loaders Innovations in operation Pages 4 / 5 1
Intuitive, precise levelling with LEVEL PRO PLUS – Simple, intuitive handling – Many new additional features and automated functions – Fully integrated into the machine management system – New hydraulic cylinders at the side plates with integrated displacement sensors for levelling control
Multifunctional armrest boosts efficiency – Ergonomic multifunctional armrest with colour control screen – User-programmable “Favourites” keys – Additional machine height adjustment included in armrest – Record and display the job data on the control screen
Unmatched visibility concept
– Reduced width of the machine frame on the right for an optimized view to the front – Side-moving operator’s platform for significantly optimized visibility – High-quality camera system including display of the milling edge
– Heated driver’s seat swivelling to either side – Convenient machine access including “Welcome” and “Go home” lights – Additional height adjustment in increments of 1 mm or 5 mm – Scraper position is displayed on the control screen – Wind and weather protection equipment – Electro-hydraulic power pack
Innovations in driving and steering Pages 6 / 7 5
Time-saving pivoting mechanism – Quick, automatic pivoting of the right-hand rear track unit or wheel without having to lower the milling drum to the ground – Heavy-duty swivel joint via large friction bearing – Additional third position of right-hand rear track unit or wheel
Quick and dynamic manoeuvring – Larger steering angle for small turning circles – Highly precise steering via fingertip steering system – Travel speed of up to 7.5 km / h – “Stop” and “Go” system for truck driver
Innovations in performance and productivity Pages 10 / 11 9
High efficiency ensures tremendous productivity
– Most environmentally friendly engine technology in emission standard EC Stage 4 / US Tier 4 Final – Tremendous engine power with increased maximum torque – Three different milling drum speed options – State-of-the-art engine control for lowest diesel consumption rates – Minimized noise emissions
High traction ensured by optimized weight and automatic lowering of the milling drum into working position – Many new automated functions significantly reduce operator interventions – Automated process of lowering the milling drum into working position including relief sensors – Transport made easy by compact dimensions and low weight
Innovations in milling and loading Pages 8 / 9 7
Maximum performance with new milling drum unit – Overload sensor at the scraper and active ﬂoating position at the side plates, left and right – Active control of the scraper height by means of an ultrasonic sensor – Milling ﬂush to kerb on the right at maximum milling depth – Quick replacement of tools via the milling drum turning device
Unrivalled discharge conveyor flexibility – Extremely wide conveyor slewing angle of 60° to the left and right – Two slewing speeds for precise loading of the milled material – Quick-release coupling for easy mounting and removal of the discharge conveyor
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Innovations in operation
INTUITIVE LEVELLING The new LEVEL PRO PLUS levelling system offers simple and intuitive operation, guaranteeing high-quality, highly precise milling results.
FULLY INTEGRATED LEVELLING SYSTEM Full integration of the LEVEL PRO PLUS levelling system into the machine management system allows a high degree of automation.
“FAVOURITES” KEYS Four “Favourites” keys can be programmed with 15 different functions. ELECTRO-HYDRAULIC POWER PACK The electro-hydraulic power pack caters to functions such as canopy height adjustment, drum turning device, cutting tool extractor and various emergency functions, thus increasing the machine’s flexibility on site.
LEVELLING OPERATION High-precision displacement sensors installed in the hydraulic cylinders of the side plates measure the milling depth which is then displayed on the high-resolution LEVEL PRO PLUS control screen.
WEATHER PROTECTION Additional wind and weather protection equipment offers protection from exposure to rain and wind. CAMERA SYSTEM The optimized camera system provides the machine operator with a high-resolution image of the milling drum or point of material discharge. JOB DATA Pertinent job details are provided automatically to allow logging of daily performance rates. ERGONOMIC DRIVER’S SEAT The driver’s seat with integrated seat heating can be swivelled to the left and right to offer a good view to the side and to the rear. “WELCOME” AND “GO HOME” LIGHTS Access and operator’s platform are fully illuminated when approaching or walking away from the machine.
VIEW TO THE FRONT The slender design of the machine frame provides a free view to the front and of the milling edge.
HEIGHT ADJUSTMENT IN INCREMENTS A new feature on the left control console enables precise adjustment of the milling depth in increments of 1 mm or 5 mm respectively. SIDE-MOVING OPERATOR’S PLATFORM The operator’s platform can be moved outwards by 200 mm hydraulically, thus enabling an optimal view of the area ahead of the milling drum unit and of the right-hand front track unit or wheel.
SCRAPER POSITION The position of the scraper is measured via a displacement sensor and then displayed on the control screen.
MULTIFUNCTIONAL ARMREST The multifunctional, individually adjustable armrest combines innovative design and perfect user-friendliness. Important information is displayed on the colour control screen. LEVEL PRO PLUS levelling system.
View of the area ahead of the milled surface.
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Innovations in driving and steering AUTOMATIC PIVOTING FEATURE The right-hand rear track unit or wheel is pivoted quickly and automatically without having to lower the milling drum to the ground or unlock a bolt manually.
FINGERTIP STEERING The highly precise hydraulic steering system enables the machine to be steered quickly and smoothly also via the right-hand armrest.
AUTOMATIC TRACKING FEATURE Automatic tracking of the right-hand rear wheel when pivoted in front of the drum gives the machine unrivalled manoeuvrability.
MASSIVE FRICTION BEARING The robust, wear-resistant friction bearing minimizes the amount of kinematic play to ensure consistently precise milling results. MAXIMUM SPEED OF 7.5 KM / H The driving dynamics package offering travel speeds of up to 7.5 km / h ensures an especially quick completion of construction projects even when fitted with track units. THREE POSITIONS OF THE RIGHT-HAND REAR TRACK UNIT OR WHEEL (FOR MILLING WIDTHS OF 1,000 MM AND 1,200 MM ONLY) The operator can choose between three different positions: neutral, extended and pivoted-in. In extended position, the track unit or wheel runs inside the cutting circle which enables easy positioning right next to the neighbouring milled cut on the right.
STOPLIGHT SYSTEM The “stop-and-go” system folds out hydraulically and enables visual, silent communication with the truck driver driving in front. Track unit or wheel in neutral position.
Track unit or wheel in extended position.
LARGE STEERING ANGLE The steering angle of the front axle has been increased to ensure smallest turning circles. Track unit or wheel in pivoted-in position.
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Innovations in milling and loading QUICK-RELEASE COUPLING The quick-release coupling ensures easy plugging of hydraulic connections when mounting or removing the discharge conveyor.
HEAVY-DUTY CONVEYOR SUSPENSION The flexibility of the discharge conveyor is increased by the innovative, heavy-duty conveyor suspension.
SIDE PLATE LIFT OF 450 MM, RIGHT Milling flush to kerb is possible also at large working depths. The large side plate lift enables a kerbstone to be used as a level reference.
OVERLOAD SENSORS AND ACTIVE FLOATING POSITION These smart automated functions prompt the scraper or side plates to be raised briefly, for example, to prevent sinking in on soft ground. ACTIVE SCRAPER HEIGHT CONTROL Active control of the scraper height by means of an ultrasonic sensor optimizes productivity and minimizes wear and tear of the milling drum and milling drum housing when leaving the milled material in the cut. OPTIMIZED VCS SUCTION CHANNEL The suction channel of the vacuum cutting system has undergone a redesign to reduce the cleaning effort. MILLING DRUM TURNING DEVICE The hydraulically operated milling drum turning device and cutting tool extractor make easy work of tool replacement even with the engine switched off. WEAR PROTECTION SEGMENTS The durability of the side plates is improved by welded-in wear protection segments. EXTREMELY LARGE SLEWING ANGLE Large slewing angles of 60° each to the left and right enable the material to be loaded even in difficult situations, for example, in road junctions or turning bays.
MILLING DEPTH OF 330 MM The new cold milling machine achieves maximum milling depths of 330 mm.
VARIABLE SLEWING SPEED Slewing the discharge conveyor at slow speed to allow precise loading of the milled material or at high speed optimizes the entire milling process.
The intelligently designed milling drum is the core element of the 1-m cold milling machine.
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Innovations in performance and productivity EXHAUST GAS AFTER-TREATMENT The environmentally friendly diesel engine uses SCR to comply with the strict requirements of the currently highest emission standards EC Stage 4 / US Tier 4 Final.
ADBLUE / DEF TANK Storage container for urea solution with easily accessible filling port.
COMPACT DIMENSIONS Optimized machine weight and compact dimensions ensure easy transport. FEWER OPERATOR INTERVENTIONS The WIDRIVE machine management system includes many new automated features relieving the operator from part of his workload.
STATE-OF-THE-ART ENGINE CONTROL The engine speed is governed in accordance with the load to ensure lowest fuel consumption rates.
HIGH ENGINE POWER Significantly higher engine power and increased maximum torque guarantee fast, productive operation even at the maximum milling depth.
AUTOMATED LOWERING OF THE DRUM INTO WORKING POSITION The automated process of lowering the milling drum into working position uses relief sensors to prevent inadvertent lifting of the rear wheels or track units. DIFFERENT MILLING DRUM SPEEDS Three different milling drum speeds enable optimum milling performance in a wide range of applications. LOAD-DEPENDENT WATER SPRAY SYSTEM The amount of water injected to cool the cutting tools increases auto matically in relation to the increase in engine load. It can, however, also be directly adjusted electrically from the operator’s platform. LARGE WATER TANK The larger water tank volume increases the productivity of the cold milling machine.
MINIMUM NOISE LEVELS Optimized machine settings and an even more effective soundproofing significantly reduce noise emissions.
Top-performing, yet fuel-efficient and environmentally friendly engine technology.
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Milling drum Milling width Milling depth *¹ Tool spacing Number of cutting tools Drum diameter with tools Engine Engine manufacturer Type Cooling Number of cylinders Rated power at 2,100 min -1 Maximum output at 1,900 min-1 Displacement Fuel consumption at rated power Fuel consumption in field mix Emission standards Electrical system Tank capacities Fuel tank Hydraulic oil tank Water tank Driving properties Max. milling speed Max. travel speed in wheeled design Max. travel speed in tracked design Track units or wheels Wheel size, front and rear (Ø x W) Track units, front and rear (L x W x H) Loading of the milled material Belt width of primary conveyor Belt width of discharge conveyor Theoretical capacity of discharge conveyor Shipping dimensions Machine, track unit or wheel pivoted out Milling width 1,000 mm (L x W x H) Milling width 1,200 mm (L x W x H) Milling width 1,300 mm (L x W x H) Machine, track unit or wheel pivoted in Milling width 1,000 mm (L x W x H) Milling width 1,200 mm (L x W x H) Milling width 1,300 mm (L x W x H) Discharge conveyor (L x W x H)
W 100 CF i 1,000 mm 0 – 330 mm 15 mm 99 980 mm
W 120 CF i 1,200 mm 0 – 330 mm 15 mm 115 980 mm
W 130 CF i 1,300 mm 0 – 330 mm 15 mm 121 980 mm
Cummins QSL 9 Water 6 248 kW / 333 HP / 337 PS 257 kW / 345 HP / 350 PS 8.9 l 67 l / h 27 l / h EC Stage 4 / US Tier 4f 24 V
*1 = The maximum milling depth may deviate from the value indicated, due to tolerances and wear.
610 l 130 l 1,600 l 0 to 32 m / min (1.9 km / h) 0 to 125 m / min (7.5 km / h) 0 to 125 m / min (7.5 km / h) 660 x 280 mm 1,330 x 260 x 550 mm 650 mm 600 mm 176 m³ / h
6,350 x 2,540 x 3,000 mm 6,350 x 2,660 x 3,000 mm 6,350 x 2,760 x 3,000 mm 6,350 x 2,120 x 3,000 mm 6,350 x 2,240 x 3,000 mm 6,350 x 2,340 x 3,000 mm 8,200 x 1,200 x 1,500 mm
W 100 CF i
W 120 CF i
W 130 CF i
Empty weight of machine without tank contents
Operating weight, CE *2
Maximum operating weight (full tanks, full range of equipment)
Weights of tank contents Water tank filling in kg Diesel tank filling in kg (0.83 kg / l)
Optional equipment features increasing / reducing empty weight Driver and tools Driver
Weight of 5 cutting tool containers
Optional milling drum assemblies in lieu of standard Milling drum housing, milling width 1,000 mm, FCS
Milling drum housing, milling width 1,200 mm, FCS
Milling drum housing, milling width 1,300 mm, FCS
Optional milling drums in lieu of standard Milling drum, milling width 1,000 mm, tool spacing 15 mm, HT22, FCS
Milling drum, milling width 1,200 mm, tool spacing 15 mm, HT22, FCS
Milling drum, milling width 1,300 mm, tool spacing 15 mm, HT22, FCS
Milling drum, milling width 1,000 mm, tool spacing 8 mm, HT22, FCS
Milling drum, milling width 1,200 mm, tool spacing 8 mm, HT22, FCS
Milling drum, milling width 1,300 mm, tool spacing 8 mm, HT22, FCS
Milling drum, milling width 1,000 mm, tool spacing 6x2, HT5, FCS
Milling drum, milling width 1,200 mm, tool spacing 6x2, HT5, FCS
Milling drum, milling width 1,300 mm, tool spacing 6x2, HT5, FCS
Optional additional equipment Track units in lieu of wheels
Canopy in lieu of standard
Short folding conveyor in lieu of standard
Long folding conveyor in lieu of standard
VCS – vacuum cutting system
Supplementary weight, milling width 1,000 mm
Supplementary weight, milling width 1,200 mm or 1,300 mm
* = Weight of machine, half-full water tank, half-full fuel tank, driver, on-board tools, excluding equipment options 2
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Dimensions in mm in mm 12,480 (11,780 *) 10,580 (9,680 *)
5,500 (5,000 *)
D FB 585
770 (650 *)
FB 1,000 1,200 1,300
A1 2,540 2,660 2,760
W 100 CF i, W 120 CF i, W 130 CF i A2 B C D 2,120 1,945 330 625 2,240 2,095 300 575 2,340 2,195 300 575
E 145 145 245
F -50 100 100
* = short conveyor in folding design
Standard equipment features Basic machine Water-cooled engine with three selectable operating speed ranges Water cooler with temperature-related fan speed Highly effective soundproofing of entire engine compartment Automatic engine speed control in accordance with the driving situation Anti-vibration mounted engine station for low vibration and noise levels Standard painting in Wirtgen white with orange stripes Milling drum assembly Hard-wearing milling drum housing Reinforced, hard-wearing milling drum gearbox Hydraulically lifting side plates, left and right Milling drum housing can simply be opened on the right for maintenance procedures or tool replacement Hydraulically operated scraper with mechanical locking mechanism Water spray bar in the milling drum housing Right-hand side plate lift of 450 mm Milling drums Milling drum, milling width 1,000 mm, 1,200 mm or 1,300 mm, HT22 quick-change toolholder system, tool spacing 15 mm Full set of point-attack cutting tools Loading of the milled material Machine including hydraulic pre-installation for discharge conveyor including hydraulic screw coupling Discharge conveyor, 8,150 mm long with 600 mm wide belt, in non-folding design Discharge conveyor slewing angle 60° to the left, 60° to the right Discharge conveyor with adjustable conveying speed and two slewing speeds for precise loading operations Machine and levelling control Digital milling depth display on the control screen. Measurement is effected via cylinder sensors in the lifting columns. Three each user-programmable milling depth memory locations for both machine sides. Four user-programmable “Favourites” keys in right-hand multifunctional armrest Precise machine height adjustment in increments of 1 mm or 5 mm at the main control panel Digital load control and additionally engageable differential lock via hydraulic flow divider Machine pre-installed for retrofitting with WITOS FleetView
Operator’s platform Ergonomic multifunctional armrest, right, including display of all important operation parameters on colour screen Standard driver’s seat, shock-absorbing and with longitudinal adjustment Operator’s platform side-movable by 200 mm hydraulically to allow an optimum view of the working area Slender machine design enables a full view of the right-hand milling edge and working area in front of the milling drum Convenient access to the operator’s platform including “Go home” night lighting and low-rise bottom edge Robust anti-vandalism control covers Mirror package comprising rear-view mirrors at the front left and right, as well as one forward-facing mirror to the left of the operator’s platform Reversing horn with clearly audible sound Illuminated control panel / night design Chassis and height adjustment Wheeled design with four driven wheel units achieving a travel speed of max. 7.5 km / h Hydraulically pivotable, self-steering rear-right wheel unit Hydraulic proportional height adjustment at the rear wheel units offering two different speed settings Hydraulic height adjustment at the front wheel units Miscellaneous Halogen lighting package, 24 V, including flashing beacon Comprehensive tool kit Generously dimensioned water and fuel tanks Comprehensive safety package with several emergency stop switches European design type certification, GS mark (Geprüfte Sicherheit = Tested Safety) and CE conformity Standard warranty of 12 months or 1,000 engine operating hours Machine commissioning by qualified personnel
Optional equipment features Basic machine Air compressor system Special painting in one, two or several colours Milling drum assembly Wear-resistant FCS milling drum housing including pre-installation kit for the quick and easy replacement of milling drums FCS tandem scraper for use with milling drums of reduced milling widths Adapter set for installation of the milling drum on the left to ensure optimum material loading at reduced milling widths “Milling” performance package:
- Sensors for active floating position at the side plates, left and right - Overload sensor at the scraper to initiate automatic raising when encountering an obstacle - Active control of scraper height by means of an ultrasonic sensor - Display of scraper height on control screen - Reversing with milling drum engaged
Pneumatically driven tool extractor with tools for the simple extraction and insertion of cutting tools Hydraulically driven tool extractor, complete with holder and the relevant electric and hydraulic connections Hydraulic milling drum turning device for tool replacement FCS milling drums (Flexible Cutter System) FCS milling drum, milling width 300 mm, tool spacing 12 mm, HT22 quick-change toolholder system, including scraper bottom part for milling width 300 mm FCS milling drum, milling width 500 mm, tool spacing 15 mm, HT22 quick-change toolholder system, including scraper bottom part for milling width 500 mm FCS milling drum, milling width 600 mm, tool spacing 12 mm, HT22 quick-change toolholder system, including scraper bottom part for milling width 600 mm FCS milling drum, milling width 900 mm, tool spacing 15 mm, HT22 quick-change toolholder system, including scraper bottom part for milling width 900 mm FCS milling drum, tool spacing 6x2 mm, HT5 Plus welded toolholder system FCS milling drums, tool spacing 8 mm, HT22 quick-change toolholder system FCS milling drums, tool spacing 18 mm, HT22 quick-change toolholder system FCS milling drums, tool spacing 25 mm, HT22 quick-change toolholder system Mounting carriage for milling drums with a milling width of up to 1,300 mm Loading of the milled material Machine including hydraulic pre-installation for discharge conveyor including hydraulic quick-release coupling Discharge conveyor, 8,150 mm long with 600 mm wide belt, in hydraulic folding design
Short discharge conveyor, 7,250 mm long with 600 mm wide belt, in hydraulic folding design VCS extraction system Fold-in stoplight system for trucks Machine and levelling control LEVEL PRO PLUS levelling system, left and right, with sensors installed in the hydraulic cylinders of the side plate lifting feature SONIC SKI ultrasonic sensor for additional level scanning RAPID SLOPE sensor for additional cross slope levelling WITOS FleetView (available in approved countries) Operator’s platform Hydraulically lowering canopy including additional weather protection equipment for the operator’s platform Comfort driver’s seat including seat heating and swivel feature, shock-absorbing and with longitudinal adjustment Screen system including two cameras and additional screen Heated and electrically adjustable exterior mirror, front left Chassis and height adjustment Tracked design with four driven track units achieving a travel speed of max. 5.8 km / h. Hydraulically pivotable, self-steering rear-right track unit. Driving dynamics package, tracked model: - Optimized hydraulic motors for travel speeds of up to 7.5 km / h
- Proportionally responsive fingertip steering included in multifunctional armrest
Miscellaneous Electro-hydraulic power pack to drive the milling drum turning device, hydraulic cutting tool extractor and various hydraulic functions with the diesel engine switched off High-pressure water cleaner, 190 bar, 15 l / min Hydraulically driven water filling pump (72 l / min at max. 6 bar) High-performance LED lighting package, 24 V, including flashing beacon Supplementary weight of 400 kg for milling width 1,000 mm; supplementary weight of 515 kg for milling widths 1,200 mm and 1,300 mm Electrical preheating of fuel filter
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Wirtgen GmbH Reinhard-Wirtgen-Str. 2 · 53578 Windhagen · Germany Phone: +49 (0) 26 45 / 131-0 · Fax: +49 (0) 26 45 / 131-392 Internet: www.wirtgen.com · E-Mail: [email protected]
Illustrations and texts are non-binding and may include customized fittings. Subject to technical changes. Performance data depend on operational conditions. No. 2427049 10-11 EN-10/14 © by Wirtgen GmbH 2014 Printed in Germany