Building the Foundations of Australia
pilingcontractors.com.au
CAPABILITY STATEMENT – NOVEMBER 2015
Your Site. Safe. Ready. On Time.
1.
COMPANY OVERVIEW
3
1.1. 1.2. 1.3. 1.4. 1.5. 1.7.
COMPANY BACKGROUND ....................................................................................................... 3 CONTACT DETAILS ................................................................................................................... 3 PROCESSES AND SERVICES....................................................................................................... 4 KEY COMPANY INFORMATION ................................................................................................ 5 PILING CONTRACTORS DIRECTORS .......................................................................................... 5 PERSONNEL OVERVIEW ........................................................................................................... 6
2.
TECHNICAL EXCELLENCE
2.1. 2.2. 2.3. 2.4.
COMPANY MANAGEMENT SYSTEMS ....................................................................................... 7 DESIGN AND TECHNICAL CAPABILITY ....................................................................................... 7 INNOVATION ........................................................................................................................... 8 WORKING WITH OUR INDUSTRY ............................................................................................. 8
3.
CAPABILITY
3.1. 3.2. 3.3.
PROJECT EXPERIENCE .............................................................................................................. 9 WORKING IN DIFFICULT / REMOTE LOCATIONS ....................................................................... 9 STAFF RESOURCES ................................................................................................................... 9
4. 5. 6. 7.
MAJOR PLANT HOLDING APPENDIX A: QUALITY MANAGEMENT SYSTEM CERTIFICATE APPENDIX B: SAFETY MANAGEMENT SYSTEM CERTIFICATE APPENDIX C: ENVIRONMENTAL MANAGEMENT SYSTEM CERTIFICATE
7
9
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CAPABILITY STATEMENT – NOVEMBER 2015
Contents
1.1.
COMPANY BACKGROUND
Piling Contractors Pty Ltd operates throughout Australia with the emphasis being to provide foundation engineering solutions to the infrastructure, civil, resources, mining and construction markets by undertaking design and construct, value engineering, alliance, ECI and construct only type projects. Established in 1983 in Queensland, Piling Contractors has since expanded to operate nationally. Today Piling Contractors is one of the largest Australian piling companies, undertaking projects in all States and Territories with values ranging from $100,000 to $80M. We support these operations from Adelaide, Brisbane, Gladstone, Melbourne, Newcastle, Sydney and Perth, along with yard facilities at some of these locations. In 2006, Piling Contractors became part of the Keller Group, one of the world’s largest specialist ground engineering contractors. From its origin in 1860 to present day, Keller has been built on two things above all – engineering excellence and a commitment to continual innovation. Piling Contractors wholeheartedly supports these principles and contributes to the technological advances within the Group. In 2013 Piling Contractors celebrated 30 years in business. Piling Contractors applies our Business Code of Conduct Policy to all our dealings with stakeholders.
1.2.
CONTACT DETAILS LOCATION
PHONE
EMAIL
QLD (Head Office)
07 3285 5900
[email protected]
WA / NT
08 9350 5658
[email protected]
Sydney, NSW
02 9499 7700
[email protected]
VIC / TA
1300 654 414
[email protected]
SA
1300 341 576
[email protected]
Newcastle, NSW
02 4983 1457
[email protected]
PO Box 346 Lawnton QLD 4501 PO Box 1711 Melville WA 6956 PO Box 154 Gordon NSW 2072 PO Box 508 Kew VIC 3101 PO Box 2102 Regency Park SA 5942 22-24 Jura Street Heatherbrae NSW 2324
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POSTAL ADDRESS
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CAPABILITY STATEMENT – NOVEMBER 2015
1. COMPANY OVERVIEW
CAPABILITY STATEMENT – NOVEMBER 2015
1.3.
PROCESSES AND SERVICES
Piling Contractors offers a range of processes and services, which include: PILING • • • • • • •
Bored piles Driven prestressed and steel sheet Tubular and H piles Marine piles CFA piles Shaft drilling Ductile Iron Pile Pipes
RETENTION SYSTEMS • • • • • •
Diaphragm walls Cut-off walls Contiguous pile retaining walls Secant pile walls Sheet pile walls Soldier piles
BULK SAMPLING WORKS •
Minerals, iron ore and coal
GROUND IMPROVEMENT • • •
Wick drains, Mine infilling Controlled Stiffness Columns (rigid inclusions)
MARINE AND FALSEWORK CAPABILITY We own a large quantity of purpose designed falsework to accommodate our piling equipment for works over water. We also have purpose built marine leaders, a modular barge and associated workboats. Turnkey design, construction and testing services.
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KEY COMPANY INFORMATION
Company Name: Piling Contractors Pty Ltd Year Established: 1983 ABN: 49 010 561 985 DUNS: 741935352 Type of Business: Wholly owned Subsidiary Parent Company: Keller Group plc (UK based corporation) ANZSIC Classification: 3109 Other Heavy and Civil Engineering Construction The company has insurance policies in place to cover public liability, professional indemnity, plant and equipment, motor vehicle, workers compensation and contracts all risks. Certificates of Currency are available upon request. Licences: NSW Department of Fair Trading Licence No. 202510C ACT Government Industrial Relations and Employment Certificate No. 60 Queensland Building and Construction Commission (QBCC) Licence No. 1097511, AATO Category 8 – Over $240,000,000. Piling Contractors is one of the largest piling specialists in Australia having revenues between $90 and $120 million in each of the last 5 years, with similar revenue anticipated for 2015. Our parent company, the UK listed Keller Group is the largest independent foundation engineering contractor in the world, having revenues of over $2,400M in the 2013 calendar year. Our Group performance and financial position can be reviewed in the latest annual report, which can be downloaded from http://www.keller.co.uk/keller/investor
1.5.
PILING CONTRACTORS DIRECTORS
Name
Position
Carl Voigt
Managing Director
Mark Kliner
Director (representing Keller Australia)
Chris Weaver
Director (representing Keller Australia)
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CAPABILITY STATEMENT – NOVEMBER 2015
1.4.
PERSONNEL OVERVIEW
Our management team includes the following key personnel: Name
Position
Carl Voigt
Managing Director
Nicholas Rourke
Chief Financial Officer
Mal Rochester
National Health, Safety & Environmental Manager
Steve Worden
National Plant Manager
Simon Kavanagh
NSW State Manager
Marcel Hofmann
QLD State Manager
Chris Brown
WA / NT State Manager
Chris Simon
VIC / SA State Manager
Nigel Brockman
National Operations Manager
Bill Holz
National Construction Manager
Andy Parker
National Production Manager
Ron Bell
Chief Estimator
Ian Luck
NSW Chief Estimator Piling Contractors has approximately: 38 Management, Engineering and Technical Staff • 10 Supervisors and Foreman • 12 Workshop Personnel • 13 Administration, Quality, Purchasing and Clerical • Personnel 50 Operators, Tradesman and Skilled Laborers • 3ha of office, yard, workshops and lay down facilities • Our workshops are equipped to design, fabricate and maintain our specialist foundation engineering equipment. We have design, estimating, construction and project management resources along with site based personnel including project managers, site engineers, supervisors, rig operators and labourers. We use both in-house and external training to continually enhance the skills of our employees.
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CAPABILITY STATEMENT – NOVEMBER 2015
1.6.
2.1.
COMPANY MANAGEMENT SYSTEMS
The company has certified management systems conforming to AS/NZS ISO 9001:2008 (quality), AS/NZS 4801:2001 (safety) and AS/NZS ISO 14001:2004 (environment) - refer to on page 16.- Appendices. We also have policies and management systems covering environment, workplace rehabilitation, plant maintenance and other key aspects of our business. Our management systems are continuously reviewed and improved using feedback from our stakeholders. Examples of typical project plans and procedures as well as annual safety statistics are available on request.
2.2. • • • •
• • • •
DESIGN AND TECHNICAL CAPABILITY We have an in house capability to design and detail cost competitive solutions including alternatives to client design proposals. Design personnel located across Australia. Our design team is equipped with state of the art software including PLAXIS, WALLAP, ROCKET, PIGLET, GRLWEAP and REPUTE. We offer a range of testing services including dynamic testing of driven, bored and CFA piles with CAPWAP analysis, integrity testing, static vertical, lateral and bi directional (Osterberg) cell load tests. Our in-house PDA testing/CAPWAP Analysis is approved to advanced level by the Pile Driving Contractors Association of the USA. We take a lead role in the technical activities of the Piling and Foundation Specialists Federation (PFSF). We train new graduates and technicians in our specialty, building the future engineers and managers of our industry. Our staff publish and present technical papers at local, regional and international seminars and conferences and we maintain a strong commitment to research and development. We contributed technical expertise to the development and drafting of the Concrete Institute of Australia’s ‘Tremie Concrete for Deep Foundations’ publication.
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CAPABILITY STATEMENT – NOVEMBER 2015
2. TECHNICAL EXCELLENCE
INNOVATION
a.
Prestressed Mechanical Joint • •
b.
The Gateway Upgrade Piling Alliance part funded the development of a revolutionary new prestressed splicing system. We have approval from the Department of Transport & Main Roads (QLD) for its use on selected projects.
Enhanced Installation Tolerances Work to install foundations for several LNG projects has required driving ever larger steel tubes to tight tolerances. To meet this demand we have increased the capacity of our driven pile equipment (to be able to handle up to 1500mm diameter piles pitched in single lengths up to 33m long), and have fitted our driven piling rigs with Trimble GPS and Jean Lutz pile driving monitor equipment. These innovations put our driven piling capability at the forefront of the market in Australia.
•
c.
Market Accepted Standard
Pile Driving Monitor • • • •
2.4.
When Piling Contractors was awarded a large driven piling contract, this innovative new technique was not commercially available in the marketplace. Piling Contractors saw significant safety advantages in its implementation and undertook with our Client that if the technology became available during works it would be used for the project. Piling Contractors brought the system to site in prototype form because of the safety and quality improvements it offered. The full scale trial at the first project was successful and Piling Contractors subsequently purchased additional PDM units which have been widely used since.
WORKING WITH OUR INDUSTRY
Piling Contractors is a member of the following industry bodies:
Piling Contractors New Innovation
Federation of Piling and Foundation Specialists (Founder Member) Australian Geomechanics Society • Concrete Institute of Australia • Alliancing Association of Australasia • Mining & Energy Services Council of Australia • Australian Industry Group • Civil Contractors Federation • Chamber of Commerce and Industry • Master Builders Association • Hunter Net Many of our professional engineering staff are members of the Institution of Engineers Australia. We are also a partner in the Engineers Australia ‘Professional Development Program’. • •
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CAPABILITY STATEMENT – NOVEMBER 2015
2.3.
3.1.
PROJECT EXPERIENCE Piling Contractors has undertaken a large range of projects in recent years varying in size and complexity and under different contracting arrangements including Alliancing, Sub-Alliancing, Early Contractor Involvement, Design & Construct and Construct only. We are client focussed. We have undertaken foundation works all across Australia including in remote regions such as the Kimberly and Pilbara regions of Western Australia, the Northern Territory and Far North Queensland. The company has over 30 years history of delivering projects of magnitude safely, on time and on budget. To this end, we believe that an early specialist foundation contractor involvement is the most effective way to ensure efficient design, feasible and safe construction methods and the timely delivery of foundation solutions ahead of time and target cost estimates.
Details of recent projects that demonstrate our capability and expertise are available from our website . We also have a library of Project Data Sheets providing additional information about many of our past projects. Numerous timelapse videos and animations illustrating some of the techniques we offer are available from our website at http://www.pilingcontractors.com.au/timelapse-and-animations
3.2.
WORKING IN DIFFICULT / REMOTE LOCATIONS
We have considerable experience working in difficult and remote locations including the Pilbara of Western Australia, Gove Peninsular in Northern Territory, remote bridge sites west of Katherine in Northern Territory, Port facilities at Karrumba in Far North Queensland, transmission line sites from Port Augusta to Olympic Dam in South Australia and LNG projects in the Northern Territory, Queensland and Western Australia.
3.3.
STAFF RESOURCES
Piling Contractors will provide the most suitably skilled team to undertake any particular project works at the appropriate time. Construction personnel are selected on a project-specific basis dependant on foundation engineering technique, equipment and specialist skill requirements. Our foreman / supervisors have more than 400 years combined piling experience.
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CAPABILITY STATEMENT – NOVEMBER 2015
3. CAPABILITY
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CAPABILITY STATEMENT – NOVEMBER 2015
Many of Piling Contractors personnel have worked overseas and hence we are able to draw upon a considerable pool of international experience from countries such as the United Kingdom, Hong Kong, Thailand and Germany.
Piling Contractors has a range of equipment within our company that is used for pile driving, drilling and other foundation construction techniques. Hydraulic Drilling Rigs (Crawler Mounted) Make
Model
Approx. Working Weight
Approx. Rotary Torque
No. Units
Bauer
BG40V
140t
40tm
1
Bauer
BG30V
100t
30tm
1
Bauer
BG28V
96t
28tm
3
Bauer
BG28-H
96t
28tm
1
Bauer
BG24-H
85t
24tm
1
Mait
HR130
38t
11tm
1
Mait
HR180
60t
23tm
1
Total # Units
9
Sheet Piling Rigs Make
Model
Approx. Working Weight
Capacity
Approx. Rotary Torque
No. Units
RTG
RG16T
50t
2400rpm/4t
8.0tm
1
Total # Units
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CAPABILITY STATEMENT – NOVEMBER 2015
4. MAJOR PLANT HOLDING
Make
Model
Approx. Working Weight
Approx. Rotary Torque
No. Units
PC
CAH500
130t
50tm
1
Calweld MTC
CAH300
110t
31tm
1
Calweld
CH-H125
95t
19m
1
Calweld
CH75
85t
12tm
1
Total # Units
4
Hydraulic Driving Rigs (Crawler Mounted) Approx. Working Weight Approx. Mast Height (m)
No. Units
Make
Model
Liebherr
LRB400
160t
40m
2
Nissha Tripodal
DH658-135m
120t
36m
1
BM800 / Nissha
M70D-2
125t
37m
1
PCQ
Ackerman 24-27
85t
27m
1
Total # Units
5
Other Specialised Leaders Make
Model
PC
Hydraulic Rotating Marine Leader
Maximum Pile Diameter
Approx. Mast Height (m)
1200mm
12m
1
Total # Units
1
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No. Units
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CAPABILITY STATEMENT – NOVEMBER 2015
Crane Attached Drills
Make
Model
Approx. Working Weight
Approx. Mast Height (m)
No. Units
Leaders
Crane Mounted
35t
18m / 25m
2
Leaders
Excavator Mounted
38t
12m
2
Total # Units
4
Cranes (Crawler, Others) Make Liebherr
Model H885D
Approx. Working Weight 120t
Capacity 120t
No. Units 1
Liebherr
H883D
120t
120t
1
Kobelco
BM800
90t
90t
1
Kobelco
BM700
65t
65t
1
Kobelco
CX1100
110t
110t
1
Hitachi
KH180
50t
50t
2
Hitachi
KH150
40t
40t
1
Franna
AT-20
19.5t
20t
2
Total # Units
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CAPABILITY STATEMENT – NOVEMBER 2015
Wick Drain / Ground Engineering Rigs
Make
Model
Capacity
No. Units
BSP
CG300
20t
1
BSP
CG240
16t
1
BSP
CG180
12t
2
Nissha
Nissha NH100M
10t
1
Piling Contractors
PCQ-10T
10t
1
BSP
CX110
9t
1
Uddcomb
Uddcomb H8H
8t
1
Junttan
HHK 7-9 SS
7 - 9t
1
Hydraquip
Hydraquip HQ7
7t
1
Piling Contractors
PC6.4T
6.4t
1
Hydraquip
Hydraquip HQ5
5t
1
Total # Units
12
Diesel Hammers Make
Model
Delmag
D62-22
Approx. Working Weight
Capacity
No. Units
22tm
2
12.2t
Total # Units
2
Hydraulic Vibrators Make
Model
Capacity
No. Units
ICE
1423L
2300rpm / 1.7t
1
FAV
44-50
1600rpm / 5.2t
1
ICE
44-50
1600rpm / 5.2t
1
Total # Units
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CAPABILITY STATEMENT – NOVEMBER 2015
Hydraulic Hammers
Make
Model
Capacity
No. Units
DW Rope Grab
Kalbend
Jaw widths 600mm x 3 and 800mm x 2
3
DW Rope Grab
Stein
Jaw widths 600mm, 800mm
1
DW Hydraulic Grab
Bauer DHG-B
Jaw widths 600mm, 800mm, 1000mm, 1200mm
1
DW Stop Ends
Kalbend
Widths
Desander
Caviem
105m3/hr
1
Desander
Sotres
90m3/hr
1
Desander
Wong
200m3/hr
2
Bentonite Tanks
Kalbend
77m3
7
Bentonite Mixer
Various
3m3
2
Bentonite Silos
Kalbend
Various
14
Details
600mm, 800mm, 1000mm and 1200mm
Various Lengths
12 x 2.4 x 2.7m
Falsework No. of Bays
Bay Dimensions (effective footprint)
Rated Capacity
Total Quantity lin.m.
23
13.5m x 4.0m
100t
310
15
12.0m x 6.0m
200t
180
15
9.0m x 6.0m
300t
135
Other Make
Model
Approx. Working Weight
Capacity
No. Units
Transcrete
P90 / 100 Concrete Pump
4t
65 m3/hr
9
Transcrete
P120 Concrete Pump
6t
90 m3/hr
2
Total # Units
11
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CAPABILITY STATEMENT – NOVEMBER 2015
Diaphragm Wall Equipment and Bentonite Plant
CAPABILITY STATEMENT – NOVEMBER 2015
5. APPENDIX A: QUALITY MANAGEMENT SYSTEM CERTIFICATE
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CAPABILITY STATEMENT – NOVEMBER 2015
6. APPENDIX B: SAFETY MANAGEMENT SYSTEM CERTIFICATE
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CAPABILITY STATEMENT – NOVEMBER 2015
7. APPENDIX C: ENVIRONMENTAL MANAGEMENT SYSTEM CERTIFICATE
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