AIR COOLER Products

COILS / INDUSTRIAL HEAT EXCHANGERS / NUCLEAR PRODUCTS / AIR COOLERS

Overview Certifications

CRN

API 614 - ISO VG 32 Mineral Oil Flushing Capabilities API 661 ASME U-Stamp ASME UM-Stamp

Brazilian NR-13 CRN - Canadian Registration Number CWB - Certified Welding Bureau PED - Pressure Equipment Directive, CE Mark

Featured Products

Applications

Compressed Gas Coolers Fluid Coolers Oil Coolers Refrigerant Condensers Steam Condensers Vapor Coolers Water/Glycol Coolers Water Cooling Modules with Pump Skids

Air Booster Coolers Bleed Air Coolers Brake Coolers CNG - Filling Station Coolers Compressed Gas Coolers Engine Coolers Fuel Gas Heaters Gas Storage Facility Coolers Hydrocarbon Coolers / Condensers Landfill Gas Coolers

Lube Oil Coolers N2 Coolers Refrigerant Condensers Rotor Air Coolers Steam Condensers TEG Coolers Water/ Glycol Coolers

Markets & Experience

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Chemical Processing

Gas Compression

Landfill Gas

Power Generation

Renewable Energy

Oil & Gas / Onshore

Oil & Gas / Offshore

Air Cooled Heat Exchangers TriEthylene Glycol Cooler ›› ›› ›› ›› ›› ››

Headers: Carbon steel box headers Core Materials: Carbon steel tubes with L-foot aluminum fins Unit Configuration: Horizontal core forced draft with louvers Certifications: Built to ASME Section VIII, Div. 1 and CRN code Features: API 661 design, 85dBa at three feet, and top recirculation plenum for temperature control Location: Oil Sands located in Alberta, Canada

Air Cooled Heat Exchanger ›› ›› ›› ›› ›› ››

Headers: Carbon steel pipe headers Core Materials: Copper tubes with corrugated aluminum plate fins Unit Configuration: Horizontal core forced draft Certification: Built to ASME Section VIII, Div. 1 code Features: 75dBa at three feet Location: COGEN loop in New York City

Water/Glycol Cooler ›› ›› ›› ›› ›› ››

Headers: Stainless steel plug box headers Core Materials: Stainless steel tubes with extruded aluminum fins, Copon coated Unit Configuration: Horizontal core forced draft Certifications: Built to ASME Section VIII, Div. 1 code and Australian Registration Features: API 661 design, 85dBa at three feet with N + 1 fan redundancy and a 3.6°F approach Location: Variable frequency drive cooler at Gorgon Island, Australia 3

Air Cooled Heat Exchangers Pump Seal Cooler ›› ›› ›› ›› ›› ››

Headers: Stainless steel slab headers Core Materials: Stainless steel tubes with L-foot aluminum fins Unit Configuration: Vertical core forced draft Certifications: Built to ASME Section VIII, Div. 1 code Features: 3,000 PSIG design pressure with no welding Location: Pump skid in South America

Trim Cooler ›› ›› ›› ›› ›› ››

Headers: Carbon pipe headers Core Materials: Carbon steel tube with flat aluminum plate fins Unit Configuration: Horizontal core forced draft Certifications: Built to ASME Section VIII, Div. 1 code Features: Circulation pump with filtration, temperature gauges, pressure gauges and electrical cabinet for ease of installation Location: Multiple power plants in the U.S. to help cooling needs during peak loading demands

Nitrogen Generation Cooler ›› ›› ›› ›› ›› ›› 4

Headers: Carbon steel pipe headers (air end), stainless steel pipe headers (nitrogen end) Core Materials: Stainless steel and carbon steel tubes with corrugated aluminum plate fins Unit Configuration: Horizontal core forced draft Certifications: Built to ASME Section VIII, Div. 1 code and CRN Features: Seven different services in a compact design to fit in a container for nitrogen generation Location: Nitrogen generation skid in Alberta, Canada

Air Cooler for 500kw - 5MW engines ›› ›› ›› ›› ›› ››

Headers: Copper water tube headers Core Materials: Copper tubes with corrugated aluminum plate fins Unit Configuration: Horizontal core induced draft Certification: Customer specifications Features: 65dBa at 100 feet Location: Power generation set in Wisconsin

Engine Driven Air Cooler ›› ›› ›› ›› ›› ››

Headers: Copper and carbon steel pipe headers and a carbon steel slab header Core Materials: Copper tubes and carbon steel tubes with corrugated aluminum plate fins Unit Configuration: Vertical core forced draft engine drive Certifications: Built to ASME Section VIII, Div. 1 code Features: Combo cooler to optimize initial cost and fit in the end of a container Location: Nitrogen generation skid in China

Steam Condenser ›› ›› ›› ›› ›› ››

Header: Carbon steel plug box headers Core Materials: Carbon steel tubes with L-foot aluminum fins Unit Configuration: Vertical core forced draft Certifications: Built to ASME Section VIII, Div. 1 code Features: API 661 design with 100% x-ray, and opposed acting louvers with electrical actuator for temperature control Location: Oil refinery in Washington

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Air Cooled Heat Exchangers Combo Gas/Oil Cooler ›› ›› ›› ›› ›› ››

Headers: Stainless steel pipe headers Core Materials: Stainless steel tubes with corrugated aluminum plate fins Unit Configuration: Horizontal core induced draft Certifications: Built to ASME Section VIII, Div. 1 code Features: 2-stage combo cooler built in five working days Location: Landfill in California

Pre-Cooler ›› ›› ›› ›› ›› ››

Headers: Stainless steel plug box headers Core Materials: Stainless steel tubes with L-foot aluminum fins Unit Configurations: Horizontal core forced draft Certifications: Built to ASME Section VIII, Div. 1 code Features: 85dBa at three feet, perimeter bug screens with access door Location: Landfill in Wisconsin

Water / Glycol Cooler ›› ›› ›› ›› ›› ››

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Headers: Copper water tube headers Core Materials: Copper tubes with aluminum plate fins Unit Configuration: Horizontal core induced draft Certifications: Customer specification Features: Atmospheric expansion tank with low level switch and sight gauge Location: Power plant in Pennsylvania

Water / Glycol Cooler ›› ›› ›› ›› ›› ››

Headers: Carbon steel pipe headers Core Materials: Carbon steel tubes with corrugated aluminum plate fins Unit Configuration: Horizontal core forced draft Certifications: Built to ASME Section VIII, Div. 1 and CRN codes Features: 85dBa at three feet, full hot air recirculation package to prevent freezing at -40°F Location: Power plant in Alberta, Canada

Compressed Natural Gas (CNG) Cooler ›› ›› ›› ›› ›› ››

Headers: Carbon steel and stainless steel pipe headers Core Materials: Carbon steel and stainless steel tubes with flat aluminum plate fins Unit Configuration: Horizontal core forced draft Certifications: Built to ASME Section VIII Div. 1 code Features: Last stage design pressure 5,150 PSIG with pipe headers Location: CNG filling stations in the U.S. and Canada

Methane Gas / Landfill Gas Cooler ›› ›› ›› ›› ›› ››

Headers: Stainless steel plug box headers Core Materials: Stainless steel tubes with L-foot aluminum fins Unit Configuration: Horizontal core forced draft Certifications: ASME Section VIII Div. 1 code Features: API 661 design and 85dBa at three feet Location: Landfill in Wisconsin

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Core Materials Coatings

Tube & Pipe Sizes

Materials

Plate Fin OD: 5mm - 1" Spiral Wrapped Finned Tube OD: 3/8" - 2"

AL6XN Brass Carbon Steel

Wall thicknesses range from .015" to .134"

Turbulators Ball

Matrix

Copper Cupro-Nickel Hastelloy

Monel Optional Rifled Tubing Stainless Steel

Spring

Twisted Tape

Fin Types

Materials

Spiral Wrap: From 2 -12 fins per inch

L-Foot Fin

Embedded Fin

Copon E-Coat Heresite Hot-Dip Galvanized and Others

Extruded Fin

Welded

Aluminum Marine Grade Aluminum Carbon Steel Copper Stainless Steel - Welded & Embedded Fin

Solder Coated Plate Fin: Ranges from 0.0039" - .020"

Flat Fin 8

Corrugated Fin

Materials

Sine Fin

Aluminum Pre-coated Aluminum AL6XN Carbon Steel Copper Hastelloy Stainless Steel

Header Types

Pipe & Bend ›› Built to all quality systems, except API 661 ›› Low initial cost ›› Lightweight ›› Flexible connection locators ›› Pressures up to 5,150 PSIG ›› Constructed in a thermal counter flow configuration (regardless of connection location requirements)

Plug Box ›› Built to all quality systems/standards ›› Accessibility to each individual tube ›› Tube joints can be repaired or sealed off ›› Heavy duty construction ›› Ideal for high fouling services

Slab Head

Bonnets / Removable Covers

›› Built to all quality systems / standards ›› Lower cost than Plug Box construction at high pressure ›› Ideal for high pressure applications (up to 6,500 PSIG with lower process flows) ›› Tube joints can be repaired or sealed off ›› Accessibility to each individual tube

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Built to all quality systems/standards Provides accessability to every tube, once cover is removed Tube joinings can be repaired or sealed off Ideal for high fouling services Typically utilized for lower pressure services

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Unit Configurations Forced Draft The most common configuration, FD configurations allow for easy access to all mechanical components supporting maintenance operations and plant expansions.

Induced Draft Used to minimize effects of the environment and minimizes the chances of hot air recirculation.

Push-Pull This design provides 100% fan redundancy without adding extra heat transfer surface area and provides a lower cost alternative to the traditional 2 x 100% specification. This design can be used in any service but it is commonly used in lube oil and water service. It is a great option when addressing the API-614 redundancy requirement.

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J-Units This unit configuration is common in the compression industry and mounts up against compressor houses. The tube bundles are vertically mounted, air is drawn across them and then turns 90 degrees discharging upwards. The design allows for either an engine drive or an electric motor drive application.

V-Core The V-Core configuration enables maximum cooling in a small space because of its greater primary surface area. This design works well for commercial units that are Water/Glycol/Fluid Coolers or Refrigerant Condensers although it is not limited to these products.

Vertical Core Vertical core coolers are very compact and cost effective. They provide great flexibility to meet space constraints within challenging environments, such as fitting in a containerized skid while the process piping runs directly back to the equipment needing cooling.

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COILS / INDUSTRIAL HEAT EXCHANGERS / NUCLEAR PRODUCTS / AIR COOLERS 104 Peavey Road Chaska, MN 55318 (800) 394-2645

2610 South 21st Street Phoenix, AZ 85034 (800) 899-2645

2622 South 21st Street Phoenix, AZ 85034 (800) 899-2645

www.superradiatorcoils.com

451 Southlake Blvd. Richmond, VA 23236 (800) 229-2645