COMMERCIAL VEHICLE SECTOR GERMANY Tel: +49 711 5209 -0 Fax: +49 711 5209 -290 UK Tel: +44 117 9555 511 Fax: +44 117 9551 400 USA Tel: +1 800 229 1875 (w/in USA) +1 206 244 1305 (Outside USA) Fax: +1 206 248 8161 Supported by distributors worldwide www.norgren.com/cv

If you would like to receive further information please contact your Key Account Manager or send us an email: to [email protected]

Norgren sales offices AUSTRALIA Tel: +61 3 921 30 800 Fax: +61 3 921 30 890 [email protected]

HONG KONG Tel: +852 2492 7608 Fax: +852 2498 5878 [email protected]

ROMANIA Tel: +40 31 425 17 06 Fax: +40 31 425 17 08 [email protected]

AUSTRIA Tel: +43 22 36 63 520 Fax: +43 22 36 63 520 20 [email protected]

HUNGARY Tel: +36 1 284 9000 Fax: +36 1 284 8980 [email protected]

RUSSIA Tel: +7 499 729 56 09 Fax: +7 499 729 57 49 [email protected]

BELGIUM & LUXEMBURG Tel: +32 2 333 44 11 Fax: +32 2 333 44 88 [email protected]

INDIA Tel: +91-120-3089500/4089500 Fax: +91-120-3089700 [email protected]

SINGAPORE Tel: +65 6862 1811 Fax: +65 6862 1886 [email protected]

BRAZIL Tel: +55 11 5698 4000 Fax: +55 11 5698 4001 [email protected]

IRELAND Tel: +353 1 8300 288 Fax: +353 1 8300 082 [email protected]

SLOVENIA Tel: +386 4 531 7550 Fax: +386 4 531 7555 [email protected]

CANADA Tel: +1 303 794 2611 Fax: +1 303 795 9487 [email protected]

ITALY Tel: +39 039 60 631 Fax: +39 039 60 63 301 [email protected]

SPAIN Tel: +34 93 748 9800 Fax: +34 93 783 0838 [email protected]

CHINA Tel: +86 21 2416 1800 Fax: +86 21 2416 1900 [email protected]

JAPAN Tel: +81 6 6876 8913 Fax: +81 6 6876 8929 [email protected]

SWEDEN Tel: +46 40 59 51 00 Fax: +46 40 49 50 90 [email protected]

Croatia Tel: +386 4 5317550 Fax: +386 (64) 7000949 [email protected]

MALAYSIA Tel: +60 3 5121 9255 Fax: +60 3 5121 2889 [email protected]

SWITZERLAND Tel: +41 71 973 82 00 Fax: +41 71 973 82 01 [email protected]

CZECH REPUBLIC & Slovakia Tel: +420 465 612 879 Fax: +420 465 612 908 [email protected]

MEXICO Tel: +52 55 1500 64 00 Fax: +52 55 1500 64 30 [email protected]

taiwan Tel: +886 33162673 Fax: +886 33162910 [email protected]

DENMARK Tel: +45 44 91 41 66 Fax: +45 44 91 15 60 [email protected]

NETHERLANDS Tel: +31 (0)36 548 6828 Fax: +31 (0)36 548 6838 [email protected]

Thailand Tel: +66 2750 3598/99 Fax: +66 2750 3855 [email protected]

FINLAND Tel: +358 95 712 140 Fax: +358 95 712 1440 [email protected]

NEW ZEALAND Tel: +64 9 579 0189 Fax: +64 9 526 3398 [email protected]

UK Tel: +44 1543 265 000 Fax: +44 1543 265 811 [email protected]

FRANCE Tel: +33 1 60 04 95 95 Fax: +33 1 60 43 18 86 [email protected]

NORWAY Tel: +47 22 90 80 80 Fax: +47 22 90 80 81 [email protected]

USA Tel: +1 303 794 2611 Fax: +1 303 798 4856 [email protected]

GERMANY Tel: +49 2802 49–0 Fax: +49 2802 49356 [email protected]

POLAND Tel: +48 22 518 9530 Fax: +48 22 518 9531 [email protected]

Commercial Vehicle SECTOR

“Creating Engineering Advantage for the Global Commercial Vehicle Industry” We have spent over 30 years working with leading vehicle manufacturers and industry related companies developing a range of high performance products and cutting-edge unique solutions for commercial vehicles. The product range is extensive, and in many cases the results are exceptional.

CAB solutions

The Roundel, ‘Norgren’ and ‘IMI’ are registered trademarks. © Norgren Limited 2010 Due to our policy of continuous development, Norgren reserve the right to change specifications without prior notice.

z7141 EN/03/10

CHASSIS solutions

POWERTRAIN solutions

>>Technology leadership 

Solutions include:

ENGINEERED SOLUTIONS FOR CHASSIS / CAB AND POWERTRAIN

» F luidtronic® / mechatronic valves to optimize engine performance/efficiency and gas recirculation rate »D  iaphragm actuators that use closed loop control to achieve maximum accuracy of positioning and repeatability » C ustomized valves with proven technology that meet temperature, vibration and voltage tolerances (IP69K rated) » C ompact cartridges with high flow, compact design and resistant to high vibration (100g/1000Hz) »R  obust proportional technology in a modular and wide range of standard and electrical versions » F ittings designed to guarantee a leak-free connection also available as a low insertion cartridge system (less than 600 N force needed to install) » C onnectors, Manifolds and Accessories including fittings with compact DOT/SAE push-in cartridges for air systems

a subsidiary of IMI plc

Supported by distributors worldwide

ENGINEERINGADVANTAGE

» V alve arrays and Sub Systems with modularized components and devices centralized in one location »B  raking System Controls compliant with DOT regulations with a lower leakage, higher flow and faster response time

www.norgren.com/cv

Norgren exploits the potential of on-board pneumatic, hydraulic and electronic technologies for commercial vehicles. For more information visit norgren.com/cv

COMMERCIAL VEHICLE SECTOR GERMANY Tel: +49 711 5209 -0 Fax: +49 711 5209 -290 UK Tel: +44 117 9555 511 Fax: +44 117 9551 400 USA Tel: +1 800 229 1875 (w/in USA) +1 206 244 1305 (Outside USA) Fax: +1 206 248 8161 Supported by distributors worldwide www.norgren.com/cv

If you would like to receive further information please contact your Key Account Manager or send us an email: to [email protected]

Norgren sales offices AUSTRALIA Tel: +61 3 921 30 800 Fax: +61 3 921 30 890 [email protected]

HONG KONG Tel: +852 2492 7608 Fax: +852 2498 5878 [email protected]

ROMANIA Tel: +40 31 425 17 06 Fax: +40 31 425 17 08 [email protected]

AUSTRIA Tel: +43 22 36 63 520 Fax: +43 22 36 63 520 20 [email protected]

HUNGARY Tel: +36 1 284 9000 Fax: +36 1 284 8980 [email protected]

RUSSIA Tel: +7 499 729 56 09 Fax: +7 499 729 57 49 [email protected]

BELGIUM & LUXEMBURG Tel: +32 2 333 44 11 Fax: +32 2 333 44 88 [email protected]

INDIA Tel: +91-120-3089500/4089500 Fax: +91-120-3089700 [email protected]

SINGAPORE Tel: +65 6862 1811 Fax: +65 6862 1886 [email protected]

BRAZIL Tel: +55 11 5698 4000 Fax: +55 11 5698 4001 [email protected]

IRELAND Tel: +353 1 8300 288 Fax: +353 1 8300 082 [email protected]

SLOVENIA Tel: +386 4 531 7550 Fax: +386 4 531 7555 [email protected]

CANADA Tel: +1 303 794 2611 Fax: +1 303 795 9487 [email protected]

ITALY Tel: +39 039 60 631 Fax: +39 039 60 63 301 [email protected]

SPAIN Tel: +34 93 748 9800 Fax: +34 93 783 0838 [email protected]

CHINA Tel: +86 21 2416 1800 Fax: +86 21 2416 1900 [email protected]

JAPAN Tel: +81 6 6876 8913 Fax: +81 6 6876 8929 [email protected]

SWEDEN Tel: +46 40 59 51 00 Fax: +46 40 49 50 90 [email protected]

Croatia Tel: +386 4 5317550 Fax: +386 (64) 7000949 [email protected]

MALAYSIA Tel: +60 3 5121 9255 Fax: +60 3 5121 2889 [email protected]

SWITZERLAND Tel: +41 71 973 82 00 Fax: +41 71 973 82 01 [email protected]

CZECH REPUBLIC & Slovakia Tel: +420 465 612 879 Fax: +420 465 612 908 [email protected]

MEXICO Tel: +52 55 1500 64 00 Fax: +52 55 1500 64 30 [email protected]

taiwan Tel: +886 33162673 Fax: +886 33162910 [email protected]

DENMARK Tel: +45 44 91 41 66 Fax: +45 44 91 15 60 [email protected]

NETHERLANDS Tel: +31 (0)36 548 6828 Fax: +31 (0)36 548 6838 [email protected]

Thailand Tel: +66 2750 3598/99 Fax: +66 2750 3855 [email protected]

FINLAND Tel: +358 95 712 140 Fax: +358 95 712 1440 [email protected]

NEW ZEALAND Tel: +64 9 579 0189 Fax: +64 9 526 3398 [email protected]

UK Tel: +44 1543 265 000 Fax: +44 1543 265 811 [email protected]

FRANCE Tel: +33 1 60 04 95 95 Fax: +33 1 60 43 18 86 [email protected]

NORWAY Tel: +47 22 90 80 80 Fax: +47 22 90 80 81 [email protected]

USA Tel: +1 303 794 2611 Fax: +1 303 798 4856 [email protected]

GERMANY Tel: +49 2802 49–0 Fax: +49 2802 49356 [email protected]

POLAND Tel: +48 22 518 9530 Fax: +48 22 518 9531 [email protected]

F0T A R D /02/1 17

Commercial Vehicle SECTOR

“Creating Engineering Advantage for the Global Commercial Vehicle Industry” We have spent over 30 years working with leading vehicle manufacturers and industry related companies developing a range of high performance products and cutting-edge unique solutions for commercial vehicles. The product range is extensive, and in many cases the results are exceptional.

CAB solutions

The Roundel, ‘Norgren’ and ‘IMI’ are registered trademarks. © Norgren Limited 2010 Due to our policy of continuous development, Norgren reserve the right to change specifications without prior notice.

z7141 EN/03/10

CHASSIS solutions

POWERTRAIN solutions

>>Technology leadership 

Solutions include:

ENGINEERED SOLUTIONS FOR CHASSIS / CAB AND POWERTRAIN

» F luidtronic® / mechatronic valves to optimize engine performance/efficiency and gas recirculation rate »D  iaphragm actuators that use closed loop control to achieve maximum accuracy of positioning and repeatability » C ustomized valves with proven technology that meet temperature, vibration and voltage tolerances (IP69K rated) » C ompact cartridges with high flow, compact design and resistant to high vibration (100g/1000Hz) »R  obust proportional technology in a modular and wide range of standard and electrical versions » F ittings designed to guarantee a leak-free connection also available as a low insertion cartridge system (less than 600 N force needed to install) » C onnectors, Manifolds and Accessories including fittings with compact DOT/SAE push-in cartridges for air systems

a subsidiary of IMI plc

Supported by distributors worldwide

ENGINEERINGADVANTAGE

» V alve arrays and Sub Systems with modularized components and devices centralized in one location »B  raking System Controls compliant with DOT regulations with a lower leakage, higher flow and faster response time

www.norgren.com/cv

Norgren exploits the potential of on-board pneumatic, hydraulic and electronic technologies for commercial vehicles. For more information visit norgren.com/cv

POWERTRAIN & CHASSIS SOLUTIONS NORGREN RECOGNISES THE IMPORTANCE OF FUEL EFFICIENCY AND ENVIRONMENTAL PROTECTION AS WELL AS THE IMPORTANCE OF REDUCING AND ELIMINATING LEAKAGE IN AIR BRAKING AND AUXILIARY SYSTEMS. WE ARE COMMITTED TO PIONEERING SOLUTIONS WHICH ENABLE TRUCK MANUFACTURERS TO MEET THESE AIMS.

POWERTRAIN

CHASSIS/CAB

Norgren CV provides valve and actuation technology for all current and future advanced turbo control systems Pressure modulating valves with or without integrated pressure sensors and closed loop electronic control capability Stand alone designs as well as integrated manifolds

Vehicle fittings with compact DOT/SAE push-in cartridges bring significant advantages to air brake and auxiliary air systems: Fewer potential leak paths Reduced assembly time Higher truck throughput Reduction in overall space envelope One stock item replaces several fittings Complex mouldings can be achieved Pressure switches, non-return valves etc can be integrated Expert design advice and assistance

» Turbocharger Applications

» Robust Proportional Technology Wide range of modular or standard versions Customised design including electrical connections Easy to integrate with other functions such as 3/2 valve and electronic pressure sensor to create integrated proportional control unit Intelligent valve systems with CAN interface or standard PWM control

» Connectors, Manifolds, and Accessories

» Solenoid Valves, Valve Arrays and Sub Systems

All pneumatic components and devices modularized and centralized in one location Reduced pipework, connections and potential leak paths Significant savings in air system assembly time Improved vehicle uptime through enhanced serviceability and diagnostics 1

POWER TRAIN

07

Engine 02

ENGINEERINGADVANTAGE

CHASSIS / CAB 07

01

01

02

“Our strengths lie in applications within the field of pneumatic motion and fluid control”

02

& 08 not directly mounted to the engine 03

03

04

05

06

08

01

Norgren is a leading global supplier of motion and fluid control solutions, with a good reputation for industry leading products and solutions. We understand that Commercial Vehicle customers rely on quality assurance, testing validation, and approvals to standards. All our plants supplying products to the automotive industry, apply quality managements systems according to QS 9000, VDA 6.1, ISO/TS 16949, ISO 14001, ISO 9001, OHSAS 18001, and Environmental Management Systems ISO 14001. We are committed to helping customers achieve their goals by working with them as a partner rather than just as a supplier.

03 05

04

06

09 05

07

01 EGR Control

06 Coolant Pressure and Flow Control

02 Urea Tank Heating Valve

07 Multi-function valve Block

03 Fluidtronic Turbo Control

08 Primary Retarder Control

04 Smart Waste Gate Turbo

09 Fan Clutch Control: - Pneumatic - Hydraulic

05 Exhaust Brake Control

04

08 01

06

02

02

09

01 Seat Controls

Transmission and Retarder 01

03

04

05

06

07

08

02 Manifolds 03 Air Management ASAP

Norgren employs approximately 6,000 people worldwide including 300 design and development engineers located throughout its global manufacturing and technical centres. We have dedicated Commercial Vehicle competence centers in the UK, Germany, Asia and the USA to support our global business. Norgren is part of the publicly traded IMI Group that has over 14,000 people and worldwide revenues of $3billion. The company innovates continuously and explores new options with creativity. Our objective is to become an integral part of a customer’s business, a valued partner driven by their goals.

04 Fuel Safety System Products 05 Fittings

03

06 Manual Brake Valves 07 Cab Controls

01

03

‘Innovate, explore and create’

01 Transmission Control 02 Secondary Retarder Control 03 Filter Regulator

02

08 Suspension: Lift Axle Control Module Electronic Ride Height Control

02

POWER TRAIN

07

Engine 02

ENGINEERINGADVANTAGE

CHASSIS / CAB 07

01

01

02

“Our strengths lie in applications within the field of pneumatic motion and fluid control”

02

& 08 not directly mounted to the engine 03

03

04

05

06

08

01

Norgren is a leading global supplier of motion and fluid control solutions, with a good reputation for industry leading products and solutions. We understand that Commercial Vehicle customers rely on quality assurance, testing validation, and approvals to standards. All our plants supplying products to the automotive industry, apply quality managements systems according to QS 9000, VDA 6.1, ISO/TS 16949, ISO 14001, ISO 9001, OHSAS 18001, and Environmental Management Systems ISO 14001. We are committed to helping customers achieve their goals by working with them as a partner rather than just as a supplier.

03 05

04

06

09 05

07

01 EGR Control

06 Coolant Pressure and Flow Control

02 Urea Tank Heating Valve

07 Multi-function valve Block

03 Fluidtronic Turbo Control

08 Primary Retarder Control

04 Smart Waste Gate Turbo

09 Fan Clutch Control: - Pneumatic - Hydraulic

05 Exhaust Brake Control

04

08 01

06

02

02

09

01 Seat Controls

Transmission and Retarder 01

03

04

05

06

07

08

02 Manifolds 03 Air Management ASAP

Norgren employs approximately 6,000 people worldwide including 300 design and development engineers located throughout its global manufacturing and technical centres. We have dedicated Commercial Vehicle competence centers in the UK, Germany, Asia and the USA to support our global business. Norgren is part of the publicly traded IMI Group that has over 14,000 people and worldwide revenues of $3billion. The company innovates continuously and explores new options with creativity. Our objective is to become an integral part of a customer’s business, a valued partner driven by their goals.

04 Fuel Safety System Products 05 Fittings

03

06 Manual Brake Valves 07 Cab Controls

01

03

‘Innovate, explore and create’

01 Transmission Control 02 Secondary Retarder Control 03 Filter Regulator

02

08 Suspension: Lift Axle Control Module Electronic Ride Height Control

02

ENGINEERING ADVANTAGE SOLUTIONS

POWERTRAIN solutions » Turbo Charger Variable Geometry » Turbo Charger Smart Waste Gate » Engine Control Multi Function Valve Block » EGR Control » Engine Exhaust Brake Control » SCR System Ad Blue Tank Heating » Alternative Fuel Solutions Bio Fuel Block » Transmission Gearshifting Control » Semi Automatic Gearbox System » Tractor Control » Pneumatic and Hydraulic Fan Clutch Control » Primary Retarder Control » Secondary Retarder Control

......................................................................................................................................................................................................................................................

4

. ......................................................................................................................................................................................................................................................

5

........................................................................................................................................................................................................................

6

....................................................................................................................................................................................................................................................................................................................................

7

...................................................................................................................................................................................................................................................................

8

...................................................................................................................................................................................................................................................

9

.........................................................................................................................................................................................................................

10

. ...............................................................................................................................................................................................................................................

11

.......................................................................................................................................................................................................................................................

12

......................................................................................................................................................................................................................................................................................................................

13

...........................................................................................................................................................................................................

14

.................................................................................................................................................................................................................................................................................

15

........................................................................................................................................................................................................................................................................

16

CHASSIS/CAB solutions » Cab Controls » Seat Controls » Manifolds » Solenoid Valves and Valve Arrays » Air Suspension Control » Lift Axle Control » Door Opening System for Buses » Manual Air Brake Valves » Climate Control Valves » Fittings

...............................................................................................................................................................................................................................................................................................................................

17

.............................................................................................................................................................................................................................................................................................................................

18

...........................................................................................................................................................................................................................................................................................................................................

19

. .......................................................................................................................................................................................................................................................

20

..........................................................................................................................................................................................................................................................................................

21

...................................................................................................................................................................................................................................................................................................................

22

..........................................................................................................................................................................................................................................................

23

.....................................................................................................................................................................................................................................................................................

24

...........................................................................................................................................................................................................................................................................................

25

...................................................................................................................................................................................................................................................................................................................................................

26

3

POWERTRAIN solutions

Turbo Charger Variable Geometry

» CUSTOMER APPLICATION

Pneumatic Control for Variable Geometry Turbo

» NORGREN CV SOLUTION

Fully integral control system which includes a valve ECU, pressure sensor and a proportional valve.

» Communication with the engine and/or the vehicle ECU possible



» Available with pressure or displacement feedback, and with PWM or CAN control



» Can be used for a wide variety of applications



» Diagnostic capacity



» No hysteresis



» Suitable for use with Euro IV, V, VI, EPA requirements, or Tier 4 final applications



» Valves housed in IP6K9K rated enclosures



» Engine mount capability

» ENGINEERING ADVANTAGE

» Utilizing core production proven proportional valve technology



» Closed loop capability - augmenting engine ECU where engine ECU I/O’s limited

4

For further information visit www.norgren.com/cv

POWERTRAIN solutions

Turbo Charger Smart Waste Gate

» CUSTOMER APPLICATION

Turbo Charge Wastegate Control for pneumatic control of wastegated turbo

» NORGREN CV SOLUTION

Custom designed body with integrated solenoid and controlled via varying electrical signal from the ECU, allowing proportional control of the wastegate valve in the waste-gate turbo charger

» Durable design which can withstand high temperatures and the harsh operating environment in turbocharger applications

» Elimination of turbo over-speed & high boost pressure levels



» Directly mounts on the turbo charger or remote mount on engine



» Simple design with minimal parts and increased liability

» ENGINEERING ADVANTAGE

» Durable design capable of engine mounting and surviving high underhood temperature environment



» Production proven design

For further information visit www.norgren.com/cv

5

POWERTRAIN solutions

Engine Control Multi Function Valve Block

» CUSTOMER APPLICATION

Integration of:



· Two turbo wastegate control functions · Exhaust brake control

» NORGREN CV SOLUTION » Integrated module controlling two waste gates for two stage turbo and exhaust brake functions

·

Integrated pressure regulator and exhaust back pressure sensor » “Plug and Play” Solution Single electrical connection simplifying harnessing Single air inlet reducing air routing Single mounting point instead of three separate valves

· · ·

» Complete tested module

» ENGINEERING ADVANTAGE

» Single modular design integrating multiple engine system pneumatic control functions



» Utilizes production proven solenoids



» Reduces customer total cost of ownership

6

For further information visit www.norgren.com/cv

POWERTRAIN solutions

EGR Control

» CUSTOMER APPLICATION

Customised EGR solution providing precise pneumatic proportional control for hot side EGR control valves, suitable for EPA requirements, Tier 4 final, and Euro IV, V, and VI solutions

» NORGREN CV SOLUTION

Customised solution containing a Norgren proportional cartridge valve

» Compact and integrated design



» High vibration capability (RMS 25g)



» Engine mounting capability



» Complete tested modules



» High cycle life



» Very accurate and fast control

» ENGINEERING ADVANTAGE

» Pneumatic proportional control providing accurate control of critical emission functions



» Proven product with years of Medium and Heavy Duty diesel engine usage

For further information visit www.norgren.com/cv

7

POWERTRAIN solutions

Engine Exhaust Brake Control

» CUSTOMER APPLICATION

Fully proportional control of exhaust brake with integrated exhaust back pressure sensor

» NORGREN CV SOLUTION » Precise pneumatic control of the “hot side” exhaust brake



» Fully proportional control » Monitoring of exhaust gas back pressure via integrated pressure sensor » Closed loop capability tied to vehicle or engine ECU » Compact and flexible design which can be customised in shape, size, and pressure range » High dynamic response rate » Capable of mounting directly on engine

» ENGINEERING ADVANTAGE

» Custom integrated design utilizing core proportional valve technology



» Modular design meeting demanding customer specifications



» Durable design capable of surviving underhood temperatures and vibration environment

8

For further information visit www.norgren.com/cv

POWERTRAIN solutions

SCR System Ad Blue Tank Heating

» CUSTOMER APPLICATION

Utilizing engine coolant circuit for Medium and Heavy Duty Truck engines

» NORGREN CV SOLUTION

Valve regulating the flow of coolant to the Ad Blue/Urea holding tank for temperature regulation in cold ambient temperatures

» Suitable for all engine applications, either on or off highway



» Applicable for all EPA 2010 and Euro VI SCR systems



» Reliably used in the field since 2004



» Fully interchangeable fittings



» Electrical connector orientation can be modified to meet customer requirements



» Damped closing – to reduce strain on the components within the cooling system

» ENGINEERING ADVANTAGE

» Production proven design for medium and heavy duty commercial vehicles and off road vehicles



» Damped closing valve to improve cooling system component life

For further information visit www.norgren.com/cv

9

POWERTRAIN solutions

Alternative Fuel Solutions Bio Fuel Block

» CUSTOMER APPLICATION

Bio-Fuel block for switching between Diesel and BioFuel tanks

» NORGREN CV SOLUTION

A sub-assembly which heats the BioFuel to its set operating temperature as well as switches between the Diesel and BioFuel tanks

» Compact sub-assembly which allows easy integration



» Minimal time needed to temper the BioFuel 



» Reliable and approved solution for more than 3 years in the field



» Modular build allows customization to specific application



» Options such as temperature sensor, venting valve and fuel mixing possible

» ENGINEERING ADVANTAGE

» Robust design for on highway and off highway applications



» Unique Design allows optimum flow until set maximum pressure reached.



» Production proven for years

10

For further information visit www.norgren.com/cv

POWERTRAIN solutions

Transmission Gearshifting Control

» CUSTOMER APPLICATION

Compact unit that incorporates all pneumatic functions into one module for semi-automated transmission control

» NORGREN CV SOLUTION

Based upon our field tested and approved cartridge solenoid valve system

» Integrates all transmission pneumatic control functions into one central module



» Reliable and robust solution proven in the field for several years



» Central power supply – pneumatic and electric



» Quick fit push-in fittings



» Customised footprint

» Cost and labor savings through integrated design – all pneumatic functions have been combined in one unit

» Reduced warranty by reducing air connections and fewer electrical connections

» ENGINEERING ADVANTAGE

» Integrated modular design



» Customised to meet unique specifications



» Integrates pneumatic control functions to reduce customer total cost of ownership



» Direct mount to customers specific footprint

For further information visit www.norgren.com/cv

11

POWERTRAIN solutions

Semi Automatic Gearbox System

» CUSTOMER APPLICATION

Semi-automatic shifting module for installation on manual gearboxes

» NORGREN CV SOLUTION

» Improved fuel saving versus standard manual gearbox



» Reliable in any weather and ground condition due to very fast gear shifting (700 ms)



» Can be mounted on any manual gearbox, and any truck size



» Integrates safety functions as well as diagnostic system

» ENGINEERING ADVANTAGE » Modular design that can be customised to meet customer specifications » Production proven design with years of experience

12

For further information visit www.norgren.com/cv

POWERTRAIN solutions

Tractor Control

» CUSTOMER APPLICATION

Automatic forward or reverse movement of the tractor without disconnecting the powertrain

» NORGREN CV SOLUTION

» Time saving – possible to shift gears without brake and clutch use



» Driver comfort – smooth forward or reverse movement in automatic or manual mode » Speed is maintained constantly due to a connection between engine and powertrain



» Possible manual control over clutch pedal in extreme conditions



» Comfort in all temperature conditions



» Integrated safety functions



» Build-in diagnostic system and self-monitoring system



» Modular system, customizable to specific requirements

» ENGINEERING ADVANTAGE » Customised design to meet demanding customer specifications » Utilizes proven core valve technology from years of commercial vehicle experience For further information visit www.norgren.com/cv

13

POWERTRAIN solutions

Pneumatic and Hydraulic Fan Clutch Control

» CUSTOMER APPLICATION

» CUSTOMER APPLICATION





Pneumatic control of coolant fan clutch

Hydraulic multi speed fan clutch control solenoid

» NORGREN CV SOLUTION

» NORGREN CV SOLUTION

» Durable solution designed to withstand engine mounting and the harsh environment found under the hood

» Durable solution designed to withstand engine mounting and the harsh environment found under the hood

» Proven design that has been in production for years

» Proven design that has been in production for years

» Integrated electrical and pneumatic connections

» Integrated directly into the fan drive shaft

» Proven reliable control of industry leading on/off fan clutch providers

» Integrates proportional control for multi speed requirements » Integrated thermal protection and over pressure protection

» ENGINEERING ADVANTAGE

» Customised design allows integrated modular solutions



» Proven designs through many years of heavy duty commercial vehicle experience

14

For further information visit www.norgren.com/cv

POWERTRAIN solutions

Primary Retarder Control

» CUSTOMER APPLICATION

Pneumatic control unit for primary retarder

» NORGREN CV SOLUTION » Compact integrated design comprising a proportional control valve, pressure sensor, safety shut-off valve and single connector

» Application specific footprint » Reduced customer assembly time » Integrated design » Reduced weight » Increased fuel efficiency » Very accurate proportional control

» ENGINEERING ADVANTAGE

» Integrated modular design



» Customised to meet unique specifications



» Integrates pneumatic control functions to reduce customer total cost of ownership



» Direct mount to customers specific footprint

For further information visit www.norgren.com/cv

15

POWERTRAIN solutions

Secondary Retarder Control

» CUSTOMER APPLICATION

Pneumatic control unit for secondary retarder

» NORGREN CV SOLUTION » Compact integrated design comprising a proportional control valve, pressure sensor, safety shut-off valve and single connector

» Application specific footprint



» Design is fully integrated into the retarder



» Robust & reliable single connector system (electric & pneumatic) » Capable to survive high vibration environment of direct mounting » Flange footprint enables easy assembly, reduced assembly efforts and weight reduction » Integrated design » Reduced customer assembly time » Reduces weight

» ENGINEERING ADVANTAGE

» Highly integrated modular design allowing flexible utilization



» Durable proven design for on and off highway conditions

16

For further information visit www.norgren.com/cv

CHASSIS/CAB solutions

Cab Controls

» CUSTOMER APPLICATION Pneumatic and electronic controls for commercial vehicles. Our product range includes: Air Horn Valves Steering Column Release Valve Electronic Switches Customised Transmission Shift Control Wiper Controls

· · ·

· ·

» NORGREN CV SOLUTION

» Stylized products that blend with the overall design of the dashboard and interior



» Custom designed graphics and lighting options available

» Innovative features that include push-to-connect fittings, non-contact electrical switching and micro-processor based functions

» Dash valves: Toggle, Flipper & Rocker style switches

» ENGINEERING ADVANTAGE

» Compact designs that occupy minimal space behind the dashboard



» Integrated pressure switches and indicator lights eliminate the need for additional components



» Engineered for functionality, durability and reliability

For further information visit www.norgren.com/cv

17

CHASSIS/CAB solutions

Seat Controls

» CUSTOMER APPLICATION

» Seat control



» Auto Leveling



» Height Control



» Rapid Dump



» Lumbar Support

» NORGREN CV SOLUTION » Variety of solutions available for controlling the various functions such as height, lumbar and electro-pneumatic damper control

» Combination valves with integrated electrical switches are also available



» Includes unique electro-pneumatic and mechanical-pneumatic auto leveling systems

» ENGINEERING ADVANTAGE » Customised solutions which integrate a number of functionalities into one package can be developed » Improved safety with our Tip-Over safety valves which allow easy exit in the event of a partial or complete rollover 18

» Experts in developing ergonomic, styled solutions designed specifically to customer requirements For further information visit www.norgren.com/cv

CHASSIS/CAB solutions

Manifolds

» CUSTOMER APPLICATION

» Passing air in and out of cab



» Creating a distribution point for multiple air connections



» Simple, single installation point for pressure switches

» NORGREN CV SOLUTION

» Customised solutions tailored to meet customer specific applications

· Pass Thru Manifolds – Pass air through bulkhead plates · Junction Manifold – A compact solution connecting similar applications and integrating

multiple functionalities that include Check Valves (single and double) Solenoid Valves Pressure sensors / switches Pressure Protection Valves

-



· Air Switch Manifold: compact solution with integrated connections

» ENGINEERING ADVANTAGE

» Less space required, time to install and cost



» Includes integrated tube connections for increased productivity and reliability



» Connect multiple tubes and replace complex multiple fitting assemblies



» Reductions in leak paths, overall weight and footprint

For further information visit www.norgren.com/cv

19

CHASSIS/CAB solutions

Solenoid Valves and Valve Arrays

» CUSTOMER APPLICATION Controls: Differential Lock Engine Brake Engine Stop

· · ·



· Horn Signal · Lift Axle · Power Take Off · Split / Range

» NORGREN CV SOLUTION » Chassis mounted, high performance solenoid valves with ‘twist and lock’ stackable feature as an option » Remote actuation of valves from electric switches mounted in dashboard and connected via standard electrical harness » Single air supply when mounted in multi valve array » Designed to withstand high vibration and extreme environmental conditions » Incorporated push-in fittings as an option » Optional harness and electrical connections

» ENGINEERING ADVANTAGE

» Assemblies can be specifically customised in more than 120 different possible combinations



» Easily expandable design



» Manufactured using a no-fault forward system



» Reduction of tubing, connectors and cab pass through points giving cost and space savings

20

For further information visit www.norgren.com/cv

CHASSIS/CAB solutions

Air Suspension Control

» CUSTOMER APPLICATION

Pneumatic control for SUV and light truck air suspension

» NORGREN CV SOLUTION » Valve blocks that integrate patented solenoid valve technology » Valves which can be fitted directly into the air spring as well as valve manifold blocks with integrated sensor for rear leveling and four corner ride height » Allows large amounts of air to be rapidly moved from one air spring to another when the vehicle is off-road in rough terrain » Aftermarket; rear leveling system available

» ENGINEERING ADVANTAGE » Innovative new valve technology that eliminates two valve blocks and the associated tubing and electrical connections

» Increased passenger safety and comfort, and improved stability control for off-road performance



» Simplified installation that reduces potential leak paths



» High flow, compact design using patented balance valve technology

For further information visit www.norgren.com/cv

21

CHASSIS/CAB solutions

Lift Axle Control

Typical PPV location

Load Bag

Lift Bag

REGULATOR LACM

ELECTRICAL CONNECTION TO CAB MOUNTED SWITCH

Load Bag

Lift Bag

» CUSTOMER APPLICATION

Rapid air control of lift axles

» NORGREN CV SOLUTION

» Chassis mounted lift axle control module for heavy duty trucks and trailers



» Includes two industry proven brake style relay valves integrated into a single unit

» Provides excellent flow capability for rapid axle actuation and is available with an optional control solenoid for electric control

» ENGINEERING ADVANTAGE

» 50% faster response, compact design, easy installation, more economical



» Gives full pneumatic control



» Electronic control possible via optional control solenoid



» After market retrofit available

22

For further information visit www.norgren.com/cv

CHASSIS/CAB solutions

Door Opening System for Buses

» CUSTOMER APPLICATION

Pneumatic control door-opening system for city, urban, semi-urban buses and coaches

» NORGREN CV SOLUTION

» Customised solution

» Complete system built out of three basic components: emergency valves, door opening block and pneumatic cylinders

» All functions are managed pneumatically



» Automatic reverse function for obstacle detection during closing sequences

» ENGINEERING ADVANTAGE

» Single integrated control valve assembly reduces costs and assembly times



» Integrated safety functions



» Manual override option allows doors to be opened by passengers in case of emergency

For further information visit www.norgren.com/cv

23

CHASSIS/CAB solutions

Manual Air Brake Valves 2

1

3

4

» CUSTOMER APPLICATION

» Manual control of park / trailer / work brake



» Safety interlock of park brake system

» NORGREN CV SOLUTION » 1. Trailer Brake Valve





· Custom design used to proportionally control service brakes on trailer or rear axles on trucks

» 2. Work Brake Valve



·

Applies service brakes on trucks; engineered for demanding applications such as refuse vehicles » 3. Electronic Park Brake Switch





· Electronic control for hydraulic park brake system

» 4. Park Brake Interlock

· Prevents accidental release of park brake

» ENGINEERING ADVANTAGE

» Customised design to meet customers individual ergonomic requirements



» Integrated tube connections reducing costs and assembly times

» Robust Work Brake valve designed and manufactured to withstand aggressive environments and continued operation 24

» Unique design reduces air usage For further information visit www.norgren.com/cv

CHASSIS/CAB solutions

Climate Control Valves

» CUSTOMER APPLICATION

Motorized proportional and digital control of engine coolant for temperature control of passenger area in bus / coach

» NORGREN CV SOLUTION

» Engine mountable valves



» Damped closing which reduces shocks to the coolant system and puts less strain on the radiator



» Motor drive for flap control

» ENGINEERING ADVANTAGE

» Robust design which has been proven in the field for over a decade



» Reliable function in a temperature range of -30ºC to +110ºC



» Wide range of interfaces which allow easy installation

For further information visit www.norgren.com/cv

25

CHASSIS/CAB solutions

Fittings

1 2

» CUSTOMER APPLICATION » Unique push-to-connect designs allow air brake and auxiliary tubing connections to be made in seconds resulting in highly efficient assembly and maintenance procedures

» NORGREN CV SOLUTION » 1. Fleetfit fittings: Robust brass construction proven over last 20 years on board vehicles





· Multi-tooth collet and rigid tube support to maximize grip · Internal tube structure that reduces risk of impact damage · Pre-applied thread sealant · Corrosion resistant

» 2. PosiClik fittings: Range of advance composite fittings designed to give an audible and tangible click on correct installation to ensure a positive connection. In addition:

·

Unique double-sealing technology which provides both an environmental seal and an air system pressure seal

· Tamper-proof release protection that protects against accidental or malicious tube release · Modular design, which allows flexible assembly between bodies and adaptors, requires fewer

parts and reduces inventory management costs

26

For further information visit www.norgren.com/cv

CHASSIS/CAB solutions

3



» 3. Cartridge Fittings: available as part of both the Fleetfit brass and PosiClik ranges:

· Compatible with aluminium, brass, steel and plastic port forms · Can be installed directly into standard SAE port form · Posi-Clik cartidges have a unique double sealing system designed to withstand more extreme

environmental conditions

» ENGINEERING ADVANTAGE

» Wide product range covering complete on-board vehicle air brake and auxiliary applications

» Reduced end of line leakage minimizes on board air wastage improving productivity and fuel economy

» Simple tube connection and disconnection



» Greater reliability and reduced testing



» Significantly reduced labor time and related costs



» Fully compliments Norgren’s other on-board vehicle solutions and product ranges

For further information visit www.norgren.com/cv

27

Proven Standard Products for Commercial Vehicles Norgren offers a range of proven standard automotive products in various configurations which are available to all OEMs and distributors worldwide. All our standard products have been reliable on-board vehicles in the field for many years and have all necessary automotive specifications. For more information on our standard product range contact your Key Account Manager or send an email to [email protected]

28

01

02

01 Standard Solenoid Valves 90400 02 Diaphragm Actuator 03 Pressure Protection Valves 04 Check Valves 05 Fleetfit Vehicle Push-in Fittings 06 Fuel Tank Vents 07 Return Flow Splitter 08 fuel cap

03

04

09 Horn Valve 10 urea tank heating valve

05

06

07

08

09

10

29

Building Blocks for all Commercial Vehicle Applications All Norgren solutions are based on proven automotive technologies. Application specific building blocks are used to create unique solutions to control various functions in trucks and buses. Depending on the application our engineers will choose the most suitable and best building block and design a unique customised solution for each OEM. Building blocks are not available as a stand-alone product but can be presented in a customised application according to the customer’s requirements.

30

01

02

03

04

01 Cartridge Solenoid Range 02 Proportional Cartridge Solenoid Range 03 TiO Cartridge Valve 04 Balanced Valves, High Flow

31

32

POWER TRAIN

ENGINEERINGADVANTAGE

CHASSIS / CAB 07

Engine 02

07

01

01

02

“Our strengths lie in applications within the field of pneumatic motion and fluid control”

02

& 08 not directly mounted to the engine 03

03

04

05

06

08

01

Norgren is a leading global supplier of motion and fluid control solutions, with a good reputation for industry leading products and solutions. We understand that Commercial Vehicle customers rely on quality assurance, testing validation, and approvals to standards. All our plants supplying products to the automotive industry, apply quality managements systems according to QS 9000, VDA 6.1, ISO/TS 16949, ISO 14001, ISO 9001, OHSAS 18001, and Environmental Management Systems ISO 14001. We are committed to helping customers achieve their goals by working with them as a partner rather than just as a supplier.

03 05

04

06

09 05

07

01 EGR Control

06 Coolant Pressure and Flow Control

02 Urea Tank Heating Valve

07 Multi-function valve Block

03 Fluidtronic Turbo Control

08 Primary Retarder Control

04 Smart Waste Gate Turbo

09 Fan Clutch Control: - Pneumatic - Hydraulic

05 Exhaust Brake Control

04

08 01

06

02

02

09

01 Seat Controls

Transmission and Retarder 01

03

04

05

06

07

08

02 Manifolds 03 Air Management ASAP

Norgren employs approximately 6,000 people worldwide including 300 design and development engineers located throughout its global manufacturing and technical centres. We have dedicated Commercial Vehicle competence centers in the UK, Germany, Asia and the USA to support our global business. Norgren is part of the publicly traded IMI Group that has over 14,000 people and worldwide revenues of $3billion. The company innovates continuously and explores new options with creativity. Our objective is to become an integral part of a customer’s business, a valued partner driven by their goals.

04 Fuel Safety System Products 05 Fittings

03

06 Manual Brake Valves 07 Cab Controls

01

03

‘Innovate, explore and create’

01 Transmission Control 02 Secondary Retarder Control 03 Filter Regulator

02

08 Suspension: Lift Axle Control Module Electronic Ride Height Control

02

COMMERCIAL VEHICLE SECTOR GERMANY Tel: +49 711 5209 -0 Fax: +49 711 5209 -290 UK Tel: +44 117 9555 511 Fax: +44 117 9551 400 USA Tel: +1 800 229 1875 (w/in USA) +1 206 244 1305 (Outside USA) Fax: +1 206 248 8161 Supported by distributors worldwide www.norgren.com/cv

If you would like to receive further information please contact your Key Account Manager or send us an email: to [email protected]

Norgren sales offices AUSTRALIA Tel: +61 3 921 30 800 Fax: +61 3 921 30 890 [email protected]

HONG KONG Tel: +852 2492 7608 Fax: +852 2498 5878 [email protected]

ROMANIA Tel: +40 31 425 17 06 Fax: +40 31 425 17 08 [email protected]

AUSTRIA Tel: +43 22 36 63 520 Fax: +43 22 36 63 520 20 [email protected]

HUNGARY Tel: +36 1 284 9000 Fax: +36 1 284 8980 [email protected]

RUSSIA Tel: +7 499 729 56 09 Fax: +7 499 729 57 49 [email protected]

BELGIUM & LUXEMBURG Tel: +32 2 333 44 11 Fax: +32 2 333 44 88 [email protected]

INDIA Tel: +91-120-3089500/4089500 Fax: +91-120-3089700 [email protected]

SINGAPORE Tel: +65 6862 1811 Fax: +65 6862 1886 [email protected]

BRAZIL Tel: +55 11 5698 4000 Fax: +55 11 5698 4001 [email protected]

IRELAND Tel: +353 1 8300 288 Fax: +353 1 8300 082 [email protected]

SLOVENIA Tel: +386 4 531 7550 Fax: +386 4 531 7555 [email protected]

CANADA Tel: +1 303 794 2611 Fax: +1 303 795 9487 [email protected]

ITALY Tel: +39 039 60 631 Fax: +39 039 60 63 301 [email protected]

SPAIN Tel: +34 93 748 9800 Fax: +34 93 783 0838 [email protected]

CHINA Tel: +86 21 2416 1800 Fax: +86 21 2416 1900 [email protected]

JAPAN Tel: +81 6 6876 8913 Fax: +81 6 6876 8929 [email protected]

SWEDEN Tel: +46 40 59 51 00 Fax: +46 40 49 50 90 [email protected]

Croatia Tel: +386 4 5317550 Fax: +386 (64) 7000949 [email protected]

MALAYSIA Tel: +60 3 5121 9255 Fax: +60 3 5121 2889 [email protected]

SWITZERLAND Tel: +41 71 973 82 00 Fax: +41 71 973 82 01 [email protected]

CZECH REPUBLIC & Slovakia Tel: +420 465 612 879 Fax: +420 465 612 908 [email protected]

MEXICO Tel: +52 55 1500 64 00 Fax: +52 55 1500 64 30 [email protected]

taiwan Tel: +886 33162673 Fax: +886 33162910 [email protected]

DENMARK Tel: +45 44 91 41 66 Fax: +45 44 91 15 60 [email protected]

NETHERLANDS Tel: +31 (0)36 548 6828 Fax: +31 (0)36 548 6838 [email protected]

Thailand Tel: +66 2750 3598/99 Fax: +66 2750 3855 [email protected]

FINLAND Tel: +358 95 712 140 Fax: +358 95 712 1440 [email protected]

NEW ZEALAND Tel: +64 9 579 0189 Fax: +64 9 526 3398 [email protected]

UK Tel: +44 1543 265 000 Fax: +44 1543 265 811 [email protected]

FRANCE Tel: +33 1 60 04 95 95 Fax: +33 1 60 43 18 86 [email protected]

NORWAY Tel: +47 22 90 80 80 Fax: +47 22 90 80 81 [email protected]

USA Tel: +1 303 794 2611 Fax: +1 303 798 4856 [email protected]

GERMANY Tel: +49 2802 49–0 Fax: +49 2802 49356 [email protected]

POLAND Tel: +48 22 518 9530 Fax: +48 22 518 9531 [email protected]

F0T A R D /02/1 17

Commercial Vehicle SECTOR

“Creating Engineering Advantage for the Global Commercial Vehicle Industry” We have spent over 30 years working with leading vehicle manufacturers and industry related companies developing a range of high performance products and cutting-edge unique solutions for commercial vehicles. The product range is extensive, and in many cases the results are exceptional.

CAB solutions

The Roundel, ‘Norgren’ and ‘IMI’ are registered trademarks. © Norgren Limited 2010 Due to our policy of continuous development, Norgren reserve the right to change specifications without prior notice.

z7141 EN/03/10

CHASSIS solutions

POWERTRAIN solutions

>>Technology leadership 

Solutions include:

ENGINEERED SOLUTIONS FOR CHASSIS / CAB AND POWERTRAIN

» F luidtronic® / mechatronic valves to optimize engine performance/efficiency and gas recirculation rate »D  iaphragm actuators that use closed loop control to achieve maximum accuracy of positioning and repeatability » C ustomized valves with proven technology that meet temperature, vibration and voltage tolerances (IP69K rated) » C ompact cartridges with high flow, compact design and resistant to high vibration (100g/1000Hz) »R  obust proportional technology in a modular and wide range of standard and electrical versions » F ittings designed to guarantee a leak-free connection also available as a low insertion cartridge system (less than 600 N force needed to install) » C onnectors, Manifolds and Accessories including fittings with compact DOT/SAE push-in cartridges for air systems

a subsidiary of IMI plc

Supported by distributors worldwide

ENGINEERINGADVANTAGE

» V alve arrays and Sub Systems with modularized components and devices centralized in one location »B  raking System Controls compliant with DOT regulations with a lower leakage, higher flow and faster response time

www.norgren.com/cv

Norgren exploits the potential of on-board pneumatic, hydraulic and electronic technologies for commercial vehicles. For more information visit norgren.com/cv