CENTOS Central Logistics Warehouse Operation & Transportation Services
Facilities Overview - Financial Statement - Global Logistics Network - CENTOS Hamburg, Germany - CENTOS Hamina, Finland - CENTOS Moscow, Russia - CENTOS Saint Petersburg, Russia - CENTOS Kiev, Ukraine
Facilities Overview (Financial statement) CENTOS Sales Revenue Development The growth rate of CENTOS was increased sharply over the Year 2011. Positive growth rate of sales revenue can make more stable service to Clients.
Unit : Million Euro
Year
Sales Revenue
Unit : Million Euro
Annual Sales revenue & growth rate
Growth rate Yearly
25%
2011 2010
€ 94.23 € 80.61
16.9 %
90
16.9%
10.4 %
15%
70
2009
€ 72.45
7.3 %
20%
10.4% 7.8%
7.3%
10%
50
2008
€ 67.95
7.8 %
Excluding Ocean Freight amounts Source from CENTOS Central logistics Annual report
5%
0
0%
2008
2009
2010
2011
3
Facilities Overview (Global Logistics Network) GLOBAL Logistics NETWORK CENTOS Central Logistics, founded in 1998, is one of Europe’s fastest growing, integrated, end-to-end logistics companies and warehouse provider. Headquartered in Germany with global presence across Eastern Europe and CIS countries. CENTOS central Logistics is today the preferred logistics and SCM partners for leading international companies. Beginning from its roots as a service oriented Warehouse solution providing company, CENTOS Central logistics over the past few years has added significant competencies to become an integrated logistics player with global and local reach. The company has invested in own assets-led business service such as truck, equipment and warehouses.
St.Petersburg Hamina . .
.
London .
Wroclaw Kiev . . Hamburg .
Moscow
CENTOS CENTOS CENTOS CENTOS CENTOS CENTOS CENTOS
Winsen, Germany Hamina, Finland Kiev, Ukraine Moscow, Russia St.Petersburg, Russia Wroclaw, Poland London, UK
4
Facilities Overview ( CENTOS Germany 1-5 ) CENTOS Hamburg, GERMANY (1-5) Section
Description
Location
Hamburg, Germany (32 Km from Hamburg Terminal)
Capacity
Total : 42,000 sqm of Centos Owned Warehouse
Container Yard
Total : 125,000 sqm of Centos Owned Land
Trucks quantity
65 Trucks ( Owned + Chartered)
Years in Operation
since Year 1998
Feature
Customs Bonded Warehouse
5
Facilities Overview ( CENTOS Germany 2-5 ) CENTOS Hamburg, GERMANY (2-5) Centos Central Logistics Germany W/H is located outskirt of Hamburg Seaport and Airport which allows us a quick transportation of all sea & Airfreight cargoes. All warehouse buildings-including the entire containerare registered as a customs bonded warehouse. Due to our long-term experience in customs related-work, and by using online-customs-system (ATLAS), we provide the most reliable handling solution for im/export cargo as well as transportation and custom clearance service.
• Location : CENTOS Warehouse located in Winsen(Luhe)
• Distance : 32 km, 25 minutes by car from Hamburg Port Terminal to Centos WH
6
Facilities Overview ( CENTOS Germany 3-5 ) CENTOS Hamburg, GERMANY (3-5) CENTOS WH 3
CENTOS WH 2
CENTOS WH 1
7
Facilities Overview ( CENTOS Germany 4-5 ) CENTOS Hamburg, GERMANY (4-5)
8
Facilities Overview ( CENTOS Germany 5-5 ) CENTOS Hamburg, GERMANY (5-5)
9
Facilities Overview ( CENTOS Hamina 1-5) CENTOS Hamina, Finland (1-5) Section
Description
Location
Hamina, Finland
Storage Capacity
Total 20,000 sqm of Centos owned Warehouse
Depot Capacity
Total 6,000 TEUs
Years in Operation
since Year 1999
10
Facilities Overview ( CENTOS Hamina 2-5 ) CENTOS Hamina, Finland (2-5)
From Hamina to => Kotka, Finland : 22 km => Vaalimaa, Finland : 35 km => Kouvola, Finland : 51 km => Saint Petersburg : 230 km => Moscow, Russia : 942 km 11
Facilities Overview ( CENTOS Hamina 3-5 ) CENTOS Hamina, Finland (3-5) T/S Point from/To
Liner
Frequency
MAERSK SEALAND
Feeder
BREMERHAVEN BREMERHAVEN
CMAG
1 /week 1 /week
connection
BREMERHAVEN
MSC BALTIC SERVICE
1 /week
To KOTKA
BREMERHAVEN/ HAMBURG
UNIFEEDER
5 /week
BREMERHAVEN/ HAMBURG
TEAM LINES
3 /week 11 /week
Total
Feeder
LUEBECK
COMBISPED
HAMBURG
CMA-CGM
3 /week 1 /week
connection
BREMERHAVEN/ HAMBURG
UNIFEEDER
1 /week
To HAMINA
BREMERHAVEN/ HAMBURG
TEAMLINES
1 /week
OOCL
2 /week
ANTWERP / ROTTERDAM
Total
8 /week
< Express COMBISPED Service > Ex LUBECK / HAMBURG to HAMINA : 38 hours transit time (3 times service a week) (in case of normal carrier service 4-5 days transit time)
12
Facilities Overview ( CENTOS Hamina 4-5 ) CENTOS Hamina, Finland (4-5) Identification, scaling and 3D measurements of vehicle and container while in motion through the gate frame with speed of 20 km/h. The licence plate number, access and driving information to just this particular vehicle is displayed in a matter of one second (1s) at information board before the actual gate, 35 m from measurement frame.
13
Facilities Overview ( CENTOS Hamina 5-5 ) CENTOS Hamina, Finland (5-5)
14
Facilities Overview ( CENTOS Moscow 1-6 ) CENTOS Moscow, RUSSIA (1-6) Section
Description
Location
Dorokhovo, Ruza city, Moscow region. (86 km from M KAD)
Storage Capacity
New Building: 65,000 sqm , Old Building : 10,995 sqm (Rented)
Container Yard
Total 40,000 sqm of Centos CY
Parking Area / CY
34,000 sqm, 300 FEUs capacity
Gate qty
73 gates (loading/unloading)
Years in Operation
since Year 2007
15
Facilities Overview ( CENTOS Moscow 2-6 ) CENTOS Moscow, RUSSIA (2-6) Installation for Racking System Description Installation Company
FZM STOCKER SYSTEM
Occupied Space
4,032 SQM (out of 35,000 sqm )
Available storage Volume
6,000 CBM
Installation Period
30 working days planned to install from 11th of JAN. 2012
4,032 SQM 6,000 CBM
4,300 SQM New constructed
16
Facilities Overview ( CENTOS Moscow 3-6 ) CENTOS Moscow, RUSSIA (3-6) Additional Space for High season in Krekshino Logistics Park (54km from LGE RA) 24 km from MKAD between Kievskoe and Minskoe highways Description Warehouse Size
9 053 SQM (Without Mezzanine)
Storage Capacity
12,000 CBM
Rental commencement Date
1st AUG. 2012
Class
“A”
Gate
8 Gates
Current Krekshino W/H [8 779 SQM]
17
Facilities Overview ( CENTOS Moscow 4-6 ) CENTOS Moscow, RUSSIA (4-6)
18
Facilities Overview ( CENTOS Moscow 5-6 ) CENTOS Moscow, RUSSIA (5-6)
19
Facilities Overview ( CENTOS Moscow 6-6 ) CENTOS Moscow, RUSSIA (6-6) CENTOS Germany Supervising : Periodical monitoring,
Total 425 staffs
Technical support, Minimizing operational risk Kim Hee Won (MD Of CENTOS Moscow)
Administration
Account
W/H Operation
Logistics
Olga Kuznetsova
Iv an Demyanyuk
Evgeny Kim (Chief of W/H operation)
Kim Sang Tai (Chief of Sales)
Nicolai Petrovich
Natalia Shabanova
SQUAD 24
Transportation
Viloletta Novikova
1- Squad consists of 6 persons
Irina Khapaeva (Chief of Logistics)
Alexander Litovchenko (Chief of C/C )
Anna Konovalova
Dimity Plitko
Victoria Choi
Elena Savanova
Alesya Valguzova
Liza Olisova
Anna Vlasenkova
IT
1 - CONTROLLER
Dmitry Lee
1- F/DRIVER
Vladimir Kondrasov
4 -HANDYMEN
Quantity of inbound/outbound squad can be decided upon cyclical fluctuation of volume Flexibly and efficiently.
C/Clearance
Trouble Shooter Claim management Dispatching operator Controlling Delivery tracing
20
Facilities Overview ( CENTOS St.Petersburg 1-3 ) CENTOS St.Petersburg, RUSSIA (1-3) Section
Description
Location
8.Polsilkovaya street, Pashollok (13.7 km from Saint Petersburg Terminal)
Storage Capacity
W/H space: 15,429 sqm (Rented)
CY Capacity
2 200 TEUs
Floor load, Ceiling Height
7 tons/sqm , 10.5 m
Gate qty
14 gates (loading/unloading)
Years in Operation
since Year 2009
21
Facilities Overview ( CENTOS St.Petersburg 2-3 ) CENTOS St.Petersburg, RUSSIA (2-3)
13.7 km from STB Port
[CONTAINER Yard Area] Location : 6 KM from City center on crossroad Federal Highway M10(MOSCOW-SPB) 9 KM From Airport (Pulkovo) 13.7 KM From St.Petersburg trade PORT 18-24 KM From Ugolnaya Gavan( Harbour) Address: Dom 8.Polsilkovaya street, Pashollok Shushari, St.Petersburg,Russia Contact Points: Mr. Shawn Lee M.P./+7.921.945.2490, Office/+7.812.324.8848 e-mail:
[email protected]
▶ Storage space 2,200 TEUs ▶ Railway in W/H area: 3 ways, 2.5 km ▶ Equipments: 2 reach stackers ▶ Nearby railway station Kupchino
22
Facilities Overview ( CENTOS St.Petersburg 3-3 ) CENTOS St.Petersburg, RUSSIA (3-3)
23
Facilities Overview ( CENTOS Kiev 1-6 ) CENTOS Kiev, Ukraine (1-6) Section
Description
Location
31 km from Kiev center
Storage Capacity
W/H space: 15,429 sqm , Office space : 1,216 sqm (Rented)
Floor load, Ceiling Height
7 tons/sqm , 12 m
Gate qty
14 gates (loading/unloading)
Years in Operation
since Year 2007
24
Facilities Overview ( CENTOS Kiev 2-6 ) CENTOS Kiev, Ukraine (2-6)
The facility is just 31 km from Kiev with direct access from the major E-40 / M-06 highway. The only complex on E-40 (Zhytomir) highway With roundabout next to it. Through close to Kiev, it is far enough outside the city to be economical and avoid heavy urban traffic. Warehouse constructed to a class A warehouse Standard and offers operational efficiencies that order facilities cannot.
CENTOS
Центральна та Західна Європа
25
Facilities Overview ( CENTOS Kiev 3-6 ) CENTOS Kiev, Ukraine (3-6) Mezzanine areas for GSM and Valuable goods
WH 7,171 SQM Office 608 SQM
WH 8,258 SQM Office 608 SQM
26
Facilities Overview ( CENTOS Kiev 4-6 ) CENTOS Kiev, Ukraine (4-6)
27
Facilities Overview ( CENTOS Kiev 5-6 ) CENTOS Kiev, Ukraine (5-6)
28
Facilities Overview ( CENTOS Kiev 6-6 ) CENTOS Kiev, Ukraine (6-6) Total 48 staffs
Gulak Anna (General Director)
Simchich V. (General Manager)
Administration
Vorobyants E. (Office Manager )
Controller
Vorobyants N.
W/H Operation
Shepel M.
Stolyar I
(Manager)
(Chief of W/H)
Shepel M.
Dryga E.
J. H. Park M.D. of CENTOS Germany H.W. Kim, M.D. of CENTOS Moscow Supervising : Periodical monitoring, Minimizing operational risk
(GSM Manager)
Irina Khapaeva (Chief controller)
F/L Driver (4) -Vizir V. -Kravchenko A -Bogush V. -Orlyk A
1- Squad consists of 6 persons 1 - CONTROLLER
-Yovenko Y. -Kozachek A. -Landarenko I.
Accountant Sirotenko I. Hryshchenko O.
Trouble Shooter Claim management Dispatching operator Controlling Delivery tracing
Handymen (14) -Potapenko A. -Maksimenko Y -Solomenko A. -Babok Y. -Flora A. -Shmygora A. -Oleynic A. -Maluk N. -Boysev O. -Kovalchuk A. -Kovtonyk V. -Chumalk O. -Bondarev D. -Radchenko V.
1- F/DRIVER 4 -HANDYMEN
We will have 10 Squads up to 12 depends on handling volume. Quantity of In & Out bound squad can be decided upon cyclical fluctuation of Volume flexibly & efficiently.
29
Management Summary - Overview - TQL/ Logistics Process - Logistics Scheme - Competitive Advantages of CENTOS
Management Summary - Overview Overview
Looking back at the performance of Europe & CIS Region over the last 15 years, Logistics service is experiencing a dynamic growth in terms of trading volume and we are as a matter of fact proud that we have provided the logistics service for customers during the period of such growth. Of course this period for Customers was far from easy, and it was an equally challenging task for us to adapt to dynamic changes in politic situations, a rapid increase of sales volumes as well as the end of the month spot volume handling. However, we believe we have proved that we have managed to provide the following for Customers:
While we were providing total warehouse logistics services for customers, we realized the importance of Logistics theory. Additionally, understanding, experiencing and improving our service from real-life situations was even more important in the European market especially for the CIS operation. After 15 years of handling experience for customers therefore, we are still ready as ever to face all the new challenges and unpredictable situations that may crop up. CENTOS can only provide LOYAL and diligent service to customer and we must admit we proudly use the word LOYAL as it stems not from one day's of service but after providing.
High on time dispatch ratio, but Minimum dispatch Error 6 Sigma Providing/improving warehouse service/good dispatch solutions after discussing with Customers front staff;
Flexible Warehouse operations catering for Customers sales managers' needs;
Immediate action/Responsive and responsible problem solving. A 24 hours/day direct communication channel between Customers and CENTOS operation team
No warehouse fee increase after contract, a service which included the high warehousing market price, labor costs and demand years.
Management Summary - TQL/Logistics Process Progress review
Plan implementatio n Action plan
Cycle n
Logistics critical process review Plan implementatio n
Progress review
Cycle 2
Logistics requirement determination
Action plan
Logistics critical process review
Progress review Logistics requirement determination
Plan implementatio n
Cycle 1 Logistics requirement determination Logistics critical process review
Action plan
32
Management Summary - Current Logistics scheme Our point of view, baring in mind the changes in the current Logistics scheme We believe that the current WH as well as the operation which is provided by CENTOS has reached a steadily reasonable level. This is not only limited to WH charges but also on time dispatch/delivery as well as the system integration between CUSTOMERS & CENTOS. Allow us however to express our concern about future developments in the logistics operations. Logistics is the final step in sales process and can affect sales volume if logistics are problematic. Establishing a new partnership requires time for both parties to understand each other and obviously, cost will be an issue, apart from countable fees such as stock moving, system set up and consulting cost. Unfortunately, one may not possible to predict future sales and additional costs as the expenditure level will only be decided by Customers’ future partners' willingness and flexibility. Here is brief consideration factor in case of having partnership with Global Company in general.
Union interruptions which can lead to working hours control as well as Union action; Hierarchy structure of communication channel; Long time requirement in system error correction as correction is required from the main server; Security and confidential information breaches as a global logistics operator can be involved in business activities and relationships with Customer's competitors in the market; Shared warehouse space with goods from competitors; Insurance claims based on weight rule instead of actual price; Request for changes in the initial contract and conditions after building a dominant market share;
33
Management Summary - Competitive Advantages of CENTOS (1-2) ITEM Warehouse rent tariff transparency & steady management
CENTOS
Other Warehouse
In the case of Centos, we started warehouse construction in cooperation with a Western investor so that we can provide a steady and competitive rent tariff for our customers which is based on the following mutual agreement with the investor:
Logistics providers have signed contracts with already existing warehouses rather than constructing their own warehouse. However, due to limited contract term period between final user and logistics’ provider, as well as the burden from the high deposit of a long term lease, logistics providers have signed contracts with for short periods. Obviously, they are not able to provide steady contract terms to the final user.
Transparency in the calculation of the total incurred cost Reasonable tariff setting on a long term basis In case of a market downturn, the fixed long term contract may look disadvantageous for our customer, however: vice versa
Handling Fee Competitiveness
During the last years of operation for various valuable customers, we have changed our organisational structure to meet customers needs. In fact we have minimised the management team to confirm with the Customers communication channels while increasing numbers of experienced workers were hired. As a result, we were be able to maximise handling hours by developing an IT management system as well as a rapid internal decision making channel. At the same time, CENTOS is offering a competitive package to front line workers resulting to a low job turnover ratio. We calculated that we are able to hire 6 handymen when we reduce one office manager baring in mind that experienced handymen can work 150% more efficiently than newly employed staff.
The hierarchy structure of the management system requires long decision making and/or trouble shooting time while other Western or Asian logistics providers suffer high manpower cost due to providing for the cost of living of their representatives. As a result the handling fee may increase accordingly.
Experienced Full Load Driver and Supervisor
Trucks are generally used for many years and as a consequence often are faced with stability and centre of gravity problems during cargo loading. Therefore a carefully thought of loading plan is required before loading. Experienced CENTOS F/L drivers & supervisors will be dealing with loading on the truck.
According to Loading plan simply without deep consideration for customers’ inconvenient matters.
34
Management Summary - Competitive Advantages of CENTOS (2-2) ITEM
CENTOS
Other Warehouse
Customer Service
CENTOS’ optimum target is to add its contribution to maximising Customers sales increases we are therefore ready to accept comments from Dealers. An example is that we accept same day order dispatch and/or arranging loading even when there was no booking in advance.
Order dispatch based on the deadline which is stipulated in the contract. Customers could be subject to either declining the order or being requested for an additional surcharge
Night time or weekend operation
Flexible working hours based on customer needs
Denying operations is possible even if there was a booking and especially operations may not be possible during golden holiday.
Human Power Excellence
No strike has taken place during the last 15 years of Logistics service for over all CENTOS’s organizations.
Strike on every April and high job turnover ratio which affects operational continuity
IT system stability
The IT system established & currently provides reliable operations. CENTOS WMS System is connected with Customers system by EDI. Thus, CENTOS’ many experts is able to launch the system in any location immediately without any modification in Customers & CENTOS side.
System development is required with a corresponding development cost. Possible glitches during the system testing period can be an additional issue.
Customer oriented flexibility in claim handling as well as taking under account Customers requests
Handling based on contract as well as insurance policy.
Communication during out of office hours, and Trouble shooting
The communication channel is open 24 hours a day/ 7 days a week. The final decision maker is ready to communicate, discuss and implement solutions in anytime for any issues whatsoever.
Possible but only on a case by case basis. Decision to be made after internal discussion plus contract term reviewing. Troubleshooting may therefore require much long periods.
Database
The accumulated database for Customers is offering itemised, seasonal, customer characteristics’ views and categorisations which are being used for customer service.
Goods’ dispatch based on loading instructions and own manual
Flexibility in additional charge and claim
35
Equipment Overview
Equipment Overview Possess Handling Equipment for handling
Model name
Daewoo Doosan – G15S5 (Gas F/Lift)
Height
4.5 – 6 m.
Capacity
1.5 – 2.0 t.
Length of fork
1200 mm.
Total qty
18 ea.
Years in use
3 months ~ 2 years ( Owned)
Model name
Nichiyu – FTB15P-70C (Electric F/Lift)
Height
4.5 – 5 m.
Capacity
1.5
Length of fork
1200 mm.
Total qty
10 ea.
Years in use
3 months ~ 2 years (Owned) 37
Equipment Overview Possess Handling Equipment for handling
Model name
Nichiyu – FTB15T-75BO(Electric F/Lift)
Height
12 m.
Capacity
2.5 t.
Length of fork
1200 mm.
Total qty
2 ea.
Years in use
2 years ( Owned)
Model name
Hand cart - Rocla
Height
-
Capacity
2.5 t.
Length of fork
1150 mm.
Total qty
14 ea.
Years in use
3 months ~ 2 years (Owned) 38
Equipment Overview Possess Handling Equipment for handling
Model name
Symbol MC 9090
CPU
Xs cale PXA255 processor 400 Mhz
Display
3.8 in ¼ VGA (Color)
Memory
G:Win. CE:32/32 MB64/64, K.S
Total Qty
46 ea.
Years in use
0 month ~ 2 years ( Owned)
Model name
KALMARDRS 4531 Container Lifter
Net weight
55,000 kg
Pumping head
15.1 m
Height
4.6 m
Total Qty
3 ea.
Years in use
~ 5 years ( Owned)
39
Equipment Overview Using Plan of High-Technologies at CENTOS W/H (in order) 1-1 Aiming to optimized W/H operation and continues developments for LGE, new Equipments are on order based on best – experiences & specific know-how which only Centos can have. Reducing the operating time of cargo handling and increasing the accuracy of loading operations, significantly improve performance quality of logistic service for LGE. Model name
CFS (2,3,5 Ton)
1 click
2 ton/1 kg, 3.5 ton/2 kg
Capacity
2, 3, 5 t.
Voltage
DC 12v [Battery for F/Lift]
Indicator
CI-2400BS
Road cell
BSA-3.5
Total qty
12 ea.
Years in use
New products will be delivered in 1 month (Owned)
Technical Features
Scales designed for weighing cargo which is located on standard F/L Weighing of cargo placed on the forks occurs right after the lifting of pallet automatically Indication of the weight occurs at the indicator screen located in front of forklift operator
40
Equipment Overview INDIGATOR
CFS
Type of Effect Accuracy
Lead time
Description CFS fully excludes any cases of incorrect loading. CFS will provide us with strong proof of correct loading. If pilferage happens during transportation Centos would be able to prove loading of full qty by printed weight label on the box. The goods can be weighed without using floor scales, therefore the verification of the integrity of cargo on the pallet speeds up greatly. Previously TV&MNT transferred from LGE Factory to Centos W/H were checked manually box by box. With CFS they will be checked automatically. The TV&MNT unloading will be 10 times faster at least.
Ultimately, CFS can make claim rate decreased. 41
Equipment Overview Using Plan of High-Technologies at CENTOS W/H (in order) 1-2 [ Pallet Scale Cart ]
Designed for static weighing of cargo stored on standard Euro pallets. Model name
CPS plus - 2
1 click
1 kg
Capacity
2 t.
Voltage
DC 12v
Indicator
25 mm LED
Over load protection
2500 kg
Using Hours
30 hours
Charging hours
12 hours
Temperature
-10 ℃~ 40 ℃
Total qty
12 ea.
Years in use
New products will be delivered in 1 month (Owned)
Technical Features
Weighing can be done any time when the pallet is on CPS Application of CPS will allow us to abandon the organization of permanent weight spot CPS using allows us to reduce the time in the operating activities of the warehouse, which improves the performance quality of logistic service
42
Equipment Overview [ Pallet Scale Cart ] [ Pallet Scale Cart ]
LED display ( Height : 25mm, 6 digits )
Built-in printer allows us to mark each weighed element, which makes receiving and shipping of goods quite precise and excludes errors of any kind (shortage, overage and empty box)
43
Equipment Overview Using Plan of High-Technologies at CENTOS W/H (in order) 1-3 It is used for the most efficient and reliable performance in GSM operational works at Centos W/H. The exact dynamic weighing and identification of products of unsuitable weight provides excellent speed in GSM operational works. By virtue of its technical superiority and flexibility chekweigher provides the best performance of the GSM operating handling at Centos W/H.
[Check-Scale for GSM Operation]
Model name
CCK5500-20K
Size
(W)270mm x (L)750mm x (L) 250mm
Capacity
20 kg
Throughput seep
30 ea/min.
Resolution
5g
Precision
± 10 g
Gross weight
8 kg
Temperature
-5 ℃~ 40 ℃
Total qty
1 SET
Years in use
New products will be delivered in 1 month (Owned)
44
Equipment Overview Plan for Centos W/H
Type of Effect
Video information
Description
Accuracy of GSM Operation Reduce Lead time of GSM Operation
Fast automatically checking of GSM master cases
Proof of correct GSM loading
Weight label on the master cases. Any disputes about empty box revealed at Customer’s W/H are excluded Misleading cases such as shortage or overage are excluded by 100%.
45
Equipment Overview Security Facilities for GSM storage & Handling Introduction of High-Technology System –Finger print Authentication - into Valuable goods- Zone. Only squad for goods can be allowed to access to valuable goods –zone by these security system.. Guarded and fenced Territory. Model Name
Card Reader AC-1000
Sensor type
RFID
Purpose
GSM entrance checking
Technology
RS-232, RS-485, keyboard, electric lock
Model Name
Vird AC 2000
Sensor type
RFID
Purpose
GSM Entrance checking
Technology
Finger Print Authentication
46
Scenarios for using Warehouse Service
Scenarios for using warehouse service Process CENTOS WH and Yard
Sealing and Night time guard
Customers Factory
LTL dispatch
Cntr Truck
Terminal CY and Inland depot CENTOS WH Picking then loading cargo into Chassis for next morning delivery which can be applied for dispatch’ truck arrangement cargo. In addition, space can be used as a finished goods storage place
Box Trailer Trucking
Dealers promise
Bulk cargoes from Europe
48
Scenarios for using warehouse service Aluminum Safety Box Trailer
49
Scenarios for using warehouse service VAS (Value Added Service) Whatever your shipping requirements, CENTOS provides a wide range of value added services to arrange the proper equipment and vehicles necessary to get your shipment to its destination on time. We offer a variety of specialized equipment and flexible service options to meet your domestic or international freight needs. Value Added Service Options
Key Benefits
Packaging, unpacking and labeling operations for existing products Repair service for brown, white and grey goods Multiple pickup and delivery Delivery appointment scheduling Freight recovery Oversize/overweight /Hazardous cargo handling Special permit requirements Customs clearance and document preparation Air-ride suspension Flatbeds or step decks
Reduce the need to hold inventory near assembly Increase speed to market Improve inventory fill rates Increase supply chain flexibility for special orders Enhance customization capabilities Reduce customer charge backs
50
Continuous Improvement - Success of Service Level Agreement - Infrastructure Improvement plan - Operational Improvement plan - Environmental friendly program - Pricing strategy
Continuous improvement (CI) Success of Service Level Agreement CENTOS has implemented service Level Management system for management of Quality of the Service for Customers goods. Service Level Management involves comparing actual performance with pre-defined expectations, determining appropriate actions, and producing meaningful reports. Implementation of Service Level Agreement will describes the core service provided to customers and details both parties responsibilities in making sure that every concept is met in accordance to SLA. However, by considering market situation where dynamic changes- a rapid increase of sales volume as well as the end of the month spot volume handling situation, binding all scenarios in agreement may not be possible which may lead less flexible in term of our operation process. Specified Service Level Objectives How are to be delivered Monitoring & Measuring Problem Management
Identifying SLA Target
KPI
WH Operator
Customer
DB Development WMS
Maximise Effective use of Space, Equipment, Labour
Management Efficiency
Flexible Operation Process
Customer Satisfaction
Customer Duties & Responsibilities Continuous Improvement Security: Confidentiality of Information
Incentive & Penalty
SLA Control Team WH Operator & Customer
Based on Performance
Increase Productivity
Building a Service Catalogue Service Level improvement program
Customer
Win / Win Partnership
Fast Reliable Service
52
Continuous improvement (CI) Infrastructure Improvement Plan
1 WMS Warehouse Management System A real-time management and control operation system for CENTOS Warehouse that by as a product, provide base of data for all warehouse transaction.
2 WEIS
3 VMS
Warehouse Executive Information System
Visual Management System
Daily updated summary of Warehouse performance and activities. A measure of warehouse performance.
A communication and information centre for all employees to understand CENTOS management strategic direction performance, and a process of improving performance.
A performance measurement system will be based upon a WMS, reporting to management by a WEIS, and summarised to all CENTOS employees via a VMS.
53
Continuous improvement (CI) Operational Improvement Plan We currently have a plan for a Continuous Improvement Coordinator to join our organization.
Facilitation of CI and Lean projects across the site and responsible for managing and continually improving logistics processes. This role is highly proactive and will focus heavily on ensuring 'right first time' i.e. preventing faults from happening and making sure that 'slip through' faults are not repeated. Control of records to ensure that future controls are relevant, completed and stored for trace book and future reference. Stimulating, encouraging and coaching plant operators to devise process and logistics improvements through face to face. Lead, facilitate and support the implementation of a CI environment.
Interfacing with all functional groups throughout the business to apply best practices and execute change that links continuous improvement opportunities with short-term tactical and long-term strategic initiatives.
Key Accountabilities for CI team Responsible for implementing a sustainable continuous improvement culture through the engagement of project teams to improve efficiency, quality and process. Lead CI project teams directed at strategic process or quality projects within the enterprise. Analyses business processes using established continuous improvement and Lean tools to optimize process, people and machine performance and establish benchmarks, tracking systems, timelines, and procedures for implementation of best practices.
Examples of Continuous Improvement Cleanness and tidiness, self discipline, sorting, systematic placing. Deployment of experience employees and management.
Job audits detect opportunities to improve productivity, quality and safety. Employee suggestion program. Improvement is a never-ending pursuit of perfection.
Engagement with and relationship management of external stakeholders to support supply chain process.
54
Continuous improvement (CI) Environmental Friendly Program We believe that environmental responsibility is not a choice, but a necessity. Therefore, we continue to strive for increasingly environmentally-friendly practices in our daily operation. For an example of CENTOS HQ, we are installed/operated with solar equipped energy efficient green Warehouse, usage of white tire to reduce industrial dusts, usage of E-Forklift to reduce CO2, operating with Euro Five class environmental friendly truck, and maintaining 20% of yard area as a green field. We challenge the sustainability of our planet's natural resources and how to use and our business practices to execute the necessary changes to show the determination and imagination to overcome by changing attitudes.
Solar Energy
Green Field
White Tire 55
Continuous improvement (CI) Pricing strategy We understand that there is no ONE pricing program that will meet the needs of Customer. Therefore, our pricing idea is formed based on the following criteria. 1. Simple to understand and apply. 2. Price stability for the customer for an established period of time.
3. Volume stability to Warehouse Service Provider for an established period of time. 4. Ability to integrate with EDI system. 5. Easy conversion with CUSTOMERs system.
WH Service Contract Customer
Service Level Agreement Operational Level Agreement Statement of WH Operation Service Level Requirement
56
Human Resource Recruiting &Training Process
Main function - Describing the overall responsibilities
Advertising Duties - Listing the tasks Physical demands - Identifying any special physical requirements of the work
or
Skills - Identifying the knowledge and abilities needed to do the work well Education and experience - A how-to guide for deciding what background the person in the job should have Work description form - A sample form to use to put together a work description
Contact Agency Requesting Recruiting Agency to test necessary skills as well as aptitude and attitude before arranging interview with us
Step 3. Screening & Interviewing
Designing the job
Step 2.
Step 1. Consideration Stage
HR - Recruiting Process
Screening the applications Deciding who to interview Testing - When and why to use tests to screen applicants
Interviews
Questions that work - How to develop questions that find out what you need to know
Questions you can’t ask Steering clear of problem questions
Checking reference
58
HR - Recruiting Process. Step 3. Screening & Interviewing Screening the applications - Deciding who to interview
Testing - When and why to use tests to screen applicants
Interviews
Review each application to see if the applicant meets the requirements for the job. Does the applicant have the education and experience you asked for? Does he or she have the skills you need? Does the person seem to understand the duties of the position? If we may not be able to answer all of the questions we have about each applicant. Make a note, so that we can ask the applicant directly during an interview.
Whether an applicant is going to be able to do the job. Job skills and aptitudes may be tested better through a simple test than through interviewing or checking references. Here are some examples
Take the time to prepare carefully for the interviews. Decide on the questions you need to ask to find the candidate with the right knowledge and skills. Review the applications carefully to see if there is anything else we want to know from individual candidates.
Skills
Tests
Office Staff
Data entry and spreadsheet skills tested for speed and accuracy
Language
Free discussion and/or simple writing request
Problemsolving
Ask an individual to solve a problem
Writing
give the applicant a typical work-related document to write computer programming write or correct some code to carry out a function for a typical situation personality or temperament personality or temperament test job specific skills for example, for a forklift driver candidate for test empty pallet storage
Do’s and don’ts for interviews Do's: Do prepare a list of interview questions and ask every candidate these questions. Do prepare any special questions you want to ask individual applicants to help you understand their experience or knowledge. Do focus on learning about the person’s experience, ability and personal qualities that will directly affect how he or she will do the critical parts of the job. Do make sure you ask questions that show a person’s attitude. Don’ts: Don’t talk too much during the interview. Don’t make a decision too early. Listen carefully to what the candidate has to say through the whole interview. Don’t be too concerned if the applicant is nervous, unless it is really relevant to whether the applicant can do the job. Don’t ask leading questions, which tell the applicant what answer you want to hear. Don’t use stress interviews, designed to see if you can upset the applicant.
Option One: try to interview from two to four candidates. Option Two: Only interview people who we would want to hire.
Questions that work - How to develop questions that find out what you need to know
Questions you can’t ask - Steering clear of problem questions
Ask questions that directly relate to what the person will need to know or do in the job. Make a list of the key things the person will need to do on the job and the skills and the attitude they need to have. Ask questions that tell us what the applicant has really done in the past or what they would do in a situation they would encounter in the job.
age ancestry/aboriginal ancestry/other family status mental disability physical disability
Checking reference
religion sexual harassment pregnancy sex sexual orientation
59
HR-Training Process Training & Education Program 1
Target
Purpose
Description
2 Weeks
New Staff
Mutual Understanding Thoroughly explained company history, policy and social benefit system. Nature of Work which incl. client company profile. Tasks involved in individual job prescription
Individual personal
Duration
Initializing period
Program
Centos developed Staff training and education program which has improved during the since Year 1998. Purpose of the program is to develop a company-minded highly skilled workers.
4 Weeks After completion of 2 weeks training Skill Learning
Intensive course of required skills learning which incl. equipment usage, i.e. Forklift Driver: Mechanics & maintenance issue as well as Forklift Driving license
60
HR-Training Process
Target
Purpose
2 Months After completion of 4 weeks Training Acceptance of Working environment
Description Carry on daily task together with Foreman or Supervisor which to be evaluated in personal chart
Constant development
Duration
Working practice
Program
Training & Education Program 2
Continuous
All Staff
Further Development
Continuous development program result will be evaluated in personal chart. Successful staff will be promoted which incl. job rotation
61
Disaster Recovery/Business Continuity 1 Natural Disaster Definition: The natural disasters mentioned in the Guideline refer to floods, earthquakes and other natural disasters defined by the EMERCOM of Russia (МЧС).
Insured with Property, Goods and Human etc in vast scale.
Communication Channel:
Continuity Planning:
Emergency preparedness information in newsletters, periodic employee emails and Telephone calling Tree.
Review business process flow chart. Identify operations critical to survival and recovery. Establish procedures for succession of management.
Fire Safety Check point:
Continuity Planning:
Facility inspected for fire safety; ensure compliance with fire codes and regulations. Install smoke detectors and fire extinguishers in appropriate locations. Consider an automatic sprinkler system, fire hoses and fire-resistant doors and walls. Establish a system for warning. Plan how to communicate with people with hearing impairments or other disabilities and those who do not speak Russian or English. Put a process in place for alerting the fire department. Plan and practice how people will evacuate in a fire.
Defined plan how to ensure best possible salvation of goods, security of goods, operations re-start soonest stage and continuance of operations. This plan is individual in each Centos locations and it is done with co-operation of local fire and rescue departments as well as with security provider.
Labour Stoppage & Information System Outage
Labour Stoppage
Definition: Any interruption of work by employees
Caused by Owned staff
Implement Contingency Plan in case of stoppage for more than 12 hours
Setting up Contingency Plan of labour replacement
Not Possible due to separate agreements made with Centos, employees and labor unions
62
Gathering basic data - from labor (or driver) and POD/IOD - Tracking & Tracing
Gathering basic data from labor (or driver) and POD/IOD From Warehouse Labor Receiving
Put away
Inspection S/N scan or Qty enter Pallet ID
Rule engine Pallet ID or S/N ‘To’ location scan
Move ‘From’ location scan Pallet ID or S/N ‘To’ location scan
Picking Pick release Rule engine ‘From’ location scan Pallet ID or S/N ‘To’ location scan
Loading Container seal # enter Truck number enter Load confirm
Return RMA Check Receiving & S/N Scan Put away
Warehouse Information flow From CY
From Factory
Stationary or mobile in registration
Registration Identification control Order comparing Destination Storage location
Automatic WH administration Terminal controlled order picking
Automatic comparison of the delivery note Manual check by supervisor
64
Gathering basic data from labor (or driver) and POD/IOD From Truck Driver currently GPS TRUCK Dealers Truck
No need to involve
Truck arranged by Customer
No need to involve
Truck arranged by Centos
Tel. & E-mail & System
GPS Development plan by CENTOS CENTOS can provide a special GPS truck subject to service contract. Customer can receive a truck information on time by system i.e. routing, driving time, POD/IOD and all necessary documents: Effective: 4 weeks after Customer’s confirmation for system setting in the Customers promise.
POL
IOD
Tracing
Driving time
65
Information Technology EDI Technology between Clients & Centos 66
Logistics System To provide efficient and accurate logistics service for our customer, Centos has extensive internal know-how and experience and base on this Centos developed in house warehouse and distribution management system.
WMS System name:
CWMS (In House Developed)
Evaluation version:
V.1.44.4.6
Database:
Oracle 10
Online access:
Client
Connectivity:
Direct line, VPN
Developer:
Outsourcing company (Comicon in Germany)
Office software:
Microsoft Office Basic
Interface:
EDIFACT, VDA, Odette etc
Network Provider Company & Bandwidth:
Deutsche Telekom, 2Mb/s
67
WMS & EDI WMS/EDI Implementation Process There are two possibilities to use WMS. One is to use Clients WMS and another is to use Centos WMS with EDI. Both case Centos has lots of experiences with many clients and already using the system in several countries. System implementation take maximum 2 months.
Week CASE
Clients WMS
STAGE
Clients Internal
Centos Activity
W1
W2
W3
W4
W5
W6
PREPARATION
W7
W8
W9
W10
UAT Integration Test
STABILIZATION
User Acceptance Test
GO LIVE
Integration Test
GO LIVE
Define W/H Property , Process & Development Regional Functions Clients Network Installation (WAN) LAN Installation (AP, RF Eqiup.)
Centos WMS
Clients Internal Centos Activity
Define EDI Scope, Process & MIG Distribution Centos WMS Installation
EDI Installation
68
EDI Scope & Functions Since Centos has many EDI tasks with many clients, Centos is the master hand of EDI with any clients.
Clients
1. Product Model Master ( PRICAT )
Centos
2. Purchase, Return, Internal Order, Others Receiving Instruction (DESADV)
3. Purchase, Return, Internal Order, Others Receiving Confirmation (RECADV) 4. Sales, Internal, Memo billing, Others, Ship back Picking Instruction (ORDERS) 5. Sales, Internal, Memo billing, Others, Ship back Shipping Confirmation. (ORDRSP)
Warehouse
6. Sub-Inventory Movement Instruction.( INVRPT )
Clients System
7. Sub-Inventory Movement Confirmation. (INVRPT) 8. Inventory Balance Report. ( INVRPT ) Transportation 9. Appointment Date.(DELFOR) 10. Proof of Delivery (IFTMAN) 11. GLAP Shipment
69
Purchase Interface Process
Data Flow From Client To Centos
Factory
Data Flow From Centos To Client
3
Sales Order (Shipping Request)
4
5
Stuffing
Auto Process
B/L Confirm
Optional Process
GTN(GERP) 2
CLIENT 1
P/O Tran
Create Purchase Order
6
7
S/A Confirm
Auto S/A 9 Bond Confirm
10 W/H Confirm
(deleted) EDI(RECADV) 944
EDI(DESADV) 856
Centos
8
S/A Confirm
9
W/H Confirm
70
Purchase Interface Process
Purchase Interface Process Business Rules 1. Purchase Receiving Interface Rules 1) Centos should to send total receipt qty , Sub-Inventory Code(GOODSET,UNITDMG,BOXDMG) and each qty(Good set qty, Unit damage qty, Box Damage Qty. 2) Create a receiving result regarding Full instruction quantity. (Do not create a receiving result regarding some part of an instruction quantity) 2. Composition of a receiving result record according to a receiving purchase type 1) Affiliate company or import purchase receiving (AFFILIATE_FLAG = ‘Y’ OR IMPORT_FLAG = ‘I’ of a receiving instruction) • Good Qty : normal receiving quantity Wrong Model Qty : Wrong Model quantity. Unit Damage Subinv : Sub-inventory that Unit Damage quantity will be received in (ex. ‘UNITDMG’) Unit Damage Qty: Unit Damage quantity Box Damage Subinv : Sub-inventory that Box Damage quantity will be received in (ex. ‘BOXDMG’) Box Damage Qty : Box Damage quantity Source Header No
Source Line No
Invoice No
INV Org
Model
Ship Qty
Recei pt Qty
Subinventor y
GOODS ET Qty
U/D Subinv
U/D Qty
B/D Subinv
B/D Qty
Wrong model Qty
20505153
1 307CNZ0061-001 E01
LGVX7000VRZBIC
800
800 GOODSET
700 UNITDMG
100 BOXDMG
0
20505153
2 307CNZ0061-001 E01
LGVX7001VRZBIC
800
800 GOODSET
700 UNITDMG
0 BOXDMG
100
20505153
3 307CNZ0061-001 E01
LGVX7001VRZBIC
800
700 GOODSET
700
2) A Local purchase receiving of Non affiliate (AFFILIATE_FLAG = ‘N’ AND IMPORT_FLAG = ‘L’ of a receiving instruction) Good Qty : normal receiving quantity (it must to be the same as an instruction quantity) Wrong Model Qty,Unit Damage Subinventory, Unit Damage Qty, Box Damage Subinventory and Box Damage Qty is N/A.
0 0 100
71
Purchase Interface Process Purchase Interface Process ▶ Outbound Transaction Types
▶ Inbound Transaction Types
① Shipping Advice Confirm ☞ASN (Advance Shipping Notice) ② Cancellation Shipping Advice
①Warehousing Confirm
Purchase Warehousing Cases ▶Case 1. Full Warehousing (Ship Qty = Receipt Qty) Source Header No
Source Line No
Invoice No
BL No
Inv Org
Subinvento Container ry No
Model
Ship Qty
Receipt Qty
20505153
1
307CNZ0061-001
F991230497
E01
GOODSET
MAEU2440
LGVX7000VRZBIC
800
800
20505153
2
307CNZ0061-001
F991230497
E01
GOODSET
CAXU7110
LGVX7000VRZBIC
800
800
▶Case 2. Shortage Warehousing (Ship Qty > Receipt Qty) Source Header No
Source Line No
Invoice No
BL No
Inv Org
Subinvent Container ory No
Model
Ship Qty
Receipt Qty
20505153
1
307CNZ0061-001
F991230497
E01
GOODSET MAEU2440
LGVX7000VRZBIC
800
700
20505153
2
307CNZ0061-001
F991230497
E01
GOODSET CAXU7110
LGVX7001VRZBIC
800
500
Step ① Centos sends Receipt Qty based on real qty that is physically warehoused as Subinventory ‘GOODSET’ Step ② Client system uses Ship Qty for Warehousing Confirm instead of real Receipt Qty Step ③ Client system creates Standard Purchase Order Type as Subinventory ‘VR-POSH’ for the shortage qty (Ship Qty – Receipt Qty) automatically
72
Facilities Overview Mega Process of INBOUND Operation START
PIC (INBOUND)
System
PIC(INBOUND)
CENTOS
Bond Confirm
Unloading Information
Request of Delivery
Inspection cargo & Documents
Unloading Date & W/H instruction
Q’ty/Model Confirm
Y
CENTOS Unloading & Allocation
N CENTOS Sending information To Customer
System
Shortage
CENTOS
System
Unloading & Storage
Unloading Confirm
Overage
Unloading Confirm
Claim Process (Insurance)
Q’ty of shortage will be transferred to Claim location
CENTOS
System
Unloading & Storage
Unloading Confirm
END
Q’ty of overage will be transferred to ‘Other in’ location Wrong Model
CENTOS
System
CENTOS
PIC (INBOUND)
CENTOS
Unloading & Storage
Unloading Confirm
Transfer to Reservation Location
Instruction – Model change
Model Change
73
Facilities Overview Mega Process of OUBOUND Operation(Customer Pick-up)
START
Sales Person
Sales Person
Sales Order Open
Pick Instruction
Request Ship date
Sales Person
Pick-Up information To Logistics Order No. Truck No. Truck Arrival time
Load Planner Load Plan
CENTOS
CENTOS
CENTOS
CENTOS
Picking
Dock Assign & Picking instruction
Registration of Truck Arrival
Allocation& Issue Picking list
• signed by driver/Security on Picking list
• indicate lead/time , Seal no.
P.O.Attorney Passport Truck no.
Stuffing instruction Issue Picking list Pre-picking
• Sealing /Dock-out CENTOS
CENTOS
CENTOS
Load Confirm
Ship Confirm
Documentation
END
Invoice/TTN/TN Copy of GTD
74
Facilities Overview Mega Process of OUBOUND Operation(Regular Delivery)
START
Sales Person
Sales Person
Sales Person
Load Planner
Sales Order Open
Pick Instruction
Pick-Up information To Logistics
Truck arrangement
Order No. Truck No. Truck Arrival time
Load Planner
Request Ship date
Load Plan
CENTOS
CENTOS
CENTOS
CENTOS
Picking
Dock Assign & Picking instruction
Registration of Truck Arrival
Allocation& Issue Picking list
• signed by driver/Security on Picking list
• indicate lead/time , Seal no.
P.O.Attorney Passport Truck no.
Stuffing instruction Issue Picking list Pre-picking
• Sealing /Dock-out CENTOS
CENTOS
CENTOS
Load Confirm
Ship Confirm
Documentation
END
Invoice/TTN/TN Copy of GTD
75
Contact
76
Contact
Company Name
CENTOS Hamburg
CENTOS Hamina
CENTOS Moscow
CENTOS Kiev
Centos Central Logistics Oy Satamantie 4, 49460 Hamina, Finland Tel: +358-5-230 9017 Fax: +358-5230 9077
LLC Centos Central Logistics
Address
CENTOS GmbH Karl-Ferdinand-Braun-str.16, 21432 Winsen (Luhe), Germany Tel: +49-4171-5945 11 Fax: +49-4171-5945 79
Tel: +7495-783 1360 Fax: +7495-783 1367
CENTOS Kiev 1A apt, Lybidska Street, 01032 Kiev, Ukraine Tel.: +38 044 585 15 98 Fax: +38 044 585 15 97
Mr. Jae Hyung Park M.P. +49-172-425 9936
[email protected]
Mr. Tommi Laaksonen M.P. +358-50-403 9303 tommi.laaksonen @centosfinland.com
Ms. Hee Won Kim M.P. +7903-961 7002 Heewon.kim @centosmoscow.com
Ms. Anna Gulak M.P. +38-095-813 9318 anna.gulak@ centoskiev.com
Mr. Michael Schwarz M.P. +49-160-9387 0518
[email protected]
Ms. Leena Kokkomaki M.P. +358-50-4039302 leena.kokkomaki @centosfinland.com
Ms. Novikova Violetta M.P.+7903-290-4197 violetta.novikova @centosmoscow.com
Ms. Irina Sirotenko M.P. +38-066 029 1374 irina.sirotenko @centoskiev.com
Mr. Stephan Menzel M.P. +49-160-9386 8534
[email protected]
Ms. Satu Hannola M.P. +358-50-4039318
[email protected]
Mr. Alexander Kim M.P. +7916-416 1026 alexander.kim @centosmoscow.com
Mr. Volodymyr Pleshakov M.P. +380 99 235 8819 vladimir.pleshakov @centoskiev.com
Managing Director
Administration & Financing Director
Sales Director
Russia, 143160, Moscow region, Ruza area, v. Schelkovka, Alkonovskaya str., 1
Handling Volume for Year 2011
77
Thank You.
www.centos.com