DIGIFAST

MODULAR DIGITAL CONVERTING LINE

MODULAR DIGITAL CONVERTING LINE technical data digital finishing machine processing at speeds of up to 80 m/min., DIGIFAST ONE is totally A state-of-the-art A dictates. state-of-the-art digital finishing DF330 modular and additional processing units can be added as unit your work machine processing at speeds of up Max. working width 330 13 mm - inch Available in L-R or R-L configuration and based upon the tried and tested VEGAplus technology. Max. machine speed 80 262 m/min - fpm to 80 m/min., DIGIFAST ONE is totally solution designed to boost productivity beyond today’s standards,modular guarantee andprocessing additionalaccuracy processing inAsemi-rotary mode with tight tolerances and above all minimise downtime between jobs. Max. machine speed 150 492 m/min - fpm units can be added as your work in full-rotary mode dictates. Available in L-R or R-L DIGIFAST ONE is fitted with intuitive controls and a series of smart design features which enable complete Max. unwinding diameter 1040 40 mm - inch configuration and based upon the set-up times to be reduced to just over 8 minutes. Waste material is kept to just 18 metres per job, Max. rewinder diameter 800 31 mm - inch tried and tested VEGA+ technology. A making the machine perfect for short runs. on single shaft solution designed to boost productivity Max. rewinder diameter on dual shaft 400 15.5 mm - inch beyond today’s standards, guarantee Minimum slitting width with regular knives 13 0.5 mm - inch processing accuracy with tight tolerances and above all minimise Slitting accuracy +/- 0.15 mm Min. side trim width 1.5 0.006 mm - inch downtime between jobs. DIGIFAST ONE is fitted with intuitive controls FLEXO PRINTING Unit and a series of smart design features Max. printing speed 80 196 m/min - fpm which enable complete set-up Minimum printing repeat length 2" 2 inch times to be reduced to just over Maximum printing repeat length 22" 22 inch 8 minutes. Waste material is kept WATCH THIS PRODUCT to just 18 metres per job, making ROTARY DIE-CUTTING Unit IN ACTION the machine perfect for short runs. Min. die-cutting size 2" 2 inch m

Max. die-cutting size

22"

22

inch

Gear system

1/8"

1/8"

inch

Max. matrix rewinding diameter

750

29.5

mm - inch

450

17.5

mm - inch

LAMINATION Unit Max unwinder diameter for laminaton or cold foil Overlapping accuracy at constant speed

+/- 0.15

mm

market segments O N PE & !

IN

W

features and options WEB MOTION & WEB PATH Advanced servo U/R tensions and motion controls. Smooth web path suitable for BKL labels with large idlers diameter. Anti-creasing device. Buffer free solution for BKL and ECL labels. Web cleaner. PATENTED out feed nip.

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UNWINDER 76 mm - 3" unwinder shaft 152 mm- 6" shaft adaptor Automatic stop by master roll end Built-in reel lifter Stand alone large diameter unwinder 1040 mm Purge liner to comply ISO norm 15378. Automatic stop by master roll end.

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 = included as standard

 = optional

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EDGE GUIDE Motorized edge guide suitable for paper and plastic webs. Additional 2nd edge-guide with ultrasonic sensor, placed before the inspection camera and die cutting unit. CLS controlled web guide system.

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COUNTER Counting function in labels and lengt (cm.) Dynamic slow down and automatic stop at counting end Infra red conting sensor for paper labels. Ultrasonic sensor for counting opaque and clear labels. Mark counting sensor for wrap arounf and lamitube. Jobs totalizer counters. Waste length counter for productivity control.

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SLITTING Disengageable shear slitting system with n. 4 rotary knives and counter-knives Self-sharpening technology to slit paper and plastic materials with same blades. Manual tool for knives and counter knives off-line set up. Digital tool (digital calliper) for knives and counter knives off-line set up. Razor unit. FASTCUT. Automatic knives and counter-knives positioning system. Regular backscoring system. BACKCUT. Automatic backscoring system. Video slitting function.

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HMI Multilanguage touch HMI. Auto-teaching and working programs. Advanced self-diagnose control for fast trouble shooting. Remote Control. MAKE READY function. Jobs reports and certification. GAMP certification.

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REWINDER Pneumatic interchangeable rewinder shaft 76 mm Label in / Label out rewinding direction Differential shafts up-grade.

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 = included as standard

 = optional

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features and options Interchangeable rewinder single shafts from 24.9 mm up to 152 mm WIZARM. Double rewinder. VARYCONTROL. SA dual turret rewinding for quick operating cycles. N.2 76 mm rewinder shaft included. Interchangeable rewinder shafts on SA dual turret from 24.9 mm up to 76 mm. Web turn bar. 3 spindles Glueless turret rewinder: n. 3 pneumatic shafts Ø 45 mm Automatic wrapping of the rows to the core with NO consumables Automatic closure of the final rolls with NO consumables Automatic reels extractor Guillottine blade for transversal cut Interchangeable 3 splindles turret rewinder kits 25 - 38 - 40 - 50 -76 mm SERVO external single rewinder unit with pneumatic shaft Ø 76 mm. Independent tension control. Internal and external rewinding direction. (To be added to the machine in addition to the 3 splindles turret rewinder unit). 4 spindles NON-STOP Glueless turret rewinder: n. 4 pneumatic shafts Ø 76 mm Automatic wrapping of the rows to the core with NO consumables Automatic closure of the final rolls with label. Closure label size 35 mm. Automatic reels extractor. Guillottine blade for transversal cut. Automatic setting for each size Interchangeable 4 splindles turret rewinder kits 25 - 38 -40 - 45 - 50 mm CAB thermal printer for ID data on closure labels. Automatic cores loading unit on dedicated loader with electronic spacing system. (Max. core's width 100 mm - Min core's width 40 mm) Universal collecting vibrating cores bowl (size 25/40/76 mm.) Vertical cores magazine. Bbunch for fan folding

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INSPECTION MMLD unit. LED stroboscope with automatic synchronization. Inspection preparation on the left side and dynamic buffer for full errors placement Machine up-grade for any 100% digital inspection camera. Digital strobe. Inspection camera for 100% web inspection. OCR camera for back-numbering inspection. Panic camera. Re-inspection function for Full Job Compliance to the strict rules the pharma industry. Preparation for Work Flow link.

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WASTE EDITING Waste extraction unit. Waste rewinder. Automatic waste editing for Work Flow stream line processes. Double turbine waste trim extractor. Splice photocell for automatic web positioning in register at the point of splice for perfect joint.

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INK-JET APPLICATION Ink-jet preparation for front and/or back printing.

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features and options HP thermal ink-jet Continuous industrial ink-jet Lead in / Lead out device.

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FLEXO UNIT Single full rotary flexo printing unit with curing system for printing/varnish. Second flexo printing unit with curing system. Re-register function for spot printing/varnish. Semi-rotary flexo up-grade. Super varnish. Full rotary-Semi rotary Cold foil. Web turn bar. Corona treatment.

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LEAFLET FEEDER Longford feeder OS700X. Feeding in register on pre-printed web with register tolerance +/- 0.5 mm. Additional Longford feeder for multi application.

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 = included as standard

 = optional

– = not available

LAMINATION UNIT Full rortary unwinder/rewinder units for lamination and cold foil. Semi-rotary lamination up-grade for cold foil. Multi purpose PATENTED laminator, designed for the production of laminated self-adhesive labels and booklet labels. Flat - curved - regular - thick lamination modes. In-setting lamination up-grade with web guide for coupon labels to laminate 2 webs in register. Additional laminator/s for coupon / sandwish labels. Slide array for hot-melt head. Hot melt slot head/s.

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DIE CUTTING UNIT Full rotary die-cutting unit Second die cutting unit for front and back-side die-cutting. Die-cutting to register for SA labels. Die-cutting to register for SA labels, IML , wet glue and sheets. Adjustable "double face" decurler Microperforating device Semi-rotary die-cutting up-grade. Matrix stripping unit with tension control. Tangential stripping device for shaped labels. Double matrix stripping unit Matrix photocell for detecting matrix break with immediate machine stop. Adjustable anvil roller. 24" die-cutting upgrade 28" die-cutting upgrade Crane for loading and downloading magnetic cylinders.

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STACKER UNIT Active anti-static system. Vacuum and conveyor belts with adjustable wheels. N.1 vibrating stacker with adjustable pins to create the label’s shape just in time. N.2 vibrating stackers with adjustable pins to create the label’s shape just in time.

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