Introduction to Danfoss Danfoss Turbocor Compressors
The Danfoss Group
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Danfoss engineers technologies that enable the world of tomorrow to do more with less. We meet the growing need for infrastructure, food supply, energy efficiency and climate-friendly solutions
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Trend Global emissions are rising, however, development can be turned around and air pollution limited 4 | Turbocor®- Introduction
Danfoss We help lower emissions and increase human well being through our innovative technologies
Danfoss facts Employees Worldwide sales
22,500 more than 100 countries
Sales companies
58 in 46 countries
Factories
59 in 18 countries
Top three markets Ownership Headquarters
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USA, Germany and China Privately held Nordborg, Denmark
Key financials (2013) Net sales EBIT
(before other operating income and expenses)
Free cash flow
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33,628m DKK
4.509bn EUR
3,870m DKK
519m EUR
3,527m DKK
473m EUR
Danfoss global markets External sales per region 2013
North America 23%
Other Europe 11% EU 40%
Latin America 5%
Africa/Middle East 2%
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Asia-Pacific 19%
Danfoss Employees worldwide
North America incl. Mexico
3,920 Denmark
Europe excl. DK Latin America
5,415 7,772 Asia – Pacific
412 Africa – Middle East
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55
4,889
The Danfoss organization
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Danfoss Commercial Compressors • A full compressor range for cooling, heating and refrigeration • From 2.5 - 350 TR for air-conditioning & heat pump applications • From 20W to 20 kW in refrigeration applications • Leading compressor R&D and manufacturing for commercial air conditioning, heating and refrigeration applications since 1971 • Manufacturing in three continents: Europe, USA, China • Leading the market in commercial inverter scrolls with prequalified drives • Danfoss Turbocor Compressors is the pioneer of oil-free, magnetic bearing technology
Secop for Danfoss
Danfoss Maneurop Reciprocating
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Danfoss Optyma Condensing Units
Danfoss Scrolls
Danfoss Inverter Scrolls
Danfoss Turbocor
Danfoss Commercial Compressors Danfoss Inverter Compressors Air conditioning and process cooling
2 0.5
5 10 1.5 2.5
16 5
35 10
40 47 11 13
80 23
704 200
211 60
R410A
VRJ
Scroll H
93 26
VSH VZH
Scroll S TT - TG
VTZ
Maneurop Recip
Turbocor R134A HFO1234ze
VTZ data given for R404a Commercial: Rating : 50hz ET -10˚C / CT45˚C / SH10K / SC0K 11 | Turbocor®- Introduction
Rating: 7.2 ˚C / 54.4 ˚C / SH 11.1K / SC 8.3K (90Hz)
kW TR
Danfoss Commercial Compressors Vision Energy efficiency •
•
Variable speed (inverter technology) is a key technology to offset growing energy demands Optimize traditional, fixed speed technology to increase efficiency performance
100% Sustainable solutions With strong focus on climate and energy challenges
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Sustainability / Greener refrigerants •
New technologies for heating optimization for Northern China
•
Compressors using low GWP and energy efficient refrigerant reduce environmental impact
•
100% environmentally-friendly components
From Danfoss Group to Danfoss Turbocor Compressors
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Danfoss Turbocor Compressors
General Generaloverview overviewand andvision vision The markets we serve The product offering New products Where to find information?
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Danfoss Turbocor administrative and plant
Facility size app. 80,000 sqft (7.250m2) Danfoss Turbocor Compressors Inc. 1769 E. Paul Dirac Drive Tallahassee, FL 32310
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● 57,500 sqft production (5.750m2) ● 15,000 sqft office (1.500m2)
Danfoss Turbocor Compressors history Introduction of the first centrifugal compressor TG310 to use Low GWP refrigerant HFO1234ze
Danfoss and Turbocor form a 50/50 joint venture called Danfoss Turbocor
Full line of TT Series compressors released with up to 200 Tons nominal capacity
Turbocor moves to Montreal and establishes engineering labs and training facilities
1993
1999
2001
2004
2007
2010
First Turbocor compressor TT300 installed in California, USA
Turbocor begins as an R&D startup company in Australia with an international team of designers and engineers
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60-90 Ton
2013
2014
Danfoss acquires 100% ownership of Danfoss Turbocor Compressors
Danfoss Turbocor relocates Headquarters to new state of the art facility in Tallahassee, FL (USA)
Introduction of new IntraFlowTM technology with the release of the VTT Series of Compressors having up to 350 Tons nominal capacity
Committed employees Danfoss Turbocor employees are dedicated to sustainable solutions that are Engineering Tomorrow. Our Behaviour • • • •
We build our business on trust We are innovative in our ambition to exceed expectations We are global and embrace diversity We treasure sustainable results
Our Promise •
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We earn customer loyalty through excellence in Quality, Reliability & Innovation
Key positions
100%
Reliability • • • • •
Quality • • • • • •
We earn customer loyalty through excellence in:
Durability The right performance High level of service Fulfilling and exceeding expectations Easy to do business with processes and people Best Total Value of Ownership
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Climate and customer oriented
Commitment Responsiveness Customer focused attitude Large experienced company Proven track record of results
Innovation • • • • •
Continuous improvement Spotting and sourcing best ideas Apply existing technologies Solving tomorrows challenges Innovating process and products that work
Our Value Proposition
Knowledge
• We are the pioneer, the leader and the largest oil free centrifugal variable speed compressor manufacturer in the world. • We understand operating life cycle cost of high energy efficiency chiller market and the OEM needs. • We are dedicated to innovative OEMs that produce high efficiency chillers
Partner
• Service & support competences to the target markets for closer collaboration with OEMs • Efficient processes to reduce total value chain cost
Products
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• Proven & reliable compressors dedicated to specific applications to increase efficiency, improve margins and drive differentiation • High efficiency water-cooled chillers 100-1000Tons (350 – 3,500kW) • High efficiency air-cooled chillers from 100-400 Tons (350 – 1,400kW) • Best Operating Life Cycle Cost Compressor for air & water cooled chillers above 100 Ton/350kW.
Danfoss Turbocor Compressors
General overview and vision The we we serve Themarkets markets serve
The product offering New products Where to find information?
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The markets we serve External sales per region 2013
North America 40%
EU 35%
China and Asia-Pacific 25%
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Applications
Hospitals
Government Buildings
Retail
Hospitality
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Office Buildings
Industrial Facilities
Libraries
Schools & Universities
Museums
Performing Arts Facilities & Studios
Danfoss Turbocor Compressors
General overview and vision The markets we serve The The product product offering offering New products Where to find information?
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The driving forces behind innovation: Energy Efficiency
Yes! Danfoss Turbocor is the answer for that.
• Sustainable energy efficiency • Less mechanical complexity and less maintenance • Greater value • Environment • Reliability • Serviceability • Comfort / Noise • Total Life Cycle Costs • Monitoring and Information
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Danfoss Turbocor Technology It is a fully integrated system Soft-Starter Inverter speed control
2-stage centrifugal compressor Pressure and temperature sensors
Synchronous brushless DC motor
Motor and bearing control
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Inlet guide vanes
The Turbocor revolution Benefits of the Turbocor Technology Energy and cost savings
Variable Speed
Outstanding part load and high full load energy efficiency providing the lowest total life cycle cost operation.
Variable speed adjusts to changes in load and/or condensing temperature design – No reduction in performance.
Oil-free operation
Soft Start
100% oil-free operation with magnetic bearings eliminates oil management system.
Soft start module significantly reduces high in-rush current at startup.
Low sound and vibration
Compact
and light design. Easy to install.
Low vibration and quiet operation eliminates the need for ear protection.
Less complexity
Only one major moving component delivers less mechanical complexity and reduces maintenance and warranty costs.
High Reliability
Proven & reliable compressors dedicated to specific applications to increase efficiency, improve margins and drive differentiation.
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R134a HFO1234ze
weight
Refrigerant
R134a and environmentally progressive ultra low GWP HFO1234ze(E).
Digital electronics
On-board digital electronics control and manage the compressor operation proactively to optimize performance.
Models Current Product Range Product
TT300 R134a
TT350 R134a
TT400 R134a
TT500 R134a
TG310 R1234ze
Max. Speed (RPM)
40,000
35,000
29,000
23,000
35,000
5.2
3.5
3.5
5.2
4.8
Max Pressure ratio
Model dependent
Applications
Air / Water Cooled
Air/Water Cooled
Water Cooled
Water Cooled
Air / Water Cooled
Refrigeration Capacity (Tons & KW)
60/90 210/315
90/120 315/420
120/150 420/525
160/180 560/630
60/85 210/297
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Danfoss Turbocor Familiy of Compressors
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Interntional Recognition • 2003 Energy Innovation Award (Ashrae) AHR – USA • 2004 Climate Protection Award by Environmental Protection Agency (USA) • 2005 Energy Innovation Award by Natural Resource Canada – Canada • 2006 Technology Leadership of the Year Award by Frost & Sullivan – USA • 2008 J&E Hall Gold Medal by the Institute of Refrigeration – UK • 2010 Florida Manufacturer of the Year Award • 2011 Green-to-Gold Award by Governor’s Business Diversification • 2012 Dealer Design Bronze Award by ACHR “The News” • 2015 AHR Innovation Award
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Danfoss Turbocor is certified
Danfoss Turbocor is certified
ISO 9001:2008
ISO 14001:2004
Danfoss Turbocor Compressors
General overview and vision The markets we serve The product offering New products products New Where to find information?
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Recent releases
TG310 compressors Using ultra-low GWP refrigerant HFO-1234ze(E).
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VTT compressors series With innovative IntraFlowTM technology for superior turndown in the 200-350Ton range.
Danfoss Turbocor Compressors
General overview and vision The markets we serve The product offering New products Where to to find find information? information? Where
32│
Find it in the website Danfoss Turbocor Website
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