Heavy Duty Motor Starters Class 14

Wiring Diagrams

3-Phase and Single Phase Magnetic Starters Single Phase Magnetic Starter, Size 00–1 햲햳햴

Three Phase Magnetic Starter, Size 00–4

NEMA CONTROL PRODUCTS

TO SUPPLY L2 L3

L1 TO PILOT CONTROL DEVICE

CONTROL FUSES (OPTIONAL)

1

3

IF PROVIDED

V

B

W

M

T1

T2 ESP200

95 96

A3+ A4-

XF

T3 C 97 98

3

V

2

X1

T2

T1 95 96

H2

W

M

A

SEC FUSE H4

CONTROL FUSES (OPTIONAL)

1

CONTROL TRANSFORMER (OPTIONAL)

96

1

A

2

TO SUPPLY L1 L2

IF PROVIDED

ESP200 A3+ A4-

97 98

CONTROL TRANSFORMER (OPTIONAL)

B

C

SEC FUSE H4

H2 H3

X2

H1

T1 MAY BE GROUNDED BY CUSTOMER

MOTOR

96

XF

SEC

H3

1

MOTOR

T2

X1 SEC X2

H1 MAY BE GROUNDED BY CUSTOMER

Three Phase Magnetic Starter with DC Coil, Sizes 00–4 TO SUPPLY L2 L3

L1 TO PILOT CONTROL DEVICE

CONTROL FUSES (OPTIONAL)

1 3

IF PROVIDED

V

T1

2

B

W

M

LATE BREAK CONTACT

T3

T2

96 CONTROL TRANSFORMER (OPTIONAL)

1

XF C

ESP200

95 96 97 98 A3+ A4-

SEC FUSE H4

H2 H3

X1 SEC X2

H1 MAY BE GROUNDED BY CUSTOMER

MOTOR

Solid State Overload 3-Phase Sizes 5-8 INCOMING LINE

POWER WIRING: USE 75°C COPPER WIRE ONLY.

SIZE

CT RATIO

5

300:5

6

600:5

7

750:5

8

1200:5

A

B

C

CIRCUIT PROTECTIVE DEVICE

ESP200 Wiring

(IF USED) X1

2CT

NOTE A

"A"

L1/1 3

L2 A1

L3 "C "

A2

REMOVE WIRE " C " IF THE CONTACTOR COIL IS TO OPERATE ON A VOLTAGE OTHER THAN LINE VOLTAGE OR ON A SEPARATE CONTROL SOURCE.

CONTACTOR

M

2

"B "

CURRENT TRANSFORMER (WHEN USED, SEE TABLE)

RELAY

1CT

2CT

X1

3CT

X1

(IF USED) X1

95

O.L.

96

T1

T2

T3

NOTES: A: 2CT IS LOCATED ON THE LINE SIDE OF CONTACTOR ON SIZE 7 STARTERS ONLY.

햲 Warning:

LOAD

The ESP200 Starter and Single Phase Motor must be wired as shown above. For L1, L2 do not use the middle terminal or hole.

54

햳 Full

Load Amps (FLA): Adjustment of the ESP200 solid state overload relay accommodates the single phase motor.

Siemens Solid State Overload Relay ESP200™ 2008 e-Catalog

햴 The

3-phase for frame size A (without windows) can not be wired for single phase. Use the proper version for single phase.

Combination Heavy Duty Starters Class 17, 18

Wiring Diagrams

3-Phase Size 00–4 

IF PROVIDED

3

CONTROL FUSES (OPTIONAL)

1 V

M

B

W

1

CONTROL TRANSFORMER (OPTIONAL)

96

A

2

NEMA CONTROL PRODUCTS

TO PILOT CONTROL DEVICE

TO SUPPLY L1 L2 L3

T1 95 96

T2 ESP200

A3+ A4-

T3 C 97 98

SEC FUSE

XF

H4

H2 H3

X1 SEC X2

H1

MOTOR

MAY BE GROUNDED BY CUSTOMER

Size 5–8 

SIZE

CT RATIO

5

300:5

6

600:5

7

750:5

8

1200:5

"C"

ESP200 Wiring

 Remove

wire “C” if control transformer is used. For separate control voltage source, remove jumpers “A” and “B” and connect source to control fuse line terminals.

 Remove

wire “C” if the contactor coil is to operate on a voltage other than line voltage or in a separate control source.

Siemens Solid State Overload Relay ESP200™ 2008 e-Catalog

55

Reversing Heavy Duty Starters Class 22

Wiring Diagrams

3-Phase Solid State Overload

NEMA CONTROL PRODUCTS

3-Phase Reversing Magnetic Starter Sizes 00–13⁄4

3-Phase Reversing Magnetic Starter Sizes 2–4 TO SUPPLY

TO SUPPLY L3 L1 L2

3 7

W

FOR

6

V REV W

CONTROL FUSES (OPTIONAL)

2

CONTROL TRANSFORMER (OPTIONAL)

96

1 4 ESP200

A

95 96 97 98 A3+ A4-

C

T3

T2

T1

XF

B

V

SEC FUSE H4

2 7

4 6

96 CONTROL TRANSFORMER (OPTIONAL)

1

W

REV

XF

C

T3

T2

T1

1 V

X2

H1

ESP200

95 96 97 98 A3+ A4-

B

A

MAY BE GROUNDED BY CUSTOMER

X2

H1

T1 MOTOR T3

X1 SEC

H3

SEC

H3

SEC FUSE H4

H2

X1

H2

T2

W

FOR

CONTROL FUSES (OPTIONAL)

5

3

1

5 V

L3

L2

L1

MOTOR

MAY BE GROUNDED BY CUSTOMER

Solid State Overload Sizes 5–6 TO SUPPLY L1

L2

L3 "REV" CONTACTOR

"FWD" "FWD" CONTACTOR CONTRACTOR

MECHANICAL INTERLOCK

O.L. RELAY

CURRENT TRANSFORMER (SEE TABLE)

REMOVE WIRE "C" IF THE CONTACTOR COIL IS TO OPERATE ON A VOLTAGE OTHER THAN LINE VOLTAGE OR ON A SEPARATE CONTROL SOURCE.

MOTOR

3-Phase Reversing Magnetic Starter with DC Coil, Sizes 00–13⁄4

3-Phase Reversing Magnetic Starter with DC Coil, Sizes 2–4 WIRING DIAGRAM

TO SUPPLY

TO SUPPLY L2 L3

L1

L2

NEMA 2 - 4

L3

ESP200 Wiring

L1

1 7

3

V

FOR

5

W

V

REV

W

6

96 CONTROL TRANSFORMER (OPTIONAL) SEC FUSE XF H4 X1

1 2

T3

T2

T1

4

ESP200

95 96 97 98 A3+ A4-

LATE BREAK

B

T2 T1

MOTOR

5

3

CONTROL FUSES (OPTIONAL)

C

H2 H3

T3

3 PHASE REVERSING

SEC

V

W

FOR

V

2 7

L.B.

XF

T3

X2 T2 T1

MOTOR

1 T3

Siemens Solid State Overload Relay ESP200™ 2008 e-Catalog

96

C

SEC FUSE H4

H2 H3

CONTROL FUSES (OPTIONAL)

B

56

4 6

ESP200 T2

W

L.B.

95 96 97 98 A3+ A4-

T1

H1 MAY BE GROUNDED BY CUSTOMER

REV

X1

CONTROL TRANSFORMER SEC (OPTIONAL) X2

H1 MAY BE GROUNDED BY CUSTOMER

Combination Reversing Heavy Duty Starters Class 25, 26

Wiring Diagrams

3-Phase

3-Phase Reversing Magnetic Starter Sizes 2–4

TO SUPPLY L3 L1 L2

TO SUPPLY

3 FOR

7

W

6

V REV W

CONTROL FUSES (OPTIONAL)

2

CONTROL TRANSFORMER (OPTIONAL)

96

1 4 ESP200

95 96 97 98 A3+ A4-

T1

T2

A

XF

B C

T3

H2

FOR

T1

SEC FUSE H4

H3 T2

V

W

T2

1 V

2 7

4 6

REV

96 CONTROL TRANSFORMER (OPTIONAL)

1

W

XF

C

T3

SEC FUSE H4

H2 H3

X1

X1 SEC X2

H1

ESP200

SEC

95 96 97 98 A3+ A4-

A

X2

H1

T1 MOTOR T3

CONTROL FUSES (OPTIONAL)

5

3

1

5 V

L3

L2

L1

NEMA CONTROL PRODUCTS

3-Phase Reversing Magnetic Starter Sizes 00–13⁄4

B

MAY BE GROUNDED BY CUSTOMER

MOTOR

MAY BE GROUNDED BY CUSTOMER

3 PHASE REVERSING

TO SUPPLY L1

L2

Size 5–6

L3 "REV" CONTACTOR

"FWD" "FWD" CONTACTOR CONTRACTOR

MECHANICAL INTERLOCK

O.L. RELAY

ESP200 Wiring

CURRENT TRANSFORMER (SEE TABLE)

REMOVE WIRE "C" IF THE CONTACTOR COIL IS TO OPERATE ON A VOLTAGE OTHER THAN LINE VOLTAGE OR ON A SEPARATE CONTROL SOURCE.

MOTOR

Siemens Solid State Overload Relay ESP200™ 2008 e-Catalog

57

Two Speed Heavy Duty Starters Class 30 & 32 Non- Combination and Combination Starters

Wiring Diagrams

1 Winding Constant Horsepower Size 0–13/4 ELEMENTARY DIAGRAM

TO SUPPLY

NEMA CONTROL PRODUCTS

L1

L2

DISCONNECT or CIRCUIT BREAKER HIGH LOW

HIGH

LOW

T4

T2

LOW

T3 2

T5

1

96

CONTROL TRANSFORMER (OPTIONAL)

T6

T2 CONSTANT HORSEPOWER MOTOR

3

6 LOW

5

7 HIGH

HIGH 4

B

7

2 ESP200 95 96 97 98

LOW

HIGH

8

T1

T2

XF

ESP200 95 96 97 98

A

A3+ A4-

95

CONTROL FUSES (OPTIONAL)

1 V HIGH W

6

T1

ALL OL'S 96

8

4

T3

T1

OL LOW LOW

3 V LOW W

T4

T5

LOW

A

5

T6

OL HIGH HIGH

NEMA 00 - 1 3

WIRING DIAGRAM

TO SUPPLY L1 L2 L3

L3

C

A3+ A4-

T3

T6

T4

SEC FUSE H4

X1

H2

SEC

T5

H3

X2

H1

LOW T1 T2 T3 T4 T5 T6

POSITION L1 L2 L3 TOGETHER LOW SPEED T1 T2 T3 T4 T5 T6 HIGH SPEED T6 T4 T5

MAY BE GROUNDED BY CUSTOMER

MOTOR

1 Winding Constant Horsepower Size 2–4

5

1

V LOW W

A

2

B

1

96

CONTROL TRANSFORMER (OPTIONAL) T6

T4

T5

XF

ESP200 95 96 97 98

A3+ A4-

T2

V L W 7

ESP200 95 96 97 98

CONTROL FUSES (OPTIONAL)

3 6 VHIGHW

4

6

T1

NEMA 2 - 4

WIRING DIAGRAM

TO SUPPLY L1 L2 L3

C

A3+ A4-

SEC FUSE H4

X1

H2

SEC

T3

H3

X2

H1 T1 T2 T3 T4 T5 T6

MAY BE GROUNDED BY CUSTOMER

MOTOR

1 Winding Constant or Variable Torque Size 0–13/4 ELEMENTARY DIAGRAM

TO SUPPLY L1

L2

L1

ESP200 Wiring

DISCONNECT or CIRCUIT BREAKER LOW HIGH

LOW

HIGH

T2 T3

HIGH

T6

OL HIGH HIGH

T4

HIGH

T5

ALL OL'S 96

L2

NEMA 0

L3

T4

95

5

T1

OL LOW LOW

A

WIRING DIAGRAM

TO SUPPLY

L3

T3

T2 T5 T6 CONSTANT TORQUE MOTOR T4 T3

2 LOW

5 LOW 7

4 HIGH

V HIGH W

CONTROL FUSES (OPTIONAL)

1 V LOW W

4 6

B

7

T1

1

96

CONTROL TRANSFORMER (OPTIONAL)

2

T2 T5 T6 VARIABLE TORQUE MOTOR 3 HIGH 6

3 8

T1

LOW

8

ESP200 95 96 97 98

A

A3+ A4-

T6

T4

A3+ A4-

T5

T1

T2

T3

XF

C

SEC FUSE H4

X1

H2

SEC H3

X2

H1

HIGH

POSITION L1 L2 L3 TOGETHER LOW SPEED T1 T2 T3 HIGH SPEED T6 T4 T5 T1 T2 T3

ESP200 95 96 97 98

T1 T2 T3 T4 T5 T6

MOTOR

MAY BE GROUNDED BY CUSTOMER

Note: For separate control voltage source, remove jumpers “A” and “B” and connect source to control fuse terminal. Remove jumper “C” if control transformer is used.

58

Siemens Solid State Overload Relay ESP200™ 2008 e-Catalog

Two Speed Heavy Duty Starters Class 30 & 32 Non- Combination and Combination Starters

Wiring Diagrams

1 Winding Constant or Variable Torque Size 2–4

T4 H

OL LOW LOW

T1

T3

T4

HIGH

3 HIGH H

2

6

LOW 5 LOW 7

4

6

4

T2 T5 T6 VARIABLE TORQUE MOTOR

T5

ALL OL'S 95

V LOW W

T1

T3

HIGH

LOW

CONTROL FUSES (OPTIONAL)

3

1

V HIGHW

T4

T6

OL HIGH HIGH

5

T2 T5 T6 CONSTANT TORQUE MOTOR

H

HIGH

T1

T3

T2 H

LOW

96

NEMA CONTROL PRODUCTS

TO SUPPLY L1 L2 L3

DISCONNECT or CIRCUIT BREAKER LOW

A

NEMA 2 - 4

WIRING DIAGRAM

ELEMENTARY DIAGRAM

TO SUPPLY L1 L2 L3

7

ESP200 95 96 97 98

A3+ A4-

A3+ A4-

T6

H

T1

ESP200 95 96 97 98

T4

1

96

CONTROL TRANSFORMER (OPTIONAL)

A

8

B

V H W 2

T2

T3

SEC FUSE

XF

C

H4

X1

H2

SEC

T5

H3

H HIGH

X2

H1

POSITION L1 L2 L3 TOGETHER LOW SPEED T1 T2 T3 HIGH SPEED T6 T4 T5 T1 T2 T3

T1 T2 T3 T4 T5 T6

MAY BE GROUNDED BY CUSTOMER

MOTOR

D68784002

2 Winding Constant Horsepower & 2 Winding Constant or Variable Torque Size 0–4

TO SUPPLY L1 L2 L3

L2

L3

DISCONNECT or CIRCUIT BREAKER

LOW

HIGH

POSITION L1 L2 L3 LOW SPEED T1 T2 T3 HIGH SPEED T11 T12 T13

V HI

2

W

B

4

7

6

1

CONTROL TRANSFORMER (OPTIONAL)

96

T12 XF

T12 T13

ALL OL'S 95

T3

T11

OL HIGH

HIGH

96

V LO W

T1

T11 T13 TWO WINDING MOTOR

ESP200 95 96 97 98

A

A3+ A4-

5 LOW 6

4 HIGH

3 HIGH 7

2 LOW

HIGH

ESP200 95 96 97 98 A3+ A4-

C

SEC FUSE H4

H2

SEC

8 T1

T2

T3

T11

T12

X1

ESP200 Wiring

A

8

T2 T3

CONTROL FUSES (OPTIONAL)

1

T1

OL LOW

LOW

HIGH

5

3

T2

LOW

NEMA 2 - 4

WIRING DIAGRAM

TO SUPPLY L1

ELEMENTARY DIAGRAM

T13

H3 X2 H1

LOW T1 T2 T3 T11 T12 T13

MOTOR

MAY BE GROUNDED BY CUSTOMER

D68786001

Note: For separate control voltage source, remove jumpers “A” and “B” and connect source to control fuse terminal. Remove jumper “C” if control transformer is used.

Siemens Solid State Overload Relay ESP200™ 2008 e-Catalog

59

Reduced Voltage Starters & Pump Panels Class 36, 37, 88

Wiring Diagrams

ESP200 Wiring

NEMA CONTROL PRODUCTS

Part Winding

EMT

60

Siemens Solid State Overload Relay ESP200™ 2008 e-Catalog

Reduced Voltage Starters & Pump Panels Class 36, 37, 88

Wiring Diagrams

Auto Transformer TO SUPPLY L1 L2 L3 SEK SES SAW LMB

SEK SES SAW LMB

NEMA CONTROL PRODUCTS

SEK SES SAW LMB

OPTIONAL DISCONNECT OR CIRCUIT BREAKER

OL

1S

3L1 0%

50%

1L1

R

65%

1CT

80%

2S

L2 L3

100%

L1

T1

2L1

OL

0%

50%

65%

80%

R

1S

3L2

1L2 100%

2S 2CT

*

T2

2L2

FOR MOTOR HP SEE CONTROLLER NAMEPLATE

MOTOR

OL

4FU

71

MR

73

1S

0%

50%

65%

3L3 80%

R

FOR STARTER SIZES 1-4, 1CT-3CT ARE NOT USED.

L1

1L3 100%

2S 3CT

T3

2L3

1S

74

(A1)

R

75

(A2)

2S

76

MR

5FU

72

L2

2S

CR1

77

(A1)

(A2)

1S

* CR1

L1

79

H1

MECH INTLK

(A1)

(A2)

R

H4

3FU

L2

CPT

X2

X1 CONNECT VOLTAGE AS SPECIFIED PER NAMEPLATE

NOTE E

2

3

2

LMB SAW SES SEK

1

X2

TR

SUPPLIED AS REQUIRED

3

LMB SAW SES SEK

JUMPER

1FU

12

TAS

1

2FU

78

1S

(A1)

(A2)

MR

4

(95)

OL

(96)

3

MR

TR

6

(A1)

(A2)

CR1 NOTC

CONNECTIONS FOR OPTIONAL DEVICES

Note E: Remove jumper if thermal protection switch is provided.

HAND

*

2

3

1PB OFF AUTO

(A2)

(A1) CR2

(A2)

3

5 1SS

ESP200 Wiring

2PB

HAND

AUTO CONTACT

*

3

4

ETM

OFF AUTO

1

RUN/ON/ RUNNING

3

4

3

5 1

(A1)

2PB START

2

1

1

*

SURGE SUPPRESSOR

START

STOP 1

1SS

*

OFF

1LT

AUTO CONTACT

OL

OL TRIPPED 9 X2

MR

OFF/STOP 10 X2

1

4LT

ON

1 1SS

*

3

1

5LT

OPTIONAL DEVICES ARE FURNISHED PER CONTRACT DOCUMENTS

Siemens Solid State Overload Relay ESP200™ 2008 e-Catalog

61

Reduced Voltage Starters & Pump Panels Class 36, 37, 88

Wiring Diagrams

Wye Delta (Open Transition)

NEMA CONTROL PRODUCTS

CUSTOMER'S INC. LINE Aÿ Bÿ Cÿ OPTIONAL DISCONNECT OR CIRCUIT BREAKER

OL

1L1

1M

T1

2M

T6

1M

T2

T1

1CT

T6

OL

1L2

T1

T6

T2

S

2CT

S

S

2M

T3

T4

T4

S T5

1M

1L3

T4

T5

OL

T2

T3

T3

3CT

2M

T5

FOR STARTER SIZES 1-4, 1CT-3CT ARE NOT USED.

1L1

1L2

4FU

50

MR

2M

51

CR1

52

53

(A1)

54

(A2)

MR

55

S S

S

56

57

*

5FU

MECH (A2)

(A1)

INTERLOCK

2M 1M (A1)

(A2)

1M

SUPPLIED AS REQUIRED 3FU

2FU H1

1FU

1

H3 H2

H4

CPT 1X1

X1

X2

CONNECT VOLTAGE AS SPECIFIED PER NAMEPLATE

X2

TR

1

3

2

2

MR

(A1)

TR

3

OL

4

(A2)

MR

(A1)

6

X2

(96)

(95)

(A2)

CR1

NCTO

CONNECTIONS FOR OPTIONAL DEVICES

2

3

ESP200 Wiring

5 1SS

HAND

3

AUTO CONTACT

*

3

4

ETM

OFF AUTO

1

RUN/ON/ RUNNING

3

4

3

5 1

CR2

(A2)

2PB

1

*

(A2)

(A1)

START

2

1

(A1)

2PB

1PB OFF HAND AUTO

*

SURGE SUPPRESSOR

START

STOP 1

1SS

*

OFF

1LT

AUTO CONTACT

OL

OL TRIPPED 9 X2

MR

OFF/STOP 10 X2

1

4LT

ON

1 1SS

*

3

1

5LT

OPTIONAL DEVICES ARE FURNISHED PER CONTRACT DOCUMENTS

62

Siemens Solid State Overload Relay ESP200™ 2008 e-Catalog

Reduced Voltage Starters & Pump Panels Class 36, 37, 88

Wiring Diagrams

Wye Delta (Closed Transition) CUSTOMER'S INC. LINE

OPTIONAL DISCONNECT OR CIRCUIT BREAKER

NEMA CONTROL PRODUCTS

Aÿ Bÿ Cÿ

OL

1M

T1

T1

1CT

1L1

3L1

RES A

1A

2M T6

OL

1M

1L2

3L2

2CT RES B

T1

T6

T2

T2

S

1A

S

S

2M

T3

T4

S T5

1M

1L3

T4

T5

OL

T3

3CT

3L3

RES C

2M

T2

T3 1A

FOR STARTER SIZES 1-4, 1CT-3CT ARE NOT USED.

1L2

1L1 4FU

50

MR

2M

51

CR1

52

53

(A1)

(A2)

MR

54

55

5FU

1A 1A

S

S

57

56

(A1)

58

(A1)

(A2)

S

*

MECH (A2)

INTERLOCK

2M

1M (A1)

(A2)

1M SUPPLIED AS REQUIRED

3FU

2FU H1

1FU

1

H3 H2

H4

CPT 1X1

X1

X2

TR

6

CONNECT VOLTAGE AS SPECIFIED PER NAMEPLATE

X2

(A1)

(A2)

CR1

NCTO

TR

1

3

2

2

MR

(A1)

MR

4

(A2)

OL (96)

(95)

X2

3

CONNECTIONS FOR OPTIONAL DEVICES

2

3

1PB OFF HAND AUTO

*

(A2)

START

(A1)

CR2

(A2)

3 2PB

5

AUTO CONTACT

*

3

ESP200 Wiring

1SS

HAND

4

ETM

OFF AUTO

1

RUN/ON/ RUNNING

3

4

3

5 1

(A1)

2PB

2

1

1

*

SURGE SUPPRESSOR

START

STOP 1

1SS

1LT

AUTO CONTACT

*

OL

OL TRIPPED 9 X2

MR

OFF/STOP 10 X2

1

4LT

ON

OFF 1 1SS

*

3

1

5LT

OPTIONAL DEVICES ARE FURNISHED PER CONTRACT DOCUMENTS

Siemens Solid State Overload Relay ESP200™ 2008 e-Catalog

63

Duplex Heavy Duty Controllers Class 83, 84

Wiring Diagrams Duplex Panel w/o alternator (95)

ESP200 Wiring

NEMA CONTROL PRODUCTS

Standard Duplex Pump Panel (92)

64

Siemens Solid State Overload Relay ESP200™ 2008 e-Catalog

Duplex Heavy Duty Controllers Class 83, 84 Duplex Panel with Relay Alternation (93)

Wiring Diagrams Duplex Panel with Lead Pump Transfer Switch (94)

NEMA CONTROL PRODUCTS ESP200 Wiring

Siemens Solid State Overload Relay ESP200™ 2008 e-Catalog

65

Standard Pump Panels Class 87

Wiring Diagrams

ESP200 Wiring

NEMA CONTROL PRODUCTS

Standard Pump Panel

66

Siemens Solid State Overload Relay ESP200™ 2008 e-Catalog