Insert Grades
2012
KYOCERA Cutting Tools Turning Catalog MEGACOAT Hard
Line up
A
Turning Inserts
B
CBN & PCD Tools
C
Toolholders
D
Small Tools
E
Boring
F
Grooving
G
Cut-Off
H
Threading
J
Spare Parts
P
MEGACOAT
Technical Information
Index
V=
×D×N 1000
R T
Table of Contents 2012
Turning Catalog
KYOCERA Company Overview
4
How to Order Kyocera Cutting Tools
5
Insert Grades
A1-A16
Carbide, Cermet & Ceramic Turning Indexable Inserts
B1-B94
CBN & PCD
C1-C29
External Turning Toolholders
D1-D48
Small Tools External Turning Toolholders
D1-D48 E1-E42
External Turning Toolholders Boring
D1-D48 F1-F94
GroovingTurning Toolholders External
G1-G103 D1-D48
Cut-Off Turning Toolholders External
H1-H29 D1-D48
Threading External Turning Toolholders
D1-D48 J1-J59
Spare Parts External Turning Toolholders
P1-P18 D1-D48
TechnicalTurning External Information Toolholders
R1-R40 D1-D48
Index External Turning Toolholders
D1-D48 T1-T12
1
Kyocera Cutting Tool Global Network
Kyocera Cutting Tool Network KYOCERA Cutting Tools Global Manufacturing Facilities
Okaya Factory (JAPAN)
Yokaichi Factory (JAPAN)
Sendai Factory (JAPAN)
KYOCERA Cutting Tools North America Manufacturing Facilities
Silong Factory (CHINA)
North Carolina Facility
Washington Facility
Ohio Facility
California Facility
Incheon Factory (KOREA)
2
Kyocera Cutting Tool Network KYOCERA Cutting Tools Global Technical Centers
North American Technical Center (NC) Technical Center (BRAZIL)
KYOCERA Industrial Ceramics Corp. (Mtn. Home, NC) North American Headquarters and CT Manufacturing Facility KYOCERA Industrial Ceramics Corp. (Vancouver, WA) Advanced Ceramics Components Facility KYOCERA Cutting Tool Division (Wapakoneta, OH) CT Manufacturing Facility Technical Center (JAPAN)
Technical Center (JAPAN)
Sales Office and Technical Center (GERMANY) Technical Center (JAPAN)
Technical Center (SINGAPORE)
Technical Center (CHINA)
Technical Center (KOREA)
3
Company Profile Kyocera Industrial Ceramics Corporation (KICC), a core company of the Kyocera Group, is a leading manufacturer and provider of cutting tool products, advanced ceramic components, liquid crystal displays, thermal printheads, metallized assemblies and industrial lenses. The Kyocera Group is a diversified network of companies working together to create new value for businesses and consumers. Kyoto, Japan-based Kyocera Corporation (NYSE: KYO), the group’s global parent, employs approximately 64,000 people in 25 nations and recorded consolidated net sales of approximately US$13 billion during the year ended KICC North American Headquarters Hendersonville, NC March 31, 2010. Kyocera’s Cutting Tool Division is the market leader in Japan and a leading supplier of highquality tooling solutions in North America with plants in Ohio, North Carolina, and Washington. Kyocera manufactures a diversified product line of turning, milling, Swiss, and drilling products. Our indexable inserts and steel products are manufactured to the highest quality standards and include coated and uncoated carbide, cermet, ceramic, CBN and PCD. KICC, Cutting Tool Division Ohio Production Facility Wapakoneta, OH
Kyocera’s continuous investment and focus on R&D has resulted in market beating products such as our innovative CVD coated CA45-Series for cast iron, CA55-series for steel and CA65-series for stainless steel, our high performance MECH helical endmills, our highly acclaimed MFPN high-efficiency 10-edged face mill, and most recently our new line of MEGACOAT carbide, cermet, CBN and ceramic tools, just to name a few. The Kyocera Industrial Ceramics Corporate headquarters are located in Mountain Home, NC which also serves as the primary North American cutting tool manufacturing plant and is home to the Cutting Tool Division Customer Service, Marketing, and Technical Center staff.
4
How to Order Kyocera Cutting Tool Products Kyocera Cutting Tool products are sold exclusively through our North American line of authorized distributors. To locate a local Kyocera Cutting Tool Distributor, please contact Kyocera Customer Service at 800-823-7284. Using the Kyocera Product Catalogs All standard Kyocera Cutting Tool Products are located in one of these four General Catalogs.
Stock Status Symbols a: Indicates that an item is Stock Standard and available at our North American Headquarters in North Carolina. Stock Standard items will ship the same day if ordered by 4:30pm (EST).
◯: Indicates that an item is a World Express and available at our Worldwide Headquarters in Japan. Please allow 5-7 business days for World Express items to arrive. All Stock Standard and World Express items are subject to availability
Kyocera Authorized Distributor Ordering Guide Order online To place an order for Kyocera Cutting Tools, please utilize the MyKICC Distributor Website -
http://mykicc.kyocera.com In addition to placing orders, the MyKICC distributor website allows you to view real-time product availability, check pricing, view and download product and promotional literature, watch product training videos, and much, much more.
Call us •
Kyocera Cutting Tool Customer Service – (800) 823-7284.
5
Insert Grades A1~A16 Summary of Insert Grades Turning Small Tools Grooving Cut-Off Drilling Milling Insert Selection Table
Insert Grades Cermet PVD Coated Cermet CVD Coated Carbide PVD Coated Carbide (Super Micro-Grain Carbide / Micro-Grain Carbide) PVD Coated Carbide (Milling, Drilling) Carbide Ceramic Cell Fiber PCD (Polycrystalline diamond) CBN (Cubic Boron Nitride) Grade Properties
Cutting Speed / Wear resistance
PCD
A2~A6 A2~A3 A3 A4 A4 A5 A5 A6
A7~A16 A7 A7 A8 A10 A11 A11 A12 A13 A14 A15 A16
MEGACOAT
CBN Ceramic Cermet
Super Micro-Grain Cermet
Coated Carbide
Coated Super Micro-Grain Carbide Carbide
Fracture resistance / Toughness / Reliability
A1
Summary of Insert Grades A
Kyocera promotes reseach and development to help improve customers' productivity and profitability. Kyocera provides high-quality inserts in various grades including Cermet, Coated Carbide, Coated Super Micro Grain Carbide, Carbide, Ceramic, PCD and CBN.
Insert Grades
■ Turning Steel (Carbon steel / Alloy steel)
Workpiece Material Cutting Range Classification
Finishing P01
P10
P20
P30
Stainless steel / Cast steel Roughing P40
TN6010
TN Series
TN6020
Cermet
M30
TN60
TN60
TN90 TC40
TC40 TC60
TC60 PV7020
PV60
PV60
PV90
MEGACOAT (PV Series)
M20
TN6020
TN60
PV7020
PV Series
M10
TN6010
TN90
TC Series
Finishing M01
Cast Iron (Gray cast iron / Nodular cast iron) Roughing Finishing Roughing M40 K01 K10 K20 K30
PV90 PV7010
PV7010 PV7025
PV7005
PV7025
CA5505
CA4010
CA5515
CA Series
CA4115
CA6515
CA5525
CA4120
CA6525 CA5535
CA4505
Coated Carbide
CA4515
CR Series
CR9025
CR9025
PR630
PR630
PR660 PR915
PR Series
PR660 PR915
PR930
PR930
PR1005
PR1025 PR1025
PR1125
PR1115
MEGACOAT (PR Series)
PR1225
PR1225 KA30 KT66 A66N
Ceramic
PT600M KS6000 KS6050 CS7050 KW10
Carbide CBN
A2
GW15 KBN60M KBN900
A
Workpiece Material
Coated Carbide
Cutting Range Classification
Non-ferrous Metals (Aluminum / Non-ferrous metals / Non-metals) Finishing Roughing N01 N10 N20 N30
Heat-resistant alloys / Inconel Finishing S01 S10
S20
Roughing S30
Hardened materials (Hardened steel / Chilled cast Iron) Finishing H01 H10
H20
Roughing H30
Sintered steel Finishing 01 10
20
Roughing 30
CA6515
CA Series
Insert Grades
■ Turning
CA6525
PR Series
PR930
PR1125 PR1305
MEGACOAT (PR Series)
PR1310 PR1325
TN6010 TN60
Cermet
KT66 CF1
A66N
Ceramic
PT600M KBN510 KBN525
CBN
KBN900 KBN05M
KBN65M
KBN10M
MEGACOAT
KBN70M
KBN25M KBN30M KBN35M
Workpiece Material Cutting Range Classification
Non-ferrous Metals (Aluminum / Non-ferrous metals / Non-metals) Finishing Roughing N01 N10 N20 N30
Titanium / Titanium alloys Finishing S01 S10
Roughing S20 S30
Hardened materials (Hardened steel / Chilled cast Iron) Finishing Roughing H01 H10 H20 H30
Sintered steel Finishing 01 10
20
Roughing 30
SW05 SW10 SW25
Carbide
KW10
KW10
GW15
PCD
GW15
KPD001
KPD001
KPD010
KPD010
■ PVD Coated Carbide for Small Tools Workpiece Material Cutting Range Classification
Steel (Carbon steel / Alloy steel / Free-cutting steel) Finishing Roughing P01 P10 P20 P30 P40
Coated Carbide
PR930
PR Series
MEGACOAT NANO (PR Series)
Stainless steel / Cast steel Finishing M01
M10
M20
M30
Cast Iron (Gray cast iron / Nodular cast iron) Roughing Finishing Roughing M40 K01 K10 K20 K30
PR930 PR1025
PR1005
PR1125
PR1025 PR1115
MEGACOAT (PR Series)
A10
PR1225
PR1425
PR1115 PR1225
PR1425
A3
Summary of Insert Grades A
■ Grooving / Cut-Off Steel (Carbon steel / Alloy steel)
Cutting Range Classification
Finishing P01
P10
P20
Stainless steel / Cast steel Roughing P40
P30
Finishing M01
TN6020
TN Series Cermet
Insert Grades
Workpiece Material
MEGACOAT (PV Series)
M20
TN60
TN60
TN60
TN90 TC40
TC40 TC60
TC60 PV7040
PV7040
CR Series
CR9025
CR9025
PR630
Coated Carbide
M30
TN6020
TN90
TC Series
M10
Cast Iron (Gray cast iron / Nodular cast iron) Roughing Finishing Roughing M40 K01 K10 K20 K30
PR630
PR660
PR660
PR915
PR Series
PR915
PR930
PR905
PR930
PR1025
PR1025
PR1115 PR1215
MEGACOAT (PR Series)
PR1215
PR1225
PR1215
PR1225 A65
Ceramic
A66N PT600M KW10
Carbide
Workpiece Material
Coated Carbide
Cutting Range Classification PR Series
GW15
Non-ferrous Metals (Aluminum / Non-ferrous metals / Non-metals) Finishing Roughing N01 N10 N20 N30
Titanium / Titanium alloys Finishing S01 S10
S20
Roughing S30
Hardened materials (Hardened steel / Chilled cast Iron) Finishing Roughing H01 H10 H20 H30
Finishing 01 10
PR1225 TN60 A65 A66N PT600M KW10
KW10 GW15
GW15
KBN510
CBN PCD
Roughing 30
PR1215
Ceramic Carbide
20
PR930
MEGACOAT (PR Series) Cermet
A4
Sintered steel
KBN525 KPD001 KPD010
KPD001 KPD010
Steel (Carbon steel / Alloy steel)
Workpiece Material
Cermet
Cutting Range Classification
Finishing P01
P10
P20
P30
Stainless steel / Cast steel Roughing P40
Finishing M01
M10
TN60
TN Series
TN100M
TC60
TC60
Coated Carbide
PR630
PR630
PR660
PR Series
PR660
PR730
PR905
PR730 PR830
PR830
PR1025 PR1225
MEGACOAT (PR Series)
Workpiece Material Cutting Range Classification PR Series
PR1225
PR1210
PR1230 PW30
Carbide
Coated Carbide
M30
TN60
TN100M
TC Series
M20
Cast Iron (Gray cast iron / Nodular cast iron) Roughing Finishing Roughing M40 K01 K10 K20 K30
Insert Grades
A
■ Milling
KW10 GW25
Non-ferrous Metals (Aluminum / Non-ferrous metals / Non-metals) Finishing Roughing N01 N10 N20 N30
Titanium / Titanium alloys Finishing S01
S10
Roughing S30
S20
PR905
MEGACOAT (PR Series)
PR1210 KW10
KW10
Carbide
GW25
GW25
CBN PCD
Hardened materials (Hardened steel / Chilled cast Iron) Finishing Roughing H01 H10 H20 H30
KBN525 KPD001
KPD001
KPD010
KPD010 KPD230
KPD230
■ Drilling Steel (Carbon steel / Alloy steel)
Workpiece Material Cutting Range Classification
Finishing P01
P10
P20
P30
Stainless steel / Cast steel Roughing P40
Finishing M01
M10
M20
M30
Coated Carbide
PR660
PR660
PR730
PR Series
PR730
PR830
PR905
PR830
PR915
PR915
PR930
PR930
PR1025
PR1025
PR1225
MEGACOAT (PR Series)
Cast Iron (Gray cast iron / Nodular cast iron) Roughing Finishing Roughing M40 K01 K10 K20 K30
PR1225
PR1210
PR1230
KW10
Carbide Workpiece Material
Coated Carbide
Cutting Range Classification
GW15
Non-ferrous Metals (Aluminum / Non-ferrous metals / Non-metals) Finishing Roughing N01 N10 N20 N30
Titanium / Titanium alloys Finishing S01
S10
MEGACOAT (PR Series) Carbide
S20
Roughing S30
Hardened materials (Hardened steel / Chilled cast Iron) Finishing Roughing H01 H10 H20 H30 PR1230
KW10 GW15
KW10 GW15
A5
Summary of Insert Grades A
■ Insert Material Selection Table Cutting Range
Steel TN6010 TN60 TN6020 PV7010 PV7025 CA5505 CA5515 CA5525 CA5535
Small Tools
Roughing Finishing
TN6010 TN60 TN6020 PV7010 PV7025 PR1005 PR930 PR1025 PR1225
M Stainless Steel
K Gray Cast Nodular Cast Iron Iron
TN60 PV7025 CA6515 CA5525 CA5535 CA6525 PR1125 PR660
KBN60M KA30 PV7005 CA5505 CA4505 CA4515
TN60 PV7005 CA5505 CA4505 CA4515
PV7025 PR930 PR1025 PR1225
CA4505 CA4515 KW10
N Non-ferrous Metals
Heat-Resistant Steel
S
Titanium Alloys
KPD001 KPD010 KW10
CF1 KW10 CA6515 CA6525 PR1305 PR1310 PR1325
KPD001 KPD010 SW05 SW10 SW25
CA4505 CA4515 KW10
KPD001 KPD010 KW10
CA6515 PR1125 PR660
KPD001 KPD010 KW10
KPD001 KPD010 KW10
CA6515 CA6525 PR1125 PR660
KPD001 KPD010 KW10
KW10 PR660
KW10
TN6010 TN60 PR930 KBN65M KBN70M
-
-
KW10
-
-
KBN510 KBN525 PT600M
TC40 PR930
Cutting Dia.
KW10 PR1215
KW10
(Depends on the workpiece material)
PR1025 PR1225
PR1025 PR1225
KW10
KW10
KW10
TC40 TN6020 TN90 TC90 PV7040 PR930 PR1115 PR1215 PR1225
TC40 TN6020 TN90 PV7040 PR930 PR115 PR1115 PR1215 PR1225
PR905 PR1215 KW10 GW15
PR905 PR1215 KW10 GW15
KPD001 KW10 GW15
PR915 KW10 PR1215 PR1225
KPD001 KW10
TC60 PR630 PR930 PR1115
TC60 PR630 PR930 PR1115
KW10 GW15
KW10 GW15
KW10 GW15
KW10 GW15
KW10 GW15
Cutting Dia.
Cut-Off
KW10 PR1215
Small
CR9025 PR1215 PR1225 PR660 PR930 PR915
Boring
PV7005 CA4505 CA4515 KW10
Grooving Threading
Stable Cutting Roughing Highlighted materials are recommended choice.
TN6010 TN60 PR930 KBN65M KBN70M
PT600M KBN05M KBN10M KBN25M KBN30M
KBN60M PV7005 CA4505 CA4515 KW10 KBN60M
Stable Cutting Glossy finish
KT66 A66N PT600M KBN05M KBN10M KBN25M KBN30M KBN35M KBN900
PR1425 TN60 PV7025 CA6515 CA6525 PR1125 PR1025 PR1225 PR930
Glossy finish
Sintered steel
TN6010 TN60 PR930 KBN65M KBN70M
TN6010 TN60 TN6020 PV7010 PV7025 CA5515 CA5525 CA5535 PR1025 PR1425 PR930 CR9025 PR1215 PR1225 PR660 PR930 PR915
Small Large
H Hardened materials
KBN05M KBN10M KBN25M KBN30M
Cut-Off
Roughing Large
A6
P
Finishing
Turning
Insert Grades
Application
KW10 PR1025 PR1225
-
PR930 PR1115
Insert Grades A
Cermet KYOCERA is known as the leading manufacturer of cermets. Cermet is a composite material combining Ceramic and Metal. Typical materials used in cermets are TiC, TiN, TiCN and NbC. Designed to provide long tool life and excellent surface finishes, cermets combine toughness with superior wear resistance.
PVD Coated Cermet PVD Coated Cermet is coated on cermet substrate with a thin layer of high wear resistance and high adhesion resistance by PVD (Physical Vapor Deposition) technology. Generally because of the low processing temperature of PVD compared with CVD, PVD Coated Cermet features less deterioration and more bending strength.
Insert Grades
Cermet
Features of Cermet and PVD Coated Cermet Workpiece Material
Symbol
Color
TN6010
Gray
TiCN
TN60
Gray
TiCN+NbC
TN6020
Gray
TiCN
TN100M
Gray
TiCN+NbC
TC40
Gray
TiC+TiN
Cermet
(Super Micro-Grain)
(Super Micro-Grain)
P Steel
• Super micro-grain cermet with superior wear resistance and toughness • Application: First choice cermet for steel and stainless steel cutting • Tough cermet with improved oxidation resistance and thermal shock resistance • Application: Milling of steel at high speed • Good balance of wear resistance and toughness • Application: Grooving and threading of steel • Heat-resistant MEGACOAT on improved surface cermet with excellent wear resistance and toughness • Application: Stable and improved tool life in steel cutting, excellent surface finish
Blackish red
TiC+TiN (MEGACOAT)
• Heat-resistant MEGACOAT on cermet with excellent wear resistance • Application: High speed finishing of gray and nodular cast iron
PV7005
Cast Iron
• Improved tool life and high speed capability due to its superior heat resistance and hardness • Stability improvement through prevention of crater wear (oxidation, diffusional wear) • High thermal stability and surface smoothness provide excellent surface finish
PV7010
Cutting speed
→
TN6010
Low
TN60
PV7025 TN6020
Coated Carbide
Low←Fracture resistance (Toughness)→High Continuous
• MEGACOAT on the super micro-grain cermet • Application: First choice PVD cermet for general steel grooving. High strength and long life given by MEGACOAT.
● MEGACOAT Cermet
Ceramic
PV7005
• MEGACOAT on the super micro-grain cermet • Application: First choice PVD cermet for general steel cutting. High strength and long life given by MEGACOAT.
■ PV7025,PV7010,PV7005,PV7040,TN6020,TN6010
■ Application Map High
• Typical choice cermet with superior wear resistance and toughness • Application: Cutting of steel and stainless steel
TiCN (MEGACOAT) TiCN (MEGACOAT) TiC+TiN (MEGACOAT)
K
←
Advantages • Improved surface cermet with superior wear resistance and toughness • Application: Economical uncoated cermet for steel
Blackish red PV7025 Blackish (Super Micro-Grain) red PV7040 Blackish (Super Micro-Grain) red PV7010
(Super Micro-Grain)
PVD
Main Component (Coated Composition)
Light interruption
interruption
PV7025: MEGACOAT for Steel PV7010: MEGACOAT for Steel PV7005: MEGACOAT for Cast Iron
MEGACOAT
● Improved Surface Cermet
• Hard surface and tougher inner phase • Achieves balance between wear resistance and toughness • Economical uncoated cermet
TN6020: Uncoated Cermet for Steel TN6010: Uncoated Cermet for Steel
■ Features of PVD
■ Properties of PVD Coating
PVD (Physical Vapor Deposition) Reacted Gas (N2)
Electric Gun Electric Beam (Rotation) (Revolution) Products Workpiece mounting Vacuum pump
Ion
Coating Material (Ti) (Earth)
+
Power - Source
● Features
① No deterioration ② No loss of Transverse Strength ③ Excellent Chipping resistance
Processing temperature: 400~600°C
A7
Insert Grades A
CVD Coated Carbide CVD (Chemical Vapor Deposition)
Insert Grades
CVD Coated Carbide KYOCERA’s CVD coated carbide grades are based on ceramic thin film technology and provide stable, efficient cutting at high speeds or heavy interrupted applications.
Reactor Heater Products (Inserts) N2 CH4
Features
Vacuum pump
• Applicable from low to high speed cutting and from finishing to roughing • Stable cutting is achieved due to the superior toughness and crack resistance • Cutting times are reduced due to good chip control from effective chipbreakers
H2
TiCl4 Trap
● Features
① Equally deposited on face ② Easy application for multilayer deposition ③ Enabling thick coating
Processing temperature: 900~1100ºC
■ Features of CVD Coated Carbide Color
Coated Composition main Component
CA5505
Gold
Micro columnar TiCN+Al2O3+TiN
• Improved wear resistance due to hard carbide substrate and micro columnar structure of coated composition • Application: High speed continuous cutting of steel, continuous to light interrupted cutting of cast iron
CA5515
Gold
Micro columnar TiCN+Al2O3+TiN
• Improved wear resistance and longer tool life due to micro columnar structure of coated composition • Application: High speed cutting of steel, continuous to light interruption
CA5525
Gold
Micro columnar TiCN+Al2O3+TiN
• Improved toughness and wear resistance due to tougher carbide substrate and micro columnar structure of coated composition • Application: First choice for general cutting of steel, roughing to interruption
CA5535
Gold
Micro columnar TiCN+Al2O3+TiN
• Improved toughness due to tougher carbide substrate • Application: Roughing to heavy interrupted cutting of steel
CR9025
Gold
Columnar TiCN+TiN
• Improved toughness and stability due to specialized carbide substrate with plastic deformation resistance • Application: Cut-off, grooving and multi-function cutting of steel
CA6515
Gold
Micro columnar TiCN+Al2O3+TiN
• Specialized carbide substrate for stainless steel cutting, excellent wear resistance • Application: Continuous to light interrupted cutting of stainless steel
CA6525
Gold
Micro columnar TiCN+Al2O3+TiN
CA4010
Gold
Columnar TiCN+Al2O3+TiN
• Specialized carbide substrate for stainless steel cutting, excellent notching resistance and toughness • Application: First choice for general cutting of stainless steel, from finishing to roughing, continuous to interruption • Excellent high temperature stability due to plastic deformation and oxidation wear resistance • Application: Continuous to light interrupted high speed cutting of cast iron
CA4115
Gold
Micro columnar TiCN+Al2O3+TiN
• Improved wear resistance due to micro columnar structure of coated composition • Application: Nodular cast iron cutting, continuous to light interruption
CA4120
Gold
Micro columnar TiCN+Al2O3+TiN
CA4505
Blackish gray
Micro columnar TiCN+Al2O3
CA4515
Blackish gray
Micro columnar TiCN+Al2O3
• Improved toughness and wear resistance due to tougher carbide substrate and micro columnar structure of coated composition • Application: Roughing to heavy interrupted cutting of nodular cast iron • Stable, long tool life due to improved bounding force of coated layers and special treatment on the surface of top coated layer • Application: For gray cast iron and nodular cast iron at high speed in continuous to light interrupted cutting • Stable, long tool life due to improved bounding force of coated layers and special treatment on the surface of top coated layer • Application: First choice for gray cast iron and nodular cast iron in light to heavy interrupted cutting
Steel
K Cast Iron
■ Application Map P35 P25 P15 P05
Classification
● Steel
High speed, Longer tool life
A8
CA5505
Light interruption, Stable
CA5515 Interruption, General purpose
CA5525
Heavy interruption, High feed Continuous
Application
● Stainless Steel
Light interruption
Interruption
CA5535
High
M Stainless Steel
Advantages
Cutting speed
P
Symbol
CA6515 CA6525
(First choice grade)
Low
Workpiece Material
Heavy interruption
Continuous Application
Light interruption
PR1125 Interruption
CA4515 CA4515 First choice for stability
New CVD Coated Carbide for Gray / Nodular Cast Iron New CVD Coated Carbide for Gray / Nodular Cast Iron
CA4505 CA4505
Insert Grades
CA45 series CA45series
A
Suitable for high-speed and efficient cutting
Wide application range for continuous First choice for stability to heavy interrupted cutting Wide application range for continuous to heavy interrupted cutting
Improved life through Suitable fortool high-speed andsuperior efficientwear cutting resistance Improved tool life through superior wear resistance
New Bright Black (BB) Coating Technology New Bright Black (BB) Coating Technology Special top coating New special coating structure for
gray / nodular cast iron New special coating structure for Long and stable tool life is attained through the use gray / nodular ironwith a dedicated of a multi-layer coatingcast structure
The innovative surface treatment applied Special topofcoating to the top layer the BB Coating prevents chip The innovativeadhesion. surface treatment applied to the top layer of the BB Coating prevents chip adhesion. Special top coating and surface finish Special topPromotes coating and insert surface PICA Technology: a smooth surface finish and reduces built-up-edge.
substrate casttool ironlife turning. Long and for stable is attained through the use of a multi-layerThe coating with a dedicated Newstructure BB Coating (Bright Black) substrate for cast iron turning. Technology The New BB Coating (Bright(coating Black)peeling) Improved resistance to delamination Technology Improved chipping resistance
PICA Technology: Promotes a smooth insert surface and reduces built-up-edge.
Un-processed
PICA process
Un-processed
PICA process
Improved resistance to delamination (coating peeling) Special top coating Improved chipping resistance α-Aluminum coating Special top coating Ultra Fine TiCN α- Aluminum coating Carbide Substrate Ultra Fine TiCN Carbide Substrate
Wear Resistance Comparison (Nodular Cast Iron) Competitor A
0.012
Wear Resistance Comparison (Nodular Cast Iron)
Nose wear (mm) Nose wear (mm)
0.010
Competitor A
0.012 0.008 0.010 0.006
CA4505
Competitor B
Competitor A
0.008 0.004
CA4505 0
1
0.002
Cutting conditions 60-40-8 Vc=1475 sfm ap=0.059” 0.00 0 1 f=0.014 ipr Wet Four slot facing Cutting conditions 60-40-8 Vc=1475 sfm ap=0.059” f=0.014 ipr Wet
2
3
4
5
Competitor B
CA4505
3
4
5
CA4505
Cutting time [min]
Application Maps for Cast Iron Cutting
CA4505 Application Maps for Cast Iron Cutting
Interrupted
0
CA4515
4000
8000
12000
Hits
4000
Cutting conditions 100-70-03 Vc=984 sfm ap=0.059” f=0.012 ipr Wet Eight slot facing Cutting conditions 100-70-03 Vc=984 sfm ap=0.059” f=0.012 ipr Wet Eight slot facing
Feed (mm/rev) Feed (mm/rev)
CA4515 CA4515 Light Interrupted
Competitor D
CA4515
Competitor D
CA4515
8000 Hits
12000 CA4515
Without Chipbreaker 0.5 Chipbreaker Selection (Negative Insert) (**MA type)
FC*
FCD* FCD* FCD* FCD* FC* 550 800 550350800500 350 500
Workpiece Material Workpiece Material
Continuous
Competitor C
Chipbreaker Selection (Negative Insert)
Four slot facing
CA4505
Competitor C Competitor D
0
Cutting time [min]
2
Competitor C
Fracture Resistance Comparison (Nodular Cast Iron)
Competitor C
Competitor D
Competitor B
0.006 0.002 0.004 0.00
Competitor A
Competitor B
Fracture Resistance Comparison (Nodular Cast Iron)
Heavy Interrupted
Without Chipbreaker (**MA type)ZS Chipbreaker
0.5 0.4
C Chipbreaker
0.4 0.3
ZS Chipbreaker Molded Chipbreaker C Chipbreaker
0.3 0.2
Molded Chipbreaker
Application
0.2
GC Chipbreaker
GC Chipbreaker
A9
Insert Grades A
PVD Coated Carbide (for Turning)
Insert Grades
PVD Coated Carbide KYOCERA’s PVD coated carbide grades are based on ceramic thin film coating and precise edging technologies and are good for precision turning, grooving, threading and cut-off. Very tough carbide substrate and innovative coating technology promote excellent wear resistance and strong coating adhesion for long tool life and stable cutting.
Features • Good for low to high speeds and finishing to heavy roughing cutting • Stable cutting with excellent toughness • Smooth fine surface of PVD coated carbide provides good surface finish and high precision cutting
■ Features of PVD Coated Carbide Workpiece Material
Symbol
Color
Main Component
Bluish violet Reddish PR930 (Super Micro-Grain) gray Reddish PR1005 gray Reddish PR1025 gray Purple PR1115 red PR915
(Super Micro-Grain)
P Steel
TiAlN
• TiAlN base PVD coated super micro-grain carbide, superior wear and oxidation resistance • Application: Stable and reliable high precision cutting of steel
TiCN
• Hard TiCN base PVD coated super micro-grain carbide • Application: Low cutting speed, precise cutting with sharp edge
TiCN
• TiCN base PVD coated hard micro-grain carbide • Application: Turning of free-cutting steel, long tool life achieved through anti-adhesion performance
TiCN
• TiCN base PVD coated micro-grain carbide • Application: General purpose cutting of steel and stainless steel, stable and long tool life
TiAlN
• Hard TiAlN base PVD coated super micro-grain carbide • Application: Superior anti-oxidation performance with well balanced wear resistance and toughness • Hard TiAlN base PVD coated super micro-grain carbide
PR1215
Purple red
MEGACOAT • Primary application: 1st choice for grooving in steel and cast iron
PR1425
Purple red
MEGACOAT • Hard TiAlN base PVD coated super micro-grain carbide • Primary application: 1st choice for high-speed, small part steel machining without interruption NANO • Secondary application: High-speed machining of stainless steel without interruption
PR1125
Purple red
TiAlN
Stainless Steel
PR1225
Blackish red
MEGACOAT
K
PR905
Bluish violet
TiAlN
PR1310 PR1325
MEGACOAT
• MEGACOAT on hard and superior heat resistant carbide, superior wear resistance • Application: Finishing of heat resistant alloys
MEGACOAT
• MEGACOAT on hard and superior heat resistant carbide, superior wear and oxidation resistance • Application: First choice for continuous and light interrupted cutting and finishing of heat-resistant alloys
MEGACOAT
• MEGACOAT on tough carbide • Application: Light interrupted cutting and roughing of heat-resistant alloys
● Stainless Steel
PR930
PR1225
Light interruption
Interruption
Low
Low←Fracture resistance (Toughness)→High Continuous
■ Advantages of PR13 Series 1) Superior wear and fracture resistance attained with uniform grain size and MEGACOAT on superior thermal shock resistant carbide
A10
2) New edge preparation technology (FET: Fine Edge Treatment) controls and minimizes R horning and realizes large tip rake angle, and thus prevents burrs and notching. It provides good finished surface.
High
High Cutting speed
PR1025
● Heat-Resistant Alloys
PR1125 PR1025
→
PR1005
←
Cutting speed
→
High
● Steel
Low
• Smooth fine surface PVD coated hard carbide with plastic deformation resistance • Application: Suitable for milling of gray and nodular cast iron and turning of heat-resistant alloys
PR1225
PR930
Low←Fracture resistance (Toughness)→High Continuous
Light interruption
Interruption
● Special carbide substrate Uniform grain size enables superior thermal shock resistance and constant hardness
35
→
S Heat-Resistant Alloys
Blackish red Blackish red Blackish red
• Superior wear and oxidation resistant MEGACOAT on micro grain carbide substrate • Primary application: 1st choice for small parts machining in steel and stainless at low to moderate speeds • Secondary application: 1st choice for general purpose grooving/turning/cut-off with KGD & KGDF toolholders
Cutting speed
PR1305
• Hard TiAlN base PVD coated super micro-grain carbide, superior toughness and heat resistance • Application: 1st choice for heavy interrupted machining of stainless steel
Low
Cast Iron
• Secondary application: Wear-resistant grooving in stainless steel
←
M
←
Advantages
35 35
Low←Fracture resistance (Toughness)→High Continuous
Light interruption
Interruption
● New edge preparation technology Edge control of FET technology (FET: Fine Edge Treatment)
A
Carbide Due to its superior mechanical features carbide is used in a variety of applications. KYOCERA produces a variety of carbides, including KW10 for non-ferrous materials and micro-grain carbides for precision cutting.
Features • Tough and hard • Good thermal conductivity • Suitable for cutting non-ferrous metals and non-metals • Stable cutting at low cutting speeds, including milling operations
Insert Grades
Carbide
■ Features of Carbide Workpiece Material
P
Symbol
Color
Main Component
PW30
Gray
WC+Co+TiC+TaC • Application: Milling of steel, stable wear resistance and toughness
KW10
Gray
WC+Co
GW15
Gray
WC+Co
GW25
Gray
WC+Co
• ISO identification symbol K carbide (K10 relevant) • Application: General purpose grade for multiple applications in aluminum and other non-ferrous materials • ISO identification symbol K carbide (equivalent to K10), tough micro-grain carbide • Application: 1st choice for grooving, cut-off, and threading of aluminum and non-ferrous materials • ISO identification symbol K carbide (K30 relevant) • Application: 1st choice for milling of aluminum and other non-ferrous materials
SW05
Gray
WC+Co
• ISO identification symbol K carbide (K05 relevant) • Application: 1st choice for continuous turning of titanium alloys
Gray
WC+Co
• ISO identification symbol K carbide (K10 relevant) • Application: Continuous and light interrupted cutting of titanium alloys maintaining superior wear resistance and stable result
Gray
WC+Co
• ISO identification symbol K carbide (K25 relevant) • Application: Interrupted and light interrupted cutting of titanium alloys maintaining stable result
Steel
N Non-ferrous materials
S Heat-Resistant Alloys
SW10 (Made to order) SW25 (Made to order)
Advantages • ISO identification symbol P carbide (K10 relevant)
A11
Insert Grades A
Ceramic Ceramic
Insert Grades
Ceramics inserts are capable of running at high speeds, thus reducing expensive machining time. Hard turning of 38HRC to 64HRC hardened steel, or rough to finished turning of cast iron are recommended applications for ceramic inserts. KYOCERA’s ceramic grades are designed to resist oxidation and maintain hardness at elevated temperatures.
Features • Excellent wear resistance enables high cutting speeds • Ceramic maintains good surface finishes due to the low affinity to workpiece materials • Silicon nitride ceramic has improved thermal shock resistance allowing cast iron cutting using coolants
■ Features of Ceramic Symbol
Color
Main Component
Hardness of Coated Layer (GPa)
Hardness of Substrate (GPa)
Fracture Toughness (MPa•m1/2)
Transverse Strength (MPa)
KA30
White
Al2O3
-
17.5
4.0
750
KS6000
Gray
Si3N4
-
15.7
6.5
1230
KS6050
Gray
Si3N4
-
15.6
7.8
1200
CS7050
Grayish white
(Special Al2O3 COAT)
Si3N4
Thin CVD coating
15.6
7.8
1200
A65
Black
Al2O3+TiC3
-
20.1
4.1
980
A66N (TiN coat)
Gold
Al2O3+TiC
20
20.1
4.1
980
Workpiece Material
K Cast Iron
K Cast Iron
H
PT600M Blackish (MEGACOAT) red
Hardened Materials
Al2O3+TiC
30
20.1
4.1
980
Advantages • Aluminum Oxide ceramic (Al2O3) • Application: Finishing of cast iron at high cutting speeds without coolant • Silicon nitride ceramic (Si3N4) • Application: High feed and interrupted cutting of cast iron (with or without coolant) • Silicon nitride ceramic (Si3N4) • Application: Roughing and interrupted cutting of cast iron. Focusing on stability. Capable of running with coolant. • Silicon nitride ceramic (Si3N4) + CVD Coated Carbide (Special Al2O3 COAT) • Application: Finishing and continuous cutting at high speeds. Capable of running with coolant. • Aluminum Oxide and Titanium Carbide ceramic (Al2O3+TiC) • Application: Semi-roughing to finishing of steel, cast iron, and hardened materials • TiN PVD coated Aluminum Oxide and Titanium Carbide ceramic (TiN coated Al2O3+TiC) • Application: Semi-roughing to finishing of hardened materials • Heat-resistant MEGACOAT on Aluminum Oxide and Titanium Carbide ceramic (MEGACOAT Al2O3+TiC) • Primary Application: 1st choice for continuous to light-interrupted turning of hardened materials • Secondary Application: Finishing of cast iron
■ Application Maps High CS7050
KS6050
KT66
KS6000 Low←Fracture resistance (Toughness)→High Continuous
Light interruption
Interruption
■ High-Temperature Hardness (Hv) 2800
Hardness
2400
Al203-TiC Ceramic Al203 Ceramic
2000 1600 1200
Carbide High Speed Steel
Cermet
800 400 0
A12
200
600
1000
Temperature (°C)
1400
Low
PT600M
Cutting speed
→
PT600M
←
→
← Low
● Hardened Materials
KA30
Cutting speed
High
● Cast Iron
A66N
KT66
Low←Fracture resistance (Toughness)→High Continuous
Light interruption
■ Properties of PVD Coating
Interruption
A
Cell Fiber Cell Fiber is composite material consisting of a controlled fibrous core (gray portion) and shell (white portion).
Core
Insert Grades
Cell Fiber
Features • Cell Fibers combine a hard, wear-resistant core and a tough shell into one insert. • The tough shell stops cracks that form in the core. • Characteristics of Cell Fiber are obtained through a combinations of materials and structures.
Shell
■ Features of Cell Fiber Workpiece Material
H Hardened Materials
S
Symbol
Color
Main Component
KBN35M Blackish (MEGACOAT) red
CF1
Gray
Advantages
CBN
• Cell Fiber CBN composite material consisting of wear resistant CBN (core) and tough CBN (shell) • Heat-resistant MEGACOAT on tough Cell Fiber CBN • Application: 1st choice for interrupted machining of hardened steel
Ceramic
• Cell Fiber ceramic composite material consisting of wear resistant ceramic (core) and tough ceramic (shell) • Application: Cutting of nickel-based, heat-resistant alloys up to 50Rc
Heat-Resistant Alloys
■ KBN35M (MEGACOAT Cell Fiber CBN)
● Tough CBN (shell) prevents crack growth KBN35M
Wear-resistant CBN (core) Conventional CBN A
Competitor CBN B
(Heavy Interrupted Cutting) Competitor CBN C
0
5000
Tough CBN (shell)
10000 15000 20000 25000 30000 35000 40000 Impact (hits)
■ Application Map
Cutting speed
→
Cutting speed
KBN25M KBN10M
KBN30M KBN35M
Low←Fracture resistance (Toughness)→High Continuous Light interruption Interruption Heavy interruption
CF1
← Low
← Low
● Heat-Resistant Alloys High
KBN05M
→
High
● Hardened Steel / Chilled Cast Iron
Low←Fracture resistance (Toughness)→High Continuous
Light interruption
Interruption
A13
Insert Grades A
PCD
Insert Grades
PCD KYOCERA diamond material is a synthetic diamond sintered under high temperatures and pressures. PCD (Polycrystalline diamond) is ideal for non-ferrous metals and non-metals.
Features • Applicable for non-ferrous metals, non-metals turning, milling and other various type of cutting • Long tool life due to extreme hardness • Capable of high cutting speeds which increases cutting productivity • Reduced edge build-up allows for high precision cutting • Diversified applications for cutting of non-ferrous materials and non-metals • Finished surface will be rainbow colored. (a mirror-like finished surface will not be obtained when single crystal diamond is used.)
■ Features of PCD Workpiece Material
N Non-ferrous metals
Symbol
Av. grain size (μm)
KPD001
0.5
KPD010
10
KPD230
2-30
Advantages • Super Micro-Grain PCD features cutting edge strength, wear resistance, fracture resistance, good edge-sharpening performance and long, stable tool life. • Application: 1st choice for high speed cutting of aluminum alloys, brass, non-ferrous metals and non-metals including plastics, fiberglass, carbide and ceramics. • Good wear resistance and toughness, good grindability • Application: General purpose, high speed cutting of aluminum alloys, non-ferrous metals and non-metals including plastics, fiberglass, carbide and ceramics. • Superior abrasive wear resistance and toughness due to high density PCD with mixed rough and fine grains • Application: High speed milling of aluminum alloys, non-ferrous metals, plastics and fiberglass
■ Applications Workpiece Material Cutting Range Classification
Non-ferrous materials (Aluminum / Non-ferrous metals / Non-metals) Finishing Roughing N01 N10 N20 N30
KPD001 Turning Milling
PCD
Titanium / Titanium alloys Finishing S01
KPD010
KPD230
KPD230
■ Surface Finish Roughness Comparison of Aluminum Cutting Excellent surface finish provided by Super Micro-Grain KPD001
Wear resistance
→
High
2
Low
←
Roughing S30
S20
KPD001
KPD010
■ Application Map
S10
KPD230
Av. grain size: 0.5μm
1.5
KPD001 Ra 1 㧔μm㧕 Surface finish of conventional PCD
KPD010 Low←Fracture resistance (Toughness)→High Continuous Light interruption Interruption
0.5
Av. grain size: 10μm
0 Conve. B Conve. C Compe.D
(Grain size affects surface finish quality)
A14
CBN CBN KYOCERA CBN is second only to diamond in hardness. CBN (Cubic Boron Nitride) is a synthetically produced material with high thermal conductivity which provides stable cutting.
Features • Superior wear resistance when cutting hardened materials • Suitable for high speed cutting of cast iron and sintered steel • High thermal conductivity provides stable cutting
■ Features of CBN Workpiece Material
H Hardened Materials
Symbol
Color
Av. Grain Size (μm)
KBN510
Black
2
KBN525
Black
KBN05M Blackish red (MEGACOAT)
0.5-1.5
55
27
1,000
KBN10M Blackish red (MEGACOAT)
2
50
28
1,000
45
25
1,250
1-4
65
30
1,350
2
85
32
1,150
KBN65M Blackish red (MEGACOAT)
2
85
32
1,150
KBN70M Blackish red (MEGACOAT)
2-4
90
34
1,350
0.5-6
80
33
1,250
9
90
31
1,050
• TiN coated solid CBN • Application: 1st choice for severe interruptions in hardened steels
KBN30M Blackish red (MEGACOAT) KBN65B
K Cast Iron
Advantages • Excellent wear resistance and crack resistance, non-coated CBN • Application: Supplemental grade for continous cutting of hardened tool steels • Good balance of toughness and wear resistance, non-coated CBN • Application: Supplemental grade for general purpose machining of hardened steels • Heat-resistant MEGACOAT on highly heat-resistant CBN substrate • Application: 1st choice for the continuous to light-interrupted machining of heat treated steels • Heat-resistant MEGACOAT on CBN with hard binder phase, superior anti-crater wear resistance • Application: High speed machining of tool steels • Heat-resistant MEGACOAT on micro-grain CBN with heat resistant binder phase • Application: 1st choice for general purpose machining of heat treated steels and stainless steels • Heat-resistant MEGACOAT on tougher CBN • Application: Supplemental grade for interrupted machining of hardened steels (see 1st choice grade, KBN35M on page A13) • Excellent wear resistance due to CBN with heat-resistant binder phase, non-coated CBN • Application: Uncoated grade for general purpose machining of powdered metal at low to moderate speeds • Heat-resistant MEGACOAT on CBN with heat-resistant binder phase • Application: Supplemental coated grade for general purpose machining of powdered metal • Heat-resistant MEGACOAT on CBN rich substrate • Application: 1st choice for general purpose machining of powdered metal at moderate to high speeds • Heat-resistant MEGACOAT on CBN rich substrate with hard binder phase • Application: 1st choice for high speed finishing of gray cast iron
KBN25M Blackish red (MEGACOAT)
Powdered Metal
CBN Content Hardness of Transverse Rate (%) Substrate (GPa) Strength (MPa)
Insert Grades
A
under
1 and under
Black
KBN60M Blackish red (MEGACOAT) KBN900 Gold (TiN COAT)
• For KBN35M, see page
1 and
50
28
1,000
45
25
1,250
A13.
■ MEGACOAT CBN
● Properties of PVD coated layer
● Advantages of MEGACOAT
Improved Stability MEGACOAT
Extended Tool Life
High Speed cutting
• Long tool life and stable cutting due to superior heat-resistance and hardness. • Improvement of crater wear resistance.
■ Application Map
Finishing Medium Roughing Continuous Light interruption Interruption Heavy interruption
High Cutting speed
KBN65M KBN65B Finishing Continuous
Medium Light interruption
Roughing Interruption
← Low
KBN30M KBN35M
→
KBN70M
→ KBN25M
← Low
← Low
Cutting speed
Cutting speed
→
KBN05M
KBN10M
● Cast Iron
High
● Sintered Steel
High
● Hardened Materials
KBN60M
Finishing Continuous
KBN900
Medium Light interruption
Roughing Interruption
A15
Grade Properties
Insert Grades
A
■ Cermet Symbol
Color
Main Component
Coating Layer
TN6010 TN6020 TN60 TN90 TN100M TC40 TC60
Gray Gray Gray Gray Gray Gray Gray
TiCN TiCN TiCN+NbC TiCN+NbC TiCN+NbC TiC+TiN NbC
-
■ PVD Coated Cermet Symbol
Color
Main Component
Coating Layer
PV7005 PV7010 PV7025 PV7040 PV60 PV90
Blackish red Blackish red Blackish red Blackish red Gold Gold
MEGACOAT MEGACOAT MEGACOAT MEGACOAT TiN TiN
Thin coating Thin coating Thin coating Thin coating Thin coating Thin coating
Main Component
Coating Layer
■ CVD Coated Carbide Symbol CA4010 CA4115 CA4120 CA4505 CA4515 CA5505 CA5515 CA5525 CA5535 CA6515 CA6525 CR9025
Color
Gold Columnar TiCN+Al2O3+TiN Gold Micro columnar TiCN+Al2O3+TiN Gold Micro columnar TiCN+Al2O3+TiN Blackish gray Micro columnar TiCN+Al2O3 Blackish gray Micro columnar TiCN+Al2O3 Gold Micro columnar TiCN+Al2O3+TiN Gold Micro columnar TiCN+Al2O3+TiN Gold Micro columnar TiCN+Al2O3+TiN Gold Micro columnar TiCN+Al2O3+TiN Gold Micro columnar TiCN+Al2O3+TiN Gold Micro columnar TiCN+Al2O3+TiN Gold Columnar TiCN+TiN
Thick coating Thick coating Thick coating Thick coating Thick coating Thick coating Thick coating Thick coating Thick coating Thin coating Thin coating Thick coating
■ PVD Coated Carbide Symbol
Color
Main Component
Coating Layer
PR630 PR660 PR730 PR830 PR905 PR915 PR930 PR1005 PR1025 PR1115 PR1125 PR1210 PR1215 PR1225 PR1230 PR1305 PR1310 PR1325 PR1425
Gold Gold Gold Gold Bluish violet Bluish violet Reddish gray Reddish gray Reddish gray Purple red Purple red Blackish red Blackish red Blackish red Blackish red Blackish red Blackish red Blackish red Blackish red
TiN TiN TiAlN+TiN TiAlN+TiN TiAlN TiAlN TiCN TiCN TiCN TiAlN TiAlN MEGACOAT MEGACOAT MEGACOAT MEGACOAT MEGACOAT MEGACOAT MEGACOAT MEGACOAT
Thin coating Thin coating Thin coating Thin coating Thin coating Thin coating Thin coating Thin coating Thin coating Thin coating Thin coating Thin coating Thin coating Thin coating Thin coating Thin coating Thin coating Thin coating Thin coating
■ Carbide
A16
Symbol
Color
Main Component
PW30 KW10 GW15 GW25 SW05 SW10 SW25
Gray Gray Gray Gray Gray Gray Gray
WC+Co+TiC+TaC WC+Co WC+Co WC+Co WC+Co WC+Co WC+Co
Relative Hardness of Substrate Fracture Toughness Transverse Strength Density (MPa) (MPam1/2) (HV) (GPa) 6.5 6.4 6.6 6.4 6.7 6.0 8.1
1,700 1,500 1,600 1,450 1,520 1,650 1,500
16.7 14.7 15.7 14.2 14.9 16.2 14.7
7.0 10.0 9.0 10.0 10.5 9.0 10.5
2,000 2,500 1,760 1,960 1,860 1,570 1,670
Relative Hardness of Substrate Fracture Toughness Transverse Strength Density (MPa) (MPam1/2) (HV) (GPa) 6.0 6.5 6.4 6.0 6.6 6.4
1,650 1,700 1,500 1,650 1,600 1,450
16.2 16.7 14.7 16.2 15.7 14.2
8.5 7.0 10.0 9.0 9.0 10.0
1,470 2,000 2,500 1,570 1,760 1,960
Relative Hardness of Substrate Fracture Toughness Transverse Strength Density (MPa) (MPam1/2) (HV) (GPa) 14.8 14.7 14.7 14.9 14.9 14.7 14.7 14.5 14.1 14.7 14.7 14.5
1,670 1,550 1,550 1,780 1,570 1,730 1,550 1,400 1,340 1,530 1,370 1,400
16.4 15.2 15.2 17.4 15.4 17.0 15.2 13.7 13.1 15.0 13.4 13.7
10.0 12.0 12.0 9.5 12.0 10.0 12.0 12.0 16.5 12.0 16.0 12.0
3,000 2,750 2,750 2,350 2,780 2,540 2,750 2,780 2,970 2,780 3,100 2,780
Relative Hardness of Substrate Fracture Toughness Transverse Strength Density (MPa) (MPam1/2) (HV) (GPa) 12.5 13.7 13.7 13.7 14.8 14.1 14.1 14.9 14.5 14.7 14.5 14.8 14.7 14.5 13.7 15.0 14.8 14.7 14.5
1,500 1,450 1,450 1,450 1,670 1,700 1,700 1,800 1,600 1,700 1,600 1,670 1,700 1,600 1,450 1,790 1,670 1,370 1,600
14.7 14.2 14.2 14.2 16.4 16.7 16.7 17.6 15.8 16.7 15.8 16.4 16.7 15.8 14.2 17.5 16.4 13.4 15.8
11.0 12.0 12.0 12.0 10.0 11.0 11.0 10.0 13.0 11.0 13.0 10.0 11.0 13.0 12.0 9.5 10.0 16.0 13.0
2,160 2,250 2,250 2,250 3,000 4,140 4,140 3,300 3,400 3,000 3,400 3,000 3,000 3,400 2,250 2,350 3,000 3,100 3,400
Relative Hardness of Substrate Fracture Toughness Transverse Strength Density (MPa) (MPam1/2) (HV) (GPa) 12.5 15.0 14.7 14.5 15.0 14.8 14.7
1,500 1,650 1,700 1,600 1,790 1,670 1,370
14.7 16.2 16.7 15.8 17.5 16.4 13.4
12.0 10.0 11.0 13.0 9.5 10.0 16.0
2,160 1,470 3,000 3,400 2,350 3,000 3,100
Distributed by:
KYOCERA Industrial Ceramics Corporation
© 2012 Kyocera Industrial Ceramics Corp. Printed in U.S.A.
100 INDUSTRIAL PARK ROAD MOUNTAIN HOME, NC 28758 USA PHONE: 800-823-7284 FAX: 828-692-1344 http://www.kyocera.com/cuttingtools
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