C U T T I N G T O O LS
T HE SURFAC E ENGINEERS™
40 years of experience in cutting tool coatings, you get the benefits
Value Coatings Ionbond’s coatings on HSS and cementedcarbide tools are the workhorses in metal cutting. They offer high productivity, extended lifetime, and reduce overall cost.
Hardcut™
Maximizer™ is a new-generation highly tuned AlTiN coating. The average crystallite size and the stress levels are adjusted by special conditioning of the deposition process resulting in increased cutting performance.
Toughness
Maximizer™
Medium cutting speeds Broad range of work piece materials Medium lubrication HSS and cemented-carbide tools
Crosscut™
Ionbond™ multipurpose coatings
ti
Multipurpose coatings
Ionbond™ 01 TiN Ionbond™ 10 TiCN Ionbond™ 14 TiCrN Ionbond™ 15 TiAlCrN Ionbond™ 16 TiAlN Ionbond™ 18 TiAlCN Ionbond™ 30 CrN Ionbond™ 41 a-C:H:W + a-C:H Ionbond™ 60 ZrN
ul
Maximizer™
M
The classic multipurpose coatings are the most frequently used coatings for general machining.
State-of-the-art PVD, CVD and PACVD coatings for tool applications
High-Performance Coatings Comprehensive range of coatings Ionbond offers a broad portfolio of PVD and CVD cutting tool coatings to suit every machining requirement and work piece material from low to extremely high cutting speeds.
The high-performance coatings are specifically designed for tools used in high-speed, high-feed machining of tough and abrasive work piece materials under minimal lubrication conditions.
Hardcut™
H ar dc ut ™
Cr os sc
Hardcut™ is a multilayer coating based on TiSiN. The exceptional performance is possible through a patented process that forms a true nanocomposite material. Nanocrystallites of Si3N4 are contained within TiN – hard particles are contained within a softer matrix.
ut ™
Ultrahigh cutting speeds Low lubrication Abrasive and tough materials Exotic alloys
M ax im er iz ™
Crosscut™
ip ur po se Cutting speed (m/min)
Crosscut™ is the latest addition to Ionbond’s line of cutting tool coatings. Its AlCrN structure exhibits reduced flank and cutting edge wear in a wide range of cutting conditions. As the most versatile high-performance coating it closes the gap between Maximizer™ and Hardcut™. Medium to high cutting speeds Low to medium lubrication Wide range of work piece materials Special pre- and posttreatment Uniform wear behavior
CVD Coatings and Services Bernex™ CVD coatings Ionbond has a long tradition as the market leader in providing Bernex™ CVD services and equipment. Bernex™ equipment accoun ts for about 60 % of all globally used CVD installations for tool coating. Thick and low-stress Bernex™ CVD coatings are typically applied on inserts used for extreme-load machining. Coating services are available from a number of Ionbond coating facilities in Europe, Asia, and North America. TiN, TiCN, Al203 Heavy roughing Uniformity High thickness Low stress
Pre- and posttreatments Accessing the full benefits of the coating for high-performance applications requires a high degree of surface preparation. A low roughness and tailored cutting edge radii can be controlled by pre- and postcoating treatments. Microblasting Brushing Drag finishing Polishing Reduced “run-in” Decoating
T HE SURFAC E ENGINEERS™
Quality assured Ionbond tool coating centers hold an extensive range of international accreditations, including ISO 9001, ISO 9002, AS 9100, TS 16949, and are approved by numerous major OEMs in the cutting tool industry. On top of the quality system Ionbond has a mindset that focuses on the needs of its customers and constantly works on improving products and processes.
Reliability and delivery Fast turnaround times Pick-up and drop-off service
You make it first, we make it last
Ionbond Cutting Tool Coatings Technology
PVD
PVD
PVD
CVD
Coating
Hardcut™
Crosscut™
Maximizer™
Bernex™ 29
TiSiN
AlCrN
AlTiN
Al²0³
Service temperature
1100 °C
1050 °C
850 °C
1000 °C
Deposition temperature
450 – 550 °C
450 – 550 °C
450 – 550 °C
1000 °C
Cross sections
Hard machining
Application
Hard machining
at high speed Dry cutting or
Medium- to high-
low lubrication
hardness materials
Exotic alloys
Cutting speed m/min
Hard machining
at high speed
at medium speeds
Roughing cast iron and steel
Medium lubrication
High-speed dry machining
High-impact geometries
40
60
80
100
120
140
160
180
200
220
250
Steel up to 700 N/mm² Steels 800 –1000 N/mm² Steels >1400 N/mm² Tool steels >45 – 55 Hrc Tool steels >55 – 60 Hrc Cast iron Martensitic stainless steels Austenitic stainless steels Titanium up to 900 N/mm² Titanium alloys >900 N/mm² Nickel alloys up to 900 N/mm² Nickel alloys >1,200 N/mm² Classical TiN, TiCN, TiAIN
For a complete coating listing please see www.ionbond.com
Maximizer™
Crosscut™
Hardcut™
300
Competence and Innovation – Worldwide Ionbond is a leader in surface enhancement technology and has been serving the machining industry for the past 40 years. This has enabled a deep understanding of the materials and requirements and future trends facing the industry. Ionbond provides state-of-the-art PVD and CVD coatings for high-speed steel and cemented-carbide round-shank tools, hobs, and inserts. It has a global presence with 35 cutting tool coating centers in strategic locations across Europe, Asia, and North America, which are ready to work in partnership with OEMs and aftermarket customers to provide cost-effective coatings for a wide range of applications.
Europe Key Locations for Cutting Tool Coatings IHI Ionbond AG Industriestrasse 211 CH-4600 Olten Phone: + 41 62 287 86 86 Fax: + 41 62 287 85 93 eMail:
[email protected] Ionbond France – Lyon 25, rue des Frères-Lumière BP 143 FR-69680 Chassieu Phone: + 33 4 72 79 46 60 Fax: + 33 4 72 79 46 61 eMail:
[email protected] www.ionbond.fr Ionbond France – Beauvais 272, route de Beauvais FR-60370 Berthecourt Phone: + 33 3 44 22 55 90 Fax: + 33 3 44 22 60 04 eMail:
[email protected] www.ionbond.fr
Ionbond Czechia – Ostrava CzechCoating s.r.o. Dolni Becva 20 CZ-75655 Dolni Becva Phone: + 42 571 647 360 Fax: + 42 571 647 345 eMail:
[email protected] Ionbond UK – Mansfield Unit 4, Windsor Court Fletchers Way Crown Farm Industrial Park GB-Mansfield, Nottinghamshire NG19 OFN Phone: + 44 1623 683 210 Fax: + 44 1623 625 591 eMail:
[email protected] Ionbond Germany – Sachsen Gewerbering 10 DE-09337 HohensteinErnstthal Phone: + 49 372 349 88 88 Fax: + 49 372 349 88 99 eMail:
[email protected]
Ionbond Italia – Milano Via del lavoro 74 IT-20040 Busnago (Milano) Phone: + 39 039 608 20 93 Fax: + 39 039 608 24 22 eMail:
[email protected] Ionbond Netherlands – Venlo Groethofstraat 22b NL-5916 PB Venlo Phone: + 31 77 465 65 65 Fax: + 31 77 351 34 99 eMail:
[email protected] Ionbond Sweden – Linköping Svedengatan 2F SE-58273 Linköping Phone: + 46 13 25 33 03 Fax: + 46 13 25 33 23 eMail:
[email protected] www.ionbond.se
See our website for a full list of all coating centers including Asia and North America. www.ionbond.com
T HE SURFAC E ENGINEERS™ 05.2013
Ionbond Tinkap Turkey – Bursa Nosab Minareci Çavus Mahallesi Dokumacilar Sitesi 105 sokak 5, blok No. 17 TR-16140 Nilüfer Bursa Phone: + 90 224 411 1057 Fax: + 90 224 411 1054 eMail:
[email protected]
