2016 CNC TRAINING CATALOG

What We Offer Maintenance - Courses Fundamentals of CNC & Factory Automation CNC Elementary FANUC CNC Comprehensive Maintenance Control-Specific Maintenance & Operation FANUC Advanced Maintenance FANUC PMC & Ladder FANUC Advanced CNC FANUC αi Servo FANUC CO2 Laser Development - Courses Advanced PMC Maintenance & Programming FANUC Picture Development Programming - Courses FANUC CNC Programming FANUC 30i/31i/32i/0i-D G-Code Programming & Operation FANUC 16i/18i/21i/0i-D G-Code Programming & Operation FANUC MANUAL GUIDE i Programming FANUC CNC Comprehensive Programming FANUC Custom Macro B Programming Online Training - Courses FANUC Robotics Training

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What We Offer

More than 3.3 million FANUC controls have been installed worldwide, making FANUC the world’s leading CNC manufacturer. FANUC has the most reliable, efficient and innovative CNCs and the best CNC technical training in the industry. Training courses are held in our Chicago CNC training center and at several of our service centers across North America.

Quality Instruction

We offer three levels of maintenance training to meet your technical training needs: Level I - CNC Elementary; Level II - CNC Comprehensive Maintenance; and Level III CNC Advanced Maintenance.

Located on 96 acres northwest of Chicago, the FANUC America CNC office in Chicago includes natural prairie land, a nature walk and a peaceful water garden.

We offer two levels of programming courses: Level I – G-Code Programming & Operation and MANUAL GUIDE i Programming; and Level II – Custom Macro B Programming. Each level was developed to provide you with greater knowledge and advanced skills.

Our expert instructors offer over 40 years of combined experience in technical instruction, the CNC industry and field service. Each instructor has received factory training at FANUC Corporation headquarters in Japan.

Convenient Training Center Location

Classes are also offered at our Charlotte, Detroit, Los Angeles and Seattle service centers. Training Centers include: • Comfortable classrooms • Wi-Fi availability and Internet access at computer terminals • Lunch provided each day

Hands-On Learning Limited course size offers the opportunity for hands-on learning and individualized attention, allowing students to learn at their own pace. Courses include customized training manuals and the use of simulation equipment to enhance the learning experience.

Courses can be customized & held at YOUR location •

Save on time and travel expenses

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Convenient and flexible training schedules available

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Content customization 888-FANUC-US (888-326-8287) select 2 4, www.fanucamerica.com/cnctraining

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Maintenance

We offer complete instruction from elementary level to expert level to meet your CNC training needs. There are three levels to our maintenance course structure, and each level was developed to provide you with greater knowledge and advanced skills.

Fundamentals of CNCs & Factory Automation CNC Elementary The CNC elementary maintenance course focuses on CNC fundamentals. This course covers a broad range of topics and FANUC control series, utilizing hands-on exercises to increase each student’s proficiency in operating the CNC and performing basic maintenance tasks.

FANUC Comprehensive Maintenance Control-Specific Maintenance & Operation The comprehensive CNC maintenance courses were developed for experienced maintenance professionals. Each course focuses on a specific control model and was developed to improve overall system knowledge and enhance existing troubleshooting skills.

FANUC Advanced Maintenance FANUC PMC & Ladder | FANUC Advanced CNC | FANUC αi Servo | FANUC CO2 Laser The advanced maintenance courses offer expert-level training on the topics of PMC, CNC, servo or laser.

If your desired course or control model is not listed, please call 888-FANUC-US (888-326-8287) select 2 4 to speak with the training dept.

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Fundamentals of CNCs & Factory Automation

CNC Elementary 4 days Course # TRCNC40-195 Description: The FANUC CNC elementary maintenance course focuses on the fundamentals of CNCs and factory automation. Suitable for machine operators and maintenance professionals, the course material is geared to students with little or no experience with FANUC equipment. It is presented in a general format and can be applied to any model of FANUC CNC.

Course Benefits At the conclusion of the course, students will be proficient in fundamental CNC maintenance and operating skills and will have the knowledge necessary to attend other FANUC courses.

Prerequisites None

Who Should Attend Machine operators and maintenance professionals with little or no experience with FANUC equipment.

Topics covered in this course: • General screen navigation • Machine operator panel functions • Memory backup and restore • Basic ladder logic and machine connection • CNC and servo hardware overview • Common alarms and troubleshooting • Part program troubleshooting

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FANUC Comprehensive Maintenance

Control-Specific Maintenance & Operation 4 days FS 30i/31i/32i MODEL A/B

Course # TRCNC40-212

FS 16i/18i/21i

Course # TRCNC40-227

FS 0i MODEL D

Course # TRCNC40-207

Description: Our comprehensive maintenance courses offer modelspecific technical training on troubleshooting techniques and control operation. Suitable for maintenance, application and support professionals, training materials are designed for students with a basic understanding of screen navigation and control applications. Topics covered in these courses include: • PMC ladder logic, diagnostic tools and hardware • Maintenance-specific screen navigation • Machine operator panel functions • Boot screen/all I/O screen memory backup and restoration • Details of CNC and servo hardware • Alarm review and troubleshooting • Servo adjustment for part quality

Course Registration Please see insert for the course schedule, course cost and registration form, or call FANUC America technical training at 888-FANUC-US (888-326-8287) select 2 4, or go to www.fanucamerica.com/cnctraining.

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Course Benefits Courses offer extensive opportunities for independent hands-on problem solving exercises with simulation equipment. At the conclusion of the course, students will possess expanded troubleshooting skills and increased confidence in performing maintenance duties.

Prerequisites Successful completion of the FANUC elementary CNC course or equivalent experience.

Who Should Attend Maintenance, application and support professionals with a basic understanding of screen navigation and control applications.

FANUC Advanced Maintenance

FANUC PMC & Ladder

FANUC Advanced CNC

4 days

3 days

FS 30i/31i/32i/0i-D PMC & Ladder

Course # TRCNC40-298

FS 30i/31i/32i MODEL A/B

Course # TRCNC30-230

FS 16i/18i/21i/0i-C PMC & Ladder

Course # TRCNC40-297

FS 0i MODEL D

Course # TRCNC30-229

Description: Our level III courses offer expert-level training on the topics of PMC, CNC or servo systems. Suitable for maintenance, application and support professionals, each course provides a brief review of basic to intermediate operations and technology before focusing on advanced technical instruction.

Description: Our level III courses offer expert-level training on the topics of PMC, CNC or servo systems. Suitable for maintenance, application and support professionals, each course provides a brief review of basic to intermediate operations and technology before focusing on advanced technical instruction.

Topics covered in this course include: • PMC screen navigation • Ladder and PMC parameter back-up and restoration • Advanced contact and coil logic • Complete sub-function explanations • Comparison of PMC software types and hardware models • Machine tool builder alarm/message and PMC system alarm troubleshooting • Introduction to ladder editing and development

Topics covered in this course include: • Complete CNC parameter explanation • Advanced CNC memory recovery • Advanced alarm review & troubleshooting • Networking

Course Benefits Courses offer extensive opportunities for independent hands-on problem solving exercises with simulation equipment. At the conclusion of the course, students will possess expanded troubleshooting skills and increased confidence in performing maintenance duties.

Prerequisites Successful completion of a FANUC level II maintenance course or equivalent experience.

Who Should Attend

Course Registration

Maintenance, application and support professionals.

Please see insert for the course schedule, course cost and registration form, or call FANUC America technical training at 888-FANUC-US (888-326-8287) select 2 4, or go to www.fanucamerica.com/cnctraining.

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FANUC Advanced Maintenance

FANUC αi Servo

FANUC CO2 Laser

4 days

5 days

Course # TRCNC40-295 Description: Our level III courses offer expert-level training on the topics of PMC, CNC or servo systems. Suitable for maintenance, application and support professionals, each course provides a brief review of basic to intermediate operations and technology before focusing on advanced technical instruction. Topics covered in this course include: • Review of current and previous amplifiers, motors and pulse coder technology • Servo software configuration and parameter interaction • Setting of positioning parameters • Backlash and pitch error compensation • Parameter adjustment to improve part quality • Machine vibration elimination functions • Servo tuning

Course Benefits Courses offer extensive opportunities for independent hands-on problem solving exercises with simulation equipment. At the conclusion of the course, students will possess expanded troubleshooting skills and increased confidence in performing maintenance duties.

Prerequisites Successful completion of a FANUC level II maintenance course or equivalent experience.

Who Should Attend Maintenance, application and support professionals.

Course # TRCNC50-202 Description: The FANUC CO2 Laser maintenance course is developed for industry maintenance personnel to complete their understanding of FANUC CO2 laser maintenance issues. Topics covered in this course include: • Theory and safety • Daily inspection: laser gas specification, exhaust pump oil, turbo blower oil, laser output, cooling water • Periodic maintenance: mirror cleaning, change and alignment; filter change; O-ring change; oil change • Maintaining laser gas and laser cooling system • Conducting an oscillator vacuum leakage test • Performing laser oscillation to achieve discharge aging • Checking the laser beam mode, optical axis adjustment and the oscillation characteristics and output • Setting and adjustment: laser power supply, output coupler, rear and fold mirrors • Troubleshooting: error messages and countermeasures; laser power supply; internal gas leakage; indication of state by means of self-diagnostic function

Course Benefits At the conclusion of the course, students will have a complete understanding of the laser internal structure, operation and maintenance.

Prerequisites Successful completion of a FANUC level II maintenance course or equivalent experience.

Who should attend Factory maintenance professionals and laser machine operators.

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Development

FANUC Development Advanced PMC Maintenance & Programming Students gain expert-level application and maintenance knowledge in the areas of controlling PMC logic flow, subprograms, function block programming, and Ladder III.

FANUC Picture Development The course features expert-level training of FANUC CNC screen design software and HMI interface.

If your desired course or control model is not listed, please call 888-FANUC-US (888-326-8287) select 2 4 to speak with the training dept.

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FANUC CNC Development

Advanced PMC Maintenance & Programming 3 days Course # TRCNC30-490 Description: Building on knowledge acquired in the PMC & Ladder course, students in this Advanced PMC class will utilize FANUC’s development software to create a fully-functional ladder from scratch. Maintenance professionals and ladder developers/integrators alike will benefit from the advanced topics covered. Using NCGuide and Ladder III, a sequence program controlling a machine’s operator panel, motors, and miscellaneous functions will be created while demonstrating nearly all of Ladder III’s functionality. Topics covered in this course: • Complete explanation and usage of FANUC Ladder III • Demonstration of advanced functional instructions not covered in our PMC & Ladder course • Multi-path programming and conversion of ladders to different CNC types • Utilization of NCGuide as a rapid testing and development tool • Introduction to function block and step sequence programming

Course Registration Please see insert for the course schedule, course cost and registration form, or call FANUC America technical training at 888-FANUC-US (888-326-8287) select 2 4, or go to www.fanucamerica.com/cnctraining.

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Course Benefits This course provides extensive hands-on usage of FANUC Ladder III. At the conclusion of the course, students will possess an expert-level of application and maintenance knowledge in the areas of controlling PMC logic flow, subprograms, function block programming, and Ladder III.

Prerequisites Successful completion of a FANUC PMC ladder course.

Who Should Attend Maintenance, support, and application professionals.

FANUC CNC Development

FANUC Picture Development 3 days Course # TRCNC30-491 Description: This course will expose students to the features of FANUC’s custom CNC screen design software: FANUC Picture. Whether you need to create or modify a single CNC screen, or develop an entire Human-Machine Interface (HMI), this course is what you’ve been looking for. Using NCGuide as a testing environment, each student will create several custom screens that utilize each of FANUC Picture’s many tools, culminating in the creation of an HMI that replaces the physical operator panel with on-screen functions.

Course Benefits This course provides extensive hands-on usage of FANUC Picture software. At the conclusion of the course, students will possess expert-level knowledge of this software product.

Prerequisites Completion of FANUC CNC Elementary Maintenance course is required; completion of a FANUC comprehensive maintenance course and/or FANUC PMC & Ladder course is preferred.

Who Should Attend Maintenance, support, and application professionals.

Topics covered in this course include: • Setting up NCGuide to work with FANUC Picture • Explanation and usage of each FANUC Picture screen design tool • Introduction to FANUC Picture Scripting (similar to custom macro) • Design guidance on duplicating the CNC’s soft key layouts • How to reverse-engineer a previously completed FANUC Picture project

Course Registration Please see insert for the course schedule, course cost and registration form, or call FANUC America technical training at 888-FANUC-US (888-326-8287) select 2 4, or go to www.fanucamerica.com/cnctraining.

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Programming Courses

There are two levels to our programming course structure. Each level was developed to provide you with greater knowledge and advanced skills.

FANUC CNC Programming FANUC 30i/31i/32i/0i-D G-Code Programming & Operation Covers the fundamentals of 30i series and 0i-D G-code programming for milling and turning applications.

FANUC 16i/18i/21i/0i-C G-Code Programming & Operation Covers the fundamentals of 16i/18i/21i/0i-C G-code programming for milling and turning applications.

FANUC MANUAL GUIDE i Programming Covers the fundamentals of control configuration and part program development for milling or turning applications.

FANUC CNC Comprehensive Programming FANUC Custom Macro B Programming Provides practical instruction covering all aspects of developing and troubleshooting macro programs with examples. If your desired course or control model is not listed, please call 888-FANUC-US (888-326-8287) select 2 4 to speak with the training dept.

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FANUC CNC Programming

FANUC G-Code Programming & Operation 4 days FS 30i/31i/32i/0i-D

Course # TRCNC40-396

FS16i/18i/21i/0i-C

Course # TRCNC40-397

Description: The FANUC 30i/31i/32i/0i-D and 16i/18i/21i/0i-C G-code programming and operation courses explore the fundamentals of G-code programming for milling and turning applications. To further enhance the learning experience, students are encouraged to bring part programs to develop and test in class.

Course Benefits At the conclusion of each course, students will be able to write entire part programs and set up a machine to cut material into parts.

Prerequisites CNC Elementary Maintenance or equivalent experience.

Who Should Attend Programmers of any experience level who wish to develop a better understanding of G-code programming.

Topics covered in this course include: • Navigation and control features • Basic positioning and cutting commands • Work and tool offsets • Canned cycles including multiple repetitive cycle commands

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FANUC CNC Programming

FANUC MANUAL GUIDE i Programming 2 days

At the conclusion of each course, students will be able to develop entire part programs and configure tool data within MANUAL GUIDE i.

MANUAL GUIDE i for Mill

Course # TRCNC20-312

Prerequisites

MANUAL GUIDE i for Lathe

Course # TRCNC20-313

Basic G-code programming and knowledge of materials and tooling.

Description: MANUAL GUIDE i is an on-screen programming tool for machining centers and lathes that allows the skilled machinist to easily create, edit and simulate the part program through a single integrated display. With MANUAL GUIDE i, the user can perform most operations from just one basic screen that allows them to develop anything from a simple bolt hole pattern to a complex machined part. Two courses are offered - milling and turning. Each course will cover basic MANUAL GUIDE i configuration and part program development. Topics covered in this course include: • Screen navigation • Conversational part program development • Development and use of fixed form sentences and tool data • Machining simulation (animated drawing)

Course Registration Please see insert for the course schedule, course cost and registration form, or call FANUC America technical training at 888-FANUC-US (888-326-8287) select 2 4, or go to www.fanucamerica.com/cnctraining.

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Course Benefits

Who Should Attend Experienced programmers and machinists who wish to learn how to use MANUAL GUIDE i conversational programming or develop a better understanding of conversational programming software.

FANUC CNC Comprehensive Programming

FANUC Custom Macro B Programming 4 days Course # TRCNC40-391 Description: The FANUC Custom Macro B programming course provides practical instruction in the development and troubleshooting of macro programs. The fourth day provides enhanced troubleshooting scenarios and programming exercises as well as the features of the 30i/31i/32i and 0i-D series controls. Topics covered in this course include: • Macro programming features of new control models • Local, common and system variables • Macro arithmetic commands • Decisions and loops • External output commands • Interfacing macro commands with physical I/O

Course Benefits At the conclusion of the course, students will be able to develop Custom Macro B programs to reduce cycle times, increase automation and improve efficiency of programming. They will also be able to read, troubleshoot and simplify existing programs.

Prerequisites Successful completion of FANUC G-code programming course or equivalent experience.

Who Should Attend Experienced G-code programmers who wish to learn how to write programs that accomplish tasks beyond the limitations of G-code.

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FANUC Online Training

Mill & Lathe Programming

Parametric Programming

Mill Programming

Course # TRCNC20-313

Parametric Programming

Course # TRCOLP-391

Lathe Programming

Course # TRCNC20-312

Cost

$650

Cost

$750 Each

Description: Learn what it takes to program, setup, and run a CNC machining or turning center with FANUC CNC. No previous CNC experience is needed, just basic understanding of machining practices is required. Students should also possess knowledge of the various cutting tools used for machining/turning operations. Each lesson builds upon prior material. Upon completion, graduates will be fully capable of operating a turning or milling CNC center.

Description: Master custom macro programming for CNC machining and turning centers. Custom macro provides users countless benefits. Just about every facet of a CNC environment can be enhanced by incorporating methods afforded by custom macro. Not only do all students learn the benefits of custom macro application, they are able to implement improvements when applications are found.

Prerequisites Prerequisites Basic understanding of machining practices.

Requirements

Requirements Internet connection, a PC or a tablet device.

Internet connection, a PC or a tablet device.

Who Should Attend

Who Should Attend

Machine operators with a general understanding of G-code level programming as it applies to CNC machining centers and turning centers.

Mill or lathe operators with a basic understanding of machining practices as well as a familiarity with various cutting tools who are looking to take the next step and learn how to setup, program and run a CNC machine.

Mill & Lathe Programming Setup & Operation 2 Class Bundle ($1250) 60 Hours TRCOLP-314 Mill, Lathe, Macro Programming 3 Class Bundle ($1550) 80 Hours TRCOLP-393

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Basic understanding of machining practices and a general understanding of G-code level programming.

Learn At Your Own Pace Registration Is Easy EMAIL: [email protected] PHONE: 888-FANUC-US Select 2, then 4 FAX: (847) 898-5319

WWW.FANUCAMERICA.COM/CNCTRAINING

For more information and complete list of upcoming courses offered online, please visit: www.fanucamerica. com/cnctraining. Along with course descriptions and prerequisites, materials are also available for download. Learn FANUC CNC turning or machining center programming, setup and operation online. Each lesson in our online courses includes a series of online presentations based on key concepts, extensive online documentation, quizzes and exercises, as well as support from an online instructor. All exercises are performed on real FANUC CNC software. Price of course includes one-year NCGuide license.

OVER 60% OFF ON-SITE CLASS PRICES

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FANUC Robotics Training

FANUC also provides robotics training courses covering a wide range of topics including Setup and Functionality, Operations and Programming, Electrical Maintenance and Disassembly and Reassembly. Over 25 professional instructors train more than 4,500 students per year, supported by instructional designers, technical writers, and computer-based training designers. The state-of-the-art training facility in Rochester Hills includes: • Eight classrooms and 22,000 square feet of training laboratory • More than 45 robots for hands-on training • Low student-to-robot ratio (the maximum recommended ratio of students to robot is 4:1)

FANUC Robot Training PHONE: 888-FANUC-US Select 1, then 4 EMAIL: [email protected]

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Training sessions are also offered at FANUC regional offices, including: Cincinnati and Holland, Ohio; Charlotte, North Carolina; Chicago, Illinois; Decatur, Alabama; Lake Forest, California and Toronto, Canada. Students are provided with all necessary equipment and tools for use during hands on training. FANUC Robotics Training is an authorized provider of International Association for Continuing Education (IACET) and can issue CEU credit to students attending robot training classes. FANUC is committed to improving training, from developing web-based courses (eLearn) to improving training manuals to using robot software simulation during class for a better learning experience. For more information on Robotics training, visit www.fanucamerica.com/training.

Course Schedule & Registration Information

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The products in this catalog may be controlled based on Japan’s “Foreign Exchange and Foreign Trade Law”. The export from Japan may be subject to an export license from the government of Japan. Additionally, the products also may be controlled by the export or re-export regulations of the United States government or other countries. If any customer intends to, or shall, export (or re-export), directly or indirectly, any portion of the products, technology or software relating thereto, it is the responsibility of customer to assure compliance with United States and other export control laws and regulations and if appropriate, to secure any required export licenses or approvals in its own name. Technical data is subject to change without prior notice. No part of this document may be reproduced in any form.

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FANUC America Corporation www.fanucamerica.com 888-FANUC-US (888-326-8287) 18

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