SECTION 081113 -HOLLOW METAL DOORS AND FRAMES PART 1- GENERAL 1.1
RELATED DOCUMENTS A.
1.2
Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 01 Specification Sections, apply to this Section. SUMMARY
A.
Section includes hollow-metal work.
B.
Related Requirements: 1. Section 087100 "Door Hardware" for door hardware for hollow-metal doors.
1.3
DEFINITIONS A.
1.4
Minimum Thickness: Minimum thickness of base metal without coatings according to NAAMM-HMMA 803 or SDI A250.8. COORDINATION
A.
1.5
Coordinate anchorage installation for hollow-metal frames. Furnish setting drawings, templates, and directions for installing anchorages, including sleeves, concrete inserts, anchor bolts, and items with integral anchors. Deliver such items to Project site in time for installation. ACTION SUBMITTALS
A.
Product Data: For each type of product. 1.
B.
Include construction details, material descriptions, core descriptions and finishes.
Shop Drawings: Include the following: 1. 2. 3. 4. 5. 6. 7.
Elevations of each door type. Details of doors, including vertical- and horizontal-edge details and metal thicknesses. Frame details for each frame type, including dimensioned profiles and metal thicknesses. Locations of reinforcement and preparations for hardware. Details of each different wall opening condition. Details of anchorages, joints, field splices, and connections. Details of accessories.
HOLLOW METAL DOORS AND FRAMES
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C.
Schedule: Provide a schedule of hollow-metal work prepared by or under the supervision of supplier, using same reference numbers for details and openings as those on Drawings. Coordinate with fmal Door Hardware Schedule. DELIVERY, STORAGE, AND HANDLING
1.6 A.
Deliver hollow-metal work palletized, packaged, or crated to provide protection during transit and Project-site storage. Do not use nonvented plastic.
B.
Deliver welded frames with two removable spreader bars across bottom of frames, tack welded to jambs and mullions.
C.
Store hollow-metal work vertically under cover at Project site with head up. Place on minimum 4-inch- high wood blocking. Provide minimum 1/4-inch space between each stacked door to permit air circulation.
PART 2 -PRODUCTS
2.1
MANUFACTURERS A.
Manufacturers: Subject to compliance with requirements, available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following: 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23.
B.
Amweld International, LLC. Apex Industries, Inc. Ceco Door Products; an Assa Abloy Group company. Commercial Door & Hardware Inc. Curries Company; an Assa Abloy Group company. Custom Metal Products. DKS Steel Door & Frame Sys. Inc. Door Components, Inc. Fleming-Baron Door Products. Gensteel Doors Inc. Greensteel Industries, Ltd. Hollow Metal Inc. Hollow Metal Xpress. J/R Metal Frames Manufacturing, Inc. LaForce, Inc. Megamet Industries, Inc. Mesker Door Inc. National Custom Hollow Metal. North American Door Corp. Pioneer Industries, Inc. Premier Products, Inc. Republic Doors and Frames. Steelcraft; an Ingersoll-Rand company.
Source Limitations: Obtain hollow-metal work from single source from single manufacturer.
HOLLOW METAL DOORS AND FRAMES
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2.2
EXTERIOR HOLLOW-METAL DOORS AND FRAMES A.
Construct exterior doors and frames to comply with the standards indicated for materials, fabrication, hardware locations, hardware reinforcement, tolerances, and clearances, and as specified.
B.
Extra-Heavy-Duty Doors and Frames: SDI A250.8, Level3. At locations indicated in the Door and Frame Schedule. 1. 2.
Physical Performance: Level A according to SDI A250.4. Doors: a. b. c. d. e.
3.
Frames: a. b.
4.
2.3
Type: As indicated in the Door and Frame Schedule. Thickness: 1-3/4 inches. Face: Uncoated cold-rolled steel sheet, minimum thickness of 16 gauge. Edge Construction: Modell, Full Flush. Core: Kraft-paper honeycomb.
Materials: Uncoated steel sheet, minimum thickness of 14 gauge. Construction: Face welded.
Exposed Finish: Prime.
FRAME ANCHORS A.
Jamb Anchors: 1. Stud-Wall Type: Designed to engage stud, welded to back of frames; not less than 0.042 inch thick. 2. Postinstalled Expansion Type for In-Place Concrete or Masonry: Minimum 3/8-inchdiameter bolts with expansion shields or inserts. Provide pipe spacer from frame to wall, with throat reinforcement plate, welded to frame at each anchor location.
B.
Floor Anchors: Formed from same material as frames, minimum thickness of 0.042 inch, and as follows: 1.
2.4
Monolithic Concrete Slabs: Clip-type anchors, with two holes to receive fasteners.
MATERIALS A.
Cold-Rolled Steel Sheet: ASTM A 1008/A 1008M, Commercial Steel (CS), Type B; suitable for exposed applications.
B.
Frame Anchors: ASTM A 879/A 879M, Commercial Steel (CS), 04Z coating designation; mill phosphatized. 1.
For anchors built into exterior walls, steel sheet complying with ASTM A 1008/A 1008M or ASTM A 1011/A 10 11M, hot-dip galvanized according to ASTM A 153/A 153M, Class B.
HOLLOW METAL DOORS AND FRAMES
081113-3
c.
Inserts, Bolts, and Fasteners: Hot-dip galvanized according to ASTM A 153/A 153M. FABRICATION
2.5 A.
Fabricate hollow-metal work to be rigid and free of defects, warp, or buckle. Accurately form metal to required sizes and profiles, with minimum radius for metal thickness. Where practical, fit and assemble units in manufacturer's plant. To ensure proper assembly at Project site, clearly identify work that cannot be permanently factory assembled before shipment.
B.
Hollow-Metal Doors: 1.
2. 3. 4. 5.
C.
Steel-Stiffened Door Cores: Provide minimum thickness 0.026 inch, steel vertical stiffeners of same material as face sheets extending full-door height, with vertical webs spaced not more than 6 inches apart. Spot weld to face sheets no more than 5 inches o.c. Fill spaces between stiffeners with glass- or mineral-fiber insulation. Vertical Edges for Single-Acting Doors: Provide square edges. Top Edge Closures: Close top edges of doors with flush closures of same material as face sheets. Bottom Edge Closures: Close bottom edges of doors with end closures or channels of same material as face sheets. Exterior Doors: Provide weep-hole openings in bottoms of exterior doors to permit moisture to escape. Seal joints in top edges of doors against water penetration.
Hollow-Metal Frames: Where frames are fabricated in sections due to shipping or handling limitations, provide alignment plates or angles at each joint, fabricated of same thickness metal as frames. 1.
2. 3.
4.
Frames: Provide closed tubular members with no visible face seams or joints, fabricated from same material as door frame. Fasten members at crossings and to jambs by butt welding. Provide countersunk, flat- or oval-head exposed screws and bolts for exposed fasteners unless otherwise indicated. Floor Anchors: Weld anchors to bottoms of jambs with at least four spot welds per anchor; however, for slip-on drywall frames, provide anchor clips or countersunk holes at bottoms ofjambs. Jamb Anchors: Provide number and spacing of anchors as follows: a.
Stud-Wall Type: Locate anchors not more than 18 inches from top and bottom of frame. Space anchors not more than 32 inches o.c. and as follows: 1) 2)
5. 6.
Three anchors per jamb up to 60 inches high. Four anchors per jamb from 60 to 90 inches high.
Head Anchors: Two anchors per head for frames more than 42 inches wide and mounted in metal-stud partitions. Door Silencers: Except on weather-stripped frames, drill stops to receive door silencers as follows. Keep holes clear during construction. a.
Single-Door Frames: Drill stop in strike jamb to receive three door silencers.
HOLLOW METAL DOORS AND FRAMES
081113-4
D.
Fabricate concealed stiffeners and edge channels from either cold- or hot-rolled steel sheet.
E.
Hardware Preparation: Factory prepare hollow-metal work to receive templated mortised hardware; include cutouts, reinforcement, mortising, drilling, and tapping according to SDI A250.6, the Door Hardware Schedule, and templates. 1. 2.
2.6
Reinforce doors and frames to receive nontemplated, mortised, and surface-mounted door hardware. Comply with applicable requirements in SDIA250.6 and BHMAA156.115 for preparation of hollow-metal work for hardware.
STEEL FINISHES A.
Prime Finish: Clean, pretreat, and apply manufacturer's standard primer. 1.
Shop Primer: Manufacturer's standard, fast-curing, lead- and chromate-free primer complying with SDI A250.10; recommended by primer manufacturer for substrate; compatible with substrate and field-applied coatings despite prolonged exposure.
PART 3- EXECUTION EXAMINATION
3.1 A.
Examine substrates, areas, and conditions, with Installer present, for compliance with requirements for installation tolerances and other conditions affecting performance of the Work.
B.
Examine roughing-in for embedded and built-in anchors to verify actual locations before frame installation.
c.
Prepare written report, endorsed by Installer, listing conditions detrimental to performance of the Work.
D.
Proceeq with installation only after unsatisfactory conditions have been corrected.
3.2
PREPARATION A.
Remove welded-in shipping spreaders installed at factory. Restore exposed finish by grinding, filling, and dressing, as required to make repaired area smooth, flush, and invisible on exposed faces.
B.
Drill and tap doors and frames to receive nontemplated, mortised, and surface-mounted door hardware.
3.3
INSTALLATION A.
General: Install hollow-metal work plumb, rigid, properly aligned, and securely fastened in place. Comply with Drawings and manufacturer's written instructions.
HOLLOW METAL DOORS AND FRAMES
081113-5
B.
Hollow-Metal Frames: Install hollow-metal frames of size and profile indicated. Comply with SDI A250.11 or NAAMM-HMMA 840 as required by standards specified. 1.
Set frames accurately in position; plumbed, aligned, and braced securely until permanent anchors are set. After wall construction is complete, remove temporary braces, leaving surfaces smooth and undamaged. a. Install frames with removable stops located on secure side of opening. b. Install door silencers in frames. c. Remove temporary braces necessary for installation only after frames have been properly set and secured. d. Check plumb, square, and twist of frames as walls are constructed. Shim as necessary to comply with installation tolerances.
2.
Floor Anchors: Provide floor anchors for each jamb and mullion that extends to floor, and secure with postinstalled expansion anchors. a.
3. 4.
Metal-Stud Partitions: Solidly pack mineral-fiber insulation inside frames. Installation Tolerances: Adjust hollow-metal door frames for squareness, alignment, twist, and plumb to the following tolerances: a. b. c. d.
C.
Squareness: Plus or minus 1116 inch, measured at door rabbet on a line 90 degrees from jamb perpendicular to frame head. Alignment: Plus or minus 1/16 inch, measured at jambs on a horizontal line parallel to plane of wall. Twist: Plus or minus 1/16 inch, measured at opposite face comers of jambs on parallel lines, and perpendicular to plane of wall. Plumbness: Plus or minus 1/16 inch, measured at jambs at floor.
Hollow-Metal Doors: Fit hollow-metal doors accurately in frames, within clearances specified below. Shim as necessary. 1.
Non-Fire-Rated Steel Doors: a. b. c.
3.4
Floor anchors may be set with power-actuated fasteners instead of postinstalled expansion anchors if so indicated and approved on Shop Drawings.
Between Door and Frame Jambs and Head: 1/8 inch plus or minus 1/32 inch. At Bottom of Door: 3/4 inch plus or minus 1/32 inch. Between Door Face and Stop: 1116 inch to 1/8 inch plus or minus 1/32 inch.
ADJUSTING AND CLEANING A.
Final Adjustments: Check and readjust operating hardware items immediately before final inspection. Leave work in complete and proper operating condition. Remove and replace defective work, including hollow-metal work that is warped, bowed, or otherwise unacceptable.
B.
Remove grout and other bonding material from hollow-metal work immediately after installation.
HOLLOW METAL DOORS AND FRAMES
081113-6
C.
Prime-Coat Touchup: Immediately after erection, sand smooth rusted or damaged areas of prime coat and apply touchup of compatible air-drying, rust-inhibitive primer.
D.
Touchup Painting: Cleaning and touchup painting of abraded areas of paint are specified in painting Sections.
END OF SECTION 081113
HOLLOW METAL DOORS AND FRAMES
081113-7
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SECTION 083613 - SECTIONAL DOORS PART 1- GENERAL 1.1
RELATED DOCUMENTS A.
1.2
Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 01 Specification Sections, apply to this Section. SUMMARY
A.
1.3
Section includes manually operated sectional doors. PERFORMANCE REQUIREMENTS
A.
General Performance: Sectional doors shall meet performance requirements specified without failure due to defective manufacture, fabrication, installation, or other defects in construction and without requiring temporary installation of reinforcing components.
B.
Delegated Design: Design sectional doors, including comprehensive engineering analysis by a qualified professional engineer, using performance requirements and design criteria indicated.
C.
Structural Performance: Exterior sectional doors shall withstand the effects of gravity loads, and the following loads and stresses within limits and under conditions indicated according to ASCE/SEI7. 1.
Wind Loads: Uniform pressure (velocity pressure) of 20 1bf/sq. ft., acting inward and outward. a.
2.
D.
Deflection Limits: Design sectional doors to withstand design wind loads without evidencing permanent deformation or disengagement of door components. Deflection of door in horizontal position (open) shall not exceed 1/120 of the door width.
Air Infiltration: Maximum rate not more than indicated when tested according to ASTM E 283 orDASMA 105. 1.
E.
Basic Wind Speed: 85 mph.
Air Infiltration: Maximum rate of 0.08 cfm/sq. ft. at 15 and 25 mph.
Seismic Performance: Sectional doors shall withstand the effects of earthquake motions determined according to ASCE/SEI 7. 1. 2.
The term "withstand" means "the unit will remain .in place without separation of any parts from the device when subjected to the seismic forces specified." Seismic Component Importance Factor: 1.5.
SECTIONAL DOORS
083613 -1
1.4
ACTION SUBMITTALS
A.
Product Data: For each type and size of sectional door and accessory. Include the following: 1. 2.
B.
Shop Drawings: For each installation and for special components not dimensioned or detailed in manufacturer's product data. Include plans, elevations, sections, details, and attachments to other work. 1.
2. C.
Detail equipment assemblies and indicate dimensions, weights, loads, required clearances, method of field assembly, components, and location and size of each field connection. Wiring Diagrams: For power, signal, and control wiring.
Samples for Initial Selection: Manufacturer's finish charts showing full range of colors and textures available for units with factory-applied fmishes. 1.
D.
Construction details, material descriptions, dimensions of individual components, profile door sections, and finishes. Rated capacities, operating characteristics, electrical characteristics, and furnished accessories.
Include similar Samples of accessories involving color selection.
Delegated-Design Submittal: For sectional doors indicated to comply with performance requirements and design criteria, including analysis data.
INFORMATIONAL SUBMITTALS
1.5
A.
Qualification Data: For qualified Installer.
B.
Seismic Qualification Certificates: manufacturer.
C.
Warranties: Sample of special warranties.
For sectional doors, accessories, and components, from
CLOSEOUT SUBMITTALS
1.6
A.
Maintenance Data: For sectional doors to include in maintenance manuals.
QUALITY ASSURANCE
1.7
A.
Installer Qualifications: Manufacturer's authorized representative who is trained and approved for both installation and maintenance of units required for this Project.
B.
Source Limitations: Obtain sectional doors from single source from single manufacturer. 1.
Obtain operators and controls from sectional door manufacturer.
SECTIONAL DOORS
083613-2
C.
1.8
Standard for Sectional Doors: Fabricate sectional doors to comply with DASMA 102 unless otherwise indicated. WARRANTY
A.
Special Warranty: Manufacturer's standard form in which manufacturer agrees to repair or replace components of sectional doors that fail in materials or workmanship within specified warranty period. 1.
Failures include, but are not limited to, the following: a. b. c. d.
2.
Structural failures including, but not limited to, excessive deflection. Faulty operation of hardware. Deterioration of metals, metal finishes, and other materials beyond normal weathering and use; rust through. Delamination of exterior or interior facing materials.
Warranty Period: One year from date of Substantial Completion.
PART 2 -PRODUCTS
2.1
STEEL DOOR SECTIONS A.
Exterior Section Faces and Frames: Fabricate from zinc-coated (galvanized), cold-rolled, commercial steel (CS) sheet, complying with ASTM A 653/A 653M, with indicated zinc coating and thickness. 1.
2.
Fabricate section faces from single sheets to provide sections not more than 24 inches high and of indicated thickness. Roll horizontal meeting edges to a continuous, interlocking, keyed, rabbeted, shiplap, or tongue-in-groove weathertight seal, with a reinforcing flange return. For insulated doors, provide sections with continuous thermal-break construction, separating the exterior and interior faces of door.
B.
Section Ends and Intermediate Stiles: Enclose open ends of sections with channel end stiles formed from galvanized-steel sheet not less than 0.064-inch-nominal coated thickness and welded to door section. Provide intermediate stiles formed from not less than 0.064-inch-thick galvanized-steel sheet, cut to door section profile, and welded in place. Space stiles not more than 48 inches apart.
C.
Reinforce bottom section with a continuous channel or angle conforming to bottom-section profile and allowing installation of astragal.
D.
Reinforce sections with continuous horizontal and diagonal reinforcement, as required to stiffen door and for wind loading. Provide galvanized-steel bars, struts, trusses, or strip steel, formed to depth and bolted or welded in place.
E.
Provide reinforcement for hardware attachment.
SECTIONAL DOORS
083613-3
F.
Board Thermal Insulation: Insulate interior of steel sections with door manufacturer's standard CFC-free polystyrene or polyurethane board insulation, with maximum flame-spread and smoke-developed indexes of 75 and 450, respectively, according to ASTM E 84; or with glassfiber-board insulation. Secure insulation to exterior face sheet. Enclose insulation completely within steel sections that incorporate the following interior facing material, with no exposed insulation: 1. Interior Facing Material: Manufacturer's standard prefinished hardboard panel, 1/8 inch thick and complying with ANSI A135.5.
G.
Fabricate sections so finished door assembly is rigid and aligned, with tight hairline joints and free of warp, twist, and deformation.
TRACKS, SUPPORTS, AND ACCESSORIES
2.2 A.
Tracks: Manufacturer's standard, galvanized-steel track system of configuration indicated, sized for door size and weight, designed for lift type indicated and clearances shown on Drawings, and complying with ASTM A 653/A 653M for minimum G60 zinc coating. Provide complete track assembly including brackets, bracing, and reinforcement for rigid support of ball-bearing roller guides for required door type and size. Slot vertical sections of track spaced 2 inches apart for door-drop safety device. Slope tracks at proper angle from vertical or design tracks to ensure tight closure at jambs when door unit is closed.
B.
Track Reinforcement and Supports: Galvanized-steel track reinforcement and support members, complying with ASTM A 36/A 36M and ASTM A 123/A 123M. Secure, reinforce, and support tracks as required for door size and weight to provide strength and rigidity without sag, sway, and vibration during opening and closing of doors. 1. 2.
c.
2.3
Vertical Track Assembly: Track with wall jamb brackets attached to track and attached to wall. Horizontal Track Assembly: Trackwith continuous reinforcing angle attached to track and supported at points from curve in track to end of track by laterally braced attachments to overhead structural members.
Weatherseals: Replaceable, adjustable, continuous, compressible weather-stripping gaskets of flexible vinyl, rubber, or neoprene fitted to bottom and top of sectional door unless otherwise indicated.
HARDWARE A.
General: Provide heavy-duty, corrosion-resistant hardware, with hot-dip galvanized, stainlesssteel, or other corrosion-resistant fasteners, to suit door type.
B.
Hinges: Heavy-duty, galvanized-steel hinges of not less than 0.079-inch-nominal coated thickness at each end stile and at each intermediate stile, according to manufacturer's written recommendations for door size. Attach hinges to door sections through stiles and rails with bolts and lock nuts or lock washers and nuts. Use rivets or self-tapping fasteners where access to nuts is not possible. Provide double-end hinges where required, for doors over 16 feet wide unless otherwise recommended by door manufacturer.
SECTIONAL DOORS
083613-4
c.
Rollers: Heavy-duty rollers with steel ball-bearings in case-hardened steel races, mounted with varying projections to suit slope of track. Extend roller shaft through both hinges where double hinges are required. Provide 3-inch-diameter roller tires for 3-inch-wide track and 2-inchdiameter roller tires for 2-inch-wide track.
D.
Push/Pull Handles: For push-up or emergency-operated doors, provide galvanized-steel lifting handles on each side of door.
LOCKING DEVICES
2.4 A
Slide Bolt: Fabricate with side-locking bolts to engage through slots in tracks for locking by padlock, located on single-jamb side, operable from inside only.
B.
Chain Lock Keeper: Suitable for padlock.
2.5
COUNTERBALANCE MECHANISM A
Torsion Spring: Counterbalance mechanism consisting of adjustable-tension torsion springs fabricated from steel-spring wire complying with ASTM A 229/A 229M, mounted on torsion shaft made of steel tube or solid steel. Provide springs designed for number of operation cycles indicated.
B.
Weight Counterbalance: Counterbalance mechanism consisting of filled pipe weights that move vertically in a galvanized-steel weight pipe. Connect pipe weights with cable to weightcable drums mounted on torsion shaft made of steel tube or solid steel.
c.
Cable Drums and Shaft for Doors: Cast-aluminum or gray-iron casting cable drums mounted on torsion shaft and grooved to receive door-lifting cables as door is raised. Mount counterbalance mechanism with manufacturer's standard ball-bearing brackets at each end of torsion shaft. Provide one additional midpoint bracket for shafts up to 16 feet long and two additional brackets at one-third points to support shafts more than 16 feet long unless closer spacing is recommended by door manufacturer.
D.
Cables: Galvanized-steellifting cables with cable safety factor of at least [5] [7] to 1.
E.
Cable Safety Device: Include a spring-loaded steel or spring-loaded bronze cam mounted to bottom door roller assembly on each side and designed to automatically stop door if either lifting cable breaks.
F.
Bracket: Provide anchor support bracket as required to connect stationary end of spring to the wall and to level the shaft and prevent sag.
G.
Provide a spring bumper at each horizontal track to cushion door at end of opening operation.
2.6
MANUAL DOOR OPERATORS A
Equip door with manufacturer's recommended manual door operator unless another type of door operator is indicated.
SECTIONAL DOORS
083613-5
B.
Chain-Hoist Operator: Consisting of endless steel hand chain, chain-pocket wheel and guard, and gear-reduction unit with a maximum 25-lbf force for door operation. Provide alloy-steel hand chain with chain holder secured to operator guide. DOOR ASSEMBLY
2.7 A.
Steel Sectional Door: Sectional door formed with hinged sections. 1.
2.
Manufacturers: Subject to compliance with requirements, available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following: Basis-of-Design Product: Subject to compliance with requirements, provide product indicated on Drawings or comparable product by one of the following: a. b. c. d. e. f. g. h. 1.
Amarr Garage Doors. Arm-R-Lite. C.H.I. Overhead Doors. Martin Door Manufacturing. Overhead Door Corporation. Raynor. Rite-Rite Corporation. Wayne-Dalton Corp. Windsor Republic Doors.
B.
Operation Cycles: Not less than 10,000.
C.
fustalled R-Value: 4.5 deg F x h x sq. ft./Btu.
D.
Steel Sections: Zinc-coated (galvanized) steel sheet with G60 zinc coating. 1. 2.
Section Thickness 2 inches. Exterior-Face, Steel Sheet Thickness: 0.019-inch nominal coated thickness. a.
3. 4.
Surface: Flat.
fusulation: Board. futerior Facing Material: coated thickness.
Zinc-coated (galvanized) steel sheet of 0.019-inch-nominal
E.
Track Configuration: Standard-lift track.
F.
Weatherseals: Fitted to bottom and top and around entire perimeter of door.
G.
Counterbalance Type: Torsion spring.
H.
Manual Door Operator: Chain-hoist operator.
I.
Door Finish: 1. Baked-Enamel or Powder-Coated Finish: manufacturer's designathms.
SECTIONAL DOORS
Color and gloss as chosen by owner from
083613 - 6
2.8
GENERAL FINISH REQUIREMENTS
A.
Comply with NAAMM's "Metal Finishes Manual for Architectural and Metal Products" for recommendations for applying and designating finishes.
B.
Appearance of Finished Work: Noticeable variations in same piece are not acceptable. Variations in appearance of adjoining components are acceptable if they are within the range of approved Samples and are assembled or installed to minimize contrast.
2.9
STEEL AND GALVANIZED-STEEL FINISHES
A.
Factory Prime Finish: Manufacturer's standard primer, compatible with field-applied finish. Comply with coating manufacturer's written instructions for cleaning, pretreatment, application, and minimum dry film thickness.
B.
Baked-Enamel or Powder-Coat Finish: Manufacturer's standard baked-on finish consisting of prime coat and thermosetting topcoat. Comply with coating manufacturer's written instructions for cleaning, pretreatment, application, and minimum dry film thickness.
PART 3- EXECUTION
3.1
EXAMINATION
A.
Examine substrates, areas, and conditions, with Installer present, for compliance with requirements for substrate construction and other conditions affecting performance of the Work.
B.
Examine locations of electrical connections.
C.
Proceed with installation only after unsatisfactory conditions have been corrected.
3.2
INSTALLATION
A.
Install sectional doors and operating equipment complete with necessary hardware, anchors, inserts, hangers, and equipment supports; according to manufacturer's written instructions and as specified.
B.
Tracks: 1. 2.
3. C.
Fasten vertical track assembly to opening jambs and framing, spaced not more than 24 inches apart. Hang horizontal track assembly from structural overhead framing with angles or channel hangers attached to framing by welding or bolting, or both. Provide sway bracing, diagonal bracing, and reinforcement as required for rigid installation of track and dooroperating equipment. Repair galvanized coating on tracks according to ASTM A 780.
Accessibility: Install sectional doors, switches, and controls along accessible routes in compliance with regulatory requirements for accessibility.
SECTIONAL DOORS
083613 -7
3.3
ADWSTING A.
Adjust hardware and moving parts to function smoothly so that doors operate easily, free of warp, twist, or distortion.
B.
Lubricate bearings and sliding parts as recommended by manufacturer.
C.
Adjust doors and seals to provide weathertight fit around entire perimeter.
D.
Align and adjust motors, pulleys, belts, sprockets, chains, and controls according to manufacturer's written instructions.
E.
Touch-up Painting: Immediately after welding galvanized materials, clean welds and abraded galvanized surfaces and repair galvanizing to comply with ASTM A 780.
END OF SECTION 083613
SECTIONAL DOORS
083613- 8
SECTION 087100 -DOOR HARDWARE
PART 1- GENERAL
1.1
RELATED DOCUMENTS A.
1.2
Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 01 Specification Sections, apply to this Section.
SUMMARY A.
Section includes: 1.
Mechanical door hardware for the following: a.
B.
1.3
Swinging doors.
Related Sections: 1. Section 081113 "Hollow Metal Doors and Frames" for door silencers provided as part of hollow-metal frames.
ACTION SUBMITTALS A.
Product Data: For each type of product indicated. Include construction and installation details, material descriptions, dimensions of individual components and profiles, and finishes.
B.
Samples for Verification: For exposed door hardware of each type required, in each finish specified. Tag Samples with full description for coordination with the door hardware schedule. Submit Samples before, or concurrent with, submission of door hardware schedule.
C.
Other Action Submittals: 1.
Door Hardware Schedule: Prepared by or under the supervision of Installer, detailing fabrication and assembly of door hardware, as well as installation procedures and diagrams. Coordinate final door hardware schedule with doors, frames, and related work to ensure proper size, thickness, hand, function, and finish of door hardware. a.
b. c.
Submittal Sequence: Submit door hardware schedule concurrent with submissions of Product Data, Samples, and Shop Drawings. Coordinate submission of door hardware schedule with scheduling requirements of other work to facilitate the fabrication of other work that is critical in Project construction schedule. Format: Use same scheduling sequence and format and use same door numbers as in the Contract Documents. Content: Include the following information: 1)
DOOR HARDWARE
Identification number, location, hand, size, and material of each door and frame.
087100- 1
2) 3) 4) 5) 6) 2.
1.4
Locations of each door hardware set, cross-referenced to Drawings on floor plans and to door and frame schedule. Complete designations, including name and manufacturer, type, style, function, size, quantity, function, and finish of each door hardware product. Fastenings and other pertinent information. Explanation of abbreviations, symbols, and codes contained in schedule. Mounting locations for door hardware.
Keying Schedule: Prepared by or under the supervision of Installer, detailing Owner's final keying instructions for locks.
INFORMATIONAL SUBMITTALS A.
Qualification Data: For Installer.
B.
Warranty: Special warranty specified in this Section.
1.5
CLOSEOUT SUBMITTALS A.
1.6
Maintenance Data: For each type of door hardware to include in maintenance manuals. Include final hardware and keying schedule.
QUALITY ASSURANCE A.
Installer Qualifications: Supplier of products and an employer of workers trained and approved by product manufacturers and an Architectural Hardware Consultant who is available during the course of the Work to consult with Contractor, Project Manager, and Owner about door hardware and keying.
B.
Accessibility Requirements: For door hardware on doors in an accessible route, comply with the U.S. Architectural & Transportation Barriers Compliance Board's ADA-ABA Accessibility Guidelines. 1.
Provide operating devices that do not require tight grasping, pinching, or twisting of the wrist and that operate with a force of not more than 5 lbf.
2.
Bevel raised thresholds with a slope of not more than 1:2. Provide thresholds not more than 3/4 inch high for exterior sliding doors. Adjust door closer sweep periods so that, from an open position of 70 degrees, the door will take at least 3 seconds· to move to a point 3 inches from the latch, measured to the leading edge of the door.
3.
1.7
DELNERY, STORAGE, AND HANDLING A.
Inventory door hardware on receipt and provide secure lock-up for door hardware delivered to Project site.
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B.
Tag each item or package separately with identification coordinated with the final door hardware schedule, and include installation instructions, templates, and necessary fasteners with each item or package.
C.
Deliver keys and pem1anent cores to Owner by registered mail or overnight package service.
1.8
COORDINATION A.
Coordinate layout and installation of floor-recessed door hardware with floor construction. Cast anchoring inserts into concrete.
B.
Installation Templates: Distribute for doors, frames, and other work specified to be factory prepared. Check Shop Drawings of other work to confirm that adequate provisions are made for locating and installing door hardware to comply with indicated requirements.
1.9
WARRANTY A.
Special Warranty: Manufacturer's standard form in which manufacturer agrees to repair or replace components of door hardware that fail in materials or workmanship within specified warranty period.
1.
Failures include, but are not limited to, the following: a. b. c.
2.
1.10 A.
Structural failures including excessive deflection, cracking, or breakage. Faulty operation of doors and door hardware. Deterioration of metals, metal finishes, and other materials beyond normal weathering and use.
Warranty Period: indicated.
One years from date of Substantial Completion, unless otherwise
MAINTENANCE SERVICE Maintenance Tools and Instructions: Furnish a complete set of specialized tools and maintenance instructions for Owner's continued adjustment, maintenance, and removal and replacement of door hardware.
PART 2 -PRODUCTS
2.1
SCHEDULED DOOR HARDWARE A.
Provide door hardware for each door as scheduled in Part 3 "Door Hardware Schedule" Article to comply with requirements in this Section.
1.
Door Hardware Sets: Provide quantity, item, size, finish or color indicated, and named manufacturers' products or products equivalent in function and comparable in quality to named products and products complying with BHMA designations referenced.
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B.
Designations: Requirements for design, grade, function, finish, size, and other distinctive qualities of each type of door hardware are indicated in Part 3 "Door Hardware Schedule" Article. Products are identified by using door hardware designations, as follows: 1.
2.
2.2
Named Manufacturers' Products: Manufacturer and product designation are listed for each door hardware type required for the purpose of establishing minimum requirements. Manufacturers' names are abbreviated in Part 3 "Door Hardware Schedule" Article. References to BHMA Designations: Provide products complying with these designations and requirements for description, quality, and function.
HINGES
A.
Hinges: BHMAA156.1. Provide template-produced hinges for hinges installed on hollowmetal doors and hollow-metal frames. 1.
2.
Manufacturers: Subject to compliance with requirements, available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following: Basis-of-Design Product: Subject to compliance with requirements, provide product indicated on Drawings and schedule or comparable product by one of the following: a. b. c. d. e. f. g. h. i.
Baldwin Hardware Corporation. Bommer Industries, Inc. Cal-Royal Products, Inc. Hager Companies. NBS Hardware; an Ingersoll-Rand company. Lawrence Hardware Inc. McKinney Products Company; an ASSA ABLOY Group company. PBB, Inc. Stanley Commercial Hardware; Div. of The Stanley Works.
MECHANICAL LOCKS AND LATCHES
2.3
A.
Lock Functions: As indicated in door hardware schedule.
B.
Lock Throw: Comply with testing requirements for length of bolts required for labeled fire doors, and as follows: 1. Mortise Locks: Minimum 3/4-inch latchbolt throw. 2. Deadbolts: Minimum l-inch bolt throw.
C.
Lock Backset: 2-3/4 inches, unless otherwise indicated.
D.
Lock Trim: 1. 2. 3. 4. 5.
Description: As indicated in Schedule. Levers. Escutcheons (Roses). Dummy Trim: Match lever lock trim and escutcheons. Operating Device: Lever with escutcheons (roses).
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E.
Strikes: Provide manufacturer's standard strike for each lock bolt or latchbolt complying with requirements indicated for applicable lock or latch and with strike box and curved lip extended to protect frame; finished to match lock or latch. 1.
F.
Flat-Lip Strikes: For locks with three-piece antifriction latchbolts, as recommended by manufacturer.
Mortise Locks: HfiMA A156.13; Security Grade 1; stamped steel case with steel or brass parts; Series 1000. 1.
2.
Manufacturers: Subject to compliance with requirements, available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following: Basis-of-Design Product: Subject to compliance with requirements, provide product indicated on schedule or comparable product by one of the following: a. b. c. d. e. f. g.
Accurate Lock & Hardware Co. Best Access Systems; Div. of Stanley Security Solutions, Inc. Corbin Russwin Architectural Hardware; an ASSA ABLOY Group company. Falcon Lock; an Ingersoll-Rand company. SARGENT Manufacturing Company; an ASSA ABLOY Group company. Schlage Commercial Lock Division; an Ingersoll-Rand company. Yale Security Inc.; an ASSA ABLOY Group company.
LOCK CYLINDERS
2.4 A.
Lock Cylinders: Tumbler type, constructed from brass or bronze, stainless steel, or nickel silver. 1. 2.
3.
Manufacturer: Same manufacturer as for locking devices. Manufacturers: Subject to compliance with requirements, available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following: Basis-of-Design Product: Subject to compliance with requirements, provide product indicated on Drawings and schedule or comparable product by one of the following: a. b. c. d. e. f. g.
Arrow USA; an ASSA ABLOY Group company. Best Access Systems; Div. of Stanley Security Solutions, Inc. Corbin Russwin Architectural Hardware; an ASSA ABLOY Group company. Falcon Lock; an Ingersoll-Rand company. SARGENT Manufacturing Company; an ASSA ABLOY Group company. Schlage Commercial Lock Division; an Ingersoll-Rand company. Yale Security Inc.; anASSAABLOY Group company.
B.
Standard Lock Cylinders: BHMAA156.5; Grade 1; permanent cores that are removable; face finished to match lockset.
C.
Construction Cores: Provide construction cores that are replaceable by permanent cores. Provide 10 construction master keys.
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2.5
KEYING A.
Keying System: Factory registered, complying with guidelines in BHMAA156.28, Appendix A. Incorporate decisions made in keying conference. 1. 2.
No Master Key System: Only change keys operate cylinder. Existing System: a.
3.
B.
Keyed Alike: Key all cylinders to same change key.
Keys: Brass. 1.
Stamping: Permanently inscribe each key with a visual key control number and include the following notation: a.
2.
Notation: "DO NOT DUPLICATE."
Quantity: In addition to one extra key blank for each lock, provide the following: a. b.
2.6
Master key or grand master key locks to Owner's existing system.
Cylinder Change Keys: One. Lock Keys: Eight.
OPERATING TRIM A.
Operating Trim: BHMA A156.6; bronze, unless otherwise indicated. 1.
2.
Manufacturers: Subject to compliance with requirements, available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following: Basis-of-Design Product: Subject to compliance with requirements, provide product indicated on schedule or comparable product by one of the following: a. b. c. d. e. f. g. h.
2.7
Bums Manufacturing Incorporated. Don-Jo Mfg., Inc. Forms+ Surfaces. Hager Companies. Hiawatha, Inc. IVES Hardware; an Ingersoll-Rand company. Rockwood Manufacturing Company. Trimco.
SURFACE CLOSERS A.
Surface Closers: BHMA A156.4; rack-and-pinion hydraulic type with adjustable sweep and latch speeds controlled by key-operated valves and forged-steel main arm. Comply with manufacturer's written recommendations for size of door closers depending on size of door, exposure to weather, and anticipated frequency of use. Provide factory-sized closers, adjustable to meet field conditions and requirements for opening force.
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1.
2.
Manufacturers: Subject to compliance with requirements, available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following: Basis-of-Design Product: Subject to compliance with requirements, provide product indicated on Drawings and schedule or comparable product by one of the following: a. b. c. d. e. f. g. h. i. j.
2.8
Arrow USA; an ASSA ABLOY Group company. Corbin Russwin Architectural Hardware; an ASSA ABLOY Group company. DORMA Architectural Hardware; Member of The DORMA Group North America. Dor-0-Matic; an Ingersoll-Rand company. K2 Commercial Hardware; a Black & Decker Corp. company. LCN Closers; an Ingersoll-Rand company. Norton Door Controls; an ASSA ABLOY Group company. Rixson Specialty Door Controls; an ASSA ABLOY Group company. SARGENT Manufacturing Company; an ASSA ABLOY Group company. Yale Security Inc.; anASSAABLOY Group company.
DOOR GASKETING A.
Door Gasketing: BHMA Al56.22; air leakage not to exceed 0.50 cfm per foot of crack length for gasketing, as tested according to ASTM E 283; with resilient or flexible seal strips that are easily replaceable and readily available from stocks maintained by manufacturer. 1.
2.
Manufacturers: Subject to compliance with requirements, available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following: Basis-of-Design Product: Subject to compliance with requirements, provide product indicated on Drawings and schedule or comparable product by one of the following: a. b. c. d. e. f. g.
2.9
Hager Companies. M-D Building Products, Inc. National Guard Products. Pemko Manufacturing Co.; an ASSA ABLOY Group company. Reese Enterprises, Inc. Sealeze; a unit of Jason Incorporated. Zero International.
THRESHOLDS A.
Thresholds: BHMA A156.21; fabricated to full width of opening indicated. 1.
2.
Manufacturers: Subject to compliance with requirements, available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following: Basis-of-Design Product: Subject to compliance with requirements, provide product indicated on Drawings and schedule or comparable product by one of the following: a.
DOOR HARDWARE
Hager Companies.
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b. c. d. e. f.
g. h. 2.10 A.
METAL PROTECTIVE TRIM UNITS Metal Protective Trim Units: BHMA A156.6; fabricated from 0.050-inch- (1.3-mm-) thick bronze; with manufacturer's standard machine or self-tapping screw fasteners. 1.
2.
Manufacturers: Subject to compliance with requirements, available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following: Basis-of-Design Product: Subject to compliance with requirements, provide product indicated on schedule or comparable product by one of the following: a. b. c. d. e. f. g. h. 1.
2.11 A.
M-D Building Products, Inc. National Guard Products. Pemko Manufacturing Co.; an ASSA ABLOY Group company. Reese Enterprises, Inc. · Rixson Specialty Door Controls; an ASSA ABLOY Group company. Sealeze; a unit of Jason Incorporated. Zero International.
Baldwin Hardware Corporation. Bums Manufacturing Incorporated. Don-Jo Mfg., Inc. Hiawatha, Inc. IPC Door and Wall Protection Systems, Inc.; Div. oflnPro Corporation. IVES Hardware; an Ingersoll-Rand company. Pawling Corporation. Rockwood Manufacturing Company. Trimco.
FABRICATION Manufacturer's Nameplate: Do not provide products that have manufacturer's name or trade name displayed in a visible location unless otherwise approved by project manager. 1.
Manufacturer's identification is permitted on rim of lock cylinders only.
B.
Base Metals: Produce door hardware units of base metal indicated, fabricated by forming method indicated, using manufacturer's standard metal alloy, composition, temper, and hardness. Furnish metals of a quality equal to or greater than that of specified door hardware units andBHMAA156.18.
C.
Fasteners: Provide door hardware manufactured to comply with published templates prepared for machine, wood, and sheet metal screws. Provide screws that comply with commercially recognized industry standards for application intended, except aluminum fasteners are not permitted. Provide Phillips flat-head screws with finished heads to match surface of door hardware, unless otherwise indicated. 1.
Concealed Fasteners: For door hardware units that are exposed when door is closed, except for units already specified with concealed fasteners. Do not use through bolts for
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087100- 8
2.
2.12
installation where bolt head or nut on opposite face is exposed unless it is the only means of securely attaching the door hardware. Where through bolts are used on hollow door and frame construction, provide sleeves for each through bolt. Gasketing Fasteners: Provide noncorrosive fasteners for exterior applications and elsewhere as indicated.
FINISHES
A.
Provide finishes complying with BHMA A156.18 as indicated in door hardware schedule.
B.
Protect mechanical finishes on exposed surfaces from damage by applying a strippable, temporary protective covering before shipping.
c.
Appearance of Finished Work Variations in appearance of abutting or adjacent pieces are acceptable if they are within one-half of the range of approved Samples. Noticeable variations in the same piece are not acceptable. Variations in appearance of other components are acceptable if they are within the range of approved Samples and are assembled or installed to minimize contrast.
PART 3 -EXECUTION 3.1
EXAMINATION A.
Examine doors and frames, with Installer present, for compliance with requirements for installation tolerances, labeled fire-rated door assembly construction, wall and floor construction, and other conditions affecting performance.
B.
Examine roughing-in for electrical power systems to verify actual locations of wiring connections before electrified door hardware installation.
C.
Proceed with installation only after unsatisfactory conditions have been corrected.
3.2
PREPARATION A.
3.3
Steel Doors and Frames: For surface applied door hardware, drill and tap doors and frames according to ANSI/SDI A250.6. INSTALLATION
A.
Mounting Heights: Mount door hardware units at heights to comply with the following unless otherwise indicated or required to comply with governing regulations. 1.
B.
Standard Steel Doors and Frames: ANSI/SDI A250.8.
Install each door hardware item to comply with manufacturer's written instructions. Where cutting and fitting are required to install door hardware onto or into surfaces that are later to be painted or finished in another way, coordinate removal, storage, and reinstallation of surface
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087100- 9
protective trim units with finishing. Do not install surface-mounted items until fmishes have been completed on substrates involved. 1. 2.
Set units level, plumb, and true to line and location. Adjust and reinforce attachment substrates as necessary for proper installation and operation. Drill and countersink units that are not factory prepared for anchorage fasteners. Space fasteners and anchors according to industry standards.
C.
Hinges: Install types and in quantities indicated in door hardware schedule but not fewer than the number recommended by manufacturer for application indicated or one hinge for every 30 inches of door height, whichever is more stringent, unless other equivalent means of support for door are provided.
D.
Lock Cylinders: Install construction cores to secure building and areas during construction period. 1. Furnish permanent cores to Owner for installation.
E.
Thresholds: Set thresholds for exterior doors and other doors indicated in full bed of sealant complying with requirements specified in Section 079200 "Joint Sealants."
F.
Stops: Provide floor stops for doors unless wall or other type stops are indicated in door hardware schedule. Do not mount floor stops where they will impede traffic.
G.
Perimeter Gasketing: Apply to head and jamb, forming seal between door and frame.
H.
Door Bottoms: Apply to bottom of door, forming seal with threshold when door is closed.
3.4
FIELD QUALITY CONTROL A.
Independent Architectural Hardware Consultant: Owner will engage a qualified independent Architectural Hardware Consultant to perform inspections and to prepare inspection reports. 1.
3.5
Independent Architectural Hardware Consultant will inspect door hardware and state in each report whether installed work complies with or deviates from requirements, including whether door hardware is properly installed and adjusted.
ADJUSTING A.
Initial Adjustment: Adjust and check each operating item of door hardware and each door to ensure proper operation or function of every unit. Replace units that cannot be adjusted to operate as intended. Adjust door control devices to compensate for fmal operation of heating and ventilating equipment and to comply with referenced accessibility requirements. 1. 2.
Spring Hinges: Adjust to achieve positive latching when door is allowed to close freely from an open position of 30 degrees. Door Closers: Adjust sweep period to comply with accessibility requirements and requirements of authorities having jurisdiction.
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B.
Occupancy Adjustment: Approximately six months after date of Substantial Completion, Door Hardware Installer shall examine and readjust each item of door hardware, including adjusting operating forces, as necessary to ensure function of doors and door hardware,.
CLEANING AND PROTECTION
3.6 A.
Clean adjacent surfaces soiled by door hardware installation.
B.
Clean operating items as necessary to restore proper function and finish.
C.
Provide final protection and maintain conditions that ensure that door hardware is without damage or deterioration at time of Substantial Completion.
DOOR HARDWARE SCHEDULE
3.7
Door Hardware Set No.1 Locations; Doors 1& 4; each to have the following: Qty. 1 1 2 1 1 3
Item Mortise Lock Door Closer Jamb W eatherstip Door Sweep Threshold 4 W'Hinges
Manufacturer Corbin Russwin Norton Reese Reese Reese Baldwin
Product ML2051VR, CSN UNI1601H 403C 323C S206A 219366
1
Door Stop
Corbin Russwin
R-06IH-13014-015
Finish Stainless Steel Aluminum Mill Mill Mill US3 Polished Brass Satin Nickel
END OF SECTION 087100
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